“The steel rebar inside reinforce concrete structures is susceptible to corrosion when permeation of chloride from deicing salts or
seawater results in the chloride content at the surface of the steel exceeding a critical chloride threshold level (CTL). The CTL is an
important influence on the service life of concrete structures exposed to chloride environments. The key factor on CTL was found to
be a physical condition of the steel–concrete interface, in terms of entrapped air void content, which is more dominant in CTL rather
than chloride binding, buffering capacity of cement matrix or binders.”
A
fter it was recognised in the second half of the last common causes of degradation of reinforced concrete
century that chloride may induce steel corrosion in structures. Both for the design of new structures and for
reinforced concrete structures, great research efforts condition assessment of existing structures, knowledge of
have been made in this regard: over the last fifty years, reliable CTL values is important as the remaining service
a considerable amount of papers has been published life is often considered as the time required to reach the
presenting values for critical threshold chloride content chloride threshold value at the depth of the reinforcement.
(CTL) in reinforced concrete. Considering marine exposure In probabilistic service life modelling, CTL has been
conditions and the extensive use of de-icing salts in many identified to be one of the most decisive input parameters.
countries, chloride induced corrosion is one of the most Despite the multitude of studies undertaken, many aspects
of chloride induced reinforcement corrosion in concrete are chloride content associated with visible or “acceptable”
still incompletely understood and no general agreement on deterioration of the reinforced concrete structure (Definition 2).
a CTL value has been achieved. Results reported in the
It has to be emphasized that the two definitions are related
literature scatter over a large range. This is not only the
to different phenomena: the de-passivation-criterion in
result of different definitions, measuring techniques and
Definition 1 only considers the initiation stage, whereas
testing conditions, but also owing to the stochastic nature
in the case of Definition 2 with visible or acceptable
and complexity of initiation of pitting corrosion. Thus, often
deterioration as a criterion, also the propagation stage is
conservative values are now a days used as critical chloride
included. As a result, the two definitions lead to different
content: In European countries as well as in North America
CTL values. Figure 1 illustrates this by combining Tuutti’s
it has become common practice to limit the tolerable
corrosion model with an assumed curve representing the
chloride content to or around 0.4% by weight of cement.
chloride concentration at the steel reinforcement vs. time.
In probabilistic modelling the critical chloride content is a
The figure clearly shows that using the practical definition
stochastic variable as e.g. in the fib model code for service
leads to higher CTL values. It is important to understand
life design, where CTL is defined by a beta distribution with
that this is only the result of a longer time passing until the
a lower boundary of 0.2% chloride by weight of cement
chloride content is determined. The rate at which corrosion
and a mean value of 0.6% by weight of cement. Although
proceeds has a large influence on when this is done and
there is a strong need for reliable CTL values, an accepted
thus greatly affects the chloride threshold value when
or standardized test method to measure critical chloride
applying this definition. Definition 1 is more precise, since it
does at present not exist. The present review summarises
expresses the chloride content that is directly related to de-
the state of the art regarding critical chloride content in
passivation. In Definition 2, the chloride content associated
reinforced concrete. It is not only aimed at collecting CTL
with an acceptable degree of corrosion has no theoretical
values reported in the literature, but also all the relevant
background: the amount of chloride that is measured at
details about experimental procedures are collated.
that time has nothing to do with the degree of corrosion
or the corrosion rate. Also the term “acceptable degree” is
imprecise and thus definition 2 results in a larger scatter of
CTL values. In the literature, these two definitions are often
mixed up. Care has thus to be taken when comparing and
evaluating results reported by different researchers.
Initiation Propagation
Marine exposure and the extensive use of de-icing salts in many countries are Time
the most common causes of degradation of reinforced concrete structures
Chloride concentration
at reinforcement
Table: Chloride threshold level reported by various authors with varying conditions
Condition Threshold Values Detection method Reference
Total chloride (%, cem.) Free Chloride (%, cem.) [Cl ]/[OH ]
– –
hydroxyl concentration. This expression of the CTL is still cement (SRPC), 30% pulverized fly ash (PFA) and 65%
currently used. A threshold ratio varying from 0.3 to 40.0, as ground granulated blast furnace slag (GGBS), respectively.
given in Table 1, was reported. Thomas determined the CTL of OPC and 30% PFA content
as 0.7% and 0.5% by weight of cement, respectively. Based
- Total chloride
on these data, the CTL for OPC and 30% PFA equate to
The representation of the CTL by the total chloride level the same mole ratio of 0.01[Cl-]:[H+]. A mole ratio of
is the most widely used approach, and is the approach 0.01 also approximates to 0.65% and 0.5% chloride by
adopted in standards. Table 2 gives the limit of the total weight of cement in SRPC and 65% GGBS concretes,
chloride content of concrete from each standard. The respectively. The ratio of total chloride to ANC is probably
representation of the CTL as the total chloride content as the best representation of the CTL, since it considers all
a percentage by weight of cement, is favored because it potentially important inhibitive (cement hydration products)
is relatively easy to determine and because it involves the and aggressive (total chloride) factors.
corrosion risk of bound chloride and the inhibitive effect
Influencing parameters
of cement hydration products. At the stage of corrosion
initiation, the pH in the vicinity of the steel falls locally as From an electrochemical point of view, it is the potential
a result of an electro chemical reaction with chloride and of the steel, Ecorr, relative to the pitting potential, Epit, that
ferrous ions during pit nucleation. Corrosion is initiated in determines whether corrosion will start or not. The pitting
the form of pitting where the local pH falls below 10. The potential depends on both environmental influences
drop in pH releases at least 90% of the total surrounding (chloride content) and on properties of the metal such
chloride ions to participate in the corrosion process with as the degree of alloying (e.g. stainless steel). The open
access to oxygen and water as well as chloride accelerating circuit potential of the passive steel, on the other hand, only
the rate of corrosion. This suggests that the total chloride depends on the environment (pH and oxygen content).
content is a more accurate indicator of corrosion risk and Where as parts of the steel electrode are in contact with
the inhibitive nature of cement may thus be better reflected the concrete pore liquid, others might be covered with
by the total cement content rather than the pore solution hydration products and thus to a certain extent be shielded
pH. Hence, the total chloride content to cement weight from aggressive species in solution. The critical chloride
is the better representation of the CTL because (1) the content in concrete is thus not only a matter of pure electro
inhibitive properties of cement matrix are reflected by its chemistry, but also of physical protection of the steel
cement content and (2) the total aggressive potential of electrode. Numerous parameters affect the value of CTL
chloride ions is represented. and many of them are interrelated:
In a recent work, it was suggested that a more appropriate - Concentration of hydroxide ions in the pore solution (pH)
representation of the inhibitive and aggressive properties of - Electrochemical potential of the steel
concrete is provided, respectively, by its acid neutralization - Binder type
capacity (ANC) and acid soluble chloride content. The
- Surface condition of the steel
acid neutralization capacity has been used to quantify the
buffering capacity of concrete. The content of acid needed - Moisture content of the concrete
to reduce the pH of concrete and cement paste suspended - Oxygen availability at the steel surface
in water, up to a particular value, has been reported by - w/b ratio
Sergi and Glass. The acid (moles H+/kg binder) required
to reduce the pH to 10 was determined as 18.9, 17.5, - Electrical resistivity of the concrete
15.4 and 14.5 mol/kg for OPC, sulfate resisting Portland - Degree of hydration
Table 2: Maximum chloride content values set by various ACI and BS documents
Type Maximum chloride content (%, cem.)
BS 8110 ACI 201 ACI 357 ACI 222
Prestressed concrete 0.10 0.06 0.08
Reinforced concrete exposed to chloride in service 0.20 0.10 0.10 0.20
Reinforced concrete that will be dry or protected from moisture in service 0.40
Other reinforced concrete 0.15
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