Wabeco D2000 D24000 D3000 Lathe

2012
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WABECO Made in Germany
Price changes: Should price increases be unavoidable, you will be informed about the new
prices before the acceptance of your order in the form of an acknowledgement
of order.
Technical updates We reserve the right to make technical changes. We take no responsibility for
printing errors.
Special design: Special designed machines as well as accessories and tools which are not
depicted in the catalogue are available on request.
Demonstrations: For technical questions and inquiries to select the most suitable machine and
accessories for your applications, our technical sales staff will be pleased to
assist you. We also offer you the opportunity for a free demonstration in our
plants in Remscheid or Neuerburg. Please call for an appointment.
Head Office in Remscheid

Walter Blombach GmbH
Am Blaffertsberg 13
D-42899 Remscheid
Phone: +49(0)2191/597-0
Fax: +49(0)2191/597-42
E-Mail: info@wabeco-remscheid.de
www.wabeco-remscheid.de
How to reach us:

n A1 from Köln (Cologne) or from Kamen/Dortmund, turn off at exit
W-Ronsdorf/Lüttringhausen Nord, then follow the B51 towards
RS Lüttringhausen
n turn right before the railway bridge into Tannenbaumer Weg
n drive to the end of the road
n drive left over the railway bridge to Klausener Straße
n turn left there
n take the first road on the right (Am Blaffertsberg)
n and after approx. 150 m you will find us on the left
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WABECO Made in Germany
Production in Neuerburg District Bitburg/Prüm

WABECO Str. 1-10
D-54673 Neuerburg
Phone: +49(0)6564/9697-0
Fax: +49(0)6564/9697-25
E-Mail: neuerburg@wabeco-remscheid.de
How to reach us from Köln (Cologne):

n drive on the A1 towards Köln up to Blisheimer Dreieck
n then continue on the A1 towards Euskirchen to the end of the motorway
n at the end of the motorway continue on the B51 towards Prüm
n and from Prüm, continue on the B410 to Pronsfeld
n Neuerburg is signposted from Pronsfeld
How to reach us from Stuttgart/München (Stuttgart/Munich):

n drive on the A8 München towards Ulm/Stuttgart
n continue from Stuttgart on the A81 towards Heilbronn
n continue from Heilbronn on the A6 towards Mannheim
n at the motorway intersection Hockenheim, continue on the A61 towards
Schifferstadt/Mutterstadt
n up to the motorway intersection Frankenthal
n and from there continue on the A6 towards Kaiserslautern/Saarbrücken
n at the motorway intersection Landstuhl, take the A62 towards Trier
n from Trier drive onto the B51 towards Bitburg
n from Bitburg continue on the B50 towards Vianden up to Sinspelt
n Neuerburg is signposted from Sinspelt
Show room in Remscheid Show room in Neuerburg
Any duplication or reprinting, even extracts, requires our permission in writing.
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WABECO lathes Made in Germany
D2000 D2400
from page 20 from page 20
Center distance 350 mm Center distance 500 mm
Center height 110 mm Center height 110 mm
Power 1.4 kW, 230 V, 50/60 Hz Power 1.4 kW, 230 V, 50/60 Hz
Spindle speed infinitely variable 30 - 2300 r.p.m. Spindle speed infinitely variable 30 - 2300 r.p.m.
Feed rates 0.085 and 0.16 mm Feed rates 0.085 and 0.16 mm
D3000
from page 20
Center distance 500 mm
Center height 110 mm
Power 1.4 kW, 230 V, 50/60 Hz
Spindle speed infinitely variable 30 - 2300 r.p.m.
Feed rates infinitely variable 0 - 250 mm/min
D4000
from page 30
Power 1.4 kW, 230 V, 50/60 Hz
Feed rates 0.085 and 0.16 mm
D6000 D6000 hs (with high speed motor)

Center distance 600 mm Center distance 600 mm
Center height 135 mm Center height 135 mm
Feed rates 0.085 and 0.16 mm Feed rates 0.085 and 0.16 mm
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WABECO lathes Made in Germany
CC-D6000
from page 46
Power 1.4 kW, 230 V, 50/60 Hz
Path feed rate up to max. 1000 mm/min
CC-D6000 hs (with high speed motor)

from page 46
Power 2.0 kW, 230 V, 50/60 Hz
Path feed rate up to max. 1000 mm/min
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WABECO milling machines Made in Germany
F1200 F1200 hs (with high speed motor)

Longitudial X-axis 260 mm Longitudial X-axis 260 mm
Transverse Y-axis 150 mm Transverse Y-axis 150 mm
Vertical Z-axis 280 mm Vertical Z-axis 280 mm
Work table 450 x 180 mm Work table 450 x 180 mm

F1410 LF F1410 LF hs (mit high speed motor)

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WABECO milling machines Made in Germany
CC-F1200 CC-F1200 hs (with high speed motor)

Path feed rate up to max. 1200 mm/min Path feed rate up to max. 1200 mm/min

from page 84
from page 84
Spindle speed indefinitely variabl 140 - 3000 r.p.m. Spindle speed infinitely variable 100 - 7500 r.p.m.
CC-F1410 LF CC-F1410 LF hs (with high speed motor)

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Index
Lathes Circle cutter 138
D2000 + options 25 Clamping fixture 175
D2400 + options 25 Clamping plate and independent chuck 131
D3000 + options 26 CNC mouting kit for lathes
D4000 + options 37 Motors 44
D6000 + options 38 Axes limit switches 45
D6000 high speed + options 38 Rotary encoder 45
CNC mouting kit for milling maschines
CNC lathes Motors 82
CC-D6000 + options 58 Axes limit switches 83
CC-D6000 high speed + options 58 CNC upgrade kid for milling maschines
Milling machines with nccad basic 81
F1200 + options 72 with nccad professional 81
F1200 high speed + options 72 CNC upgrade kit for lathes
with nccad basic 43
F1210 + options 74
with nccad professional 43
F1210 high speed + options 74
Collet chucks 131/134
F1410LF + options 76
Collet sets 131/134/135
F1410LF high speed + options 76
Collets 134
CNC milling machines Combi shell end mill arbor 80/136-137
CC-F1200 + options 96 Coolant and chip tray 27
CC-F1200 high speed + options 96 Coolant concentrate 28/42/62/79/103/160
CC-F1210 + options 98 Coolant hose 3 nozzles 160
CC-F1210 high speed + options 98 Coolant return plate 78
CC-F1410LF + options 100 Coolant unit 78/103/160
CC-F1410LF high speed + options 100 Coolant unit with
splash guard 28/42/62
All steel vices 168 Corner rounding end mill set 153
Swivel base 168 Counterbore set 149
Height adjuster 168 Countersink bit and deburrer 90° 149
Angle block set 112/121 Demagnetizing table 160
Angle milling cutter set 153 Depth micrometer 111
Angle milling cutter 153 Dial gauge 114 - 115
Angle plate 90° 123 Dial test indicator 114
Angle plate with milling table 28/42 Digital position readout (DRO) for 3 axes 27/40/41
Arbor press 161 and optical scales 61/73/75/77/97/99/101/106
Arbor spacers 136 Digital vernier calipers 40/73/75/97/99/107
Articulated vice 3 axis 121 Disc grinder 166
Auto center punch 159 grinding disc 166
Automatic 8 fold tool changer 60 Dividing attachments 80/124 - 127
Ball screws 39/59/73/75/77/97/99/101 Drill chucks & arbors 132 - 133
Base cabinet 27/41/62/78/102/103 Drill sleeve 133
Boring bar holder 142 Drill stands 178
Boring bar set 140/146 Drill support 175
Boring heads 140 - 141 Drilling and milling gear motor 175
Boring tool holder 142 Drilling and milling stand
Carbide indexable inserts 146 BF1244 173 - 174
Carbide milling cutter set 153 BF1242 173 - 174
Center drill 148 BF1240 173 - 174
Center indicator 115 Edge finder 115
Center 132 Electronic handwheel 63/104
Chamfering and deburring machine 162 End mill 151/152
Change gear set 25 Extension travel path 73/75/97/99
Chip tray with splash guard 28/41/62 Face mill 149
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Index
Fixed stay 28/42
Flanges 128 - 131 Radius mill set 152
Folding press 167 Rotary table 175
Gauge block set 112 Roughing end mill 150
Gear cutter 155 Round dies and die stock 156
Grease gun 29/43/63 Safety cabin 60/102
Hand reamer set 159 Shell end mills 154
Hand reamers 159 Side mill arbor 135
Hand tap 156-158 Side milling cutter 154
Hexagon bracket 176 Slide calipers 109
Holder for micrometer screws 110 Slot cutter set 152
Holder multifunction 177 Slotting mill 150
Hollow spindle stops 29/43/63 Soft unstepped jaws 128 - 130
Independent chucks 131 Square 110
Indexing discs for dividing attachment 126 Start-Sets 29/42/63/79/80/104/105
Industrial monitor and membrane keyboard 60/102 Step clamp sets 123/176
Inside micrometer 111 - 112 Step drills 155
Keyway broaches 161 Straight edge 109
Knurling tools and holder 148 Tailstock 126
Lathe chucks 128-130 Tap and die set 157
Lead screw cover 39/59 Tap single cut 156
Levelling elements 27/41/62/78/103 Tap wrench with ratchet 157
Levels 113 Tap wrench 156
Lever operated sheet metal shear 167 Tapping attachment and chuck 139
Live stay 28/42 Tapping attachment 138
Machine lights 116-117 Tapping drill 158
Machine vices 118 - 120/177 Taps 156
Magnetic measuring stand 114 Telescopic gauge set 111
Magnifying lamp 117 Telescopic magnetic pick-up tool 159
Main spindle bore 25/26/39/59 Thread cutting attachments 158/177
Marking and height gauge 108 Tool grinder 164
Measurement and test board 113 grinding wheels 165
Metal slitting saws 154 grinding fixtures 165
Micrometer screws 110 collets 165
Micrometer set 110 Tool holder 73/75/77/97/99/101
Mill storage box 153 Tool turrets 138
Milling table 174 Toothed rack 176
Mist coolant system 160 Toothed wheels pair for left-hand threads 29
Morse taper sleeves 135 Try square set 110
Mounting bracket 78 T-slot blocks 122/176
NC rotary table 102 T-slots cover rail 79/104
Parallel vices 169 Turning tool holder 142
Parallels 80/122 Turning tools 144 - 147
Parting blade 142 Twist drill grinder 163
Parting inserts 147 grinding wheels 163
Parting off tool holder 147 V-block adjustable 113/121
Parting tool holder 142 V-block pairs 113
Pin punch set 159 Vernier depth gauge 111
Pipe and protective jaws 168 - 169 Vernier protractor 109
Position readout 108 Work stop tool 121
Pull down vices 118
Quick-action collet chuck 37/39/60
Quick-change tool post and holder sets 143
Quick-change tool post, main body 142
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German machine manufacturer
During our more than 125 year old history based on highest German quality tradition,
Walter Blombach has grown to a leading manufacturer of machine tools with an extensive
product range. Our head office is in Remscheid. Our manufacturing plant is in Neuerburg, near
Bitburg/Trier.
Our long term experience in development, construction and production is a guarantee for
highest precision in our machines.
Our high quality standard is based on a developed method of production and manufacturing on
the most modern “state of the art” CNC machines.
Our highly trained team of employees assures the best product quality and long term support
based on our 125 year tradition. All our machines go through a detailed quality control during
assembly, and a final documented acceptance test ensures the high quality of our products at
all times. All our machines are shipped with a final inspection and test report.
WABECO machines are sold in more than 40 countries.
Our manufacturing facility in Neuerburg
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Tour of the WABECO production
Foundry Paint shop - powder coating
Fixture manufacturing Mechanical manufacturing
CNC machining center CNC machining center with rotating tools
CNC machining center with pallet changer Pre-assembly lathes D2400
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Tour of the WABECO production
Pre-assembly headstock D2400 Pre-assembly switch box D6000
Tailstock measurement lathes D6000 Final assembly lathes D6000
Pre-assembly milling machines Final inspection and measurement of the milling machines
Manufacturing section Pre-assembly spindle
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Final assembly CNC milling machines Electronics assembly
Assembly of CNC controllers Quality control with test report
WABECO training center CNC lathes WABECO training center CNC milling machines
Design office Machines ready for shipment
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WABECO History of our company
1885
Walter Blombach, the great-grandfather of today's owner, Birgit Lennartz,
founded a file manufacturing business as a family business in Klausen
near Remscheid.
In the previous century, these products were already being sold to many
countries by exporters in Remscheid, Hamburg and Bremen.
At the turn of the century, the first electrical file manufacturing machines, as
well as a forging hammer, were acquired. The business ran well up to the
First World War.
But then, the sons and all employees were called up for military service. In
The company founder spite of this, Walter Blombach was successful in continuing to lead the
Walter Blombach company through the time of war and to maintain it.
12.06.1859 - 10.12.1923
1922
His sons, Max, Fritz and Eugen took over the family company in 1922.
From that time the company was called "Walter Blombach und Söhne".
Many setbacks had to be endured due to times of inflation and unemploy-
ment. In spite of all this, it was possible to extend the range of products. In
1928, vices for the home shop were manufactured for the first time.
The Second World War also left its traces on the company. In the mean-
time, co-owner, Max Blombach had left the company to found his own
business.
Once again, almost all employees were called up for military service and
the owners, Fritz and Max Blombach were left with only a few remaining
employees, who nevertheless stood by the company faithfully.
Eugen Blombach
21.12.1882 - 14.08.1973
1951
From 1951 onwards, Fritz Blombach led the company "Richard Blombach"
with his son, Werner.
Eugen Blombach founded the company "Walter Blombach & Co" with his
sons Max and Walter. Their trademark "WABECO" is, meanwhile, well
known worldwide.
The product range was enlarged extensively. Additional articles, such as
filing vices, screwdrivers, levels, screw clamps, special knives, anvils and
many more, all found their way from Klausen to European countries and
overseas.
Walter Blombach
05.11.1924 - 09.04.1996
1954
A new factory was built in Klausen in 1954 and later, an office building was
added.
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WABECO History of our company
1961-1969
In 1961, a branch was established in the existing building in Neuerburg,
district of Bitburg. The complete production was moved to Neuerburg.
In 1966, the new building for administration and sales was officially opened
in Remscheid.
In 1969, a new production centre including a paint shop, a locksmith's 1973
shop, a foundry, an apprentice shop, a tool room etc. was set up on the
grounds of the station in Neuerburg.
1970
In cooperation with well-known steel works, a new vice made of very light-
weight, fracture-proof and shock-resistant material was developed and
launched on the market "Simalit 70".
1989
1973
The first WABECO lathe was introduced at a hardware exhibition in
Cologne in 1973.
The production range was being enlarged continuously. Articles such as
drill stands, drilling and milling stands, miter-box saws, band saws,
grinding machines, disc sanding machines, universal attachments with
base and sharpening machines were developed and launched on the
market.
1990
1980
In 1980, the first WABECO milling machines entered series production.
1987
In 1987, the first WABECO CNC lathe was shown at the hardware
exhibition in Cologne, in cooperation with the University of Oldenburg.
1989
The milling machines were developed into CNC milling machines. Highly
efficient control units and user friendly software were developed and
1980
added to the program.
Today the WABECO machines are being developed and improved

continuously. There is the possibility to make WABECO CNC lathes and
milling machines into a manufacturing cell, i.e. parts are turned in the CNC
lathe then transferred to the CNC milling machine by means of a robot, in
order to perform drilling and milling operations.
WABECO has earned a good reputation for itself as a manufacturer of

gears, in cooperation with well known national and foreign companies.
The spectrum includes all the necessary equipment for boring and cutting
cement.
1993
15
WABECO milling machine on a 1:5 scale
Guidelines
At first I measured the milling machine and calculated the size of each
part in 1:5. The model should also be able to mill and drill and all the axes
should work like the original. Beyond that the spindles of the axes and the
backlash of the dovetail guide should be adjustable. The ribbing of the
cast parts should also correspond to the original. Furthermore, I wanted
to use the same materials, grey cast, bronze and turning parts made of
several types of aluminium and steel, if possible. As far as the tool holder
was concerned, ISO 30 was the only option.
The first steps

I just made very simple, dimensioned freehand sketches of the parts I was
machining.
At first I sawed spheroidal cast (EN-GJL-400-18) into appropriate pieces

by using a hacksaw. After several hours of hard work I had sawed out the
base plate, the lower slide, the upper slide, the Z-column, the vertical slide
and the work spindle housing. For clamping the work pieces on the
milling machine I used my toolmakers vice from Wabeco. As it is machi-
ned very precisely, it can be exactly aligned to 5µm (micrometers) by
means of a dial gauge.
After the sawing process was completed I milled the parts angularly to the
specified size. Now I was able to arrange the parts so that one could see
what it would finally look like. Mrs. Lennartz, the managing director liked
the idea a lot and she offered me her full support. Then I drove to
Neuerburg, Wabeco's production site to have a look at the production
process of the individual parts of the original milling machine. On this
occasion I recognized at once that from the inside the milling machine is
processed as well as from the outside.
The base plate

After milling the 60 degree dovetail guide and the two longitudinal folds I
started machining the ribbing underneath. I measured the ribs of the ori-
ginal and converted the dimensions into a 1:5 scale. Then I milled the first
square using a 3 mm mill.
Afterwards I drilled the holes for the screw connection into the longitudi-
nal folds for screwing the machine to the work bench later on. Finally, I
drilled the bore for the spindle of the Y-axis. As the original was equipped
with a Z-column in the form of a round column once, I took this into con-
sideration when machining the ribbing of the base plate. I drilled the thre-
aded bores M 1.6 for the screw connection of the spindle holder only after
finishing the spindle holder.
The cross slide

The lower slide connects the base plate with the upper slide (machine
table). It has two dovetail guides milled at right angles to each other. The
lower dovetail guides the lower slide on the base plate, the upper one is
provided for the upper slide. Additionally, the two spindle nuts for the X
and the Y-axis will be mounted to the lower slide.
At first I milled the lower guide with 1 mm oversize for the adjusting rail,
then the upper one, also with 1 mm oversize. As my toolmakers vice was
set to exactly 5 µm by means of the dial gauge I just had to turn the work
piece by 90 degrees and the second dovetail guide was positioned
exactly at the right angles to the first one.
16
by Jörg Scepanski
Afterwards I drilled the threaded holes for the setting screws of the
adjusting rail in the size M 1.2. Then I drilled the two bores for the two bra-
zen spindle nuts on the top and the bottom side of the lower slide. Finally
I had to drill and mill the clamp of the upper slide that engages with the
ribbing on the bottom of the machine table later on.
The upper slide

Due to the elaborate ribbing and the dovetail guide on the bottom and the
T slots on top the upper slide was the most elaborate milling part of the
model mill. First of all I cut the dovetail into the bottom. Then I measured
the bottom ribbing of the original and converted the measure to 1:5 again.
With the digital vernier calipers on my Wabeco milling machine it is no big

deal to mill to coordinates. When cutting the ribbing I worked to the
displays of the vernier calipers. The cutter disappears in the chip heap
that clusters on the work piece and blocks one's view of it. When the vacu-
um cleaner had finally removed the chips I saw that the ribbing was per-
fect. It is not only that the ribbing was at a 90 degree angle to the base
surface but also one side of a square runs at a 60 degree angle parallel
to the dovetail to the clamp of the X-axis.
When starting with the T-slots I pre-milled the slots first. As far as I know
there is no T-slot cutter in that size available on the market, so I ground it
myself from a 3.6 mm carbide end mill. Now I had real T-slots in the upper
slide which look great and are true to scale. Finally some smaller tasks
were waiting to be done such as the threaded bores in M 1.6 for the
spindle bearing where the hand crank of the X-axis is attached or the six
M 1.2 threaded bores for the setting screws of the V-ledge of the dovetail.
The Z-column
The vertical slide is mounted to the Z-column where the tool spindle
housing is located. I cut the fold for connecting it with the base plate and
the dovetail for the vertical slide in one clamping operation so that the
vertical slide is positioned exactly at right angles to the upper slide.
Afterwards I finished the outer shape of the Z-column and checked the 90
degree angle to the base plate with a try square. For the ribbing of the
back of the Z-column I took the measures of the original milling machine
and converted the values to 1:5. Subsequently I drilled the two holes for
the spindle flanges with three M1.6 threaded bores each. Then I drilled
the holes for the screws that connect the base plate with the Z-column.
The threaded bores for the digital vernier calipers - in the original M4 and
in 1:5 M0.8 only - I did not forget but only drilled a 0.8 mm bore without
thread. In the base plate and the lower, upper and vertical slides these
"fake" bores are also provided.
Finally I placed the ten M1.2 threaded bores for the cover plate at the
back of the Z-column.
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WABECO milling machine on a 1:5 scale
The vertical slide
The vertical slide is the connection between the Z-column and the
housing where the tool spindle is located. After milling the dovetail guide
I clamped the vertical slide onto the dividing attachment and milled down
the front surface until a round bolt remained, in the center of which a 3 mm
threaded bore was placed. This bolt will be positioned inside the tool
spindle housing. In order to obtain a milling head swivelling by 90 degrees
to the left or to the right, I milled a round T-slot around the bolt. A hexagon
screw used as a slot nut is guided through this T-slot when swivelling.
With this screw and a second screw that engages with the bolt the milling
head is locked in the desired angle. Afterwards I drilled a blind hole in the
back of the vertical slide for installing the spindle nut in the Z-axis. The
spindle nut is retained by a hexagon socket screw that reaches through
the vertical slide from the front. Finally I drilled the four M1.2 threaded
bores for the setting screws of the V-ledge into the side part of the slide.
The tool spindle housing

The tool spindle housing where the drive motor and the tool spindle with
the ISO30 tool holder is mounted, is located at the vertical slide. After drill
finishing the holder for the vertical slide and the tool quill I milled the
ribbing first and then the slotted holes for the screws of the motor flange.
The drive belt can be tightened through the slotted holes later. After
milling the fold for the cover I machined the bore for the pinion shaft that
would move the quill via the hand lever later on. To be able to clamp the
tool spindle I slotted the housing front with a 0.4 mm side milling cutter.
After that I placed the bore for the index bolt. Finally some threaded bores
for the cover, the bearing flange, the spring holder, the protective cover
and the clamp for the tool spindle.
The motor
As drive motor I used a bell-type armature motor with a gear, the motor is
strong enough to drill a 2 mm bore in St 52 without any problems. As the
drive motor of the original is visible from the outside, I turned and milled a
sleeve of machining steel that looks the same as the original motor. When
I had screwed the motor to the flange, I put it on the tool spindle housing
and bolt them together. Afterwards I attached the sleeve to the motor and
screwed it to the spindle housing. I milled the cooling ribs by using the
dividing attachment. The fan housing is located on the motor where the
terminal box is also to be found. I machined the fan housing made of
machining steel. The cover can be twisted off as with the original in order
to reach the motor connection cables. On top of the fan housing the
prototypical bores for the suction of the cooling air are to be found. The
number of the bores and the diameter are just as the original. As the
supports between the bores are 0.25 mm wide only, it is immediately
obvious if the bores are not correctly positioned. Thanks to the digital
vernier calipers of my Wabeco F1210 high speed, the individual
coordinates were quite easily and precisely to be found. Inside the termi-
nal box the switch for the machine and the speed sensor are to be found.
18
by Jörg Scepanski
The tool spindle
The quill and the tool spindle were elaborate components and the fittings
had to be machined very precisely. In total I installed four ball bearings,
two inside the quill and two inside the bearing flange. At first I milled the
longitudinal slot into the quill which serves for inserting the toothed rack
for the pinion shaft. After that I placed a slot into the longitudinal side that
is offset by 90 degrees. There the feather key that protects the quill
against jamming is located. On both ends of the quill I turned the holes for
the ball bearings which are located on the tool spindle. I turned the ISO
30 cone by using a very small, self-ground turning chisel. Subsequently I
ground the cone to dimension with a milling spindle. In order to retain the
ISO 30 tool holder I used an M2 retaining bolt. I machined the pulley made
of red brass. On top of the spindle I attached a circlip used as a stop for
the quill stroke. I also did not leave out the lateral bore for the mounting
pin on the bottom of the spindle. Currently the spindle is driven by an O
ring.
The remaining details

All dovetails are equipped with adjusting rails with blind bores of 1 mm
diameter and 0.5 mm depth. These bores are provided for the pressure
pins which regulate the backlash of the dovetails by means of the setting
screws. The pressure pins also prevent the adjusting rails from moving
when adjusting one of the axes. After the adjustment the setting screws
are secured with M 1.2 counter nuts. On the three handwheels that move
the X, Y and Z-axis the scale rings have the same number of graduation
marks as the originals. I cut the graduation marks by using the dividing
attachment. The spindles of all three axes (X, Y and Z) have two setting
nuts for adjusting the feed spindles free of play. Additionally I placed a
bronze disc between the setting nut and the spindle bearing. The three
axes and the quill with the tool spindle can be clamped in any position as
with the original machine. The quill is retained in its basic position by a
spiral spring that is located in the spring holder if the clamp is open. For
clamping the work pieces on the model milling machine I built a precision
toolmakers vice. Measures and functioning are identical to the original
vice.
Conclusion
After 18 month of building time and some setbacks the milling machine
was ready apart from some details. The milling machine is running superb
by a 12 Volt battery. Drilling and milling is no problem and a lot of fun. The
ISO 30 holder is installed perfectly inside the tool spindle.
For the time being, I will not paint the model as many model maker
colleagues advised me not to do it.
Working with my Wabeco milling machine F1210 high speed and the lathe
D2400 was a great pleasure again. It just pays off to buy quality
machines. Working should be fun, a counterpart to your daily work-life and
not end up in frustration because of insufficient quality of machine or tool.
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Precision lathes with cylindrical guideways
Longitudinal turning in steel C45 Milling with an angle plate and milling machine table
Outside thread cutting in stainless steel 1.4301 Inside turning in steel C45
Taper turning in steel C45 Grooving the front face in PVC
20
Examples of use
21
WABECO machines made in Germany

n in-house design and production
n production in Germany on state-of-the-art machine tools
n machine precision in accordance with DIN
n tests during the assembly and final inspection with test certificate
test items amongst others (average values):
truth of rotation of spindle nose 0.005 mm
cylindrical turning with finishing cut to 100 mm free-hand 0.01 mm
Final inspection and measurement cylindrical turning with finishing cut to 300 mm between centers
0.015 mm
n the supply of replacement is also guaranteed for years
n 5-year warranty - the warranty does not cover parts subject to wear
Precision cylindrical guideways

n precise ground round columns made of high quality steel
n high rigidity
n optimal swarf removal
n 10-year warranty on the cylindrical guideways
Headstock Headstock
n main spindle is mounted on 2 precision-DIN adjustable tapered roller
bearings
n clockwise/anti-clockwise rotation of the main spindle
n intermediate gear between main spindle and drive
high torque even in the lower speed range, e.g. for
machining hard-to-cut materials
n Main spindle bore Ø 20 mm with MT3
main spindle bore Ø 30 mm (optional)
without morse taper
n main spindle nose in accordance with DIN 6350
Tool slide
Tool slide
n universally adjustable
n dovetail guides are readjustable free of play
n least count of the graduated collars is 0.05 mm
n upper slide can be rotated by 360°
n swarf scrapers prevent dirt and swarf entering the guideways
n D3000 - the longitudinal feed of the tool slide is accomplished
with an angular gear
Tailstock
n with quick action lever
Tailstock with quick action lever n tailstock upper part ± 10 mm laterally adjustable
n tailstock sleeve with internal morse taper MT2
n graduated scale on the sleeve for reading the infeed depth
22
Technical description
Main drive motor
n main drive motor 1.4 kW, 230 V, 50/60 Hz single-phase
inverse-speed motor speed controlled as a direct current model
with closed loop r.p.m control system
electronically infinitely variable drive 30 - 2300 r.p.m.
n main spindle drive which can be adjusted by means of a
potentiometer over a wide range of cutting speeds
n main drive motor with overload protection
n also available in 110V - 60 Hz Electronic
Electronics
n the electronical systems have been constructed in accordance with
the VDE (Association of German electronics technicians' regulations).
n constant torque throughout the entire speed range
n Extremely silent running by means of modern, electronically
regulated drive technology
n the drive electronics is equipped with a multiple fault monitoring
circuit
n Due to the drive technology it is possible e.g. to remove about 5 mm
from the work piece diameter of a round bar made of steel with a View of gear train
diameter of 50 mm in one cutting step.
Thread cutting
D2000 and D2400
n with lead screw drive and change gear quadrant
n automatic longitudinal feed 0.085 mm
n change gear set (optional)
for metric (0.25-6.0 mm) and inch (10-36 TPI) threads
and automatic longitudinal feed 0.16 mm (optional)
D3000
n Thread cutting and infinite longitudinal feed without changing gears Thread cutting
infinite longitudinal feed 0 - 250 mm/min adjustable via a
potentiometer
feed direction left/right hand selectable by means of a direction switch
n change gear set
Overload clutch
n at lead screw and lead screw drive to avoid damage to the feed
system
Change gears set
Spindles
n precise threaded spindles
n also available in inch version
23
Technical details
D2000 D2400 D3000
Center distance 350 mm 500 mm 500 mm
Center height 110 mm 110 mm 110 mm
Power 230 V, 50/60 Hz 1.4 kW 1.4 kW 1.4 kW
Spindle speed infinitely variable 30 - 2300 r.p.m. 30 - 2300 r.p.m. 30 - 2300 r.p.m.
Ø 20 mm Ø 20 mm Ø 20 mm
Main spindle bore
optional Ø 30 mm optional Ø 30 mm optional Ø 30 mm
Ø 20 MT3 Ø 20 MT3 Ø 20 MT3

Taper in main spindle
Ø 30 without MT Ø 30 without MT Ø 30 without MT
Ø of chuck work
126 mm 126 mm 126 mm
above cross slide rest
Travel of cross slide 110 mm 110 mm 110 mm
Travel of longitudinal slide 58 mm 58 mm 58 mm
Swivel range of the

360° 360° 360°
longitudinal slide
max. height of turning tools 20 mm 20 mm 20 mm
Truth of rotation of spindle nose 0.005 mm 0.005 mm 0.005 mm
Cylindrical turning to 100 mm

0.01 mm 0.01 mm 0.01 mm
free-hand
Ø of chuck work, measured

220 mm 220 mm 220 mm
above the guiding bars
Travel of tailstock sleeve 65 mm 65 mm 65 mm
Tailstock sleeve taper MT2 MT2 MT2
Tailstock offset range ± 10 mm ± 10 mm ± 10 mm
0 - 250 mm/min
Automatic feed 0.085 optional 0.16 mm 0.085 optional 0.16 mm
infinitely varialble
Thread pitches optional optional

metric 0.25 - 6.0 mm 0.25 - 6.0 mm 0.25 - 6.0 mm
inch 10 - 36 TPI 10 - 36 TPI 10 - 36 TPI
Machine dimensions
without packing (W x D x H) 1050 x 410 x 420 mm 1200 x 410 x 420 mm 1200 x 410 x 420 mm
Weight without packing 59 kgs 65 kgs 71 kgs
- Technical details are subject to change -
24
D2000
included in delivery:
D2400
n lathe chuck with turning and drilling jaws
n dead center MT2
n main spindle bore Ø 20 mm (optional Ø 30 mm)
n threaded spindles
n thread cutting
with lead screw drive and change gear quadrant
automatic longitudinal feed 0.085 mm
optional: change gear set for threading metric (0.25-6.0 mm) and inch (10-36 TPI) threads
and automatic longitudinal feed 0.16 mm
n main drive motor 1.4 kW, 230 V, 50/60 Hz

single-phase inverse speed motor speed-controlled
n electronically infinitely variable drive 30 - 2300 r.p.m.
with 3-jaw lathe chuck Ø 100 mm D2000 order no. 10108
Main spindle bore Ø 30 mm order no. 10278

n without morse taper
n no retrofitting
Change gear set 10-pieces order no. 10179

n for metric (0.25-6.0 mm) and inch (10-36 TPI) threads
and automatic longitudinal feed 0.16 mm

25
D3000
n live lathe center MT2
n threaded spindles
n thread cutting
n thread cutting and infinitely variable longitudinal feed without changing the change gears
infinitely variable longitudinal feed 0 - 250 mm/min adjustable via a potentiometer
the feed direction right/left hand is selectable by means of a direction switch
n change gear set for threading metric (0.25-6.0 mm) and inch (10-36 TPI) threads



n without morse taper
n no retrofitting
26
Options
Digital position readout (DRO) for 3 axes and optical scales
n can be installed by the customer
(bores and threads must be provided by the customer)

n product description see page 106
n Position readout set consisting of digital position readout (DRO),

optical scales, mounting kit and protective cover
factory installation Illu. D3000
Digital position readout (DRO) for 3 axes order no. 10280
for D2000 with 2 optical scales

transverse X-axis measuring length 170 mm order no. 10284
longitudinal Z-axis measuring length 320 mm order no. 10286
mounting kit and protective cover order no. 10289
factory installation order no. 10288
Position readout set order no. 10126
with 2 optical scales factory installed
for D2400 and D3000 with 2 optical scales


Base cabinet order no. 10267

n W 106 x D 45 cm x H 85
n with 2 lockable doors and 2 shelves
n weight: 58 kgs
Levelling elements PU: 1 piece order no. 10268

n vibration pick up and absorption element
n Ø 80 mm, thread M10
n prevents the machine and cabinet from moving
n for precise height adjustment on uneven ground
n 4 levelling elements are required per cabinet/machine
Coolant and chip tray D2000 order no. 10174

D2400/D3000 order no. 10175
27
Options
Chip tray with splash guard D2000 order no. 10156
D2400/D3000 order no. 10256
Coolant unit with splash guard D2000 order no. 10164

D2400/D3000 order no. 10264
n for cooling and lubrication
n with feed pump 230 V, 50 Hz
n flexible hose with stop valve and nozzle
n content coolant: 19 litres
Application: i.e. when processing high alloy steel and aluminium, improves the
surface finish, increases tool endurance, prevents built-up edges
Coolant concentrate order no. 11550

n content: 5 litres
n high-performance cooling lubricant on mineral oil base
n corrosion protection
n solvent: 5% or 1:20 with water
n especially recommended for processing high-alloy, rust and acid resistant steels
Vertical milling slide order no. 10270

n for drilling and milling
n can be traversed in 3 axis
n consisting of:
Angle plate and milling table

n milling table 130 x 100 mm, can be rotated infinitely by 360°,
width of T-slots 12 mm
Example of use
Fixed stay order no. 10170

n it serves for hollow cutting and drilling long work pieces
n is clamped to the guides
Example of use
Live stay order no. 10172

n to support long, thin shafts during longitudinal turning and prevents
them from sagging

n is clamped to the toolslide
28
Options
Gear pair for left-hand threads order no. 10180
Start Set for D2000/D2400 order no. 10991

consisting of:
n quick-change tool post, main body
n boring tool holder
n turning tool holder
n carbide turning tool set 6-pieces
n precision quick-action drill chuck 1-13 mm
n drill chuck arbor
n Live center MT2
Start Set for D3000 order no. 10992

consisting of:

n drill chuck arbor
Grease gun order no. 11535

n for grease and oil
n for conical and ball head grease nipples
n with a pointed and a hollow / universal mouthpiece
Hollow spindle stops adjustable for Ø 20 mm order no. 13200

for Ø 30 mm order no. 13201
n for 20 and 30 mm main spindle bore
n for clamping work pieces at exactly the same position
n with 3 clamping jaws and a clamping key
Application: the hollow spindle stop is inserted into the lathe spindle from behind and tightend by means of a
patent key. By the patent key the hollow spindle stop can be tightend, loosened and adjusted in length.
29
Precision lathes with prismatic cast iron bed
D4000
with base cabinet and coolant unit
D6000
with lead screw cover,
base cabinet and coolant unit
30
D6000
with position readout,
lead screw cover,
base cabinet and coolant unit
D6000
with ball screws incl. lead screw
cover, base cabinet and coolant
unit
31
Rough turning the outside in steel 42CrMo4 Rough turning the inside in steel 42CrMo4
Rough turning in steel C45 Rough facing in steel 16MnCr5
Turning the inner taper in aluminium AlCuMgPb Knurling in steel 9S28K
32
Examples of use
33
WABECO Maschines Made in Germany
Truth of rotation of spindle nose 0.005 mm
Final inspection and measurement cylindrical turning with finishing cut to 300 mm between centers
0.015 mm
Prismatic cast iron bed

n diagonally ribbed grey cast iron
n inductively hardened and ground guideways
Headstock
n housing is made of grey cast iron
n v-shaped slot manually cut
Tool slide n main spindle in 2 readjustable precision DIN tapered roller bearings
n intermediate gear between main spindle and drive
high torque even in the lower speed range, e.g. for
n main spindle bore Ø 20 mm with MT3
with ground inner taper MT3
main spindle nose (Camlock) in accordance with DIN 55029 size 4
for quick changing of lathe chucks and collet chucks by means of
the quick-fastener
Camlock quick-fastener
Tool slide
Tailstock
n tailstock upper part ± 10 mm laterally adjustable
Tailstock with quick action lever

n tailstock sleeve with internal morse taper MT2
n scaling on the quill for reading the infeed depth
n graduated ring with a reading accuracy of 0.1 mm
34
Main drive motor
inverse-speed motor speed-controlled as a direct current model
n frequency controlled main drive motor 2.0 kW, 230 V, 50/60 Hz

suitable for small diameter work pieces due to high speed
high speed motor
n main spindle drive which can be adjusted by means of a
n also available in 110V - 60 Hz
Electronics
the VDE (Association of German electronics technicians' regulations).
n Extremely silent running due to modern, electronically regulated view of gear train
drive technology
circuit
n Due to the drive technology it is possible e.g. to remove the following
amounts (cuts) of material from a 50 mm diameter round bar out of
steel in one cutting step:
approximately 10 mm with all D6000
approximately 5 mm with all D4000
Thread cutting
n tumbler gear for left and right hand threads
n change gear set
n 2 automatic longitudinal feeds 0.085 and 0.16 mm
thread cutting
Overload clutch
n at lead screw and lead screw drive to avoid damage to the feed
system
Spindles
also available in inch version
n precise ball screws (optional)
very high pitch and positioning accuracy
wear-free
incl. lead screw cover ball screws
and lead screw cover
with ball roller nuts free of play
35
Technical details
D4000 D6000 D6000 hs
Center distance 350 mm 600 mm 600 mm
Center height 100 mm 135 mm 135 mm
Power 230 V, 50/60 Hz 1.4 kW 1.4 kW 2.0 kW
Main spindle bore Ø 20 mm Ø 20 mm Ø 20 mm

optional Ø 30 mm optional Ø 30 mm
Taper in main spindle MT3 MT3 MT3
Ø of chuck work above cross 120 mm 170 mm 170 mm

slide rest
Travel of cross slide 100 mm 140 mm 140 mm
Travel of longitudinal slide 50 mm 60 mm 60 mm
Swivel range of the

360° 360° 360°
longitudinal slide
max. height of turning tools 16 mm 20 mm 20 mm
Truth of rotation of spindle nose 0.005 mm 0.005 mm 0.005 mm
Cylindrical turning to 100 mm

0.01 mm 0.01 mm 0.01 mm
free-hand
Ø of chuck work, measured

200 mm 270 mm 270 mm
above the guiding bars
Travel of tailstock sleeve 45 mm 65 mm 65 mm
Tailstock sleeve taper MT2 MT2 MT2
Tailstock offset range ± 10 mm ± 10 mm ± 10 mm
Automatic feed 0.085 optional 0.16 mm 0.085 optional 0.16 mm 0.085 optional 0.16 mm
Thread pitches
metric 0.25 - 7.0 mm 0.25 - 7.0 mm 0.25 - 7.0 mm
inch 10 - 40 TPI 10 - 40 TPI 10 - 40 TPI
Machine dimensions
36
Precision Lathes with prismatic cast iron bed
D4000

n main spindle bore Ø 20 mm

n threaded spindles
n thread cutting
tumbler gear for left and right hand threads
change gear set for metric (0.25-7.0 mm) and inch (10-40 TPI) threads
2 automatic longitudinal feed rates/lead screw drive 0.085 and 0.16 mm

with 3-jaw lathe chuck Ø 100 mm order no. 10400

Quick-action collet chuck order no. 10929

n for optional retrofitting (upon request)
n for interchangeable collets or Rubber-Flex collets
n clamping range 2 - 30 mm
n to be used only up to max. 4000 r.p.m.
n clamping and unclamping of the work piece done by hand lever
n self-locking
n collets from 2 - 30 mm available - price upon request
37
Precision Lathes with prismatic cast iron bed
D6000
D6000 hs (with high speed motor)

n threaded spindles (optional by ball screws)
n thread cutting
change gear set for metric (0.25-7.0 mm) and inch (10-40 TPI) threads
2 automatic longitudinal feed rates/lead screw drive 0.085 and 0.16 mm
… especially for D6000

… especially for D6000 hs

n suitable for small diameter work pieces due to high speed
38
with Camlock 3-jaw lathe chuck Ø 125 mm D6000 order no. 10630
with Camlock 4-jaw lathe chuck Ø 125 mm D6000 order no. 10632
with 3-jaw lathe chuck Ø 100 mm D6000 hs order no. 10605

with Camlock 3-jaw lathe chuck Ø 125 mm D6000 hs order no. 10636
with Camlock 4-jaw lathe chuck Ø 125 mm D6000 hs order no. 10638

n with ground inner taper MT3
n no retrofitting
Precision ball screws for both axes order no. 10645

n incl. lead screw cover
n very high pitch and positioning accuracy

n wear-free
n no retrofitting
Lead screw cover order no. 10680

n no retrofitting
n to protect the lead screw and nut against swarf

n to prevent premature wear and loss of precision
Quick-action collet chuck order no. 10930

n to be used only up to max. 4000 r.p.m.
n self-locking
39
Options
Mountable digital vernier calipers

for all D4000

longitudinal Z1-axis measuring length 100 mm order no. 11360
mounting kit for 3 axes order no. 10499
Mountable vernier caliper set order no. 10425

for 3 axes with mounting kit,
factory installed
for all D6000

mounting kit for 3 axes order no. 10699
Mountable vernier caliper set order no. 10625

for 3 axes with mounting kit, factory installed


n Position readout sets consisting of: Digital position readout (DRO),
optical scales, mounting kit and protective cover, factory installed Illu. D6000
for all D4000 with 2 optical scales


40
Options





n H 85 x W 106 x D 45 cm
n weight: 58 kgs

n prevents the machine and cabinet from moving
Chip tray with splash guard D4000 order no. 10456

D6000 order no. 10656
41
Options
Coolant unit with splash guard D4000 order no. 10464
D6000 order no. 10664
n with feed pump 230 V, 50 Hz
Application: i.e. when processing high alloy steel and aluminium, improves the surface finish,
increases tool endurance, prevents built-up edges

n content: 5 litres
Vertical milling slide D4000 order no. 10470

D6000 order no. 10671
n for drilling and milling
n can be traversed in 3 axes
n consisting of:
angle plate, milling table and vertical support
n milling table 130 x 100 mm, can be rotated infinitely variable by 360°,
width of T-slots 12 mm
Example of use
Fixed stay D4000 order no. 10471

D6000 order no. 10670
n it serves for hollow cutting and drilling long work pieces
n is clamped to the guides
Live stay D4000 not available

D6000 order no. 10672
n to support long, thin shafts during longitudinal turning and
prevents them from sagging
n is clamped to the tool slide
Example of use
Start set D4000 order no. 10997

D6000 order no. 10995
consisting of:
n drill chuck arbor
42
Options
Hollow spindle stops adjustable for Ø 20 mm order no. 13200

n for 20 and 30 mm main spindle bore
n with 3 clamping jaws and a clamping key
Application: the hollow spindle stop is inserted into the lathe spindle from behind and tightend by means of a
patent key. By the patent key the hollow spindle stop can be tightend, loosened and adjusted in length.
CNC upgrade kit

CNC upgrade kit (complete set)
n by means of the CNC upgrade kit the conventional WABECO lathe can be upgraded into a CNC lathe
n upgraded in this way the CNC machine can still be used as a conventional machine
n to be mounted by the customer
Control panel
n with integrated machine control elements
n with swiveling support arm
n CNC controller (control board) for nccad basic or nccad professional
n serial data cable between PC and control panel
Motors for controlling the axes (product description see page 44)
n powerful, maintenance-free stepper motors
Axes limit switches (product description see page 45)
nccad turning software (product description see page 52)
CNC upgrade kit with nccad basic

for 1.4 kW motor with threaded spindles D6000 order no. 1063000
for 1.4 kW motor with ball screws D6000 order no. 1063005
for 2.0 kW motor with threaded spindles D6000 order no. 1063030
CNC upgrade kit with nccad professional

n precondition for this are lathes with ball screws (for maintaining the positioning accuracy)
n with rotary encoder for thread cutting in CNC mode
n thread cutting, 8 position toolchanger and electronic handwheel only usable with nccad professional
43
CNC mounting kits
CNC mounting kits
n by means of the CNC mounting kits the WABECO lathe D6000 can be individually prepared as a CNC lathe
for the usage of a customer controller and software
Example of use for Mach controller
Motors for controlling the axes

power bipolar 6A
step angle 1.8° ± 0.09°
resistance 0.3 Ohm
high feed and acceleration values X-axis
n sub D 9-pole plug, industrial control line - 3 m shielded cable
n motor support and motor cover
n drive belts and toothed belt pulleys
n mounting parts
Z-axis
X-axis for threaded spindle D6000 order no. 1062500
X-axis for ball screw D6000 order no. 1062520
Z-axis for threaded spindle D6000 order no. 1062545
Z-axis for ball screw D6000 order no. 1062560
factory installation of X- and Z-axis D6000 order no. 1062590
44
CNC mounting kits
Axes limit switches
n mechanical single limit switch
n connection cable to stepper motor
n mounting parts
for X-axis D6000 order no. 1062700

for Z-axis D6000 order no. 1062705
factory installation X- and Z-axis D6000 order no. 1062710
Rotary encoder
n for thread cutting
n monitoring of the main spindle position
n rotary encoder with support - 1000 pulses
n toothed belt pulleys
n mounting parts
for 1.4 kW motor with and without safety cabin D6000 order no. 1062800
for 2.0 kW motor without safety cabin D6000 order no. 1062805
for 2.0 kW motor with safety cabin D6000 order no. 1062800
factory installation D6000 order no. 1062810
WABECO Custom Machines to your specifications

please contact us
45
Precision CNC lathes with prismatic cast iron bed
CC-D6000
with safety cabin and integrated coolant unit
automatic 8 position tool changer
ball screws incl. lead screw cover
base cabinet
46
CC-D6000
Industrial monitor
ball screws incl. lead screw cover
base cabinet
47
Shape bolt longitudinal turning aluminium AlCuMgPb Grooving in steel C45
Face turning bronze Rg7 Hemisphere turning stainless steel 1.4301
Thread cutting in steel C45 Internal turning in steel 16 MnCr5
48
Examples of use
49
basic lathe software
50
professional lathe software
51
nccad lathe software
nccad nccad
basic professional
Type of control X X
2D interpolation i.e. 2 axes can be displaced simultaneously
2½D interpolation i.e. 2 axes can be displaced simultaneously, X

the 3rd axis is intended for the 8 position tool changer
Supporting of microstepping, i.e. smooth run and high position resolution X X
Look A-head, i.e. an anticipatory program process X
Dialogue-oriented operator guidance X X
Program input X X
n to DIN 66025 with G- and M-functions
n graphical programming
Automatic creation of CNC program X X

n on the basis of a designed contour according to DIN 66025
Data import X X
n DXF-files from a CAD system e.g. Auto CAD
n HPGL files e.g. from Corel Draw
Contour generation by using the CAD module X X

n Drawings can be created directly
n Coordinates can be entered or edited, e.g.
commands can be changed, added and/or deleted.
n The following functions are available: drawing of straight lines, curves,
circles, polygons etc.
n Contours can be e.g. shifted, rotated, copied, mirrored and trimmed.
n Contour generation by means of mouse or keyboard
The drawings can be dimensioned X X
Input of technology values for the drawn contour e.g. feed, in-feed depth, X X
processing sequence, fine chip removal etc.
Graphic simulation X X
n for easy checking of programming errors
Graphic simulation with 3D view X

n Simulation with the represented tools
n For easy checking of programming errors
n Work piece can be rotated during the simulation for a better view
Machine zero point is interrogated by means of a reference travel via limit X X

switches
52
nccad nccad
basic professional
Workpiece zero points X X

n 19 workpiece zero points can arbitrarily be set
Tool administration X X
Tool memory X
n administration of up to 20 tools
n definition of tools e.g. edge angle, cutting edge length, cutting
edge geometry, etc.
Operating panel X X
n for displacing the individual axes without inputting a program
n direct input of the travel value either by means of
the keyboard
or via the arrow keys in the manual control panel
n display of the current values on the screen
Help X X
n Manual integrated in the software
n Direct help via the F1 key for the functions displayed in the menu bar
System requirements X X
n Pentium 2 at least 600 MHz
n working memory min. 64 MB RAM, CD drive
n serial interface (RS232)
n graphic resolution 1024 x 768
n 60 MB left on hard drive
The 3D simulation requires a fast graphic card with a large memory such as X
GeForce2 made by NVIDIA.
Operating systems X X
n Windows XP, Windows NT and Windows 7
Thread cutting X
n in CAD/CAM mode for longitudinal metric and inch threads up to 2.5 mm
pitch
The speed can be controlled via the software X
Network compatible X X
Update X
n to nccad professional is possible (provided that ball screws are used)
8 position tool changer – (optional) X
Electronic handwheel – (optional) needed for the zero point travel X
53
truth of rotation of spindle nose 0.005 mm
cylindrical turning with finishing cut to 300 mm between centers
Final inspection and measurement 0.015 mm.
Prismatic cast iron bed

n diagonally ribbed grey cast iron
n inductively hardened and ground guideways
Headstock
n housing is made of grey cast iron
n v-shaped slot manually cut
n main spindle is mounted on 2 precision-DIN adjustable tapered roller
Tool slide
bearings
(in conventional operations)
n high torque even in the lower speed range, e.g. for
n Main spindle bore Ø 20 mm with MT3
with ground inner taper MT3
main spindle nose (Camlock) in accordance with DIN 55029 size 4
for quick changing of lathe chucks and collet chucks by means of
the quick-fastener
Camlock quick-fastener
Tool slide
Tailstock
n tailstock upper part ± 10 mm laterally adjustable
n tailstock sleeve with an internal morse taper MT2
Tailstock with quick action lever
n scaling of the quill for reading the infeed depth
n graduated ring with a reading accuracy of 0.1 mm
54
Main drive motors
suitable for small diameter work pieces due to high speed
n main spindle drive which can be adjusted by means of a high speed motor
Electronics
the VDE (Association of German electronics technicians' regulations)
n Extremely silent running by means of modern, electronically
view of gear train
circuit
n Due to the drive technology it is possible e.g. to remove about 5 mm
from the work piece diameter of a round bar made of steel with a
diameter of 50 mm in one cutting step.
Thread cutting
n Thread cutting in CNC mode only with nccad professional
n Thread cutting in conventional mode
change gear set
2 automatic longitudinal feeds 0.085 and 0.16 mm
Overload clutch
n at lead screw and lead screw drive to avoid damage to the feed thread cutting
system (in conventional operations)
Spindles
n precise ball screws (optional)
very high pitch and positioning accuracy
wear-free
incl. lead screw cover
with ball roller nuts free of play
to obtain highest possible positioning accuracy ball screws ball screws
and lead screw cover
with nccad professional are indispensable
55
Control panel
n with swivelling support arm
n CNC controller (control board)
for nccad basic or nccad professional
control panel
power bipolar 6A
step angle 1.8° ± 0.09°
resistance 0.3 Ohm
high feed and acceleration values
CNC motor
n axes limit switches
mechanical single limit switch
Rotary encoder
axes limit switches n for thread cutting in CNC mode with nccad professional
PC control
n for creating programs and for controlling
the CNC machine a PC is required
(PCs are not included in delivery)
n the PC assumes the program creation, the program administration
rotary encoder and the archiving of data
n machine independent program creation
CNC programs can be created on several PCs independently
from the CNC machine
CNC upgrade kit

n by means of the CNC upgrade kit the conventional WABECO
lathe can be upgraded into a CNC lathe
CNC mounting kits

n by means of the CNC mounting kits the WABECO
can be individually prepared as a CNC lathe for the

usage of a customer controller and software
56
Technical details
CC-D6000 CC-D6000 hs
Center distance 600 mm 600 mm
Center height 135 mm 135 mm
Power 230 V, 50/60 Hz 1.4 kW 2.0 kW
Spindle speed infinitely variable 30 - 2300 r.p.m. 50 - 5000 r.p.m.
Travel speed with nccad basic with nccad basic

X- and Z-axis 30 - 500 mm/min 30 - 500 mm/min
(rapid traverse)
with nccad professional with nccad professional
30 - 1000 mm/min 30 - 1000 mm/min
Main spindle bore 20 mm 20 mm

optional 30 mm optional 30 mm
Taper in main spindle MT3 MT3
Ø of chuck work above cross slide rest 170 mm 170 mm
Travel of cross slide 140 mm 140 mm
Travel of longitudinal slide

60 mm 60 mm
Swivel range of the longitudinal slide

360° 360°
max. height of turning tools 20 mm 20 mm
Truth of rotation of spindle nose 0.005 mm 0.005 mm
Cylindrical turning to 100 mm free-hand

0.01 mm 0.01 mm
Ø of chuck work, measured above

270 mm 270 mm
the guiding bars
Travel of tailstock sleeve 65 mm 65 mm
Tailstock sleeve taper MT2 MT2
Tailstock offset range

± 10 mm ± 10 mm
Automatic feed 0.085 and 0.16 mm 0.085 and 0.16 mm

conventionally
Thread pitch conventionally

metric 0.25 - 7.0 mm 0.25 - 7.0 mm
inch 10 - 40 TPI 10 - 40 TPI
Positioning accuracy ± 0.015 mm ± 0.015 mm
Machine dimensions 1215 x 500 x 490 mm 1215 x 650 x 490 mm

without packing (W x D x H)
Weight without packing 172 kgs 199 kgs

- Technical details are subject to change - 57
Precision CNC Lathes with prismatic cast iron bed
CC-D6000

CC-D6000 hs (with high speed motor)

n control panel
n motors for controlling the axes
n rotary encoder for nccad professional
n nccad lathe software
n work spindle bore Ø 20 mm (optional Ø 30mm)

n threaded spindles (optional ball screws)
n thread cutting in CNC mode only with nccad professional

n thread cutting in conventional mode
change gear set
2 automatic longitudinal feeds/lead screw drive
n the CNC machines can be used conventionally and in CNC mode
… especially for CC-D6000

… especially for CC-D6000 hs

n suitable for small diameter work pieces due to high speed
58
with nccad basic
with 3-jaw lathe chuck Ø 100 mm CC-D6000 order no. 1060050

with Camlock 3-jaw lathe chuck Ø 125 mm CC-D6000 order no. 1060014
with 3-jaw lathe chuck Ø 100 mm CC-D6000 hs order no. 1060055

with Camlock 3-jaw lathe chuck Ø 125 mm CC-D6000 hs order no. 1060066
with nccad professional


Note: The Safety Standard EN2006/42 EG is only complied with in combination with our safety cabin. Without safety
cabin the machine is incomplete as a CNC model, thus does not meet and comply with CE safety standards.

n with ground inner taper MT3
n no retrofitting
Precision ball screws for both axes order no. 10645

n incl. lead screw cover
n for utmost positioning accuracy the use of

ball screws with nccad professional is indispensable
n no retrofitting
Lead screw cover order no. 10680

n no retrofitting
n to protect the lead screw and nut against swarf

n to prevent premature wear and loss of precision
59
Options
Safety cabin CC-D6000 order no. 1060090
n no retrofitting
n with integrated coolant unit

n the safety cabin prevents accidents
n dimensions (W x D x H): 1298 x 848 x 653 mm
Note: The Standard EN2006/42 EG is only complied with in combination with our safety cabin. Without safety cabin the
machine is incomplete as a CNC model, thus does not meet and comply with CE safety standards.
Industrial monitor and membrane keyboard CC-D6000 order no. 1060095

n no retrofitting
n ergonomic control unit housing

n with integrated machine operating elements
n with adjustable swivel arm
n replaces PC monitor and keyboard
n a PC is not included in delivery
n only in connection with the safety cabin
Automatic 8 position tool changer CC-D6000 order no. 1060098

n optional retrofitting (on request)
n for 4 outside processing tools cross section 10 x 10 mm
n for 4 inside processing tools location hole Ø 16 mm
n for safety reasons only available in connection with the safety cabin
n only usable with nccad professional
Quick-action collet chuck CC-D6000 order no. 10930

n to be used only to max. 4000 r.p.m.
n self-locking
60
Options
(bores and threads must be provided by the costomer)

optical scales, mounting kit and protective cover, factory installed
Ill. CC-D6000
Digital position readout (DRO) for 3-axes order no. 10280
for all CC-D6000 with 2 optical scales


for all CC-D6000 with 3 optical scales


61
Options
n W 106 x D 45 cm xH 85
n weight: 58 kgs

n prevents the machine and cabinet moving
Chip tray with splash guard CC-D6000 order no. 10656
Coolant unit with splash guard CC-D6000 order no. 1060164

n with feed pump 230 V, 50/60 Hz
Application: i.e. when processing high alloy steel and aluminium,

improves the surface finish, increases tool endurance, prevents built-up edges

n content: 5 litres
62
Options
Electronic handwheel order no. 1060130
n for 2 axes
n for manual displacement of the axes
n serves for positioning the CNC milling machine during the setup mode
(work piece zero point)
n only in connection with nccad professional
Start Set CC-D6000 order no. 10995

consisting of:
n drill chuck arbor

Hollow spindle stop adjustable for Ø 20 mm order no. 13200

n for 20 and 30 mm spindle bore
n with 3-jaws and patent key
Application: the hollow spindle stop is inserted into the main spindle from behind and tightened by means of a
patent key. By the patent key the hollow spindle stop can be tightened, loosened and adjusted in length
63
Precision drilling and milling machines
F1200
with base cabinet
and coolant unit
F1210
with digital position readout (DRO) for 3 axes
base cabinet
and coolant unit
64
F1210 hs (with high speed motor)
with digital position readout (DRO) for 3 axes
base cabinet
and coolant unit
F1410 LF hs (with high speed motor)

with linear guides
ball screws for all 3 axes
base cabinet
and coolant unit
65
Roughing with shell end mill in steel St52.3 Drill finishing with boring head in aluminium
AlCuMgPb
Milling a slotted hole in steel 42CrMo4 Roughing with face mill in aluminium AlCuMgPb
Milling a feather key groove in steel C45 Milling a toothed wheel with dividing attachment
in aluminium AlCuMgPb
66
Examples of use
67
WABECO machines Made in Germany
truth of rotation of tool spindle 0.01 mm
Final inspection and measurement
Z-column and cross support

n made of ribbed grey cast
n vertical slide with vertical tool spindle is guided along the vertical
Z-column
n fine feed in the Z-axis
Spindles
n trapezoid screws
feed spindles re-adjustable free of play in all axes by means of
adjustable bronze double nuts
n ball screws (optional)
Z-colum very high pitch and positioning accuracy
wear-free
for down and up milling
with milling machines with linear guide standard counterbalance
adjustment in the Z-axis
n The reading accuracy on the scale rings is 0.05 mm
Guides
n dovetail guides play-free adjustable in all axes
2 protective bellows to protect guides
n linear guides hardened and ground with ball bearing travellers in
all axes
high precision and rigidity
due to ease of movement small frictional resistance
wear-free and maintenance-free to a great extent
prolonged life cycle
no „stick-slip“ effect
improved part accuracy
improved surface quality
n clean surface of milled work using individual guides which can be
Linear guide system
clamped separately
68
main drive motors

due to high speed, suitable for small diameter tools e.g. for engraving
suitable for boring threads due to clockwise and anticlockwise rotation
n tool spindle drive allowing to adjust a large cutting range
by means of a potentiometer
Quill
Electronics
n the electronical systems have been constructed in accordance with the
VDE (Association of German electronics technicians' regulations)
n Extremley silent running by means of modern, electronically
circuit
n Due to the drive technology it is possible e.g. to cut about 10 mm
deep into a material out of steel with an end mill of Ø 10 mm
Milling head
n milling head can be swivelled 90° to both sides
angle position can be easily read off the large scale
vertical position can be set by means of a hardened and ground Milling head 45° swivelled
conical index pin
n protective hood
n exact clamping of the quill on the total surface area in the milling head
n quill stroke with drilling and depth stop
Tool spindle
n tool holder MT2 (optional MT3 or ISO30)
n truth of rotation 0.01 mm

n with re-adjustable anti-friction bearings arranged in a large-dimensioned
drilling and milling quill
n high torque even in the lowest speed range e.g. for
machining of hard-to-cut materials
n wide toothed belt between motor and tool spindle ensures
a slip-free drive and a smooth running
Tool clamping and ejecting system

n for clamping and ejecting the tools (mills, drills
clamping chucks etc.) without requiring great force

Milling head 90° swivelled
n no need to drive out tools with a hammer, thus no
damage to the anti-friction bearings
69
Technical datails
F1200 F1200 hs F1210
Longitudinal X-axis 260 mm 260 mm 500 mm
Vertical Z-axis 280 mm 280 mm 280 mm
Transverse Y-axis 150 mm 150 mm 150 mm

optional 180 mm optional 180 mm optional 180 mm
Power 230 V, 50/60 Hz 1.4 kW 2.0 kW 1.4 kW
Swivel range of milling head 90° 90° 90°

both sides
Tool holder MT2 MT2 MT2

tightening thread M10 tightening thread M10 tightening thread M10
optional optional optional

MT3 or ISO30 MT3 or ISO30 MT3 or ISO30
Drilling stroke 55 mm 55 mm 55 mm
Work table 450 x 180 mm 450 x 180 mm 700 x 180 mm
Number of T-slots 3 3 3
Width of T-slots 12 mm 12 mm 12 mm
Truth of rotation of the tool 0.01 mm 0.01 mm 0.01 mm

spindle
Distance between milling min. 100 mm min. 100 mm min. 90 mm

machine table and tool spindle max. 380 mm max. 380 mm max. 370 mm
Working range tool spindle - 185 mm 185 mm 185 mm

support column
Machine dimensions
70
F1210 hs F1410 LF F1410 LF hs

optional 180 mm
Power 230 V, 50/60 Hz 2.0 kW 1.4 kW 2.0 kW

both sides



spindle


support column
Machine dimensions
71
with dovetail guides
F1200 F1200 hs (with high speed Motor)
n tool holder MT2 (optionally MT3 or ISO30)
n trapezoid screws (optional ball screws)
n dovetail guides for all 3 axes
n work table 450 x 180 mm
… especially for F1200

single-phase inverse-speed motor speed-controlled
Milling machine F1200 order no. 11200
… especially for F1200 hs

n due to high speed, suitable for small diameter tools e.g. for engraving
n suitable for boring threads due to clockwise and anticlockwise rotation
Milling machine F1200 hs order no. 11202
72
Precision ball screws for all 3 axes order no. 11245
n wear-free
n climb milling and conventional milling possible
n no retrofitting
Extension travel path Y-axis order no. 11235

n maximum travel path 180 mm
n no retrofitting
Tool holder MT3 order no. 11230

n morse taper MT3 and tightening thread M12
n no retrofitting
Tool holder ISO30 order no. 11231

n quick-release taper ISO30 (DIN 2080) and tightening thread M12
n no retrofitting

Longitudinal X-axis measuring length 300 mm order no. 11363

Transverse Y-axis measuring length 200 mm order no. 11362
Vertical Z-axis measuring length 300 mm order no. 11373
with vertical LCD display
mounting kit for 3 axis order no. 11299
factory installed order no. 11298
Mountable digital vernier caliper set order no. 11225

for 3 axes factory installation


n position readout sets consisting of: Digital position readout (DRO),

optical scales, mounting kit and protective cover factory installed

Longitudinal X-axis measuring length 270 mm order no. 10285
Transverse Y-axis measuring length 270 mm order no. 10285
Vertical Z-axis measuring length 320 mm order no. 10286
factory installed order no. 11288

with 3 optical scales factory installation
73
n dovetail guides in all 3 axes

n with electronically infinitely variable drive 140 - 3000 r.p.m.
Milling machine F1210 order no. 11400
… especially for F1210 hs

Milling machine F1210 hs order no. 11402
74
Precision ball screws on all 3 axes order no. 11445
n wear-free
n no retrofitting

n no retrofitting

n no retrofitting

n no retrofitting

longitudinal X-axis measuring length 500 mm order no. 11365

transverse Y-axis measuring length 200 mm order no. 11362
vertical Z-axis measuring length 300 mm order no. 11373
mounting kit for all 3 axes order no. 11299

for 3 axes with mounting kit factory installed



Optical scales, mounting kit and protective cover factory installed


75
Precision CNC milling machines
with linear guides
F1410 LF F1410 LF hs (with high speed motor)
n linear guides in all 3 axes

milling machine F1410 order no. 16400
… especially for 1410 hs

milling machine F1410 hs order no. 16402
76
ball screws for all 3 axes order no. 16445
n wear-free
n counterweight in the Z-axis
n no retrofitting
tool holder MT3 order no. 11230

n no retrofitting
tool holder ISO30 order no. 11231

n no retrofitting





with 3 optical scales and mounting kit factory installed
77
Options
Mounting bracket order no. 11238
n for high speed motors, high frequency spindles,
drills etc.
n with Euronorm locating hole Ø 43 mm
n swivelling by 90° to both sides
n suitable for WABECO milling machines
n dimensions (W x D x H) 120 x 235 x 120 mm
n overhang 185 mm
n weight: 3.8 kgs
n motors are not included in delivery
Example of use

n H 85 x W 70 x D 45 cm
n with lockable door and 2 shelves
n weight: 46 kgs
Levelling elements pack. unit: 1 piece order no. 10268

Coolant unit order no. 11264

Application: i.e. when processsing high alloy steel and aluminium,

improves the surface finish, increases tool endurance, prevents build-up edges
Coolant return plate order no. 11265

n for WABECO milling machines F1210 and F1410 LF
n is hooked into the coolant unit
n the coolant is returned to the coolant unit
78
Options
n Content: 5 litres
n emulsifying high performance cooling lubricant on mineral oil base
n especially recommended for processing high-alloy, rust and
acid resistant steels
Cover rail for T-slots Original Vertex

n pack. unit: 3 pieces
n length per cover 400 mm
n anodised aluminium
n chip deflector, prevents chips from getting into the T-slots
n with bores for draining off coolant
n can be cut as necessary
n order no. 11259 suitable for all WABECO milling machines
Application: Cover rails for T-slots are for usage in e.g. milling tables,
drilling tables, cross tables etc.
for 12 mm T-slot width order no. 11259

Start-Set 1 order no. 11999

consisting of:
n machine vice 100 mm
n mill set 20-pieces „TITAN“ coated
n precision collet chuck MT2-M10 with key
n collets Ø 6 mm - Ø 10 mm - Ø 12 mm - Ø 16 mm

consisting of:
n step clamp set 58-pieces
n precision collet set 16-pieces MT2-M10
n drill chuck arbor
79
Options
consisting of:
n toolmakers precision vice 48 mm
n side mill arbor (Weldon) MT2-M10
with location hole Ø 6 mm - Ø 10 mm - Ø 12 mm
Dividing attachment set Original Vertex order no. 11518

consisting of:
n Dividing attachment Ø 150 mm (not swivelling)
Price advantage!
n Indexing discs for indirect indexing
Dividing attachment set order no. 11519

consisting of:
n Dividing attachment Ø 150 mm (not swivelling) Original Vertex
Price advantage!
n Standard 3-jaw lathe chuck Ø 100 mm
n Mounting flange
Precision parallels order no. 11660

n 9 pairs
n one pair of each (dimensions in cross section):
8.5 x 14 mm, 8.5 x 16 mm, 8.5 x 20 mm, 8.5 x 24 mm, 8.5 x 30 mm;
8.5 x 32 mm, 8.5 x 36 mm, 8.5 x 40 mm, 8.5 x 44 mm
n accuracy 0.01 mm
n total length 150 mm
n hardened and ground
Application: used as parallel support to fix work pieces in machine vices and as stops. They are indispensible
for supporting work pieces in machine vices or with marking plates.
Precision combi shell end mill arbor set MT2 order no. 11732
n 7-pieces
n consisting of:
Combi shell end mill arbor with morse taper MT2x16 Price advantage!
Key for combi shell end mill arbor
Arbor spacer set 5-pieces (1 - 2 - 5 - 10 - 20 mm)
80
CNC upgrade kit
CNC upgrade kit (complete set)
n by means of the CNC upgrade kit the conventional WABECO milling machine can be upgraded into
a CNC milling machine
n a CNC machine upgraded in this way can still be used as a conventional machine
n to be mounted by the customer
Control panel
n with swiveling support arm
n CNC controller (control board) for nccad basic or nccad professional
Motors for controlling the axes (product description see page 82)
Axes limit switches
nccad milling software (product description see page 90)
CNC upgrade kit with nccad basic

for all milling machines with dovetail guide
for 1.4 kW motor with trapezoid / ball screws order no. 1153000
for 2.0 kW motor with trapezoid / ball screws order no. 1153020
for all milling machines with linear guide
for 1.4 kW motor with trapezoid screws order no. 1153050

for 1.4 kW motor with ball screws order no. 1153055
for 2.0 kW motor with trapezoid screws order no. 1153080
CNC upgrade kit with nccad professional

Precondition for this are milling machines with ball screws (for maintaining the positioning accuracy)
nc rotary table and electronic handwheel only usable with nccad professional


81
CNC mounting kits
CNC mounting kits
n by means of the CNC mounting kits the WABECO milling machines can be individually prepared as a CNC
milling machine for the usage of a customer controller and software
Example for Mach controller

power bipolar 6A
step angle 1.8° ± 0.09°
resistance 0.3 Ohm
high feed and acceleration values
n Sub D 9-pole plug, industrial control line - 3 m shielded cable

X- and Y-axis
n handwheel with retractable handle
n mounting parts
for all milling machines with dovetail guide Z-axis
X-axis order no. 1152600
Y-axis order no. 1152605
Z-axis order no. 1152610
factory installation X-, Y- and Z-axis order no. 1152640
X-axis (if axis limit switch is not part of the order) order no. 1152600
X-axis (if axis limit switch is part of the order) order no. 1152620
Y-axis order no. 1152605
Z-axis for trapezoid screw order no. 1152610
Z-axis for ball screw order no. 1152625
82
CNC mounting kits
Axes limit switches
n mechanical single limit switch
n connection cable to stepper motor
n mounting parts
for X-axis order no. 1152700

for Y-axis order no. 1152705
for Z-axis order no. 1152710
for X-axis order no. 1152730

for Y-axis order no. 1152735
for Z-axis order no. 1152740
83
CC-F1200
ball screws
base cabinet
84
CC-F1410 LF hs (with high speed motor)
industrial monitor and membrane keyboard
base cabinet
85
Outer contour milling in steel C45 Vertically milling a hexagon in steel 42CrMo4
Shape milling in steel 16MuCr5 Milling a hexagon on a pipe in steel C45
Milling a hexagon with CNC rotary table Milling a two-start worm in steel 9S28K
in steel 42CrMo4
86
Examples of use
87
basic milling software
88
professional milling software
89
nccad milling software
nccad nccad
basic professional
Type of control X X
2½ D interpolation, i.e. 2 axes can be displaced simultaneously,
the 3rd can be advanced when required
3D interpolation, i.e. 3 axes can be displaced simultaneously, X

the 4th axis serves for controlling the NC rotary table
supporting of microstepping, i.e. smooth run and high position resolution X X
Look A-head, i.e. an anticipatory program process X
Dialogue-oriented operator guidance X X
Program input X X
n to DIN 66025 with G- and M-functions
n graphical programming
Automatic creation of CNC programms X X

n on the basis of a designed contour according to DIN 66025
Data import X X
n DXF-files from a CAD system e.g. Auto CAD
n HPGL files e.g. from Corel Draw
Import of 3D objects in STL-format X
Contour generation by using the CAD module X X

n drawings can be created directly
n coordinates can be entered or edited, e.g. commands can be
changed, added and/or deleted
n the following functions are available: drawing of straight lines,
curves, circles, polygones etc.
n Contours can be e.g. shifted, rotated, copied, mirrored and trimmed.
n Contour generation by means of mouse or keyboard
CAD special features like e.g. toothed wheel, ellipse, curve interpolation, X X
engraving and circuit board milling
The drawings can be dimensioned X X
Input of technology values for the drawn contour e.g. feed, tool Ø, total depth, X X
part in-feed, at the lapping factor of the tool in the case of pocket milling,
processing sequence etc.
Machining via single part, pocket angle and contour parallel
track correction inside or outside
Graphic simulation X X
90
nccad nccad
basic professional
Graphic simulation with 3D view X

n simulation with the represented tools
n work piece can be rotated during the simulation for a better view
Machine zero point is interrogated by means of a reference travel via X X

limit switches
Work piece zero points X X

n 19 workpiece zero points can arbitrarily be set
Tool administration X X
Tool memory X
n administration of up to 20 tools
n definition of tools e.g. diameter, cutter length
Operating panel X X
n for displacing the individual axes without inputting a programm
n direct input of the travel value either by means of
the keyboard
or via the arrow keys in the manual control panel
n display of the current values on the screen
Help X X
n manual integrated in the software
n direct help via the F1 key for the functions displayed in the menu bar
System requirements - Pentium 2 at least 600 MHz, working memory X X

min. 64 MB RAM, CD drive, serial interface (RS232), graphic resolution
1024 x 768, 60 MB left on hard drive
The 3D simulation requires a fast graphic card with a large memory such as X
GeForce2 made by NVIDIA
Operating systems – Windows XP, Windows NT and Windows 7 X X
The work spindle can optionally be turned on or off as well. X X
Network compatible X X
Update X
n to nccad professional is possible (provided that ball screws are used)
NC rotary table – (optional) for controlling the 4th axis X
Electronic handwheel – (optional) needed for the zero point travel X
91
truth of rotation of tool spindle 0.01 mm
Final inspection and measurement
Z-column and cross support

n made of ribbed grey cast
n vertical slide with vertical tool spindle is guided along the vertical
Z-column
n fine feed in the Z-axis
Spindles
n trapezoid screws
feed spindles re-adjustable free of play in all axes by means of
adjustable bronze double nuts
n ball screws (optional)
Z-column very high pitch and positioning accuracy
wear-free
for down and up milling
with milling machines with linear guide standard counterbalance
adjustment in the Z-axis
n The reading accuracy on the scale rings is 0.05 mm
Guides
n dovetail guides play-free adjustable in all axes
n linear guides hardened and ground with ball bearing travellers in
all axes
high precision and rigidity
due to ease of movement small frictional resistance
wear-free and maintenance-free to a great extend
prolonged life cycle
no „stick-slip“ effect
high part accuracy
improved surface quality
Linear guide system
92
main drive motors
Control panel
n with integrated machine
control elements
n frequency controlled main drive motor 2.0 kW, 230 V, 50/60 Hz n with swivelling support arm
electronically infinitely variable drive 100 - 7500 r.p.m. n CNC controller (control board)
due to high speed, suitable for small diameter tools e.g. for engraving for nccad basic
suitable for boring threads due to clockwise and anticlockwise rotation or nccad professional
n tool spindle drive allowing to adjust a large cutting range by means n serial data cable between PC
and control panel
of a potentiometer
n also available in 110V - 60 Hz Motors for controlling the axes
n powerful, maintenance-free
Electronics stepper motors
n the electronical systems have been constructed in accordance with the power bipolar 6A
VDE (Association of German electronics technicians' regulations) step angle 1.8° ± 0.09°
n constant torque throughout the entire speed range resistance 0.3 Ohm
n Extremely silent running by means of modern, electronically high feed and
regulated drive technology acceleration values
n the drive electronics is equipped with a multiple fault monitoring n sub D 9-pole plug, industrial
circuit control line - 3 m shielded cable
n Due to the drive technology it is possible e.g. to cut about 4 mm deep n motor support and motor cover
into a material made of steel with an end mill of Ø 10 mm. n drive belts and toothed belt pulleys
Milling head
mechanical single limit switch
n milling head can be swivelled 90° to both sides
angle position can be easily read off the large scale
PC-control
vertical position can be set by means of a hardened and ground conical
n for creating programs and for
index pin
n protective hood controlling the CNC machine
a PC is required
n exact clamping of the quill on the total surface area in the milling head
n quill stroke with drilling and depth stop (PCs are not included in
delivery)
Tool spindle n the PC assumes the
n tool holder MT2 (optional MT3 or ISO30) program creation
n truth of rotation 0.01 mm program administration
n with re-adjustable anti-friction bearings arranged in a large-dimensioned archiving of the data
drilling and milling quill n machine independent
n high torque even in the lowest speed range e.g. for machining of program creation
hard-to-cut materials CNC programs can be created on
n wide toothed belt between motor and tool spindle ensures a several PCs independently from
slip-free drive and a smooth running the CNC machine
Tool clamping and ejecting system

n for clamping and ejecting the tools (mills, drills, clamping chuck etc.)
without requiring great force

n no need to drive out tools with a hammer, thus no damage to the
anti-friction bearings
93
Technical details
CC-F1200 CC-F1200 hs CC-F1210

optional 180 mm optional 180 mm optional 180 mm
Power 230 V, 50/60 Hz 1.4 kW 2.0 kW 1.4 kW

both sides



spindle


support column
Positioning accuracy ± 0.015 mm ± 0.015 mm ± 0.015 mm
Travel speed (rapid traverse)
X- and Y-axis basic 30 - 600 mm/min 30 - 600 mm/min 30 - 600 mm/min
Z-axis basic 30 - 400 mm/min 30 - 400 mm/min 30 - 400 mm/min
X- and Y-axis professional 30 - 1200 mm/min 30 - 1200 mm/min 30 - 1200 mm/min
Z-axis professional 30 - 800 mm/min 30 - 800 mm/min 30 - 800 mm/min
Machine dimensions (W x D x H) 675 x 650 x 740 mm 675 x 650 x 870 mm 930 x 650 x 740 mm

94
CC-F1210 hs CC-F1410 LF CC-F1410 LF hs

optional 180 mm
Power 230 V, 50/60 Hz 2.0 kW 1.4 kW 2.0 kW

both sides



spindle


support column
Positioning accuracy ± 0.015 mm ± 0.015 mm ± 0.015 mm
Travel speed (rapid traverse)
X- and Y-axis basic 30 - 600 mm/min 30 - 600 mm/min 30 - 600 mm/min
Z-axis basic 30 - 400 mm/min 30 - 400 mm/min 30 - 400 mm/min
X- and Y-axis professional 30 - 1200 mm/min 30 - 1200 mm/min 30 - 1200 mm/min
Z-axis professional 30 - 800 mm/min 30 - 800 mm/min 30 - 800 mm/min
Machine dimensions (W x D x H) 930 x 650 x 870 mm 950 x 700 x 780 mm 950 x 700 x 870 mm
without packing

95
CC-F1200 CC-F1200 hs (with high speed Motor)

n control panel
n nccad milling software
n the CNC milling machines can be used conventionally and in CNC mode
… especially for CC-F1200

… especially for CC-F1200 hs

with nccad basic

CC-F1200 order no. 1120050
CC-F1200 hs order no. 1120052

CC-F1200 order no. 1120011
96
n wear-free
n for the utmost positioning accuracy the use of

n no retrofitting

n no retrofitting

n no retrofitting

n no retrofitting



mounting kit for all 3 axis order no. 11299

for 3 axis factory installed


n position readout set consisting of: Digital position readout (DRO),



97

n trapezoid screws (optionally ball screws)
n control panel
n the CNC milling machines can be used conventionally and in CNC mode


with nccad basic

CC-F1210 order no. 1140050

CC-F1210 order no. 1140011
98
n wear-free
n for the utmost positioning accuracy the use of

n no retrofitting

n no retrofitting

n no retrofitting

n no retrofitting



with vertical LCD Display
mounting kit for all 3 axis order no. 11299

for 3 axis factory installed


n position readout sets consisting of: Digital position readout (DRO)



99
with linear guides
CC-F1410 LF CC-F1410 LF hs (with high speed motor)

n control panel
n linear guides in all 3 axes
n the CNC milling machine can be used conventionally and in CNC mode


with nccad basic

CC-F1410 LF order no. 1640050
CC-F1410 LF hs order no. 1640052

CC-F1410 LF order no. 1640011
CC-F1410 LF hs order no. 1640013
100
Precision ball screws for all 3 axes order no. 16445
n wear-free
n counterweight in the Z-axis
n for the utmost positioning accuracy the use of ball screws with
nccad professional is indispensable

n no retrofitting

n no retrofitting

n no retrofitting


n position readout sets consisting of: Digital position readout (DRO),


without safety cabin
with safety cabin
Position readout set without safety cabin order no. 1640426

Position readout set with safety cabin order no. 1640427

101
Options
Safety cabin CC-F1200/CC-F1210 order no. 1140090
n no retrofitting CC-F1410 LF order no. 1640090
n with integrated coolant unit
230 V, 50/60 Hz
n content coolant: 1140090 - 42 litres
1640090 - 58 litres
n the safety cabin prevents accidents
n dimensions (W x D x H):
CC-F1200/CC-F1210 1500 x 700 x 475 mm
CC-F1410 LF 1530 x 950 x 475 mm
Industrial monitor and membrane keyboard order no. 1140095

n no retrofitting
n in an ergonomic control unit housing
n with integrated machine operating elements
n with adjustable swivel arm
n replaces PC monitor and keyboard
n a PC is not included in delivery
n only in connection with the safety cabin
NC rotary table for controlling the 4th axis order no. 1140085
n NC rotary table is indispensable for all-round machining in one
clamping position
n can be fixed to the milling table vertically or horizontally
n closed model prevents the penetration of swarf
n table diameter 150 mm
n height 80 mm
n width of T-slots 10 mm
n number of T-slots 4
n through spindle bore MT2
n hardened and ground adjustable worm
n truth of rotation of the NC rotary table 0.02 mm

n W 70 x D 45 x H 85 cm
n with lockable door and 2 shelves
n weight: 46 kgs
102
Options
n W 106 x D 45 x H 85 cm
n weight: 58 kgs
n in combination with the safety cabin for all CC-F1200/CC-F1210

n W 100 x D 70 x H 85 cm
n weight: 76 kgs
n in combination with the safety cabin for all CC-F1410 LF

Coolant unit order no. 11264

Application: i.e. when processsing high alloy steel and aluminium, improves
the surface finish, increases tool endurance, prevents build-up edges

n Content: 5 litres
n especially recommended for processing high-alloy, rust and acid resistant
steels
103
Options
Electronic handwheel order no. 1140130
n for 3 axes
n for manual displacement of the axes
n serves for the positioning of the CNC milling machine during the setup mode
(work piece zero point)
Cover rail for T-slots Original Vertex

n PU: 3 pieces
n length per cover 400 mm
n anodised aluminium
n chip deflector, prevents chips from getting into the T-slots
n with bores for draining off coolant
n can be cut as necessary
n order no. 11259 suitable for all WABECO milling machines
Application: Cover rails for T-slots are for usage in e.g. milling tables,
drilling tables etc.


consisting of:
n precision collet chuck MT2-M10 with key
n collets Ø 6 mm - Ø 10 mm - Ø 12mm - Ø 16 mm

consisting of:
n precision collet set 16-pieces MT2-M10
n drill chuck arbor
104
Options
consisting of:
n toolmakers precision vice 48 mm
n side mill arbor (Weldon) MT2-M10
with location hole Ø 6 mm - Ø 10 mm - Ø 12 mm
CNC upgrade kit

n by means of the CNC upgrade kit the conventional WABECO
milling machine can be upgraded into a CNC milling machine
CNC mounting kits

n by means of the CNC mounting kits the WABECO milling machines
can be individually prepared as a CNC milling machine for the usage of

a customer controller and software
105
Digital position readout (DRO)
Digital position readout (DRO) for 3-axes and optical scales

n switchable from lathes to milling machines
n for precise, fast and reliable manufacturing
n quick set up due to exact positioning
n no parallax or reading errors
n absolute repeatability
n optical scales are protected against shock and dirt
n colour display, 7-digit position indicator and +/- display
n resolution 0.005 mm
n ergonomically designed folio keyboard - dust and splash guard
n reversible metric/inch
n reversible count direction by means of operation sign change
n coordinate value setting or zero setting
n in the case of a power cut the data are stored in the read only memory
n incremental or absolute measurement input
n parameter input
n tool memory for 100 tools with independent coordinate reference points
n tool number display
n coordinate references points
n calculator function (addition, subtraction etc.)
n input and consideration of shrink factors
... especially for lathes

n diameter or radius display
n display of the Z0 and Z1 axes with adding function, either the addend or the individual value is displayed
... especially for milling machines

n trigonomic functions (sin, cos, tan)
n pitch circle calculation with indication of individual coordinates

Optical scale measuring length 100 mm order no. 10283
Further measuring length on request
106

n for installation on lathes, milling machines, cross tables, drilling machines etc.
n mountable digital vernier calipers for precise and exact machining of work pieces, e.g. no need for
monitoring the spindle play
n the mountable digital vernier caliper displays values with a reading accuracy of 0.01 mm in the 5-digit LCD
display
n zero setting
n all mountable digital vernier calipers are equipped with a mini-USB interface for the position readout
(see page 108)
n can be mounted by the customer (bores and threads must be provided by the customer)
n the mountable digital vernier calipers can be cut to any intermediate size
No. 11360 - No. 11364
No. 11365 / No. 11366
for horizontal mounting:
measuring length 100 mm order no. 11360

zum Einbau
measuring senkrecht:
length 600 mm order no. 11366
for vertical mounting:

measuring length 500 mm order no. 11375 for vertical mounting
Replacement button cell order no. 11359

for mountable vernier calipers
107
Measuring tools
Single axis position readout
n reading accuracy 0.01 mm
n zero setting
n 5-digit LCD display with light
n rigid plastic housing with a magnetic holder
n connecting cable for Mini-USB port
order no. 11355

power supply unit order no. 11379
3 axis position readout

n zero setting
n 5-digit LCD display with light
n rigid plastic housing with a magnetic holder
n 3 connecting cables for Mini-USB port
order no. 11357

power supply unit order no. 11379
Precision marking and height gauge

n measuring height 300 mm
n ground and hardened
n with 2 fine locking screws
n precise adjustment
n polished guides
n adjustable carbide tip
Digital version
n reading accuracy ± 0.01 mm
n zero setting
n 5-digit LCD display
No. 11325 No. 11326 Application: for providing different types of work pieces with
markings for bores and grooves
order no. 11325

order no. 11326
108
Measuring tools
Precision slide caliper
n with a locking screw and depth gauge
n 0.02 mm reading accuracy
100 mm order no. 11314

Precision dial slide caliper

n 150 mm
order no. 11319
Precision electronic digital slide caliper


Precision marking vernier caliper

n measuring range 200 mm
n with roller wheel
order no. 13125
Universal vernier protractor

n 300 mm rail length
n with additional angle
n easy read off 4x90°
n measuring range 360°
n readout 5 min
n 45° and 60° chamfered, reversible and slideable
n clamp for the adjustment of rail and angle
order no. 11310
Straight edge
n 200 mm
n cross section 28 x 7 mm
n measuring edge hardened and ground
n with isolation protection
order no. 11311

109
Measuring tools
Precision micrometer screw
n 0 - 25 mm
n in accordance with DIN 863
n hardened and ground measurement surfaces
order no. 11301
Precision micrometer set

n 4-pieces
n 0 - 25 mm, 25 - 50 mm, 50 - 75 mm and 75 - 100 mm
n with ground gauge blocks
order no. 11317
Digital precision micrometer screws

n with ground gauge blocks starting from 25 mm
0 - 25 mm order no. 11392

25 - 50 mm order no. 11393
Holder for micrometer screws

n suitable for micrometer screws 0 - 100 mm
Example of use order no. 11304
Square
n wedge-shaped knife edges on the length side
100 x 70 mm order no. 13140

150 x 100 mm order no. 13141
Try square set

n 4-pieces
n 70x50 mm, 95x60 mm, 120x80 mm, 175x100 mm
order no. 13130
110
Measuring tools
Precision vernier depth gauge
n 200 mm
n contact face 100 mm
order no. 11323
Precision digital vernier depth gauge

n 150 mm
n contact face 100 mm
order no. 11327
Precision depth micrometer

n 100 mm
n 4 replaceable inserts Ø 3 mm, length 25 - 50 - 75 - 100 mm
n with locking screw and ratchet
order no. 11324
Telescopic gauge set

n 6-pieces
n measurement range:
8-12.7 - 12.7-19 - 19-32 - 32-54 - 54-90 - 90-150 mm
Application: for internal measurement such as, e.g. bores and bearing
seats. The two measurement sensors are expanded by pressure
springs. The inner measurement of the bore is taken. The actual
measurement is taken at both ends of the telescopic gauge by the
micrometer screw.
order no. 11315
Precision inside micrometer set

n 8-pieces
n 50 - 600 mm
n micrometer 50 - 63 mm
with 6 extensions 13 - 25 - 50 - 100 - 150 - 200 mm
n test gauge 50 mm
Application: for internal measurement such as, e.g. bores and bearing
seats
order no. 11316
111
Measuring tools
Precision two point inside micrometers
n measuring spindle 0.5 mm upwards
n with locking screw and ratchet
n carbide-tipped measuring surfaces
measuring range 5-30 mm order no. 13115

Precision two point inside micrometer set

n 3-pieces
n measuring range 5 - 30 mm, 25 - 50 mm and 50 - 75 mm
n measuring spindle 0.5 mm upwards
n carbide-tipped measuring surfaces
order no. 13114
Precision gauge block set

n 87-pieces
n stainless, hardened and lapped
n made of hardened special steel with particular heat treatment
individual blocks mm scale divisions

quantity by mm
1.001 - 1.009 9 0.001
1.01 - 1.49 49 0.01
0.5 - 9.5 19 0.5
10 - 100 10 10.0
Application: for checking test gauges and test blocks, for setting
length measuring equipment. For direct measurement and for setting
dial comparators, gauges, measuring devices and machine tools.
order no. 11345
Universal angle block set

n 9-pieces
n 0.5°, 1°, 2°, 3°, 4°, 5°, 10°, 15°, 30°
Application: used as an underlay in a vice or under work pieces
order no. 11340
112
Measuring tools
Precision v-block adjustable
n 32x25x75 mm
n with scale and nonius
n swivel range 0-60° and 0-30°
Application: used as an underlay in a vice or under work pieces on

different working levels Example of use
order no. 11350
Precision v-block pairs

n hardened v-blocks with clamping bracket
n polished on all sides
Application: for clamping, outlining, testing and drilling
order no. 11305 11308 11307 11306 11309
2 v-blocks 2 v-blocks 1 v-block each 1 v-block 1 v-block
44 x 41 x 35 mm
measures 44 x 41 x 35 mm 70 x 45 x 41 mm 44 x 41 x 35 mm 70 x 45 x 41 mm
70 x 45 x 41 mm
up to 30 mm
clamping-Ø up to 30 mm up to 43 mm up to 30 mm up to 43 mm
up to 43 mm
Machine level
n 200 mm, 0.02 mm/m accuracy
n contact faces ground, with longitudial and transverse water levels
Application: used to level up horizontal surfaces and arbors without

time-consuming adjustments
order no. 11353
Frame level
n 200 mm, 0.02 mm/m accuracy
n 2 prismatic sides - 1 flat side
n supporting surfaces ground, with longitudial and transverse water
levels
Application: see order no. 11353

order no. 11354
Measurement and test board

n 450 x 450 x 75 mm
n black granite, polished and lapped
Application: suitable for marking, measuring and adjusting
order no. 11395

Supplied without measuring tools
113
Measuring tools
Precision dial test indicator
n dial Ø 30 mm
n measuring insert equipped with carbide ball Ø 2 mm
n with dovetail guides for clamping shank
n clamping shank Ø 6 mm and Ø 8 mm incl.
n measuring span 0.8 mm
n scale 0 - 40 - 0
n feeler length 12 mm
order no. 13160
Precision magnetic measuring stand with dial test indicator

consisting of:
n Precision dial test indicator
n Magnetic measuring stand

Price advantage!
order no. 13161
Dial gauge
n measuring range 10 mm
n clamping shank Ø 8 mm h6
n scale division 0.01 mm
n metal casing matt-chromium finish Ø 58 mm
order no. 11334
Precision magnetic measuring stand with dial gauge

consisting of:
n Dial gauge
n Magnetic measuring stand

Price advantage!
order no. 11335
Digital dial gauge

n measuring range 10 mm, clamping shank Ø 8 mm h6
n metal casing matt-chromium finish Ø 58 mm
n zero setting button, reversible metric/inch
order no. 11336
Precision magnetic measuring stand

n mechanical clamping, magnetic power 50 kgs
n locating bore Ø 8 mm
n measuring column Ø 12 mm x 181 mm
n cross arm Ø 10 mm x 150 mm
Application: for measuring and presetting tools and mounting fixtures

on machines
order no. 11333

114
Measuring tools
Center indicator with dial gauge
n dial Ø 40 mm
n clamping shank Ø 10 mm, head length 135 mm
n with 3 outside and inside feelers each: 45 mm, 100 mm and 150 mm
n resilient scriber
n with stop rod for fixing the head
Application: for determining the centers of bores and shafts.

For centering, scribing, zero point marking.
order no. 11337

Edge finder
n clamping shank Ø 10 mm, probe Ø 10 mm
n alignment accuracy 0.01 mm
n total length approx. 85 mm
Application: used to touch i.e. to find the position of the work piece
surface or edge.
order no. 11330
Edge finder with centering point

n clamping shank Ø 10 mm, total length approx. 75 mm
n probe Ø 4 mm and conical
Application: serves for locating the center of a bore
order no. 11329
Edge finder set

n 5-pieces
n clamping shank Ø 10 and 12 mm
n probe Ø 4, 10 and 12 mm and conical
order no. 11331
2D edge finder with LED display

n LED display
n accoustic signal sound with work pieces made of metal
n hardened feeler ball Ø 10 mm
n clamping shank Ø 20 mm, total length approx. 100 mm
order no. 13172
115
Machine lights
Machine light with joint arm Original Vertex
n with magnetic base
n joint arm length 500 mm
n shade diameter 70 mm
n power 230 V, 50 Hz
n with flexible light arm, ON/OFF-switch
n delivery includes: built-in safety transformer,
halogen bulb 12V, 20 Watt
order no. 11530
Machine light with ball joint arm Original Vertex

order no. 11532
LED machine light with joint arm Original Vertex

n protection class IP54 - dust an splash proof
n power saving without considerable heat generation
LED lights
order no. 11533
Machine light with joint arm and head Original Vertex

n with lockable joint head
n length of joint arm 500 mm
order no. 11534
116
Machine lights
Machine light with joint heads Original Vertex
n with mounting plate for fixing
n protection class IP65 - dust, oil and splash proof
n with aluminium joint light head
n with adjustable joint arm
n length of 2 joint arms 400 mm each
n ON/OFF-switch
order no. 11536
Magnifying lamp
n with clamping plate for fixing
n 22 W flourescent lamp
n 125 mm lens
n length of the 2 joint arms 430 mm each
n ON/OFF switch
Application: for checking electric components, illegible drawings and

writing
lens enlarges 3-fold order no. 11527

lens enlarges 10-fold order no. 11529
Replacement bulb
n for magnifying lamp No. 11527 and No.11529
order no. 11528
117
Vices
Machine vices
n with horizontal and vertical v-groove for round bars
n open base plate for clamping or drilling through work pieces
n trapezoid spindle
n made of grey cast
width of jaws opening width height of jaws weight

order no.
mm mm mm kgs
85 70 30 2.7 40526
100 90 30 3.6 40527
120 105 30 4.7 40528
Toolmakers precision vices

n made of hardened steel
n ground on all sides
n with prism jaws
n machining can be carried out on 4 sides
n pull down clamping system for high accuracy No. 40588
n accuracy 0.005 mm
width of jaws opening width height of jaws length total height weight
order no.
mm mm mm mm mm kgs
25 20 12 65 29 0.3 40588
48 70 30 148 50 1.9 40590
63 90 36 170 63 3.2 40591
88 125 47 220 85 7.9 40592
125 160 50 285 100 16.0 40594
Precision sine vices swivelling

n with prism jaws
n 45° swivelling
n pull down clamping system for high accuracy
n accuracy 0.005 mm
width of jaws opening width height of jaws length height weight

order no.
mm mm mm mm mm kgs
50 65 25 140 80 3.2 40709
73 100 35 190 103 7.3 40710
Precision quick-action machine vice

Original Vertex
n made of high-quality cast iron
n hardened and ground steel jaws
n guiding surface ground
n trapezoid spindle
n with clamping screw
width of jaws opening width height of jaws total height total length weight length
order no.
mm mm mm mm mm kgs
80 88 34 70 285 6.7 40715
118
Vices
Precision machine vices
n with prism jaws
n machining can be carried out on 4 sides
n accuracy 0.005 mm

order no.
mm mm mm mm mm kgs
50 65 25 155 50 2.5 40596
73 100 35 210 70 6.5 40597
88 125 40 250 88 10.2 40598
Precision 1 axis machine vices

Original Vertex
n with adjustable guides
n 1 axis with degree scale
n 360° rotation
width of jaws opening width height of jaws total length height weight
order no.
mm mm mm mm mm kgs
100 65 30 240 118 10.0 40540
125 85 38 370 125 16.4 40541
Individual prism jaw for No. 40540 405401
Precision 1 axis machine vice

n 1 axis with degree scale
n 360° rotation

order no.
mm mm mm mm mm kgs
50 50 23 197 90 3.8 40585
Precision 2 axis machine vice

n degree scale on 2-axes
n 360° rotation
n can be swivelled ± 45°
n accuracy 0.005 mm

order no.
mm mm mm mm mm kgs
70 80 30 190 140 12.5 40599

119
Vices
n ground guide surface
n 2 axes with degree scale
n 360° rotation
n 90° horizontal vertical swivel capacity

order no.
mm mm mm mm mm kgs
50 50 23 200 90 3.5 40580
75 75 34 278 120 9.4 40581

n made of high-quality grey cast iron
n 3 axes with degree scale, 360° rotation
n 90° horizontal-vertical swivel capacity
n 45° left-right swivel capacity

order no.
mm mm mm mm mm kgs
50 50 23 197 120 4.2 40567
75 75 34 280 155 11.5 40568
100 100 40 330 195 25.0 40569

Original Vertex
n with adjustable dovetail guides
n 3 axes with degree scale
n 360° rotation
n 90° horizontal and vertical swivel capacity
n 45° left-right swivel capacity

order no.
mm mm mm mm mm kgs
80 90 31 400 150 16.0 40560
100 105 38 460 170 34.0 40561
120
Vices
Precision 3 axis articulated vice
n 3 axes with degree scale, 360° rotation
n 90° horizontal vertical swivel capacity, 45° left-right swivel capacity
n the vice can be inclined or swivelled as required so that every
position to the machine can be taken up

order no.
mm mm mm mm mm kgs
50 50 22 170 125 4.0 40565
Work stop tool

Original Vertex
n anodized
n for use on drilling and milling machines
n 5 axes infinitely rotatable and slidable
n can be used as inner and outer stop
n 360° rotation
order no. 40810
Universal angle block set

n 9-pieces
n 0.5°, 1°, 2°, 3°, 4°, 5°, 10°, 15°, 30°
Application: used as an underlay in a vice or under work pieces
order no. 11340
Precision v-block adjustable

n 32x25x75 mm
n with scale and nonius
n swivel range 0-60° and 0-30°
Application: used as an underlay in a vice or under work pieces on

different working levels
Example of use
order no. 11350
121
Parallels - T-slot blocks
Precision parallels
n 6 pairs
4 x 10 mm, 4 x 15 mm, 4 x 20 mm, 4 x 25 mm, 4 x 30 mm, 4 x 35 mm
n accuracy 0.01 mm
order no. 11659
Precision parallels
n 9 pairs
8.5 x 14 mm, 8.5 x 16 mm, 8.5 x 20 mm, 8.5 x 24 mm, 8.5 x 30 mm,
8.5 x 32 mm, 8.5 x 36 mm, 8.5 x 40 mm, 8.5 x 44 mm
n accuracy 0.01 mm
Application: used as parallel support to fix work pieces in machine vices and as
stops. They are indispensible for supporting work pieces in machine vices or
marking plates.
order no. 11660
Precision wave-shaped parallels

n 8 pairs
n 2 mm ascent from 9-23 mm, height 0.5 mm
n accuracy 0.01 mm
n spring steel hardened and ground
Application: helps to save time when clamping work pieces for grinding, milling,
boring etc. No swarf remains on the surface.
order no. 11661
Step clamps and T-slot blocks

for T-slot width 10 mm and thread M8
suitable for dividing attachment Ø 110 and 150 mm and cross table
No. 24410
for T-slot width 12 mm and thread M10

suitable for all WABECO milling machines
T-slot blocks
n PU: 4 pieces
for 10 mm T-slot width and thread M8 order no. 24429
for 12 mm T-slot width and thread M10 order no. 24411
122
Step clamps - angle plate
Step clamp set
n 10 pieces
n consisting of 2 pieces each:
step blocks with stepped teeth, step clamps, studs, T-slot blocks and
flanged nuts
for 10 mm T-slot width and M8 thread order no. 24412

Step clamp set

n 58 pieces
n consisting of:
12 step blocks with stepped teeth, 6 step clamps, 6 flanged nuts,
6 T-slot blocks, 24 studs and 4 coupling nuts
Application: for clamping of work pieces, for all tables with T-slots such as
milling table, drilling table, cross table, clamping table, coordinate table etc.
Angle plate 90°

n cast version with lateral reinforcing ribs
n robust design
n both clamping surfaces ground
Application: for drilling, milling and marking work
order no. 13500 13501 13502

dimensions (W x D x H) 115 x 90 x 75 mm 150 x 130 x 115 mm 210 x 155 x 130 mm
longitudinal grooves 3 x 12 mm 4 x 14 mm 6 x 14 mm
transverse groove 1 x 14 mm 4 x 14 mm 6 x 14 mm
weight 2.2 kgs 4.4 kgs 7.5 kgs
Example rear view

Example of use
123
Dividing attachments
Dividing attachment vertical/horizontal
for multi face machining - a dividing attachment with rotary table is indispensable, if work pieces are to be spot
faced or counter sunk around the circumference, which can also be circular, e.g. milling polygons, hole patterns
on a circle, splined shafts, helical grooves and toothed wheels
Construction features:
n enclosed construction prevents the ingression of dirt and swarf
n quick clamping device
n holding jig: vertical and horizontal
order no. 11500 11501 11505 11510 11512
table-Ø 100 mm 110 mm 110 mm 150 mm 150 mm

swivelling X X
height 55 mm 72 mm 116 mm 80 mm 125 mm
width of T-slots 6 mm 11 mm 11 mm 11 mm 11 mm
number of T-slots 4 3 3 4 3
concentricity of the work table 0.08 0.02 0.02 0.02 0.02
parallelism of the work table clamping surface

0.08 0.02 0.02 0.02 0.02
compared to the base area
dividing accuracy 1° and

10’’ 45” 45” 45” 45”
per division
work table with scale 360° 360° 360° 360° 360°

transmission of the worm gear 36:1 90:1 90:1 90:1 90:1
through hardened spindle bore MT2 X X X X
hardened and ground adjustable worm X X X X
weight 3.8 kgs 7.5 kgs 13.6 kgs 12.4 kgs 21.2 kgs
Dividing attachment Ø 100 mm

n indexing discs and tailstock are not available
Dividing attachment Ø 100 mm order no. 11500
3-jaw lathe chuck Ø 80 mm order no. 10700
Mounting flange order no. 10741
Dividing attachment set Ø 100 mm

consisting of:
n Dividing attachment Ø 100 mm
n Standard lathe chuck Ø 80 mm
n Mounting flange
Price-advantage!
with 3-jaw lathe chuck order no. 11525
with 4-jaw lathe chuck order no. 11513
124
Dividing attachment Ø 110 mm Original Vertex
Dividing attachment set Ø 110 mm

consisting of:
n Standard 3-jaw lathe chuck Ø 80 mm
n Mounting flange
Price advantage!
order no. 11516
Dividing attachment swivelling Original Vertex
Dividing attachment Ø 150 mm Original Vertex
Dividing attachment set Original Vertex

consisting of:
n Dividing attachment Ø 150 mm (not swivelling)
n Indexing discs for indirect indexing

Price advantage!
order no. 11518
125
Dividing attachment sets
consisting of:
n Standard lathe chuck
n Mounting flange
Price advantage!
Dividing attachment sets

consisting of:
n Indexing discs for indirect indexing Original Vertex
n Standard lathe chuck
n Mounting flange
Price advantage!
Indexing discs for dividing attachment for indirect indexing

Original Vertex
n for degree and indirect indexing
n consisting of 3 punched discs and index cranks
n for dividing attachment with table Ø 110 and 150 mm
Application: e. g. for drill patterns and toothed wheels
number of bores: plate A: 15, 16, 17, 18, 19, 20

plate B: 21, 23, 27, 29, 31, 33
plate C: 37, 39, 41, 43, 47, 49
order no. 11514
Tailstock with height adjustment Original Vertex

n for dividing attachment with table Ø 110 and 150 mm
n with center point for supporting long work pieces
n height adjustment 80-110 mm
n adjustability of center point 15 mm
order no. 11517
126
Direct dividing attachments
Precision direct dividing attachment Ø 100 mm Original Vertex
n 3-jaw lathe chuck Ø 100 mm with turning and drilling jaws
bore 22 mm
order no. 11504
Precision direct dividing attachment Ø 160 mm Original Vertex

n 3-jaw lathe chuck Ø 160 mm with turning and drilling jaws
bore 45 mm
order no. 11526
order no. 11504 11526
table Ø 100 mm 160 mm
bore 22 mm 45 mm
height with lathe chuck 140 mm 190 mm
concentricity of the work table 0.02 0.03
dividing accuracy 1° 1°
clamping table with scale 360° 360°
indexing spacers for direct indexing 2, 3, 4, 6, 8 and 12
notches 24 a 15° 24 a 15°
mounting dimensions for clamping base plate approx. 146 x 149 mm horizontal approx. 235 mm
(measured center - center - slot) 2 longitudinal slots approx. 13 x 13 mm vertical approx. 170 mm
weight 10.6 kgs 29.4 kgs
127
Lathe chucks
Lathe chucks
n centrically clamping, without mounting flange
n delivery includes: turning and drilling jaws, clamping key
and fastening screws (precision lathe chuck with test report)
n Soft unstepped jaws (1 set - optionally available) for hollowing out and for exact truth
of rotation on work piece
Lathe chucks Ø 80 mm
order no. 10700 10728
Standard Standard
3-jaw 4-jaw
clamping-Ø 2 - 67 mm 2 - 67 mm
max. speed 4000 r.p.m. 4000 r.p.m.

Standard 3-jaw
lathe chuck total Ø 80 mm 80 mm
bore 16 mm 16 mm
cylindrical inner fit 55 mm 55 mm
pitch circle Ø 66 mm 66 mm
number of bores 3x M6 3x M6
total height with jaws 67 mm 67 mm
total height without jaws 50 mm 50 mm
Precision 3-jaw
lathe chuck Flange for WABECO lathes order no. 10701
Flange for dividing attachment No. 11500 order no. 10741
Flange for dividing attachment No.11501 and 11505 order no. 10742

order no. 10711 10710 10712 10729
Standard Precision Precision Standard
3-jaw 3-jaw 3-jaw 4-jaw
clamping Ø 3 - 83 mm 3 - 83 mm 3 - 83 mm 3 - 83 mm
max. speed 3500 r.p.m. 3500 r.p.m. 5200 r.p.m. 3500 r.p.m.
total Ø 100 mm 100 mm 100 mm 100 mm

Standard 4-jaw
lathe chuck bore 22 mm 20 mm 20 mm 22 mm
cylindrical inner fit 70 mm 70 mm 70 mm 70 mm
pitch circle Ø 84 mm 84 mm 84 mm 84 mm
number of bores 3x M8 3x M8 3x M8 3x M8
total height with jaws 75 mm 66 mm 66 mm 75 mm
total height without jaws 56 mm 50 mm 50 mm 56 mm
order no.
10713 10717 10717 10739
Soft unstepped jaws
Precision 4-jaw
lathe chuck
Flange for dividing attachment No. 11510 and 11512 order no. 10743
128
Lathe chucks
order no. 10721 10720 10722
Standard Precision Precision
3-jaw 3-jaw 3-jaw
clamping Ø 3 - 125 mm 3 - 125 mm 3 - 125 mm
max. speed 3000 r.p.m. 3200 r.p.m. 4800 r.p.m.
total Ø 125 mm 125 mm 125 mm

Standard 3-jaw
bore 30 mm 32 mm 32 mm lathe chuck
cylindrical inner fit 95 mm 95 mm 95 mm
pitch circle Ø 108 mm 108 mm 108 mm
number of bores 3x M8 3x M8 3x M8
total height with jaws 85 mm 76 mm 76 mm
total height without jaws 58 mm 56 mm 56 mm
Precision 3-jaw
order no. lathe chuck
10723 10727 10727
Soft unstepped jaws
order no. 10731 10730 10732

Standard Precision Precision
4-jaw 4-jaw 4-jaw

Standard 4-jaw
bore 30 mm 32 mm 32 mm lathe chuck
pitch circle Ø 108 mm 108 mm 108 mm
order no. Precision 4-jaw

10738 10737 10737 lathe chuck
Soft unstepped jaws
Flange for WABECO lathes order no. 10733

Flange for dividing attachment No. 11510 and 11512 order no. 10743
129
Lathe chucks
order no. 10752 10750 10753
Standard Precision Standard
3-jaw 3-jaw 4-jaw

Standard 3-jaw
bore 44 mm 42 mm 44 mm
lathe chuck
pitch circle-Ø 142 mm 140 mm 142 mm
order no.
10752-1 10754 10753-1
Soft unstepped jaws
Precision 3-jaw
lathe chuck
Flange for WABECO lathes

for order no. 10750 order no. 10745
for order no. 10752 and No. 10753 order no. 10746
3-jaw chucks
n centrically clamping
n with morse taper MT2 and tightening thread M10
n delivery includes: turning and drilling jaws and clamping key
n for clamping in the tailstock of lathes and milling machines
order no. 10705 10714

clamping Ø 2 - 67 mm 3 - 83 mm
max. speed 3000 r.p.m. 3000 r.p.m.
total Ø 80 mm 100 mm
total length incl. cone 152 mm 162 mm
Precision Camlock lathe chucks Ø 125 mm

n centrically clamping
n delivery includes: turning and drilling jaws and clamping key
n Camlock spindle holder according to DIN 55029 size 4
order no. 10724 10755 10734 10756
3-jaw 3-jaw 4-jaw 4-jaw
clamping Ø up to 125 mm 125 mm 125 mm 125 mm
bore 32 mm 32 mm 32 mm 32 mm
130
Independent chucks
Independent chucks
n heavy version for industrial use
n with 4 stepped reverse-clamping jaws, which can be adjusted individually and
independently of each other
Application: work piece clamping device for clamping large and irregularly shaped work
pieces
order no. 13310 13314 13318 13322

clamping Ø up to 80 mm 100 mm 125 mm 160 mm
bore 22 mm 25 mm 30 mm 40 mm
cylindrical inner fit 55 mm 72 mm 95 mm 130 mm
pitch circle Ø 66 mm 84 mm 108 mm 142 mm
4 bores M6 M8 M8 M8
order no. flange 10701 13315 13319 10746
Clamping plate and independent chuck

n work piece clamping fixture for all WABECO lathes (except for Camlock)
n clamping Ø up to 150 mm
n with 4 T-slots 10 mm
n for clamping irregularly shaped work pieces
order no. 13300
Precision collet chuck

n clamping Ø up to 16 mm
n work piece clamping fixture for all WABECO lathes (except for Camlock)
n an extremely high truth of rotation when clamping work pieces
n for holding the collets Ø 2 - 16 mm (order no. 11702 - No. 11716)
n for clamping key No. 11726 is needed (see page 134)
order no. 10775
Precision collet chuck set

n 16-pieces
consisting of:
collet chuck
key
14 collets from Ø 3 - 16 mm (collets see page 134) Price advantage!
order no. 10778
131
Lathe centers - drill chucks
Dead center MT2
n morse taper MT2
Application: for use in the tailstock, for machining long work pieces
order no. 10762
Dead center MT3

n morse taper MT3
Application: for use in the spindle nose of the main spindle. Long work
pieces, as well as parts which require repeated rechucking and a high degree
of concentricity, are machined between the centers.
order no. 10763
Live centers
n precision bearings guarantee high truth of rotation
Morse taper MT2 order no. 10766

Live center set MT2 Original Vertex

n 8-pieces
n morse taper MT2
n with interchangeable elements
n precision bearings guarantee high truth of rotation
order no. 10767
Key-type drill chuck

n clamping width 1.5 - 13 mm
n inner taper B16
Application: for clamping and releasing the tools by means of a key
order no. 11620
Key-type drill chuck set

consisting of:
n Key-type drill chuck clamping width 1.5 - 13 mm with inner taper B16
n Drill chuck arbor MT2 and flat tang with outer taper B16
Price advantage!
order no. 11621
132
Drill chucks & arbors
Precision quick-action drill chuck
n inner taper B16
n heavy version for industrial use
Application: for fast clamping and releasing of the tools without key
clamping width 1-13 mm order no. 11623

Precision quick-action drill chuck sets

consisting of:
n Quick-action drill chuck
n Taper shaft for drill chuck MT2 and flat tang with outer taper
Price advantage!
Precision quick-action drill chuck sets

consisting of:
n Quick-action drill chuck
n Taper shaft for drill chuck ISO30 and tool holder M12
Price advantage!
Drill chuck arbor for milling machines

n outer taper B16
order no. 11627
Drill chuck arbor for lathes

n with morse taper MT2 and flat tang
n outer taper B16
order no. 11628
Drill chuck arbor ISO30

n with quick-release taper ISO30 (DIN 2080) and tightening thread M12
n outer taper B16
order no. 1190750
Drill sleeve from MT3 to MT2

n with morse taper MT3 outside and morse taper MT2 inside
n with flat tang
order no. 11635

133
Chucks
Precision collet chuck MT2
n clamping range 2-16 mm
n for holding the collets No. 11702 - No. 11716
Application: suitable for clamping all mills and drills with straight shank
order no. 11725
Precision collet chuck ISO30

n with steep taper ISO30 (DIN 2080) and tightening thread M12
n clamping range 2-16 mm
n for holding the collets No. 11702 - No.11716
Application: suitable for clamping all mills and drills with straight shank
order no. 1190730
Key
n for collet chuck No. 11725, No. 1190730 and No. 10775
order no. 11726
Precision collets
n double slotted
n in accordance with DIN 415E OZ
n with a clamping range of up to 0.5 mm below nominal size, e.g. the collet
8 mm can clamp up to 7.5 mm, hardened and ground
n intermediate sizes upon request
order no. 11702 117025 11703 11704 11705 11706 11707 11708 11709 11710 11711 11712 11713 11714 11715 11716
Collet Ø mm 2 2.5 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Precision collet set

n 16-pieces
consisting of:
precision collet chuck
key
14 collets from Ø 3 - 16 mm
Price advantage!
Ill. No. 11734 Morse taper MT2 - M10 order no. 11734
Steep taper ISO30 - M12 order no. 1190734
Empty case order no. 67110812
Precision Camlock collet chuck

n work piece clamping fixture
n an extremely high truth of rotation when clamping work pieces
up to a diameter of 25 mm is guaranteed
n for holding collets No. 11735
n Camlock spindle holder in accordance with DIN 55029 size 4
order no. 10779

134
Chucks
Collet set (5C collets type 385E)
n 18-pieces
n for Camlock collet chuck No. 10779
n consisting of collets Ø:
2-3-4-5-6-8-10-12-14-15-16-18-20-21-22-23-24-25 mm
order no. 11735
Morse taper sleeve MT2

n tightening thread M10
n short overhang ensures improved stiffness
Application: the collet is introduced directly into the main spindle.
order no. 13001 13002 13003 13004 13005 13006 13007 13008 13009 13010 13011 13012 13013
collet Ø mm 1 2 3 4 5 6 7 8 9 10 11 12 13
Morse taper sleeve MT2 set

n 13-pieces
n clamping Ø from 1 to 13 mm
Price advantage!
order no. 13020
Side mill arbor (Weldon)

Ø 6 mm location hole order no. 1190780

Side mill arbor (Weldon)

n with steep taper ISO30 (DIN 2080) and tightening thread M12
Application: the side mill arbor serves for clamping tools with a lateral
contact face

135
Shell end mill arbors
Precision combi shell end mill arbors MT2
n with mill retaining screw and feather key
n for mills with longitudinal and transverse groove
Application: for holding all milling tools with Ø 16 mm and 22 mm internal

bore like shell end mills, side milling cutters, single angle milling cutters etc.
Morse taper MT2x16 order no.11729

Morse taper MT2x22 order no.11736
Precision combi shell end mill arbor ISO30

n with steep taper ISO30x16 (DIN 2080) and tightening thread M12
n with cutter retaining screw and feather key
n for cutters with longitudinal and transverse groove
Application: for holding all milling tools with Ø 16 mm bore like shell end
mills, side milling cutters, single angle milling cutter etc.
order no. 1190735
Key
n for combi shell end mill arbor
No. 11729 and No. 1190735 order no. 11730

No. 11736 order no. 11737
Arbor spacers
n for combi shell end mill arbor No. 11729 and No.1190735
Application: Since shell end mills, side milling cutters, single angle milling
cutters and metal saw blades come in all various widths, these spacers are indi-
spensable in combination with the combi shell end mill arbor.
order no. 11641 11642 11645 11647 11649

bore d1 mm 16 16 16 16 16
bore b2 mm 1 2 5 10 20
Arbor spacer set

n 5-pieces
n consisting of: No. 11641 bis No. 11649
n for combi shell end mill arbor No.11729 and No.1190735
Price advantage!
order no. 11650
136
Shell end mill arbors
Precision combi shell end mill arbor set MT2
n 2-pieces
n consisting of:
Combi shell end mill arbor MT2
Price advantage!
morse taper MT2x16 order no.11731
morse taper MT2x22 order no.11738

n 7-pieces
n consisting of:
Combi shell end mill arbor with morse taper MT2x16
Arbor spacer set 5 pieces
Price advantage!
order no. 11732

n 9-pieces
n consisting of:
Combi shell end mill arbor with morse taper MT2x16
Shell end mill HSS Ø 40 mm, width 40 mm (see also page 154)
Metal circular saw blade HSS outer Ø 63 mm, width 2 mm
(see also page 154)
Price advantage!
order no. 11733
Precision combi shell end mill arbor set ISO30

n 2-pieces
n consisting of:
Combi shell end mill arbor with steep taper ISO30x16 (DIN 2080)
Price advantage!
order no. 1190736
Precision combi shell end mill arbor set ISO30

n 7-pieces
n consisting of:
Combi shell end mill arbor with steep taper ISO30x16 (DIN 2080)
Price advantage!
order no. 1190737
137
Tool turrets - Circle cutters
6-fold Tool turret
n 21-pieces
n for tailstock
n grey cast iron quality
n with 6 cylindrical bores Ø 16 mm
n tool holding fixtures:
2 key-type drill chucks clamping width 1.5 - 13 mm
1 live center
1 tapping attachment with 5 die holders
Ø 20 mm, 20 mm, 25 mm, 30 mm, 38 mm
1 tapping attachment with 7 tap drill holders
Ø 2 mm, 3 mm, 4 mm, 4,5 mm, 6 mm, 8 mm, 9 mm
order no. 10798
Circle cutter with bevelled blade

n grooving capacity 30 - 300 mm
n infinitely variable adjustment of the diameter
n with drawing cut, i.e. no torn edges
n material strength steel up to approx. 5 mm
n drill hole 5 mm
Application: for clamping in drilling and milling machines. For the precise
cutting out of holes or discs.
order no. 11686

Replacement blade order no. 11687
Tapping attachments
Tapping attachment
n 9-pieces
n 4 die holders Ø 16 - 20 - 25 - 30 mm
n 4 tap holders Ø 5 - 6 - 7 - 10 mm
n for tailstock
n grey cast iron quality
Application: for inside and outside thread cutting with lathes
order no. 11691
138
Tapping attachments
Tapping chuck Original Vertex
n for thread cutting of M4 to M12
n inner taper B16
n head Ø 42 mm
n for machine tools with right hand and left hand operation
n for inside threads (right and left hand threads)
n the torque is transmitted via the square of the tap
n the tap is centered by the clamping jaws
n for suitable drill chuck arbors see page 133
Application: for inside thread cutting on machine tools with right and left hand
operation e.g. lathes, milling machines, drilling machines etc.
order no. 11690
Tapping attachment Original Vertex

n for thread cutting from M2 to M8
n morse taper MT2 and flat tang
n with key-type drill chuck
n automatic forward and reverse motion
Application: for clamping in drilling and milling machines

which use spindle sleeve feed, and where the turning
direction of the drilling or milling spindle can not be switched
to left hand operation.
order no. 11680
Tapping attachment Original Vertex

n for thread cutting from M3 to M12
n with morse taper and flat tang
n torque of sliding clutch is 4-fold adjustable
n with adjustable safety sliding clutch - protects the tap from
breakage
n automatic forward and reverse motion
n with 2 rubber flex grips
Application: for clamping in drilling and milling machines

which use spindle sleeve feed, and where the turning
direction of the drilling or milling spindle can not be switched
to left hand operation.
morse taper MT2 order no. 11683

morse taper MT3 order no. 11684
139
Boring heads
Standard boring head
n head Ø 50 mm
n with morse taper and tightening thread
n feed accuracy 0.02 mm
n location bore 12 mm
n for vertical and horizontal use
n suitable boring bar set order no. 11671 shaft Ø 12 mm
Application: e.g. setting holes, punctures etc. also for use in the tailstock of
lathes
morse taper MT2 - M10 order no. 11666

morse taper MT3 - M12 order no. 11675

n head Ø 75 mm
n 1 drill sleeve from shaft Ø 20 to 12 mm
lathes
order no. 11667

n head Ø 75 mm
n with steep taper ISO30 and tightening thread M12
n 1 drill sleeve from shaft Ø 20 to 12 mm
lathes
order no. 11664
Boring bar set
n 9-pieces
n hardened and ground shaft
n carbide tipped
Application: internal turning min. 8 mm, boring work with the boring head
shaft Ø 10 mm order no. 11670

140
Boring heads
Boring head set
n 10-pieces
consisting of:
n standard boring head Ø 50 mm
with morse taper MT2 and tightening thread M10

feed accuracy 0.02 mm
location bore 12 mm
n boring bar set 9-pieces
shaft Ø 12 mm
Price advantage!
order no. 11663
Precision boring head Original Vertex

n head Ø 50 mm
n boring tools
2 boring bars carbide tipped with shaft Ø 12 mm
1 tool holder for square bits
lathes
order no. 11665
Precision boring head Original Vertex

n head Ø 80 mm
n boring tools
1 tool holder for square bits
1 drill sleeve from shaft Ø 16 to 10 mm
lathes
order no. 11668
141
Quick-change tool post & accessories
Quick-change tool post, main body
n very precise locating fixture
n rapid tool change
n the tool blade always returns to exactly the same position after changing the
tool post
n the repeating accuracy is 0.01 mm
n the height of the tool blade tip can be adjusted quickly by
means of an adjusting screw on each tool holder
for D2000/D2400/D3000/D4000 order no. 10780

for D6000 order no. 10785
Boring tool holder

n for holding cylindrical tools like drill steel
n 12 mm
for D2000/D2400/D3000/D4000 order no. 10781
n 20 mm for D6000 order no. 10786
Parting tool holder

n for holding parting tool No. 10790
for D2000/D2400/D3000/D4000 order no. 10782

Turning tool holder

n for holding rectangular tools
n 12 mm
for D2000/D2400/D3000/D4000 order no. 10783
n 20 mm for D6000 order no. 10788
Boring bar holder

n for holding boring bars
Ø 15 mm
for D2000/D2400/D3000/D4000 order no. 10784
Ø 20 mm for D6000 order no. 10789
Parting blade
n suitable for tool holders No. 10782 and No. 10787
n for grooving and cutting to length of work pieces
n thickness 2.7 mm
n height 10 mm
order no. 10790
142
Quick-change tool post & accessories
Quick-change tool post and holder set
n 3-pieces
consisting of:
n 1x quick-change tool post, main body
n 1x boring tool holder
n 1x turning tool holder
Price advantage!
for D2000/D2400/ D3000/D4000 order no. 10795

n 5-pieces
consisting of:
n 1x quick-change tool post, main body
n 1x boring tool holder
n 3x turning tool holder
Price advantage!
for D2000/D2400/ D3000/D4000 order no. 10793

n 5-pieces
consisting of:
n parting tool holder
n parting blade
Price advantage!
for D2000/D2400/ D3000/D4000 order no. 10791
143
Cutting tools
Carbide tipped tool set
n 6-pieces
n with carbide tips
n high cutting speeds and short production times
n the long service life of carbide metal reduces tool replacement
n all turning tools have precision-ground cutting edges and flanks
n 10 x 10 mm order no. 10910
Carbide tipped tool set

n 10-pieces
n with carbide tips
n high cutting speeds and short production times
n the long service life of carbide metal reduces tool replacement
n 8 x 8 mm order no. 10911

n 10 x 10 mm order no. 10912
n 12 x 12 mm order no. 10913
n 16 x 16 mm order no. 10914
n 20 x 20 mm order no. 10909
Parting tool
n with carbide tip

n 10 x 10 mm order no. 109101
Inside turning tool

n with carbide tip

n 10 x 10 mm order no. 109102
Offset turning tool 90°
n with carbide tip

n 10 x 10 mm order no. 109103
Cranked turning tool 45°

n with carbide tip

n 10 x 10 mm order no. 109104
Outside thread turning tool 60°
n with carbide tip
n 10 x 10 mm order no. 109105
Face turning tool

n with carbide tip

144
Cutting tools
HSS turning tool set
n 8-pieces
1 x left hand turning tool 1 x right hand turning tool

1 x outside thread turning tool 60° 1 x parting tool
1 x cranked roughing tool 1 x boring tool
1 x threading tool 60°
1 x internal threading tool 60°

n 10 x 10 mm order no. 10917
n 12 x 12 mm order no. 10919
Turning tool set for indexable inserts

n 7-pieces
n each turning tool with indexable insert
n compatible indexable inserts for replacement see No. 10865
1 x left hand turning tool

1 x right hand straight turning tool
1 x pointed turning tool
1 x right hand turning tool
1 x right hand facing tool
1 x offset pointed turning tool
1 x boring bar (right hand cutting for internal turning)

n 10 x 10 mm order no. 10861
Left hand turning tool

n with indexable insert

n 10 x 10 mm order no. 108611
Right hand turning tool


n 10 x 10 mm order no. 108612
Right hand facing tool


n 10 x 10 mm order no. 108613
145
Cutting tools
Right hand straight turning tool

n 10 x 10 mm order no. 108614
Pointed turning tool


n 10 x 10 mm order no. 108615
Boring bar
n right hand cutting for internal turning

lowest turning Ø 10 mm
lowest turning Ø 12 mm
Carbide indexable inserts

n carbide quality
n 4 cutting edges
PU: 5 pieces order no. 10865
Pointed turning tool industrial quality

n n 10 x 10 mm
n right hand cutting

n particularly suitable for metric threading and straight turning
n without indexable insert
order no. 10820

compatible indexable insert order no. 10830
PU: 5 pieces
Facing tool industrial quality

n n 10 x 10 mm

n particularly suitable for face turning
order no. 10821

pack. unit: 5 pieces
146
Cutting tools
Offset turning tool for corner work industrial quality
n n 10 x 10 mm

n particularly suitable for straight turning
order no. 10822

PU: 5 pieces
Straight turning tool industrial quality

n n 10 x 10 mm

n particularly suitable for straight rough turning
order no. 10823

PU: 5 pieces
Cranked turning tool industrial quality

n n 10 x 10 mm

n particularly suitable for straight and face turning
order no. 10824

PU: 5 pieces
Parting off tool holder with parting off blade

n blade thickness 1.5 mm
n total length of blade 63 mm
n total length of holder 81.5 mm

n 10 x 10 mm order no. 10835
replacement blade order no. 10836
Parting off tool holder industrial quality

n n 10 x 10 mm
n without parting insert
order no. 1090640
Parting inserts
n for parting and grooving
n thickness 2.2 mm
n suitable for parting off tool holder No. 1090640
PU: 5 pieces order no. 1090650
147
Cutting tools
2-fold knurling tool
n n 10 x 10 mm
n self-centering
n with 2 cross knurling wheels, width 4 mm, Ø 15 mm
order no. 10923
Knurling tool
n n 12 x 12 mm
n self-centering
n with 2 cross knurling wheels, width 9.5 mm, Ø 19 mm
Application: For clamping in lathes. Used to contour spindles, screws, nuts

etc.
order no. 10920

replacement wheels (2 pieces) order no. 10922
Knurling holder
n n 10 x 10 mm
n self-centering
n with 2 cross knurling wheels, width 9.5 mm, Ø 19 mm
Application: For clamping in lathes. Used to contour spindles, screws, nuts

etc. The working pressure is set on the tool in order to avoid pressure to the
machine.
order no. 10921

replacement wheels (2 pieces) order no. 10922
Center drill
n 60° countersink angle
n spirally-fluted, ground
order no. 10841 10842 10843 10845

nominal Ø mm 1.00 2.00 2.50 5.00
Center drill set

n 4-pieces
n description see: No. 10841 up to No. 10845
Application: the use of center drills is indispensable for exactly centered

bores in metals. With this tool, both face ends of the work piece receive the
appropriate center hole when turned between the centers. It is also suitable
Price advantage! as a preparatory tool for maintaining the exact drilling position.
order no. 10846
148
Cutting tools
High performance face mill
n industrial quality
n 4 cutters
n outer Ø 40 mm
n location hole Ø 16 mm
n with clamping screw and screw driver
n for clamping onto a combi shell end mill arbor No.11729/1190735
n very good chip removal due to positive cutting blade location
order no. 11875

suitable indexable insert order no. 11876
PU: 1 piece Example of use
Countersink bit set 90° HSS

n 6-pieces
n with 3 blades
n with straight shank
Application: for countersinking flat-headed screws free of chatter marks and

for countersinking and deburring
sinker Ø mm 6.3 8.3 10.4 12.4 16.5 20.5 order no.

shank Ø mm 5 6 6 8 10 10 11989
Countersink bit and deburrer set 90° HSS

n 5-pieces
n with cross hole
Application: for deburring and countersinking bores. Due to the special cut-
ting angle, the swarf is easily shelled. The swarf is led safely through the
slanted hole, and any damage to the work piece can be avoided.
sinker Ø mm 6 10 14 21 28 order no.

shank Ø mm 6 6 8 10 12
11990
for bores mm 1-4 2-5 5-10 10-15 15-20
Counterbore set HSS

n 7-pieces
n with solid dowel pin
Application: for through holes, for the countersinking of cylinder head screws.
for screws M3 M4 M5 M6 M8 M10 M12 order no.

shank Ø mm 6 6 6 8 10 12 12
11991
dowel pin Ø 3.2 4.2 5.2 6.2 8.2 10.2 12.2
149
Cutting tools
„TITAN“ coated slotting mill
n short with straight shank
n 2 flutes
n straight grooved
n 1 bit cuts to the middle of the front face, therefore also
suitable for drilling followed by lateral displacement
Application: for drilling and milling e.g. of feather key grooves
order no. 11810 11811 11812 11813 11814 11815 11816 11817 11818 11819 11820
cutter Ø mm 2 3 4 5 6 8 10 12 14 16 18
shank Ø mm 6 6 6 6 6 10 10 12 12 16 16
„TITAN“ coated slotting mill set

n 11-pieces
n 2 flutes
n straight grooved
Price advantage! n 1 bit cuts to the middle of the front face, therefore also
cutter Ø mm 2 3 4 5 6 8 10 12 14 16 18 order no.

shank Ø mm 6 6 6 6 6 10 10 12 12 16 16 11825
Slotting mill set Solid carbide

n 5-pieces
n 2 flutes
n helically grooved
n very high endurance
cutter Ø mm 4 5 6 8 10 order no.

shank Ø mm 4 5 6 8 10 11826
„TITAN“ coated roughing end mill

n 4 flutes
n roughing and knurling teeth characteristics, relief ground
Application: for roughing deep grooves and contour milling, not

suitable for drilling
order no. 11850 11851 11852 11853 11854

cutter Ø mm 10 12 14 16 18
shank Ø mm 10 12 12 16 16
150
Cutting tools
„TITAN“ coated end mill
n 4 flutes
n helically grooved
Application: for deep grooves and contour milling, not suitable for
drilling
order no. 11829 11830 11831 11832 11833 11834 11835 11836 11837 11838
cutter Ø mm 3 4 5 6 8 10 12 14 16 18
shank Ø mm 6 6 6 6 10 10 12 12 16 16
„TITAN“ coated end mill set

n 9-pieces
n 4 flutes
n helically grooved
Application: for deep grooves and contour milling, not suitable for Price advantage!
drilling
cutter Ø mm 4 5 6 8 10 12 14 16 18 order no.

shank Ø mm 6 6 6 10 10 12 12 16 16 11843
End mill set Solid carbide

n 5-pieces
n 4 flutes
n helically grooved
n very high endurance
Application: for deep grooves and contour milling, not suitable for
drilling

shank Ø mm 4 5 6 8 10 11869
„TITAN“ coated mill set

n 12-pieces
n 6 slotting mills - 2 flutes
1 bit cuts to the middle of the front face, therefore also
n 6 end mills - 4 flutes
n helically grooved
n for a better work piece surface Price advantage!
n high tool endurance, high cutting efficiency
n substantially less wear in comparison with HSS mills
cutter Ø mm 2 flutes 3 4 6 8 10 12 order no.

cutter Ø mm 4 flutes 3 4 6 8 10 12
11873
shank Ø mm 6 6 6 10 10 12
151
Cutting tools
„TITAN“ coated mill set
n 20-pieces
n 10 slotting mills - 2 flutes
1 bit cuts to the middle of the front face, therefore also
n 10 end mills - 4 flutes
n helically grooved
n for a better work piece surface
Price advantage! n high tool endurance, high cutting efficiency
n substantially less wear in comparison with HSS mills
cutter Ø mm 2 flutes 3 4 5 6 8 10 12 14 18 20 order no.

cutter Ø mm 4 flutes 3 4 5 6 8 10 12 14 18 20
11870
shank Ø mm 6 6 6 6 10 10 12 12 16 16
Radius mill set HSS

n 5-pieces
n 4 flutes
Application: for the milling of semi-circular grooves, rounding off

edges, contour milling

shank Ø mm 4 5 6 8 10
11885
radius mm 2 2.5 3 4 5
Slot cutter set HSS

n 9-pieces
n cross toothed
n cutting at the perimeter
Application: for milling curved washer grooves or for milling small slots
and grooves
Ø mm 10.5 10.5 19.5 19.5 19.5 22.5 25.5 28.5 32.5 order no.
cutter width mm 2 3 4 5 6 5 6 8 10
11888
shank Ø mm 12 12 12 12 12 12 12 12 12
152
Cutting tools
Angle milling cutter set HSS
n 5-pieces
n cutting at the perimeter and the front side
n straight toothed
Application: for the milling of small dovetail guides, for breaking edges
Ø mm 13 16 20 25 32 order no.
shank Ø mm 12 12 12 12 16
11887
angle of mill 60° 60° 60° 60° 60°
Corner rounding end mill set HSS

n 8-pieces
n straight toothed
Application: for the milling of round outer edges and guides
radius mm 1 2 3 4 5 6 8 10 order no.

shank Ø mm 10 10 12 12 12 16 16 16 11889
Carbide milling cutter set

n 14-pieces
Application: suitable for boring and milling at high speed
Ø mm 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 order no.
shank Ø mm 3 3 3 3 3 3 3 3 3 3 3 3 3 3 11890
Mill storage box

n for shaft Ø 6 - 8 - 12 - 16 - 20 - 25 - 32 - 42 mm
n plastic box
order no. 13600
Single angle milling cutter HSS

n with longitudinal groove
n cutting at the perimeter and the front face
n for clamping onto combi shell end mill arbor
No. 11729/11731/1190735
Application: milling e.g. angular guides (dovetail)
Ø mm bore mm mill angle order no.

63 16 45° 11910
63 16 60° 11911
153
Cutting tools
Shell end mills HSS
n finishing cutter with fine toothing
n cuts at the perimeter and on the front face
n fine toothed
n with longitudinal and transverse groove
n for clamping onto combi shell end mill arbor No. 11729/1190735
Application: for milling corners and flat faces
Ø mm width mm bore mm order no.

40 20 16 11920
35 35 16 11921
40 40 16 11922
Shell end mills HSS

n roughing cutter with rough toothing
n cuts at the perimeter and on the front face
n roughing and knurling toothed characteristics relief ground
n with longitudinal and transverse groove
Application: for roughing corners and front faces

40 40 16 11925
Side milling cutter HSS

n cuts on 3 sides
n cross toothed
Application: for extremely long grooves

50 4 16 11930
50 5 16 11931
50 6 16 11932
50 8 16 11933
50 10 16 11934
Metal slitting saws HSS

n with lateral clearance
n fine toothed
Application: for cutting to length and for slitting work pieces
outer Ø mm width mm bore mm order no.

63 1 16 11951
63 2 16 11952
154
Cutting tools
Gear cutter set HSS
n a set of 8 cutters per module
Application: for milling toothed wheels
module diameter Ø bore mm order no.

0.5 50 16 11940
0.7 50 16 11941
0.75 50 16 11942
1 50 16 11943
1.25 50 16 11944
„TITAN“ coated step drill set

n 5-pieces
n with 2 flutes
n with center drill tip
Application: for boring in thin sheet steel without pre-boring, burr-free

boring without deforming the sheet, bores and removes burr at the
same time with the next drill step
steps Ø mm 4-12 4-20 5-28 4-30 4-39 order no.

shank Ø mm 6 8 10 10 12 11880
„TITAN“ coated step drill

n steps Ø 4 - 12 mm
n shank Ø 6 mm
n with 2 flutes
order no. 11881
„TITAN“ coated step drill

n steps Ø 5 - 28 mm
n shank Ø 10 mm
n with 2 flutes
order no. 11882
155
Cutting tools
Taps HSS
n DIN 352
n for metric threads
order no. 30090 30091 30092 30093

thread M1 M1.5 M2 M2.5
Hand tap set HSS

n 3-pieces set consisting of taper tap, second tap and third tap
n DIN 352
for through bores n for metric threads
order no. 30103 30104 30105 30106 30108 30110 30112

thread M3 M4 M5 M6 M8 M10 M12
for through bores for pocket hole bores
for pocket hole bores

Round dies HSS
n Ø 25 mm
n for metric threads
order no. 30203 30204 30205 30206 30208 30210 30212

Tap single cut HSS

n DIN 352
for through bores n right hand cutting
order no. 30303 30304 30305 30306 30308 30310 30312

for pocket hole bores for through bores for pocket hole bores
Die stock
n Ø 25 x height 9 mm
n for holding round dies
order no. 30500
Adjustable tap wrench

n size 11/2
n for taps M3-M12
Application: for the clamping of tools with square, e.g. hand tap DIN
352 and hand reamer
order no. 30600

156
Cutting tools
Tap wrench with ratchet
n 2-jaw chuck for right- and left hand turn and for rigid use
n all-steel construction - fully chromed
n with adjustable t-handle
n for insertion of hand taps and hand reamers No. 32622 / 32626
order no. 32622 32626 32702 32707

for taps M3 bis M10 M5 bis M12 M3 bis M10 M5 bis M12
square clamping
2.6 - 5.5 mm 4.9 - 7.0 mm 2.6 - 5.5 mm 4.9 - 7.0 mm
range No. 32702 / 32707
length 252 mm 315 mm 85 mm 110 mm
Tap and die set HSS

n 30-pieces
n 9 round dies:
M1 - M1.1 - M1.2 - M1.4 - M1.6 - M1.8 - M2 - M2.2 - M2.5
n 18 taps M1 - M2.5 (2 pieces per size)
n 1 die stock
n 2 holders for clamping the hand taps
order no. 35430
Tap and die set HSS

n 31-pieces
n DIN version
n dies HSS M3-4-5-6-8-10-12
n hand taps HSS M3-4-5-6-8-10-12
(3-pieces per set consisting of taper tap, second tap and plug tap)
n 1 die stock Ø 25 mm
n 1 adjustable tap wrench size 11/2
n 1 screw driver
order no. 35411
Tap and die set HSS

n 44-pieces
n DIN version
n dies HSS M3-4-5-6-8-10-12
n hand taps HSS M3-4-5-6-8-10-12
n die stocks 20x5, 20x7, 25x9, 30x11, 38x14 mm
n adjustable tap wrenches sizes 1 and 2
n core hole drills HSS
Ø 2.5 - 3.3 - 4.2 - 5.0 - 6.8 - 8.5 - 10.2 mm
n screw pitch gauge 24 blades
n 1 screw driver
order no. 35501
157
Cutting tools
Tapping drill and hand tap set HSS
n 29-pieces
n hand taps M3-4-5-6-8-10-12
n 1 adjustable tap wrench size 11/2
n tapping drill HSS
with straight shank
right hand cutting
drill Ø 2.5 - 3.3 - 4.2 - 5.0 - 6.8 - 8.5 - 10.2
n in a metal box
order no. 35600
Tapping drill set HSS

n 19-pieces
n right hand cut
n drill range 1 - 10 mm
n pitch 0.5 mm
n in a metal box
order no. 35610
Tapping stand
n consisting of:
drill stand
tool holder for taps – clamping range 2.0 – 5.0 mm
adjustable tap wrench size 11/2
n for the exact angular positioning of the tap
n height adjustable extension arm
n adjustable depth of thread by means of an adjusting ring
n drill stand
column can be swivelled by 360°
holder European standard 43 mm
without machine vice

order no. 35800
Tapping attachment
n suitable for all drill stands with Euronorm Ø 43 mm
n consisting of:
adapter for Euronorm Ø 43 mm
n adjustable depth of thread by means of an adjusting ring
order no. 35805
158
Cutting tools
Hand reamer set adjustable HSS
n 11-pieces
n with straight shank and square
n total length from 138 up to 300 mm (see no. 13241 - 13247)
n adjustable range Ø 11.90 up to 38 mm (see no. 13241 - 13247)
n right-hand cutting
Application: for reaming bores
order no. 13240
Hand reamers adjustable HSS
order no. total length mm adjustable range Ø mm

13241 138 11.90 - 13.49
13242 145 13.49 - 15.00
13243 163 15.00 - 16.66
13244 170 16.66 - 18.25
13245 175 18.25 - 19.84
13246 185 19.84 - 21.43
13247 200 21.43 - 23.81
Auto center punch Original Vertex

n with spring mechanism for one hand operation
n punch force infinitely variable via knurled screw
n length 130 mm
n shank Ø 14 mm
Application: to apply a hole that exactly matches the coordinates, a

center mark is to be placed beforehand to center the drill. In order to
do this, it is common to use a center punch, slammed with a hammer
where both hands are needed. With the auto center punch the center
mark is placed via the spring mechanism by using only one hand.
order no. 13295
Pin punch set

n 8-pieces
n Ø 1.6 - 2.4 - 3.2 - 4.6 - 4.8 - 5.6 - 6.4 - 8.0 mm
n 20 mm pin length
order no. 13290
Telescopic magnetic pick-up tool

n telescopes to approx. 615 mm
n magnet Ø 12 mm
order no. 13980

159
Accessories for machines
Universal coolant unit Original Vertex
n consisting of:
coolant pump 230 V, 50 Hz
coolant tank (L x W x H) 350 x 250 x 185 mm
segmented coolant hose 260 mm with magnetic base - magnetic
power 30 kgs
flexible feed hose 1500 mm
draining hose
n suitable for all machine tools
n ON/OFF switch
n content of coolant: 16 litres
n flow rate 25 l/min
n weight 10 kgs
order no. 13800
Coolant concentrate
n content: 5 litres
n corrision protection
n especially recommended for processing high-alloy, rust and acid
resistant steel
order no. 11550
Coolant hose with 3 nozzles Original Vertex

n magnetic power 50 kgs
n 3 variable coolant hoses with stop valve and spray nozzle
n segmented coolant hoses 300 mm each
n hose connection for Ø 10 mm
order no. 13810
Mist coolant system Original Vertex

n magnetic power 75 kgs
n working pressure 2-6 bar
n connection for compressed air hose Ø 13 mm
Application: With this type of cooling lubrication very small quantities

of oil or coolant are nebulised and exactly sprayed onto the work piece.
The lubricant quantity is adjusted via the air and liquid regulator.
Thereby the consumption of coolant is considerably reduced.
order no. 13815
Demagnetizing table
n 125 x 85 mm
Application: for demagnetizing work pieces, tools and measurement
tools
order no. 11540

160
Arbor presses
Arbor press
n body made of high-quality grey cast iron
Application: for clamping and pressing ball bearings, bushings, man-

drils, pins etc., for straightening and bending, broaching with broaches
order no. 13400 13401
press force 1t 2t
max. size of work piece mm 145 215
overhang mm 100 142
ram size mm 25 x 25 31 x 31
table Ø mm 120 165

dimensions 130 x 260 x 320 170 x 450 x 420
(W x D x H) mm
weight kgs 16.0 42.0
Keyway broaches HSS

n ground from solid
Application: quick, precise production of exact keyways in bores

(toothed wheels, v-belt pulleys etc.).
Can be used for hand presses, arbor presses and broaching machines.
Fast and exact broaching process. Special ground toothing ensures
clean surface. By means of guide bushes and additional insets,
exactly centred, accurate keyways can be produced. Suitable for the
processing of steel, cast iron, aluminium, brass etc.
guide bushings for

Order-No . keyway total length
bore Ø
2x2 130 6 - 8 - 10
13410
3x3 130 6 - 8 - 10
guide bushings for

Order-No . keyway total length
bore Ø
4x4 150 12 - 14 - 15 - 16
5x5 150 12 - 14 - 15 - 16
13411
6x6 300 18 - 19 - 20 - 22
8x7 300 25 - 26 - 28 - 30
161
Chamfering and deburring machines
n Chamfering and deburring machine 15° - 45° Original Vertex

n cutter head with 6 exchangeable indexable inserts
Application: for deburring and chamfering of welds, V-strips etc. of several materials such as steel, aluminium,
brass etc.
Technical Details
angle adjustment 15° - 45°, continously
work table (L x W) 500 x 100 mm
power 0.7 kW, 230 V, 50 Hz
rotational speed 3500 r.p.m.
infeed depth 0 - 3 mm
cutter head with 6 indexable inserts

machine
dimensions (W x D x H) 500 x 330 x 320 mm
without packing
weight without packing 29.0 kgs
Chamfering and deburring machine order no. 14800
Indexable inserts pu : 1 piece order no. 14805
Replacement cutter head order no. 14806
162
Twist drill grinders
n Precision twist drill grinder Original Vertex
n grinding range from 2 mm to 13 mm
n with low voltage circuit breaker
n stable steel housing
n 11 collets for
Ø 3 - 4 - 5 - 6 - 7 - 8 - 9 - 10 - 11 - 12 - 13 mm
with a clamping range to approx. 0.9 mm below nominal
dimension, i.e. the collet Ø 3 mm clamps up to 2.1 mm e.g.
n 1 collet holder 2-pieces
n CBN - grinding disc for HSS drills
n diameter - setting screw
n with a pocket for collets
n incl. allen key
n guide support for grinding sharp angles
n guide support for grinding flanks
Application: This portable and silent grinder allows easy and quick sharpening of two-lip twist drills from Ø 2
mm to Ø 13 mm. The cutting edges of the drill are fixed in a defined position by means of a setting aid and
inserted into the grinding openings in a predefined order in order to grind the cutting edges with quick rotary
movements of the collet holder.
Technical Details
power 0.25 kW, 230 V, 50 Hz
spindle speed 4800 r.p.m
cutting angle 90° - 140° scaled, infinitely variable

machine
without packing
Twist drill grinder order no. 14720
Diamond grinder wheel

n Ø 80 mm grain 100
n for the grinding of carbide metal drills
n inner bore Ø 12.5 mm
order no. 14721
Boron nitride (CBN) grinding wheel

n for grinding HSS and carbide metal drills as the edge zone structure is scarcely impaired
n inner bore Ø 12.5 mm
order no. 14722
163
Universal tool grinder
n Universal tool grinder Original Vertex
n wheel dresser with industrial diamond
n cup wheel made of aluminium oxide Ø 100 mm
n 5 collets Ø 4 - 6 - 8 - 10 and 12 mm
n operating tools
n machine light (halogen bulb 12V, 20W)
Technical Description
n the universal index head is provided with a ratchet disc,
which allows 24 fixing positions to be set
n universal clamping head with a manually pivotable tool
holder spindle
n engages either at every 15° or permits free pivotable
movement by 360° so that any particular angle or shape
can be obtained
Application: For grinding single lip cutters of special lip shapes. The grinding of face cutting edges of end mills
and T-slot cutters as well as radius form cutters is also possible. The optional accessories are suited for
grinding twist drills, cutters and turning tools made of HSS and carbide metals.
Technical Details
power 0.25 kW, 230 V, 50 Hz
spindle speed 5100 r.p.m.
taper angle 0 - 180°
relief angle 1 - 45°
negative angle adjustment 0 - 26°
tool support
lateral adjustment 10 – 0 – 10 mm
transversal displacement 40 mm
adjustment for relief grinding 0 – 45°
fine adjustment in longitudinal direction 15 mm
fine adjustment of grinding head 10 mm

machine
without packing
weight without packing 45 kg
Universal tool grinder order no. 14600
164
Universal tool grinder
Grinding fixture for end mills Original Vertex
n replaces the conventional tool support
n the end mills get chucked in the collets (see below).
n the adjustable stop rod allows the grinding of end mills with any number of
cutting edges.
order no. 14611
Grinding fixture for turning tools Original Vertex

n turning tool holder for rectangular and square tools up to Ø 20 mm.
n perfect for the manufacturing and grinding of turning and shape cutting
tools.
order no. 14612
Diamond grinding wheel Original Vertex

n for the grinding of carbide metals
n inner bore Ø 20 mm
order no. 14620
Boron nitride (CBN)-grinding wheel Original Vertex

n for grinding HSS and carbide tools as the edge zone structure is scarcely
impaired
n inner bore Ø 20 mm
order no. 14625
Collets Original Vertex

n to be inserted into the universal index head or the grinding fixture for end
mills
Order-No . 14640 14641 14642 14643 14644 14645 14646 14647 14648 14649
Collet Ø mm 1 1.5 2 3 4 5 6 7 8 9
Order-No . 14650 14651 14652 14653 14654 14655 14656 14658 14660 14665
Collet Ø mm 10 11 12 13 14 15 16 18 20 25
165
Disc grinder
n Disc grinder
n for metal and wood working
n exhaust nozzle for the connection of an exhaust equipment
included in delivery
n grinding disc Ø 300 mm (adhesive)
n mitre gauge swivelling from -60° to +60°
Technical details
grinding table 415 x 175 mm
swivelling from -20° to +45°
power 0.9 kW, 230V, 50Hz
speed 1450 r.p.m.

machine
without packing
Disc grinder order no. 14400
Replacement grinding discs
grinding disc Ø 300 mm grain 60 pack. unit: 1 piece order no. 14401
grinding disc set consisting of: 1 piece grain 60, 80 and 100 each order no. 14410
166
Shaping of sheet
Folding presses
n for clamping in a vice
n for sheet work
n several folding operations with different distances possible without
taking out the sheet
n quick removal of a closed profile by removing a toggle screw
order no. 55780 55785

without
working range 450 mm 630 mm
machine vice
steel sheets up to 1.2 mm 1.2 mm
aluminium sheets up to 1.5 mm 1.5 mm
copper sheets up to 1.5 mm 1.5 mm
weight 10.0 kgs 15.1 kgs
Lever operated sheet metal shear

n for cutting of sheet metals and profiles
n high-quality cutting blades
n base with four fixing holes
n infinitely adjustable holding-down device
n strong safety spring prevents the blade from accidental closing
order no. 55790 55791 55792

blade length 125 mm 200 mm 300 mm
cutting power/round steel 11 mm 13 mm 13 mm
cutting power/sheet metal/steel 6 mm 6 mm 6 mm
weight 10.3 kgs 17.9 kgs 22.9 kgs
Replacement blades
Replacement blades for No. 55790 order no. 55793
167
Work bench vices
All steel vices
n play-free adjustable guides
n groove for removal of chips
n large, ground anvil
n with pipe gripping jaws, sizes 100 - 175 mm
Professional
width of jaws opening width opening depth anvil weight
order no.
mm mm mm mm kg
75 75 45 70 x 45 2.7 40101
100 100 53 88 x 59 5.0 40102
125 125 67 116 x 80 10.5 40103
150 150 87 132 x 90 14.5 40104
175 175 87 132 x 90 15.0 40105
Swivel base
n suitable for all steel vice No. 40102 and No. 40103
n the vice can be rotated by 360° on this device and can be fixed in any
position
for 100 mm order no. 40112

Height adjuster
n suitable for all steel vice No. 40102, No. 40103 and
No. 40104
n can be rotated by 360°
n removeable lift insert incl. pressure spring. The spring serves to balance
the weight of the vice
n suitable for all work benches
n working height can be adapted quickly and easily to suit any person´s height
size center distance

Ø clamping bore height adjustment
clamping plate clamping bore order no.
mm mm
mm mm
130 x 130 78 - 108 13 300 40118
Aluminium pipe and protective jaws

n suitable for all types of vices
n with horizontal v-groove for round bars
n price per pair

168
Work bench vices
Plastic pipe and protective jaws
n magnetic
n suitable for all types of vices
n price per pair
Parallel vices
n with steel jaws
n trapezoid screw
n table clamp
width of jaws opening width opening depth opening of the clamp weight
order no.
mm mm mm mm kg
60 40 35 30 0.5 40500
80 60 40 40 1.0 40502
Parallel vice
n rotating
n with steel jaws
n trapezoid screw
n made of grey cast iron
n table clamp
width of jaws opening width opening depth opening of the clamp weight
order no.
mm mm mm mm kg
50 70 35 50 2.0 40503
169
Precision drilling and milling stands
Working with two attachments Horizontal milling
Milling with a rotary table Vertical milling
170
Examples of use
Drilling and milling stand as a small lathe used as a chop saw
Vertical drilling Vertical milling
171
Technical Details
order no. 24400 24404 24401 24408 24454 24457
rotary table without with without with without with
steel-column toothed Ø 35 mm 35 mm 35 mm 35 mm 35 mm 35 mm
length 500 mm 500 mm 500 mm 500 mm 1000 mm 1000 mm
rotating by 360° 360° 360° 360° 360° 360°
hexagonal toothed
30 mm 30 mm 30 mm 30 mm 30 mm 30 mm
steel-bracket 
length 350 mm 350 mm 500 mm 500 mm 500 mm 500 mm
base plate made of grey

300x180 mm 300x180 mm 300x180 mm 300x180 mm 300x180 mm 300x180 mm
cast iron
4 T-slots for hexagon

M10 M10 M10 M10 M10 M10
screws
rotary table Ø 180 mm 180 mm 180 mm
rotating and swivelling by 360° 360 ° 360 °
total height 500 mm 500 mm 500 mm 500 mm 1000 mm 1000 mm
working stroke vertical
with recuperating spring 70 mm 70 mm 70 mm 70 mm 70 mm 70 mm
without recuperating spring 250 mm 250 mm 250 mm 250 mm 750 mm 750 mm
working stroke horizontal 175 mm 175 mm 325 mm 325 mm 325 mm 325 mm
weight 13.7 kgs 14.8 kgs 14.5 kgs 15.6 kgs 17.8 kgs 19.0 kgs
- Technial details are subject to change -
172
BF1240 BF1242 BF1244
n for all drills with Euronorm Ø 43 mm

n horizontally and vertically adjustable
n adjustable guide rollers
n depth stop with scale
n 2 adjustable graduated collars
n recuperating spring
n drill support swivelling by 360°
n heavy base plate faced made of grey cast iron
n solid version
n guides and fits are manufactured on CNC machines
n We guarantee ultimate precision due to production in Germany
on state-of-the-art machine tools.
Drilling and milling stand BF1240

n solid steel-column toothed 500 mm
n hexagonal toothed steel-bracket 350 mm
without rotary table order no. 24400
with rotary table order no. 24404


173
Precision drilling and milling stand set
consisting of:
n drilling and milling stand
solid steel-column toothed 500 mm

n milling table
hexagonal toothed steel-bracket 350 mm order no. 24416
Precision drilling and milling stand set

consisting of:
n drilling and milling stand
solid steel-column toothed 500 mm

n clamping fixture
n quick-action machine vice 100 mm
Precision milling table

n We guarantee ultimate precision due to production in Germany
on state-of-the-art machine tools.
n suitable for drill stands and drilling and milling stands,
column drilling machines
n for precise milling operations
work table 400 x 180 mm

T-slots
n in the work table 3
n on both longitudinal sides 1 each
10 mm
width of T-slots for hexagon screws M10
and T-slot blocks
trapezoid screw pitch 4 mm

reading accuracy of the scale rings 0.1 mm
prismatic guide adjustable
Example of use
travel path X-axis (longitudinal) 320 mm
travel path Y-axis (transversal) 100 mm
construction height 105 mm
weight 5.8 kgs
order no. 24410
174
Accessories
Powerful drilling and milling gear motor
n suitable for all drill stands and drilling and millling stands with
Euronorm Ø 43 mm
n very smooth running, vibration free running - high torque
power 0.68 kW, 230 V, 50 Hz

5 speeds 750 - 1500 - 3000 - 6000 - 12.000 r.p.m.
speed change without tool
drill chuck with toothed ring

clamping range 1.5 - 13 mm
(inner thread ½ x 20)
total weight 7.5 kgs
order no. 24420 example of use
Rotary Table
n retrofit suitable for all drillig and milling stands
with column Ø 35 mm
n rotary table Ø 180 mm
n swivelling and rotating by 360° in all directions
n weight: 1.0 kg
Milling with a rotary table
order no. 22310
Clamping fixture
n for horizontal drill support
n suitable for all drills with Euronorm Ø 43 mm
n weight: 0.1 kgs
Horizontal milling
order no. 22312
Drill support
n for supporting a second drill
n suitable for all WABECO drilling and milling stands
n weight: 0.3 kgs
Working with 2 attachments
order no. 24460

175
Accessories
Steel-toothed rack Ø 35 mm
n length 1000 mm
n for more operating space of 750 mm vertical
n weight: 6.5 kgs
order no. 24452
Steel-hexagon bracket  30 mm toothed

n length 500 mm
n for more operating space of 310 mm horizontal
n weight: 3.0 kgs
No. 24452 No. 24453 order no. 24453
T-nut blocks
n pn: 4 pieces
n for T-nut width 10 mm and thread M8
n for clamping of work pieces on all WABECO drill stands, drilling
and milling stands and also on the milling table No. 24410
order no. 24429
Step clamp set

n 10-pieces
n consisting of 2 pieces:
step blocks with stepped teeth, step clamps, studs,
T-nut blocks and flanged nuts
and milling stands and also on the milling table No. 24410
order no. 24412
Step clamp set

n 58-pieces
n consisting of:
12 step blocks with stepped teeth, 6 step clamps,
6 flanged nuts, 6 T-nut blocks, 24 studs and
4 coupling nuts
and milling stands and also on milling table No. 24410
order no. 24417
176
Accessories
Quick-action machine vice
n trapezoid screw
width of jaws opening width height of jaws weight order no.

mm mm mm kgs
60 70 28 0.5 40521
Quick-action machine vice

n with double-column guide
n with protective jaws made of rubber
n trapezoid screw

mm mm mm kgs
100 100 35 1.7 40523
Machine vices
n trapezoid screw
n made of grey cast iron

mm mm mm kgs
85 70 30 2.7 40526
100 90 30 3.6 40527
120 105 30 4.8 40528
Tapping attachment
n suitable for all drill stands with Euronorm Ø 43 mm
n consisting of:
adapter for Euronorm Ø 43 mm
n adjustable depth of thread by means of an adjustable ring
order no. 35805
Universal holder multifunction

n suitable for all drilling machines with Euronorm Ø 43 mm
n holder head swivelling or rotating
universally applicable e.g. for grinding or polishing work
with table calmp
n width of table plate max. 45 mm
order no. 20140
177
Drill stands
n for all drills with Euronorm Ø 43 mm
n steel-toothed rack
n 2 re-adjustable guides
n depth stop
n recuperating spring
n guides and fits are manufactured on CNC machines
n We guarantee ultimate precision due to production in Germany on state-of-the-art
machine tools.
order no. 22300 22305 22400 22404
rotary table Ø 180 mm without with
rotating and swivelling by 360°
machine vice 60 mm without with
solid steel-toothed rack Ø 30 mm Ø 30 mm Ø 35 mm Ø 35 mm
rotating by 360° 360° 360° 360°
base plate 185 x 270 mm 185 x 270 mm 185 x 270 mm 185 x 270 mm
scale without without with with
overhang 127 mm 127 mm 127 mm 127 mm
total height 500 mm 500 mm 500 mm 500 mm
working stroke without recuperating spring 260 mm 260 mm 260 mm 260 mm
working stroke with recuperating spring 60 mm 60 mm 60 mm 60 mm
weight 5.0 kgs 5.5 kgs 6.6 kgs 7.6 kgs
example of use
178
Balance steam engine Aurora by Piet Bogaards
4 years ago I started building the balance steam engine.
I already owned a lathe and old milling machine.
At first I built Hollands most famous "Noks steam engine".
It is quite a simple model with slide control.
Thereafter I wanted to build something more genuine and purchased some

books with pictures of old industrial machines and invested many hours in
studying the machine drafts from the 19th century.
However, I was aware at once that you need good machines to build something
beautiful.
This is why I purchased a WABECO milling machine F1210 E.

A marvellous machine that prooved to be very precise, even in the event of large
forces.
I decided to build a balance steam engine but in my opinion the available

drawings in the Netherlands were to simple.
Thus I started drawing a machine in the "Victorian style" myself, the Aurora was
the handsome result.
The flywheel consists of 2 outer rings made of steel, 6 brass spokes and a nave.
The balance is assembled of a steel core and 2 brass strips soldered to it. The
cylinder (inside diameter 30 mm) is made of steel and the piston is made of brass
with 2 piston springs. All brazen bearings are divided.
The cam is much different, it does not have a bolt or nuts.

The parts are screwed together, pushed onto the shaft and screwed to the hole
of the oiler.
The base plate of the Aurora is made of steel and I mounted the profiles to the 4
sides of the WABECO milling machine. The Watt regulator is taken from a small
picture I found on the internet. It is a regulator that is to be found somewhere in
the Henry Ford museum but I have never found it. This is why I had to machine
it myself. The Aurora balance machines is operational at just 0.8 Atü compressed
air.
My aim in model making is not only to build a machine that works, but also to
build a model that corresponds to the original with the objective to prove that this
machine would have been able to compete in the golden age of industry in the
19th century. This is twice the effort but that’s why I am an enthusiast!
Building the Aurora took me about 1 1/2 years. The WABECO F1210E proved
very successful during this period, given the fact that I am not a professional
technician.
I hope that my model will inspire the steam enthusiasts to also build something
that works well and looks beautiful at the same time.
Dimensions:
Length: 454 mm
Depth: 165 mm
Height: 454 mm
Diameter piston: 30 mm
Piston stroke: 50 mm
Eccentricity: 10 mm (via hoist effect reduced to 5 mm)
179
Round column drilling machine on a scale of 1:5
An old round column drilling machine made by Alzmetall

was the original which Jörg Scepanski produced as a full
functional model on a scale of 1:5. Mr. Scepanski produced
all the turned pieces on his WABECO Lathe D2400 E. All the
milled parts he made on his WABECO F1210 E high speed
mill.
The machine stand is milled out of a full block of brass. The

stand is milled hollow like the original and has four support feet.
The contact surface of the work piece is milled out of stainless
steel and is connected to the machine base. The stand is drilled
to fit the vertical and tapered holder of the round column. the
tapered holder is turned completely out of one piece of red brass.
To get a strong interference fit, the collet of the holder is turned a
few hundredths mm larger than the hole in the machine stand.
The machine round column is turned out of a full block of stain-

less steel. The round column is a few hundredths mm larger than
the hole of the tapered holder and therefore provides an inter-
ference fit.
The table is milled out of a full block of brass. The original from
Alzmetall is made of cast iron and the underside of the table has
a complex ribbing. The ribbing of the model is the same as the
original. At first the bore of the round column was drilled. The wor-
king surface of the table was milled out of stainless steel including
the T-slots for the T-nuts. The crankcase is milled out of red brass
and screwed on to the table. For the crank gear (for raising and
lowering the table) a worm gear and a worm shaft were used,
which were built into the crankcase. The rack is grooved into the
hole for the round column and interlocks with the worm gear,
exactly as it is in the original. In this way it is possible to crank the
work table in the required position. In order to clamp the table for
drilling or swivelling it out of the way, the table was split on the
backside of the round-lead-hole. On the top is an adjusting screw
and counter nut and underneath is a clamping lever. thereby is it
possible to adjust the table free of play. The clamp lever was mil-
led and filed out of brass. The clamp lever was milled hollow on
the inside with a 1 mm radius milling cutter.
The machine head is milled out of aluminium. The „inner wor-

kings“ of the machine head consists of an outer spindle of stain-
less steel including the depth gauge, the inside spindle made of
titanium with an MT3 collet in a scale of 1:5 with a space for the
engaging piece of the drive pulley, the shaft and the gear wheel
for the spindle travel, recuperating spring for the spindle including
depth gage, the spring stop plate made of titanium, two drive pul-
leys made of brass, working lamp including the reflector made of
polished stainless steel, an extra control lamp for the work lamp
which gives light for the table, two switches, a lot of cables and
resistors... etc, etc, etc.
The inside spindle with the tool collet is positioned in the outside
spindle with two ball bearings. The drive pulley for the inside
spindle is a large ball bearing, which is positioned in the machine
head. For that reason it doesn´t put any pressure on the drive
O-ring of the inside spindle. In this way a correct travel is given to
the outside spindle. In the outside spindle a rack was milled to
engage the drill travel. It is possible to adjust the depth stop in-
finitely to the desired drilling depth. Exactly like the large
Alzmetall, the drilling depth will be read on a scale at the front.
180
Turned and milled on a WABECO lathe and milling machine
The machine head cover is milled out of a full block of alumi-

nium. The name plate is made of 1 mm brass plate sawn out
with a goldsmith fretsaw and cleaned up with small files. The
name plate is 10 mm high and a 54 mm long. Finally the name
plate was silver plated and chemical etched on the black base
plate.
The front side of the machine head is milled out 15 mm in

depth. An edge of 3 mm is left. In this edge a control panel was
milled for the head plate with switches and buttons. The buttons
are dummies. Both switches are operational and turn on the
motor and the working lamp. The body of rev.-counter is made
out of a base plate of brass. The classification lines are painted
on the white coated instrument dial. The figures are glued on
separately. The needle is sawed and filed out of a brass plate
of 0,2 mm thickness. The 0,8 mm thick glass plate was ground
round with a diamond grinding disc and embedded into the dial.
After that a turned stainless steel cage ring was put on.
The original motor is screwed on the outside at the back of the

machine head. In the case of the model a „Glockenankermotor“
including a gearbox was fastened in exactly the same place.
Because the motor is visible, and since such a small motor
doesn´t look like the original, a dummy cover of red brass was
milled and turned. The cover was placed over the electric motor
and held by the clamping plate of the motor. The cooling fins
were milled in using a 1.8 mm milling cutter, the cooling fins
have a thickness of 0.8 mm. The conection box is integrated in
the cover. It is possible to open the box to get at the cables to
the motor at any time. The fan cover underneath is milled out of
brass.
The connection box is milled out of a full block of brass and

inside hollow like the original. The cover is screwed from the
outside. Inside the box are the connection cables and the two
screws that hold the machine head on the round. The screw
connections are milled and turned out of one piece of brass.
The upper nut is offset by 30°, so that it looks like it is tighten.
The upper hexagon was milled on the dividing attachment, than
reversed, 30° offset, clamped and then the lower hexagon was
milled. The T-slots of both hexagons were grooved on the lathe.
Operating Drilling with the model is an absolute pleasure. You

don´t want to stop. The model has such power that there is no
problem drilling brass or stainless steel. The depth gauge can
be adjusted to any desired drilling depth. Thanks to the motor it
is almost impossible to stop the 8.8 mm thick spindle with your
fingers. The voltage supply is 24 volts. For better vision you can
use the working lamp, which is in the radius of the machine
The next model of F1210 E high speed on a scale of 1:5
head. see page 16
You also want to publish in our next catalogue or

on our web-shop your models that were
produced on WABECO machines?
We would appreciate if you contact us.
181
Gerneral Terms and Conditions
1. Spher of applicability
Our General Terms and Conditions apply both towards our commercial customers and towards consumers in the terms of section 13 BGB.
Inasmuch as different regulations apply to consumers, expressed indication shall be made to this.
Our General Terms and Conditions shall apply exclusively. Any contradicting or commercial customers‘ conditions deviating from our sales
conditions are not recognised by us unless we have expreyyl agreed to their applicability in writing.
The Customer expressly the following General Terms and Conditions recognises on ordering or on making an offer.
2. Conclusion of contract
The Purchase Contract shall only come into force on confirmation of order by us at the conditions contained in the confirmation of order.
Excepted from this are purchase contracts concluded with eBay; these shall come into force on submission of the highest bid or selection
(clicking) of another type of distribution provided by eBay. In this respect, we refer to the relevant provisions of eBay’s General Terms and
Conditions.
After conclusion of contract, you shall receive an advance payment invoice from us with the VAT (value-added tax) shown separately. Please
effect your bank transfer only after receipt of our advance payment invoice stating your customer and document nos. as, due to the large
number of orders, assignment of your transfer is otherwise not possible.
In this respect we request our customers to take into consideration the fact that our business premises are not manned on weekends and
holidays.
3. Prices – payment condition

As sales always take place to consumers, the statutory VAT is included in our prices. It is shown separately on the invoice at the statutory
amount on the day of invoicing.
The Customer is not entitled to deduct any discount.
The purchase price is due on conclusion of contract. The sale shall take place, in as much as nothing else has been agreed, by advance
payment.
Outside of trading on the Internet, payment is also possible by cash on delivery. If you have decided on this type of payment, please pay the
cash on delivery amount on accepting the goods in cash to the person delivering the goods. In this case, we are obliged to charge you an
additional cash on delivery fee of 6.31 € incl. VAT.
If delivery takes place against invoice, the Customer shall automatically fall into default 30 days after receipt of the invoice (section 286 BGB)
if he has not previously received a reminder.
The default interest rate for consumers is 5 percentage points above the applicable base interest rate and, towards business persons, 8 per-
centage points above the base interest rate (section 288 BGB).
4. Delivery
We make every effort to carry out all orders immediately. We draw attention to the fact that our business is only manned on working days.
Orders and queries which are received on weekends and holidays shall generally be dealt with on the following working day.
In the case of delay in delivery, we shall be liable in accordance with the statutory provisions inasmuch as the delay in delivery was caused
by intentional or grossly negligent violation of contract for which we are responsible, Any fault on the part of our representatives or vicarious
agents shall be attributed to us. Inasmuch as the delay in delivery cannot be put down to intentional violation of contract for which we are
responsible, our liability for damages is limited to foreseeable, typically occurring damage.
We are also liable, in according with the statutory provisions, inasmuch as delay in delivery for which we are responsible can be put down
to culpable violation of a significant contractual duty. In this case, however, the liability for damages is limited to the foreseeable typically
occurring damage.
Further statutory claims and rights of the Customer are reserved.
If the Customer falls into default of acceptance, we are entitled to demand that any damage arising for us, including any additional expen-
se, is compensated. Further-reaching claims are reserved. Inasmuch as the prerequisites for default in acceptance are evident, the risk of
accidental destruction or accidental deterioration of the item of purchase shall be transferred to the Customer at the point of time at which
he/she has fallen into acceptance or debtor default.
5. Liability for defects

The prerequisite for claims for defects by commercial customers is that they have correctly met their responsibilities for examination and
complaint required in accordance with section 377 HGB.
Inasmuch as there is a defect in the item of purchase, the Customer is optionally entitled to subsequent performance in the form of repair
by us or through delivery of an item free of defects unless the selected type of subsequent performance would be subject to disproportio-
nate cost. In the case of a defect, we are obliged to bear all expense necessary for the purpose of elimination of the defect, in particular
transport, way, labour and material costs. For the case of transport of the item of purchase to a place other than the place of performance,
namely to the place of the intended use of the item, we are entitled, inasmuch as the transport costs are disproportionately high, to refuse
subsequent performance in accordance with the statutory regulations.
If subsequent performance fails, the Customer is optionally entitled to withdraw (from the contract) or to demand reduction (in price).
We are liable, in accordance with the statutory provisions, inasmuch as the Customer asserts claims for damages which are based on intent
or gross negligence including our representatives and vicarious agents. Inasmuch as we are not accused of any intentional violation of con-
tract, the liability for damages is limited to the foreseeable typically occurring damage.
182
Gerneral Terms and Conditions
We are also liable, in according with the statutory provisions, inasmuch as we culpably violtate a significant contractual duty. In this case,
however, the liabillity for damages is limited to the foreseeable typically occurring damage.
Inasmuch as the Customer is due a claim to compensation for the damage in lieu of performence, our liability is limited to compensation for
the foreseeable, typically occurring damage.
Liabillity due to culpable fatal injury, physical injury or damage to the health is not affected. This also applies to compelling liability in accor-
dance with the Product Liability Act.
Inasmuch as nothing deviating is regulated above, liability is ruled out.
The limitation period for caims for defects amounts to two years for new goods and one year for used goods. It shall commence, in accor-
dance with section 199 BGB, at the end of the year in which the calim arises and the creditor gains knowledge of the circumstances sub-
stantiating the claim or would have had to gain knowledge but for gross negligence.
The limitation period in the case of delivery recourse in accordance with sections 478, 479 BGB is not affected. It amounts to five years cal-
culated from delivery of the defective item.
In the case of a complaint, the Customer is obliged to return the goods securely and at favourable cost. In case of the return of used or
damaged goods, we reserve the right to demand compensation for the reduction in value and for the value of the use of the goods. There
is no claim for compensation, however, if the deterioration in the goods can be put exclusively down to correct examination by the Customer.
6. Revocation instruction
You can revoke the contract declaration within one month without stating reasons in written form (e.g. letter, facsimile, e-mail) or by retur-
ning the goods. The period shall commence after receipt of this instruction in writing, however not before receipt of the goods by the reci-
pient and also not before fulfilment of our information duties in accordance with section 312c sub-section 2 BGB in connection with section
1 sub-section 1, 2 and 4 BGB-InfoV. For the revocation period to be adhered to, despatch of the revocation or the goods in good time is suf-
ficient. Revocation shall be sent to:
Walter Blombach GmbH, Am Blaffertsberg 13, 42899 Remscheid
facsimile: 02191 – 59742
E-Mail: info@wabeco-remscheid.de
In the case of effective revocation, the payments or services received by both sides shall be returned and, if relevant, any use drawn (e.g.
interest) surrendered. If you cannot return the service received, fully or partly, or only in deteriorated condition, you shall pay us, if relevant,
the replacement value in this respect. This shall not apply if the deterioration in the item can be put down solely to its examination – as would
have been the case, for example, in a shop. You shall not pay value compensation for deterioration which has arisen through intended use
of the item. Items which can be sent as packages shall be returned at our risk.
The aforementioned obligation for payment of value compensation only exists inasmuch as the contract partner was instructed in this respect
in written form at the latest on conclusion of contract.
You shall bear the costs for return if the delivered goods correspond to those ordered and if the price of the item to be returned does not
exceed the sum of 40.00 euros or if, at a higher price of the item at the point of time of revocation, you have not yet provided the counter
performance or a contractually agreed partial payment. Otherwise, return shall be free of cost for you and we shall refund you, after receipt
of the goods by us, the shipping costs which you have incurred. Items which cannot be sent as a package shall be picked up from you.
Obligations for the refund of payments shall be fulfilled within 30 days. The period commences for you on the revocation declaration or the
item being sent and for us on its receipt.
7. Transfer of risk and transport

Inasmuch as nothing else has been agreed, delivery from our company headquarters has been agreed with our commercial customers. For
consumers, the place of performance is their place of residence.
For commercial customers, transport damage can only be recognised if it is reported to us without delay, at the latest, however, 48 hours
after receipt of the goods in writing or by e-mail whereby, for the period to be have been observed in good time, the point of time of despatch
of such report is decisive.
8. Reservation of title
For delivery against invoice, we reserve the right of title to the item of purchase up to receipt of all payments from the delivery contract. In
the case of non-contractual behaviour on the part of the Customer, in particular default in payment, we are entitled to re-possess the item
of purchase.
Re-possession of the item of purchase means withdrawal from the contract. After re-possession of the item of purchase, we are authorised
to utilise it (sale). The revenue from utilisation shall be set off against the Customer’s liabilities– less reasonable utilisation costs.
The Customer is obliged, up to complete payment, to report any pledge of the goods to us without delay.
9. Place of jurisdiction – place of performance

Inasmuch as the Customer is a businessman, our business headquarters (Remscheid) is the place of jurisdiction. We are, however, also
entitled to take action against the Customer at the court at his place of residence
The relationships between us and the Customer are subject exclusively to the law of the Federal Republic of Germany. The Convention on
Contracts for the International Sale of Goods (CISG) shall not apply.
10. Miscellaneous
We reserve exclusive copyright in images, descriptions, instructions for use and other documents. All product and company names men-
tioned by us are brands of the owners or manufactors concerned. Inasmuch as we enable access to other web sites from our Internet
page by means of links, we are not liable for their content.
For orders by electronic means, we are entitled to store the customer data for the period up to final processing of the contract and the
expiry of all warranty and revocation periods. Forwarding of these to third parties is ruled out.
183
Tool- and Machine Factory
based in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Phone: (02191) 597- 0 Fax: (02191) 597 - 40 E-Mail: info@wabeco-remscheid.de
D-54673 Neuerburg WABECO Str. 1-10 Phone: (06564) 9697-0 Fax: (06564) 9697-25 E-Mail: Neuerburg@wabeco-remscheid.de
Internet: www.wabeco-remscheid.de

Wabeco D2000 D24000 D3000 Lathe

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Wabeco D2000 D24000 D3000 Lathe

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2012

Head Office in Remscheid

How to reach us:

Production in Neuerburg District Bitburg/Prüm

How to reach us from Köln (Cologne):

How to reach us from Stuttgart/München (Stuttgart/Munich):

Show room in Remscheid Show room in Neuerburg

Any duplication or reprinting, even extracts, requires our permission in writing.

D6000 D6000 hs (with high speed motor)

CC-D6000 hs (with high speed motor)

F1200 F1200 hs (with high speed motor)

F1210 F1210 hs (with high speed motor)

F1410 LF F1410 LF hs (mit high speed motor)

CC-F1200 CC-F1200 hs (with high speed motor)

CC-F1210 CC-F1210 hs (with high speed motor)

CC-F1410 LF CC-F1410 LF hs (with high speed motor)

Our manufacturing facility in Neuerburg

Foundry Paint shop - powder coating

Fixture manufacturing Mechanical manufacturing

CNC machining center CNC machining center with rotating tools

CNC machining center with pallet changer Pre-assembly lathes D2400

Pre-assembly headstock D2400 Pre-assembly switch box D6000

Tailstock measurement lathes D6000 Final assembly lathes D6000

Manufacturing section Pre-assembly spindle

Assembly of CNC controllers Quality control with test report

Design office Machines ready for shipment

Today the WABECO machines are being developed and improved

WABECO has earned a good reputation for itself as a manufacturer of

The first steps

At first I sawed spheroidal cast (EN-GJL-400-18) into appropriate pieces

The base plate

The cross slide

The upper slide

With the digital vernier calipers on my Wabeco milling machine it is no big

The tool spindle housing

The remaining details

Taper turning in steel C45 Grooving the front face in PVC

WABECO machines made in Germany

Precision cylindrical guideways

D2000 D2400 D3000

Center distance 350 mm 500 mm 500 mm

Center height 110 mm 110 mm 110 mm

Power 230 V, 50/60 Hz 1.4 kW 1.4 kW 1.4 kW

Ø 20 MT3 Ø 20 MT3 Ø 20 MT3

Travel of cross slide 110 mm 110 mm 110 mm

Travel of longitudinal slide 58 mm 58 mm 58 mm

Swivel range of the

max. height of turning tools 20 mm 20 mm 20 mm

Truth of rotation of spindle nose 0.005 mm 0.005 mm 0.005 mm

Cylindrical turning to 100 mm

Ø of chuck work, measured

Travel of tailstock sleeve 65 mm 65 mm 65 mm

Tailstock sleeve taper MT2 MT2 MT2

Tailstock offset range ± 10 mm ± 10 mm ± 10 mm

Thread pitches optional optional

Weight without packing 59 kgs 65 kgs 71 kgs

- Technical details are subject to change -

n main drive motor 1.4 kW, 230 V, 50/60 Hz

with 3-jaw lathe chuck Ø 100 mm D2000 order no. 10108

with 3-jaw lathe chuck Ø 100 mm D2400 order no. 10200

with 3-jaw lathe chuck Ø 125 mm D2400 order no. 10201

with 4-jaw lathe chuck Ø 125 mm D2400 order no. 10202

Main spindle bore Ø 30 mm order no. 10278