1

LAMPIRAN A

LEMBAR PERHITUNGAN NERACA MASSA

Nama Alat Degumming Tank Kode Alat T-103
Fungsi Sebagai tempat untuk mengikat gum dalam CPO
dengan menggunakan asam fosfat (H3PO4).

H3PO4 85%
Kadar Air 15%
F5 = 60,3381 kg/jam

F4 = 60.338,09 kg/ jam F6 = 60.398,4281

kg/jam
Degumming
Tank
Trigliserida 94,75% Trigliserida
ALB 5,00% ALB
Kadar Air 0,2% Kadar Air
Kadar Impurities 0,05% Gum
Karoten
Aldehid

Komponen Impurities :
Fosfatida 39% dari impurities
Karoten 19,50% dari impurities
Aldehid 41,50% dari impurities

Basis = 1000 kg/jam

Kapasitas pabrik = 330.000 ton/tahun = 330.000.000 kg/tahun
Operasi pabrik = 320 hari
Kapasitas per hari = 330.000.000 kg/tahun : 320 hari = 1.031.250 kg/hari
Kapasitas per jam = 1.031.250 kg/hari : 24 jam = 42.968,75
kg/jam
Olein yang dihasilkan = 72,4% = 0,724 = 0,724 x basis
= 0,724 x 1000 kg/jam = 724 kg/jam
Laju alir F4 = (42.968,75 kg/jam : 724 kg/jam) x 1000 kg/jam
= 59.349,10221 kg/ jam

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 2

Untuk laju alir F4 = 59.349,10221 kg/ jam, olein yang dihasilkan sebesar
42.264,46 kg/jam sehingga tidak mencukupi nilai kapasitas per jam dari
pabrik sebesar 42.968,75 kg/jam. Sedangkan jika laju alir F 4 = 1000
kg/jam, akan menghasilkan 712,1331 kg/jam. Untuk mencukupi kapasitas
per jam dari pabrik, dapat dicari dengan cara trial.

(1000 : 712,1331) x 42.968,75 = 60.338,09 kg/jam

Jadi, laju alir F4 = 60.338,09 kg/jam

Jumlah H3PO4 yang digunakan adalah 0,1% dari CPO yang masuk
H3PO4 yang dibutuhkan = 0,1% x 60.338,09 kg/jam
Laju alir F5 = 60,3381 kg/jam

Neraca Massa Total :

F4 + F 5 = F 6
60.338,09 kg/ jam + 60,3381 kg/jam = 60.398,4281 kg/jam

Neraca Massa Komponen :

Trigliserida : W4 trigliserida x F4 = W6 trigliserida x F6
94,75% x 60.338,09 kg/jam = 57.170,3403 kg/jam
Asam Lemak Bebas : W4 ALB x F4 = W6 ALB x F6
5% x 60.338,09 kg/jam = 3.016,9045 kg/jam
H3PO4 : W5 H3PO4 x F5 = W6 H3PO4 x F6
85 % x 60.338,09 kg/jam = 51,2874 kg/jam
Kadar Air : (W4 kadar air x F4) + (W5 kadar air x F5) = W6
kadar air x F6
= (0,2% x 60.338,09 kg/jam) + (15% x 60,3381
kg/jam)
= 120,6762 kg/jam + 9,0507 kg/jam
= 129,7269 kg/jam
Kadar Impurities : W4 kadar impurities x F4 = W6 kadar impurities
x F6
0,05% x 60.338,09 kg/jam = 30,1690
kg/jam
Komponen Impurities :
Fosfatida : W4 fosfatida x F4 = W6 kadar fosfatida x F6 impurities
39% x 30,1690 kg/jam = 11,7659 kg/jam
Karoten : W4 karoten x F4 = W6 kadar karoten x F6 impurities
19,5% x 30,1690 kg/jam = 5,8830 kg/jam

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 3

Aldehid : W4 aldehid x F4 = W6 kadar aldehid x F6 impurities

41,5% x 30,1690 kg/jam = 12,5202 kg/jam

Komposisi Aliran F6:

F6 Trigliserida = 57.170,3403 kg/jam
W6 Trigliserida = 57.170,3403 kg/jam : 60.398,4281 kg/jam) x 100%
= 94,6553%
F6 ALB = 3.016,9045 kg/ jam
W6 ALB = (3.016,9045 kg/ jam : 60.398,4281 kg/jam) x 100%
= 4,9950%
F6 Kadar Air = 129,7268935 kg/ jam
W6 Kadar Air = (129,7269 kg/ jam : 60.398,4281 kg/jam) x 100% =
0,2148%
F6 Karoten = 5,8830 kg/jam
W6 Karoten = (5,8830 kg/jam : 60.398,4281 kg/jam) x 100% =
0,0097403%
F6 Aldehid = 12,5202 kg/jam
W6 Aldehid = (12,5202 kg/jam : 60.398,4281 kg/jam) x 100% =
0.02072927%
F6 Gum = kadar fosfatida + kadar asam fosfat
= 11,7659 kg/jam + 51,2874 kg/jam = 63,0533 kg/jam
W6 Gum = 63,0533 kg/ jam : 60.338,09 kg/jam) x 100% =
0,104395604%

Tabel Neraca Massa di Degumming Tank

Output
Komponen Input (kg/jam) (kg/jam)
F4 F5 F6
Trigliserida 57.170,3403 - 57.170,3403
Asam lemak bebas 3.016,9045 - 3.016,9045
Kadar air 120,6762 9,0507 129,7269
H3PO4 - 51,2874 -
Kadar impurities
Fosfatida 11,7659 - -
Karoten 5,8830 - 5,8830
Aldehid 12,5202 - 12,5202
Gum (Phospalipid) 63,0533
TOTAL 60.398,4281 60.398,4281

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 4

LEMBAR PERHITUNGAN NERACA MASSA

Nama Alat Bleacher Tank Kode Alat T-104
Fungsi Sebagai tempat untuk menghilangkan zat warna
yang tidak diinginkan dengan menggunakan
adsorben berupa kaolin

Kaolin 98,15%
Kadar air
1,85%
F7 = 724,0571
kg/jam

F6 = 60.398,4281 kg/ jam Bleacher F9 = 61.122,4852 kg/jam

Tank
Trigliserida 57.170,3403 kg/jam Trigliserida
ALB 3.016,9045 kg/ jam Asam lemak bebas
Kadar Air 143,1219 kg/ jam Kadar Air
Gum 63,0533 kg/jam
Gum
Karoten 5,882963775 kg/jam Kaolin
Aldehid 12,52015368 kg/jam Karoten
Aldehid

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 5

Jumlah kaolin yang digunakan adalah 1,2% dari CPO yang masuk
Kaolin yang dibutuhkan = 1,2% x 60.398,4281 kg/jam
Laju alir F7 = 724,0571 kg/jam
Asumsi = jumlah karoten yang terserap sebesar 36,36%
setelah masuk bleacher

Neraca Massa Total :

F6 + F 7 = F 9
60.398,4281 kg/ jam + 724,0571 kg/jam = 61.122,4852 kg/jam

Neraca Massa Komponen :

Trigliserida : W6 trigliserida x F6 = W9 trigliserida x F9
57.170,3403 kg/jam = 57.170,3403 kg/jam
ALB : W6 ALB x F6 = W9 ALB x F9
3.016,9045 kg/jam = 3.016,9045 kg/jam
Kadar Air : (W6 kadar air x F6) + (W7 kadar air x F7) = W9 kadar air x F9
= (0,2148% x 60.398,4281 kg/jam) + (1,85% x
724,0571 kg/jam)
= 129,7269 kg/jam + 13,3951 kg/jam
= 143,1219 kg/jam
Karoten : W6 karoten x F6 = W9 karoten x F9
5,8830 kg/jam = 5,8830 kg/jam
Aldehid : W6 aldehid x F6 = W9 aldehid x F9
12,5202 kg/jam = 12,5202 kg/jam
Kaolin : W7 kaolin x F7 = W9 kaolin x F9
710,662 kg/jam = 710,662 kg/jam
Gum : W6 gum x F6 = W9 gum x F9
63,0533 kg/jam = 63,0533 kg/jam

Komposisi Aliran F9:

F9 Trigliserida = 57.170,3403 kg/jam
W9 Trigliserida = (57.170,3403 kg/jam : 61.122,4852 kg/jam) x 100%
= 93,5341%
F9 ALB = 3.016,9045 kg/ jam
W9 ALB = (3.016,9045 kg/ jam : 61.122,4852 kg/jam) x 100%
= 4,9358%
F9 Kadar Air = 143,1219 kg/ jam
W9 Kadar Air = (143,1219 kg/ jam : 61.122,4852 kg/jam) x 100% =
0,2342%

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 6

F9 Karoten = 63,64% x 5,8830 kg/jam = 3,7439 kg/jam

W9 Karoten = (3,7439 kg/jam : 61.122,4852 kg/jam) x 100% =
0,006125%
F9 Aldehid = 12,5202 kg/jam
W9 Aldehid = (12,5202 kg/jam : 61.122,4852 kg/jam) x 100% =
0.0205%
F9 Kaolin = 98,15% x 724,0571 kg/jam = 710,6620 kg/jam
W9 Kaolin = (710,6620 kg/jam : 61.122,4825 kg/jam) x 100% =
1,1662%
F9 Gum = 63,0533 kg/jam
W9 Gum = (63,0533 kg/ jam : 61.122,4825 kg/jam) x 100% =
0,1032%

Tabel Neraca Massa di Bleaching Tank

Output
Komponen
Input (kg/jam) (kg/jam)
F6 F7 F9
Trigliserida 57.170,3403 - 57.170,3403
Asam lemak bebas 3.016,9045 - 3.016,9045
Kadar air 129,7269 13,3951 143,1219
Kadar impurities
Karoten 5,8830 - 3,7439
Aldehid 12,5202 - 12,5202
Gum (phospalipid) 63,0533 - 63,0533
Kaolin - 710,6620 712,8011
TOTAL 61.122,4852 61.122,4852

LEMBAR PERHITUNGAN NERACA MASSA

Nama Alat Niagara Filter Kode Alat F-171
Fungsi Memisahkan kaolin dan gum

F9 = 61.122.4852 kg/jam F11

Niagar
Trigliserida 57.170,3403 Cgclon Trigliserida
a Filter
kg/jam e2 ALB
ALB 3.016,9045 kg/jam Air
Air 143,1219 kg/jam Karoten
Karoten 3,7439 kg/jam Aldehid
Pra-Rancangan
Aldehid Pabrik RBD Palm
12,5202 kg/jam Olein dari CPO Kelompok 8/S. Ganjil/2014-
Kaolin
2015
Kaolin 712,8011 kg/jam Gum
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 7

F10
Kaolin
90%
Gum 90%
Laju alir F9 = 61.122,4852 kg/ jam
NMT : F9 = F10 + F11
61.122,4852 kg/ jam = F10 + F11 ....... (1)

Diasumsikan Kaolin dan gum yang terbuang sebesar 90%. Maka :

F10 = 0,9 W10 Kaolin F9a + 0,9 W10 gum F9a
= 0,9 (712,8011 kg/jam) + 0,9 (63,0533 kg/jam)
= 698,2689 kg/jam

Di substitusi ke pers (1), maka:

61.122,4852 kg/ jam = F10 + F11
61.122,4852 kg/ jam = 698,2689 kg/jam + F11
F11 = 60424,2162 kg/jam

NMK :
Trigliserida : W9 trigliserida F9 = W11 trigliserida F11
57.170,3403 kg/jam = 57170,3403 kg/jam
Asam Lemak Bebas : W9 ALB F9 = W11 ALB F11
3.016,9045 kg/jam = 3016,9045 kg/jam

Kadar Air : W9 Air F9 = W11 Air F11

143,1219 kg/jam = 143,1219 kg/jam
Kadar Karoten : W9 karoten F9 = W11 karoten F11
3,7439 kg/jam = 3,7439 kg/jam
Kadar Aldehid : W9 Aldehid F9 = W11 Aldehid F11
12,5202 kg/jam = 12,5202 kg/jam
Kadar Kaolin : W9 Kaolin F9 = W11 Kaolin F11 + 0,9 W10 Kaolin F10
712,8011 kg/jam = W11 Kaolin F11 + 641,5210
kg/jam

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 8

W11 Kaolin F11 = 71,28011 kg/jam

Kadar gum : W9 gum F9 = W11 gum F11 + 0,9 W10 gum F10
63,0533 kg/jam = W11 gum F11 + 56,7480 kg/jam
W11 gum F11 = 6,3053 kg/jam

Komposisi Aliran F11:

F11 Trigliserida = 57170,3403 kg/jam
W11 Trigliserida = (57170,3403 kg/jam : 60424,2162 kg/jam) x 100% = 94,61%
F11 ALB = 3016,9045 kg/jam
W11 ALB = (3016,9045 kg/jam : 60424,2162 kg/jam) x 100% = 4,9928%
F11 Kadar Air = 143,1219 kg/jam
W11 Kadar Air = (143,1219 kg/jam : 60424,2162 kg/jam) x 100% = 0,2368%
F11 Kadar Karoten = 3,7439 kg/jam
W11 Kadar Karoten = (3,7439 kg/jam : 60424,2162 kg/jam) x 100% = 0,00619%
F11 Kadar Aldehid = 12,52015 kg/jam
W11 Kadar Aldehid = (12,5202 kg/jam : 60424,2162 kg/jam) x 100% = 0,0207%
F11 Kaolin = 71,28011 kg/jam
W11 Kaolin = (71,28011 kg/jam : 60424,2162 kg/jam) x 100% = 0,1179%
F11 gum = 6,3053 kg/jam
W11 gum = (6,3053 kg/jam : 60424,2162 kg/jam) x 100% = 0,0104351%

Komposisi Aliran F10 :

F10 Kaolin = 641,5210 kg/jam
W10 Kaolin = (641,5210 kg/jam : 698,2689 kg/jam) x 100% = 91,873%
F10 gum = 56,7480 kg/jam
W10 gum = (56,7480 kg/jam : 698,2689 kg/jam) x 100% = 8,127%

Tabel Neraca Massa di Niagara Filter

Input
Komponen (kg/jam) Output (kg/jam)
F9 F10 F11
Trigliserida 57.170,3403 - 57.170,3403
Asam lemak bebas 3.016,9045 - 3.016,9045
Kadar air 143,1219 - 143,1219
H3PO4 - - -

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 9

Kadar impurities
Fosfatida - - -
Karoten 3,7439 - 3,7439
Aldehid 12,5202 - 12,5202
Gum (phospalipid) 63,0533 56,7480 6,3053
Kaolin 712,8011 641,5210 71,2801
TOTAL 61.122,4852 61.122,4852

LEMBAR PERHITUNGAN NERACA MASSA

Nama Alat Polishing Filter Kode Alat F-181
Fungsi Untuk memurnikan CPO dari impurities

F11 = 60.424,2162 kg/ jam F13

Polishin
Cgclon
Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
g Filter
2015 e2

By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 10

Trigliserida 57.170,3403 Trigliserida

kg/jam ALB
ALB 3.016,9045 kg/jam Air
Air 143,1219 kg/jam Karoten
Karoten 3,7439 kg/jam Aldehid
Aldehid 12,5202 kg/jam
Kaolin 71,2801 kg/jam
F12
Gum 6,3053 kg/jam
Kaolin
Gum

Laju alir F11 = 60.424,2162 kg/ jam

NMT : F11 = F12 + F13
60.424,2162 kg/ jam = F12 + F13 ....... (1)

Diasumsikan Kaolin dan gum yang terbuang sebesar 100%, Maka :

F12 = W9b Kaolin F9b + W9b gum F9b
= (71,2801 kg/jam) + (6,3053 kg/jam)
= 77,5854 kg/jam

Di substitusi ke pers (1), maka:

60.424,2162 kg/ jam = F13 + F12
60.424,2162 kg/ jam = F13 + 77,5854 kg/jam
F13 = 60346,6308 kg/jam

NMK :
Trigliserida : W 11 trigliserida F11 = W13 trigliserida F13
57.170,3403 kg/jam =
57.170,3403 kg/jam
Asam Lemak Bebas : W11 ALB F11 = W13
ALB F13
3.016,9045 kg/jam = 3.016,9045
kg/jam
Kadar Air : W11 Air F11 = W13 Air F13
143,1219 kg/jam = 143,1219
kg/jam

Kadar Karoten : W11 karoten F11 = W13 karoten F13

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 11

3,7439 kg/jam = 3,7439

kg/jam
Kadar Aldehid : W11 Aldehid F11 = W13 Aldehid
F13
12,5202 kg/jam = 12,5202
kg/jam
Kadar Kaolin : W11 Kaolin F11 = W12 Kaolin F12
71,2801 kg/jam = 71,2801 kg/jam
Kadar gum : W11 gum F11 = W12 gum F12
6,3053 kg/jam = 6,3053 kg/jam

Komposisi Aliran F13 :

F13 Trigliserida = 57.170,3403 kg/jam
W13 Trigliserida = (57.170,3403 kg/jam : 60.346,6308 kg/jam) x 100%
= 94,7366%
F13 ALB = 3016,905 kg/ jam
W13 ALB = (3016,9045 kg/ jam : 60346,6308 kg/jam) x 100% =
4,9993%
F13 Kadar Air = 143,1219 kg/ jam

W13 Kadar Air = (143,1219 kg/ jam : 60346,6308 kg/jam) x 100% =

0,2372%
F13 Kadar Karoten = 3,743918 kg/ jam
W13 Kadar Karoten = (3,7439 kg/ jam : 60346,6308 kg/jam) x 100% =
0,0062%
F13 Kadar Aldehid = 12,5202 kg/ jam
W13 Kadar Aldehid = 12,5202 kg/ jam : 60346,6308 kg/jam) x 100% =
0,0207%

Komposisi Aliran F12 :

F12 Kaolin = 71,2801 kg/jam
W12 Kaolin = (71,2801 kg/jam : 77,5854 kg/jam) x 100% = 91,873%
F12 gum = 6,30533 kg/jam
W12 gum = (6,3053 kg/jam : 77,5854 kg/jam) x 100% = 8,127%

Tabel Neraca Massa di Polishing Filter

Input Output
Komponen F11 F12 F13
Kg/ jam Kg/ jam Kg/ jam

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 12

Trigliserida 57.170,3403 - 57.170,3403

Asam lemak bebas 30.16,9045 - 3.016,9045
Kadar air 143,1219 - 143,1219
Kadar impurities
Karoten 3,7439 - 3,7439
Aldehid 12,5202 - 12,5202
Gum (phospalipid) 6,3053 6,3053 -
Kaolin 71,2801 71,2801 -
TOTAL 60.424,2162 60.424,2162

LEMBAR PERHITUNGAN NERACA MASSA

Nama Alat Deodorizer Coloumn Kode Alat K-131
Fungsi Untuk menghilangkan warna, bau dan asam
lemak bebas.

Air
Aldehid
F16
F14 = 60346,6308 kg/jam F15
Deodorizer ALB
Trigliserida 57.170,3403 kg/jam Coloumn
ALB 3.016,9045 kg/jam
Air 143,1219 kg/jam
Karoten 3,7439 kg/jam F17
Aldehid 12,5202 kg/jam Trigliserida
ALB
Air
Karoten

Laju alir F14 = 60346,6308 kg/ jam

NMT : F14 = F15 + F16 + F17
60346,6308 kg/ jam = F15 + F16 + F17....... (1)

Asam lemak bebas yang terbuang sebesar 4,5%w CPO, Maka :

F15 = 0,045 (60.338,09 kg/jam)
= 2.715,2141 kg/jam

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 13

Air yang terbuang sebesar 60% dan Aldehid yang terbuang sebesar 100%, Maka :
F16 = 0,6 (143,1219 kg/jam) + (12,5202 kg/jam)
= 98,3933 kg/jam

Di substitusi ke pers (1), maka:

60.346,6308 kg/ jam = F17 + F15 + F16
60.346,6308 kg/ jam = F17 + 2715,214 kg/jam + 98,39332 kg/jam
F17 = 57533,0234 kg/jam
NMK :
Trigliserida : W14 trigliserida F14 = W17 trigliserida F17
57.170,3403 kg/jam= 57170,3403 kg/jam
Asam Lemak Bebas : W14 ALB F14 = W15 ALB F15 + 4,5%w CPO
3.016,9045 kg/jam = W17 ALB F17 + 2.715,2141 kg/jam
W17 ALB F17 = 301,6905 kg/jam
Kadar Air : W14 Air F14 = 0,4 W17 Air F17 + 0,6 W16 Air F16
143,1219 kg/jam = 57,2488 kg/jam + 85,8732 kg/jam
Kadar Karoten : W14 karoten F14 = W17 karoten F17
3,7439 kg/jam = 3,7439 kg/jam
Kadar Aldehid : W14 Aldehid F14 = W16 Aldehid F16
12,5202 kg/jam = 12,5202 kg/jam

Komposisi Aliran F17 :

F17 Trigliserida = 57170,3403 kg/jam
W17 Trigliserida = (57170,3403 kg/jam : 57533,0234 kg/jam)x 100% = 99,3696%
F17 ALB = 301,6905 kg/ jam
W17 ALB = (301,6905 kg/ jam : 57533,0234 kg/jam) x 100% = 0,5244%
F17 Kadar Air = 57,2488 kg/ jam
W17 Kadar Air = (57,2488 kg/ jam : 57533,0234 kg/jam) x 100% = 0,0995%
F17 Kadar Karoten = 3,7439 kg/ jam
W17 Kadar Karoten = (3,7439 kg/ jam: 57533,0234 kg/jam) x 100% = 0,00651%

Komposisi Aliran F15 :

F15 ALB = 2.715,2141 kg/jam
W15 ALB = (2.715,2141 kg/jam : 2.715,214 kg/jam) x 100% = 100%

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 14

Komposisi Aliran F16 :

F16 Kadar Air = 85,8732 kg/ jam
W16 Kadar Air = (85,8732 kg/ jam : 98,3933 kg/jam) x 100% = 87,2754%
F16 Kadar Aldehid = 12,5202 kg/ jam
W16 Kadar Aldehid = (12,5202 kg/ jam : 98,3933 kg/jam) x 100% = 12,7246%

Tabel Neraca Massa di Deodorizer Coloumn

Input
Komponen (kg/jam) Output (kg/jam)
F14 F15 F16 F17
57.170,34
Trigliserida 57.170,3403 - - 03
Asam lemak
bebas 3.016,9045 2.715,2141 - 301,6905
Kadar air 143,1219 - 85,8732 57,2488
H3PO4 - - - -
Kadar
impurities -
Fosfatida - - - -
Karoten 3,7439 - - 3,7439
Aldehid 12,5202 - 12,5202 -
Gum
(phospalipid) - - - -
Kaolin - - - -
TOTAL 60346,6308 60346,6308

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 15

LEMBAR PERHITUNGAN NERACA MASSA

Nama Alat Polishing Filter Kode Alat P-182
Fungsi Untuk memurnikan CPO dari asam lemak bebas.

F25 = 57.533,0234 kg/jam F27

Trigliserida 57.170,34-3 kg/jam Polishi Trigliserida

ng
ALB 301,6905 kg/jam ALB
Filter
Air 57,2488 kg/jam Air
Karoten 3,7439 kg/jam Karoten

F26
ALB

Laju alir F25 = 57.533,0234 kg/ jam

NMT : F25 = F26 + F27
57.533,0234 kg/ jam = F26 + F27 ....... (1)

Diasumsikan asam lemak bebas yang terbuang sebesar 80%, Maka :

F26 = 0,8 W26 ALB F26
= 0,8 (301,6905 kg/jam)
= 241,3524 kg/jam

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 16

Di substitusi ke pers (1), maka:

57.533,0234 kg/ jam = F26 + F27
57.533,0234 kg/ jam = F27 + 241,3524 kg/jam
F27 = 57.291,6711 kg/jam

NMK :
Trigliserida : W25 trigliserida F25 = W27 trigliserida F27
57.170,3403 kg/jam = 57.170,3403 kg/jam
Asam Lemak Bebas : W25 ALB F25 = 0,8 W27 ALB F27 + 0,2 W26 ALB F26
301,6905 kg/jam = 241,3524 kg/jam + 60,3381 kg/jam
Kadar Air : W25 Air F25 = W27 Air F27
57,2488 kg/jam = 57,2488 kg/jam

Kadar Karoten : W25 karoten F25 = W27 karoten F27

3,743918 kg/jam = 3,743918 kg/jam

Komposisi Aliran F27 :

F27 Trigliserida = 57170,3403 kg/jam
W27 Trigliserida = (57170,3403 kg/jam : 57291,6711 kg/jam) x 100% = 99,788%
F27 ALB = 60,3381 kg/ jam
W27 ALB = (60,3381 kg/ jam : 57291,6711 kg/jam) x 100% = 0,1053%
F27 Kadar Air = 57,2488 kg/ jam
W27 Kadar Air = (57,2488 kg/ jam : 57291,6711 kg/jam) x 100% = 0,09992%
F27 Kadar Karoten = 3,7439 kg/ jam
W27 Kadar Karoten = (3,7439 kg/ jam: 57291,6711 kg/jam) x 100% = 0,006534%

Komposisi Aliran F26 :

F26 ALB = 241,3524 kg/jam
W26 ALB = (241,3524 kg/jam : 241,3524 kg/jam) x 100% = 100%

Tabel Neraca Massa di Polishing Filter

Input
Komponen (kg/jam) Output (kg/jam)
F25 F26 F27
Trigliserida 57.170,3403 - 57.170,3403
Asam lemak bebas 301,6905 241,3524 60,3381

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 17

Kadar air 57,2488 - 57,2488

H3PO4 - - -
Kadar impurities
Fosfatida - - -
Karoten 3,7439 - 3,7439
Aldehid - - -
Gum (phospalipid) - - -
Bleaching Earth - - -
TOTAL 57533,0234 57533,0234

LEMBAR PERHITUNGAN NERACA MASSA

Nama Alat Membrane Filter Kode Alat P-182
Fungsi Untuk memisahkan RBD Palm Olein dan RBD
Palm Stearin

F35 = 57.291,6711 kg/jam Membrane F36 = 14.332,9178

kg/jam Filter

Trigliserida 57.170,3403
kg/jam Trigliserida
ALB 60,3381 kg/ jam ALB
Kadar Air 57,2488 kg/jam Trigliserida
99,78% Kadar Air
Karoten 3,7439 kg/jam ALB 0,1 0,1%
Kadar Air 0.1%
Karoten 0,02%
F37 = 42.968,7533 kg/jam

Di membrane filter, akan terbentuk :

RBD Palm Olein 75% pada aliran F37 = 75% x 57.170,3403 kg/jam
= 42.968,75 kg/jam
RBD Palm Stearin 25% pada aliran F36 = 25% x 57.170,3403 kg/jam
= 14.332,92 kg/jam

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 18

Neraca Massa Total :

F35 = F36 + F37
57.170,34028 kg/jam = 42.968,75 kg/jam + 14.322,92 kg/jam

Neraca Massa Komponen :

Trigliserida : W35 trigliserida x F35 = W36 trigliserida x F36 + W37 trigliserida x F17
57.170,3403 kg/jam = 99,78% x 42.968,75 + W16 trigliserida x F16
57.170,3403 kg/jam = 42.874,222 kg/jam + W16 trigliserida x F16
W16 trigliserida x F16 = 57.170,3403 kg/jam – 42.874,222 kg/jam
=14.296,1182 kg/jam
ALB : W35 ALB x F35 = W36 ALB x F36 + W37 ALB x F37
60,3381 kg/jam = (0,1% x 42.968,75) + (W36 ALB x F36)
60,3381 kg/jam = 42,96875 kg/jam + W36 trigliserida x F36
W36 ALB x F36 = 60,33809 kg/jam – 42,96875 kg/jam
= 17,36934 kg/jam

Kadar Air : W35 air x F35 = W36 air x F36 + W37 air x F37
57,2488 kg/jam = (0,1% x 42,96875 kg/jam) + (W36 air x F36)
57,2488 kg/jam = 42,96875 kg/jam + W36 air x F36
W36 air x F36 = 57,2488 kg/jam – 42,96875 kg/jam
= 14,2800 kg/jam
Karoten : W35 karoten x F35 = W36 karoten x F36 + W37 karoten x F37
3,7439 kg/jam = (0,02% x 42,96875 kg/jam) + (W37 karoten x
F37)
3,743918 kg/jam = 0,000749 kg/jam + W36 karoten xF36
W36 karoten x F36 = 3,7439 kg/jam – 0,0007 kg/jam
= 3,7439 kg/jam

Komposisi Aliran F36 :

F36 Trigliserida = 14.296,1182 kg/jam
W36 Trigliserida = (14.296,11182 kg/jam : 57.291,6711 kg/jam ) x 100% = 99,753%
F36 ALB = 17,3693 kg/jam
W36 ALB = (17,3693 kg/jam : 57.291,6711 kg/jam ) x 100% = 0,1212%

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi
 19

F36 Kadar Air = 14,2800 kg/jam

W36 Kadar Air = (14,2800kg/jam : 57.291,6711 kg/jam ) x 100% = 0,0996%
F36 Karoten = 3,7439 kg/jam
W36 Karoten = (3,7439 kg/jam : 57.291,6711 kg/jam ) x 100% = 0,0261%

Pra-Rancangan Pabrik RBD Palm Olein dari CPO Kelompok 8/S. Ganjil/2014-
2015
By Checked Approved
Dimas Nofriyan, Fydel Setiadi Dimas Nofriyan, Fydel Setiadi
Novebriantika, Rizka Aulia Hardi Novebriantika, Rizka Aulia Hardi