Trans.

G&B-L&T-LTBT-TR-
Job No.
No. 164
L&T REALTY
Job Name & Title: L&T Business Tower at Powai

DOCUMENT TRANSMITTAL
ISSUE DATE

SR. NO. DOCUMENT TITLE DOCUMENT No. No. Of Copies

02-02-2019
Condenser water Pumps G&B-L&T-HVAC-TDS-LTBT-072 1

Issued to Issued by REVISION STATUS

L&T Construction Godrej & Boyce Mfg. Co. Ltd. - MEP Dept. R0

Issue size -
Purpose of Issue A
Method of Issue E
Notes Purpose of Issue A = Approval C = Construction
Method of Issue E = E-mail copy H = Hard copy

Page-1
 L&T REALTY

Client- L&T Realty

Consultant- Engineering Design and Research and Center (EDRC)

Main Contractor- L&T Construction

Sub-Contractor- Godrej & Boyce Manufacturing Co. Ltd.

PROJECT: L&T Business Towers

Technical Data Submittal (Product/Material)

02-02-2019
Transmittal Ref: G&B-L&T-LTBT-TR-164
SN:
Description :
Condenser water Pumps

FOR HVAC WORKS

Make : Xylem

Location of Use : Internal

Drawing No. & Status
: NA
Construction Drawing
Specification Comparison Table : Attached separately

Specification No. :
FOR HVAC -
Non 24X7 BOQ -A-3.
24X7 BOQ -A-3.

Technical Literature/Cataloques : ENCLOSED Samples : NA

For Godrej & Boyce Mfg. Co. Ltd. : For L&T Constructions

Project Manager /Planning Manager Project Manager /Planning Manager

Signature : Signature :

Approved Approved as Noted Revise & Resubmit Rejected

Consultant's Comments:

Signature :
Date :

Client's Comments :

Signature :
Date :

Received by Contractor's Rep. :

Signature :
Date :

Note :- Comments made relative to submittals during this review do not relieve the Contractor from compliance with the requirements of the Contract Documents. This check is
only for review of general conformance with the design concept of the Project and general

Page-02
 INDEX
CLIENT : L&T Realty
CONSULTANT : Engineering Design and Research Centre (EDRC)
MAIN CONTRACTOR : L&T Construction
SUB-CONTRACTOR: Godrej & Boyce Mfg. Co. Ltd.
VENDOR : Xylem
MATERIAL : Condenser water Pumps

SR. NO. DISCRIPTION STATUS PAGE NO

1 MATERIAL SUBMITTAL CHECKLIST ATTACHED 4

2 RELEVANT BOQ PAGE ATTACHED 5-6

APPROVED MAKE LIST WITH RELEVANT MAKE

3 ATTACHED 7
HIGHLIGHTED

TECHNICAL SPECIFICATION COMPLIANCE

4 ATTACHED 8-14
SHEET

5 MAIN TECHNICAL DATASHEET ATTACHED -

CATALOGUE WITH RELEVANT DATA

6 ATTACHED -
HIGHLIGHTED

7 GA DRAWING ATTACHED -

8 OTHER TECHNICAL DATA NOT APPLICABLE -

Page-03
 MATERIAL SUBMITTAL CHECKLIST

Orginator Godrej and Boyce Mfg. Co. Ltd. Contract Ref.

Client L&T Realty Reference
Engineering Design and Research Centre
Consultant Date 02-02-19
(EDRC)
Sub- Godrej & Boyce Mfg.
Main Contractor L&T Construction
Contractor Co. Ltd.

Sr. no. Description Of Item Attached Not Applicable To be submited

1 Techincal Data Compliance sheet Attached

2 Stamped and signed Tender Product Details Attached

3 Technical product features Attached

Technical catalogue highlighting the relevant

4 Attached
section and proposed model No.

5 Signed and atamped Make list Compliance Attached

Page-04
 BOQ -HVAC
S. No. PARTICUALRS

NON 24x7
A) PUMPS
3 Condenser Water Pumps
SITC OF Factory mounted cenrifugal Condenser water pump with electric Motor has efficiency

rating IE2 on inertia base foundation, suitable for 415±10%, 50 Cycle and all basic components,

Spring Isolators, Couplings, Coupling guard, High tensile steel shaft, Bronze impeller, Mechanical

seal, Bronze shaft sleeves and wearing rings,bearings, Foundation bolts, Nuts, Supports and

Corrosion-resistant finish etc as per relevant standards & HVAC specifications attached with the

Tender document. Pump construction shall be suitable for PN 20 rating. Pump Efficiency shall

be above or equal to 80%.

Type of Pump : Horizontal Split case pump Nos QTY
a) 2850 USGPM, 42 m Head, 2 Working + 1 Standby 3

Godrej Stamp & Sign

 BOQ -HVAC
S. No. PARTICUALRS

24x7
A) PUMPS
3 Condenser Water Pumps
SITC OF Factory mounted cenrifugal Condenser water pump with electric Motor with IE2

efficiency on inertia base foundation, suitable for 415±10%, 50 Cycle and all basic components,

Spring Isolators, Couplings, Coupling guard, High tensile steel shaft, Bronze impeller, Mechanical

seal, Bronze shaft sleeves and wearing rings,bearings, Foundation bolts, Nuts, Supports and

Corrosion-resistant finish etc as per relevant standards and HVAC specifications attached with

Tender document. Pump construction shall be suitable for PN 20 rating. Pump Efficiency shall be

minimum above 70%

Type of Pump : End Suction Pump Nos QTY
a) 825 USGPM, 43 m Head, 2 Working + 1 Standby 3

Godrej Stamp & Sign

 BOQ -HVAC
S. No. PARTICUALRS

24x7
A) PUMPS
3 Condenser Water Pumps
SITC OF Factory mounted cenrifugal Condenser water pump with electric Motor with IE2

efficiency on inertia base foundation, suitable for 415±10%, 50 Cycle and all basic components,

Spring Isolators, Couplings, Coupling guard, High tensile steel shaft, Bronze impeller, Mechanical

seal, Bronze shaft sleeves and wearing rings,bearings, Foundation bolts, Nuts, Supports and

Corrosion-resistant finish etc as per relevant standards and HVAC specifications attached with

Tender document. Pump construction shall be suitable for PN 20 rating. Pump Efficiency shall be

minimum above 70%

Type of Pump : End Suction Pump Nos QTY
a) 825 USGPM, 43 m Head, 2 Working + 1 Standby 3

Godrej Stamp & Sign

 LARSEN & TOUBRO LIMITED, CONSTRUCTION, BUILDINGS & FACTORIES
ENGINEERING DESIGN AND RESEARCH CENTRE

Project O17176 - L&T BUSINESS TOWERS AT POWAI WEST, MUMBAI

Particulars Preferred list of makes - HVAC SYSTEM

Sl.No. Description Preferred Brands

1 Pumps Grundfos / ITT – XYLeM / ARMSTRONG
2 Cooling Towers Mihir / PAHARPUR / ADVANCE / BELL ( CTI Rated)
3 Air Handling Units Edgetech /Caryaire / ZECO /SYSTEMAIR / FLAKT WOODS / Citizen
4 Fans for AHU Kruger / Nicotra / Greenheck
5 HRW BRYAIR / ZECO / DRI / OSTBERG
6 Filters Camfil / Thermalene / Dyna / AAF/ Freudenberg
7 Fan Coil Units Edgetech / Caryaire / ZECO / MEDIA
8 Centrifugal Fans Kruger / Greenheck / Nicotra / FLAKTWOODS /systemair/Dynair
9 Inline Fans Kruger / Greenheck / Nicotra / Humidin/System air/Dynair
10 Axial Fans DYNAIR / Kruger / Greenheck / Nicotra / SYSTEMAIR / Flaktwoods
11 Propeller Fans Kruger / Greenheck / Marathon / CG / Dynair
12 Jet fans DYNAIR / Kruger / Greenheck / Nicotra / SYSTEMAIR / Flaktwoods
13 Dry scrubber Rydair / Trion / Flanders airseal
14 Sound Attenuator Trox / Systemair / Caryaire / Greenheck
15 Pipes Upto to 150 mm Dia Tata / Jindal Hissar / JINDALSTAR / MSL /Russkin
JINDAL / HISSAR / JINDALSTAR / SAIL / MSL / JCO / JINDALSAW / WELLSPUN /
16 Pipes From 200 mm Dia TOPWORTH
(Same shall be applicable for pipes above 500 mm Dia also)

17 GI Pipe Jindal / Tata / Sail

18 Butterfly valves L&T / Honeywell / Intervalve /Advance

19 Motorized Butterfly valves L&T / Honeywell / Belimo / Siemens

20 Ball valves with Y strainer / Ball valves Damain / Leader / GiACOMINI / RB / Re

21 Balancing valves (MANUAL) FLOWCON / T&A Hydronics / Oventrop / ADVANCE / INTERVALVE

22 POT / Y-Strainer Emerald / SANT /Trishul

23 Non-Return Valves Advance / Zoloto / FLOWCON / INTERVALVE

24 Bellows Cori / Kanwal / Resistoflex

25 Ozonator Oraipl / Ruks engineers / Chemtronics / Eltech

26 Air vent Anergy/ ZOLOTO / RB / RC

27 Pressure gauge / Temperature gauge Fiebig / H Guru / Waaree / Pioneer

28 Expansion Tank / Air separator / MAKEUP PUMP Anergy / KD AC Accessories / ITT / ARMSTRONG

29 Pipe Insulation (NITRILE RUBBER) AFLEX / KFLEX / ARMACELL

30 GSS Sheet Tata / Jindal / Sail

31 Factory fabricated duct Nuaire / Radiant / ALPHA / ROLASTAR / NUTECH /Asawa / Ductofab

32 Flexible duct ATCO / Seven star / Caryaire/UP Twiga /Titus

33 Dampers / Louvers Air Products / Air Master / Cosmos / DYNACRAFT / SYSTEMAIR /Ruskin /Caryaire

34 Fire damper and Fire & smoke damper Air Products / Air Master / Cosmos / DYNACRAFT / SYSTEMAIR /Ruskin /Caryaire

# Sensitivity: LNT Construction Internal Use

 LARSEN & TOUBRO LIMITED, CONSTRUCTION, BUILDINGS & FACTORIES
ENGINEERING DESIGN AND RESEARCH CENTRE

Project O17176 - L&T BUSINESS TOWERS AT POWAI WEST, MUMBAI

Particulars Preferred list of makes - HVAC SYSTEM

35 Motorized ACTUATORS Belimo / Honeywell / Siemens

36 VAV terminal Box Barcol / Belimo / Trox / Johnson Control /Honeywell / RUSKIN

37 Diffuser / Grille with opposed blade damper Air Products / Air Master / Cosmos / DYNACRAFT / SYSTEMAIR /Ruskin /Caryaire

# Sensitivity: LNT Construction Internal Use

 CHILLED & CONDENSER WATER PUMPS

PART 1 GENERAL

SUMMARY
This guide specification covers the design, materials of construction, features, performance and testing of
the following single stage, hydronic pumps.
The type and size of all chilled water, condenser water pumps for air conditioning applications shall be in
accordance with requirement and schedule of specifications.
Pump shall be suitable for the purpose they are intended. The rotating unit can be removed and serviced
without disconnecting the suction and discharge piping.
The pump and motor shall be factory assembled at the pump manufacturer’s facility.
Installation instructions shall be included with pump at the time of shipment.
The pump manufacturer shall have complete unit responsibility.
All Pumps shall be sourced from single vendor.

REFERENCE
The design, material, construction, manufacture, inspection, testing and performance of single stage,
hydronic pumps shall comply with all current applicable statutory regulations and safety codes in the
locality, where the equipment will be installed.

SYSTEM DESCRIPTION
The pump shall be designed and installed with due consideration for inspection, maintenance and repairs

SELECTION CRITERIA
Pump capacities, pressures and operating characteristics shall be as mentioned in the schedule.
Head-capacity curves shall slope up to maximum head at shut-off. Select pumps near the mid-range of
the curve, so that the design capacity falls to the left of the best efficiency point, to allow a cushion for the
usual drift to the right in operation, without approaching the pump curve end.
The selected water pump set shall have an impeller diameter size not more than 90% of the largest
impeller that the selected model of pump set can house.
The minimum pump efficiency shall be>80% for Non 24x7 pumps &> 70% for 24x7 Pumps&Pump sets
should have non-overloading characteristics throughout the operating curve.
Pump selection for open systems shall be such that required net positive suction head (NPSHR) does not
exceed net positive suction head available (NPSHA).
Furnish each pump and motor with a nameplate giving the manufacturers name, serial number of pump,
capacity in GPM (or M3/hr) and head in feet (or M) at design condition, horsepower, voltage, frequency,
speed and full load current and motor efficiency.

SUBMITTALS

Design and Construction documents

Submit the following documents under provisions of the General Conditions of Contract:
a) Manufacturer's Literature and Data :
1. Pumps and accessories.
 2. Motors and drives.
3. Furnished specialties.
b) Characteristic Curves:
1. Head capacity, efficiency capacity, brake horsepower capacity, and NPSHR capacity for
each pump and for combined pumps in parallel service.
2. Identify pump and show fluid pumped, specific gravity, pump speed and curves plotted
from zero flow to maximum for the impeller being furnished, the maximum and minimum
diameter impellers
3. Indicate pump-operating point on curves.
4. Vendor shall submit parallel pump curve.
5. For variable primary pumping system, vendor to submit the performance curves with speed
of the pumps varied from 100% to 50% at an interval of 10%.
c) Equipment operating weights &Manufacturer's installation instructions.
d) Shop drawing indicating dimensions, required clearances and location and size of each field
connection.
e) Power and control wiring diagrams.
f) Equipment summary sheet with compliance to specifications.

Operation and maintenance manual

Following information shall form part of the O&M manual.
a) List of pumps installed at site including pump reference number given by the unit manufacturer.
b) Submit instructions for motor, spare parts lists, and wiring diagrams.
c) Data sheets for all pumps installed at site.
d) Manufacturer’s catalogue &Operator manuals.
e) Maintenance instructions including procedures for preventive maintenance.
f) Trouble shooting charts.
g) Contact details of manufacturers, suppliers/agents.
h) Inspection and test plans.

QUALITY ASSURANCE
Pumps shall be procured from specialized sinlge manufacturer whose products have been in satisfactory
use in similar service for minimum period of twenty (20) immediately preceding years.
Pumps design shall conform to ISO 5199: 2002 for and ISO 2858: 1975 standards for centrifugal pumps
and to requirements specified herein.
If the pumps are manufactured in India then they may conform to IS 6595 Part II: 1993 and IS 5120:
1977.
Performance test to demonstrate the hydraulic and mechanical acceptability (capacity, total head, power
and speed are measured) shall be done at factory as per relevant ANSI/HI type tests.
All pumps shall comply with level A testing of ANSI/HI 1.6: 2000, Centrifugal Pumps Tests or can comply
with ISO 9906: 1999 (Grade II).
If the pumps are manufactured in India then the performance test shall conform to IS 10981: 1983.
The manufacturer shall give guarantee on the flow rate and total head of the pump and efficiency of the
pump set at specified pump speed.
DELIVERY, STORAGE& HANDLING
Equipment shall be delivered to site, stored and protected in strict compliance with manufacturer's written
instructions and recommendations.
Equipment shall be delivered to site in manufacturer’s original, unopened containers and packaging, with
labels clearly identifying product name and manufacturer.
Equipment inspection shall be done to ensure that no damage has occurred during shipment.
Products shall be stored in manufacturer's unopened packaging until ready for installation in an interior
location, which shall be clean, dry with uniform temperature to prevent condensation. Protect from
exposure to dirt, fumes, water, corrosive substances, and physical damage.
Equipment shall be rejected, which are poorly packed and result in sign of corrosion.
Vendor shall ensure all necessary measures to cover and protect the Equipment at site.

MAINTENANCE
All maintenance procedures shall be scheduled and carried out during the Defects Liability Period
according to the requirements.
An exhaustive schedule of the maintenance spares for this period shall be prepared in addition to the
spare materials as required.
A clear program on maintenance of the system shall be scheduled detailing the frequency of
maintenance intervals.

PART 2 PRODUCTS

SINGLE STAGE HYDRONIC PUMPS (PRIMARY/CONDENSER WATER DUTY)

FEATURES OF CONSTRUCTION

Pump Casing
Pump spiral volute casing shall be robust construction with integrally cast base at bottom in order to
transmit pipe load to the base and foundation (small pumps can be without base).
Liquid passages in the casing shall be smooth finish to ensure high efficiency.
Pump casing shall be capable of withstanding 1.5 times the design pressure.
Pump casing shall be Ductile Iron/ grey cast iron according to ASTM A536 and capable of withstanding to
the maximum pressure developed by the pump.
Flange dimensions Shall be as per IS 6392, Table 23
Pump casing shall be fitted with bronze wear ring.
Dowels shall be provided on pump casing for ease of alignment and assembly.
Pump casing shall have tapped holes for priming and draining.

Impeller
a) The impeller shall be lead free cast bronze enclosed with smooth surface finish for minimum
frictional loss. This ensures high efficiency.
b) Impeller shall be keyed to the shaft and secured by threaded sleeve arrangement/ impeller lock
nut.
c) All impellers are dynamically balanced to ISO 1940-1: Grade G6.3.
d) Impellers shall be inherently hydraulically balanced and thus compensate for axial thrust.
 e) The direction of rotation of the impeller is clockwise when viewed from the motor.

Shaft
a) Shaft shall be martensitic (or semi-austenitic) stainless steel/carbon steel according to EN
1.4021 / AISI 420, ground and polished to final dimensions and be adequately sized to
withstand all stresses, hydraulic loads, vibrations and torques coming in during operation.
b) Shaft shall be supported by bearings at both the drive end and non-drive end of the pump.
c) The impeller, coupling and shaft sleeves shall be firmly secured to the shaft by key and/or nuts.
d) Shaft run-out shall be limited at the seal face and at the impeller to 0.05mm
e) Shaft shall be provided with Mechanical seal as default fitment to provide leak free operation.

Shaft Sleeve
a) Pump shafts shall be protected by renewable shaft sleeves, which shall extend well beyond the
pump glands.
b) The sleeves shall be highly polished and shall be securely fastened to the shaft to prevent
loosening.

Wear Rings
a) A renewable type bronze wearing ring shall be provided in the pump casing to maintain close
running clearance and to minimize leakage and recirculation losses to ensure high pump
efficiency.

Mechanical Seals
b) The liquid cavity shall be sealed off at the pump shaft by an internally-flushed mechanical seal
with carbon seal and silicon carbide seal ring.
c) The mechanical shaft seal has dimensions according to EN 12756.

Bearings
a) Heavy duty antifriction ball bearings shall be of standard type and shall meet long and trouble
free operation.
b) Bearing of the pump shall be effectively sealed to prevent loss of lubricant or entry of dust or
water.

Coupling
a) Pumps shall be provided with flexible pin and brush type, and same shall be, capable of
absorbing torsional vibration, shall be employed between pump and motor.
b) Coupling guard shall be bolted to the base plate and shall be furnished for all coupled pumps
and it shall be rigid and free of vibration.
c) The pump coupling should be of close coupled type with stub shaft.

Motors
A. Motors shall be flange mounted, totally enclosed fan-cooled standard squirrel cage induction
motors with main dimensions according to IEC standards.
B. Electrical tolerances are to IEC 60034.
 C. Motor shall be energy efficient type (efficiency class of IE-2) complying to IS 12615 : 2011.
D. Motor shall be specially designed for quiet operation and its full load speed shall not exceed 1480
rpm.
E. Motor shall be with IP 55 enclosure. The class of insulation shall be of class F with temperature rise
limited to class B, ambient temperature 50oC.
F. Motor shall be suitable for operation on a 415 (± 10% variation), 50Hz ±5%, 3 phase, or 250V-
1phase AC supply. Motor shall be suitable for both DOL and / or STAR/DELTA starting, optional
soft starter starting and/or VFD starting as applicable.
G. Pump and motor shall be factory aligned and shall be realigned by the contractor as per the factory
recommendations after installation.
H. The motor rating shall be sufficient to ensure non-overloading throughout its capacity range and
shall be sized for the end of the curve.
I. Motor shall be 15% higher than the full load power consumption at peak operating conditions.
J. Upto 5.5 kW, motor shall be started with DOL starter and above 5.5 kW it shall be started with
star/delta starter.
K. Pump motor shall be suitable for variable speed operation as mentioned.
L. Pump and motor shall be factory aligned and shall be realigned after installation by the
manufacturer’s representative as per factory recommendations after installation.
M. The motor nameplate rating for pumps under parallel operation shall not be less than the max
(BKW indicated on the pump data sheet (the power at the end of the curve for the rated impeller) or
shall have the specified margin as per this clause whichever is higher.
N. The pump motors shall also be suitable for Start-up under open discharge valve condition.

Base Plates (APPLICABLE FOR BASE-MOUNTED PUMPS)

A. Pump and motor shall be mounted on a common base plate.
B. The Base plates shall be of fabricated steel and securely welded cross members.
C. Grouting area shall be fully open.
D. The combined pump and motor base plate shall be sufficiently stiff as to limit the susceptibility of
vibration.
E. The base plate should be provided with lifting lugs.

Concrete Inertia Base

A. Concrete Inertia base (CIB) shall be selected for a load of 1.5 times the operating weight of
pumpset for base-mounted pumps.
B. CIB shall be supported on the concrete pad using vibration spring isolators.

Name Plates
Each pump shall be provided with a name plate indicating the following details
A. Pump type designation
B. Pump model
C. Rated flow
D. Rated head
 E. Pressure rating/max temperature
F. Rated speed

Working Pressure
A. Maximum allowable working pressure (MAWP) for all pressure containing parts shall in no case be
less than the maximum discharge pressure produced by the pump at shut off (including tolerances),
at the maximum suction pressure, for the maximum impeller diameter and the maximum continuous
speed.
B. Pump shall be rated minimum of PN 20.

Sound Level
Sound Pressure level of the pump driver shall be max 78dbA* measured at 1.8,m distance from
pump for the duty points.
(*Note: Based on the motor KW and speed according to ISO 3743)

Vibration
The pumps vibration limits shall conform to hydraulic Institute ANSI/HI 1.1-1.5-1994; section
1.4.6.1.1 or ISO 10816 for recommended acceptable unfiltered field vibration limits (as measured
per HI 1.4.6.5.2) for pumps with rolling contact bearings.

Painting
A. The equipment shall be thoroughly cleaned and greased.
B. All rust sharp edges and scales shall be removed.
C. All external and exposed cast iron parts of pumps have an epoxy based coating made in a cathode
electro deposition (CED) process which is high quality dip painting process and which would
prevent rusting and corrosion RAL9005 coating; coating thickness is 25μm.
D. The pump shaft shall not be painted.

LUBRICATON

Upon installation of the complete system and before testing, the pump shall be lubricated in
strict accordance with the manufacturer’s instructions.

PUMP ALIGNMENT
Split casing pumps, prior to testing, shall be aligned with a dial indicator within 0.05 mm.

PERFORMANCE DATA
Pump performance curves flow rate Vs head, BKW, efficiency, NPSHR from zero flow to maximum flow
and torque-speed curve with operating points clearly indicated shall be submitted and verified at the time
of testing and commissioning of the installation.

FACTORY ACCEPTANCE TEST

Pumps shall be tested for performance at manufacturer’s work and at site. All pumps shall be tested at
factory as per relevant BIS codes.
Hydro-test pressure on casing shall be 1.5 times maximum discharge head or twice differential head
whichever is higher. (Maximum discharge head = shut-off head + maximum suction head). Unless
otherwise stated in data sheet A, the hydrostatic tests on the casing shall be conducted for a minimum
duration of 30 minutes.
The pumps shall be tested as per IS 5120, at rated speed at MANUFACTURER's works to measure
capacity, total head, efficiency and power. The negative tolerance on
efficiencyshallbelimitedto2.5%andnot5%asindicatedinIS5120. These tests shall form the basis for
acceptance of pumps except for vibration and noise. The pumps shall be tested over the range covering
from shut-off head to the maximum flow. The duration of the test shall be minimum one (1) hour.
Minimum five (5) readings approximately equi-distant shall be taken for plotting the performance curves.

After installation, the pumps shall be subjected to testing at site also. If the site performance is found not
to meet the requirements regarding vibration and noise as specified, the equipment shall be rectified or
replaced by the VENDOR, at no extra cost.
 Technical Data Sheet

CONDENSER WATER PUMPS

Plant name: Non 24 X 7 Plant location: Basement-01

Pump details (MODEL - HSC-S 10X12X17) Pump details

G Tag Number NON 24X7 CDWP-01,02,03 Type of suction Side

E
Duty flow per pump: 2850 Usgpm Case split Horizontal
N
E Direct. of rotat. at drive end
R Design standards Type / number of stages Single Stage
A Inspection requirements Impeller dia., actual 406 mm
L Manufacturer Xylem Impeller dia., min. / max. 254 / 445 mm
Number of pumps 3 Pcs. Impeller type Single
Arrangement Side Suction Side Discharge Case mounting Cast Iron
Type of duty Continous Thrust balance
Pumped fluid Water Direction of relief water
Analysis Mechan. seal, manuf./type Xylem
pH-value Packing, manuf. / type
Working temperature tW °C Wear rings Bronze
Specific gravity Gaskets and seals SS , Rubber , Carbon Ceramic
Viscosity at SSU SSU Radial bearing Ball type
D
Ambient temperature °C C Axial bearing Ball type
E
Rated flow 2850 usgpm O Intermediate bearing type
S
I Flow min. / max. 1356.2 / 3224 usgpm N Bearing service life h
G Total disolved solids ppm S Bearing monitoring
N Rated flow press. side usgpm T Type of lubrication
Min. flow rate 322.4 usgpm R Lubricating device
/ Suction pressure bar U Fabrication weight / unit kg
C
Discharge pressure bar Operating weight / unit kg
O T
Maximum operating Pressure C Suction Connection 300 mm
P I O
Pump head 42 m O N Discharge connection 250 mm
E
Bleed (extraction pressure) bar N N Bleed nozzle DN / PN
R E
A Design pressure 20 bar (g) C
Venting / draining
T Design temperature °C T Cooling / flushing

I Pressure Rating PN - 20 C Analysis

N O
NPSH avail. / required 3.81 m Mass flow kg / s
O
G Immersion depth (if applicable) m L Operating pressure bar
Pump Nominal speed 1485 rpm . Operating temp. °C
D Efficiency 84.42% % F Type Self
A L
Transmitted power 88.02 kW U
Medium Water
T
Pump motor nominal power 90 kW S Analysis
A
Motor insulation class Class F H Mass flow kg / s
I
Motor temperature rise class N
Operating pressure 20 bar
Motor Voltage 415 v G Operating temperature °C
Phase 3 O Suitable for Variable speed Yes
Frequency 50 Hz t
h
1500 rpm e Sound Pressure level of the
speed r pump
Motor instrumentation s

Pump spiral volute casing CI

Pump (Shaft) Sleeve SS
Impeller / vane BRONZE
M
A Casing / impeller wear ring BRONZE
T Shaft / shaft protection SS
E Bearing SS
R Flush Line
I Wear Rings
A Casing Gasket vellumoid
L Coupling / coupling guard MS
S
Springs
Mechanical seal Xylem
Rotating Hardware

Characteristic Curves required

Head Capacity
Efficiency Capacity
Brake horsepower capacity
NPSHR capacity
Indicate pump-operating point on curves.
pump speed and curves plotted from zero flow to maximum for the impeller being furnished,
Power and control wiring diagrams.
ESP-Online Pump Selection Application Page 1 of 1
Application :Condenser Water Pumps

No. Reqd : 3 (2W+1S)

Login: Mahendra Sonone (MSONONE) INDIA
Email: mahendra.sonone@xyleminc.com

SignOff

Bell & Gossett Online Pump Selection

Submittal

DETAIL SUMMARY OPTIONS

Pump Series: HSC-S Pump Size: 10x12x17 ISO Style curves
Multiple Pump Curves
Curves
Flow Rate [GPM] : 2850 Total Head [Meters] : 42  Display Max/Min Imp. curves
 Display Duty-Point Marker
 Display Efficiency Curve
Pump Speed [RPM] : 1485 NPSH req [ft] : 12.5  Display System Curve
 Display Power Curve
Aprox. Weight [lbs] : 2150 Cost Index : 137  Display Minor Gridlines
 Display NPSHr Curve
Suction Size [in] : 12 Suction Velocity [fps] : 8.1  Display Dark Background
 Show Engring Data
Discharge Size [in] : 10 Discharge Velocity [fps] : 11.6
Impeller Diameter [in] : 16 Duty Point Pump Effic.[%] : 84.42
Max Impeller Dia [in] : 17.5 Pump PLEV [%] 77.26
Speed Operation: Constant  Pumps in Parallel: 1 
Enter RPM values for variable speed operation or leave blank to have
Max Flow [USGPM] : 4334 Duty Flow/Max Flow [%] : 66 ESP choose values:
Flow @ BEP [USGPM] : 3224 Min. Rec. Flow [USGPM] : 1356.2
RPM-1: 0 RPM-2: 0 RPM-3: 0 RPM-4: 0
Motor Power [HP] : 125.00 120 Motor Kw 90 Kw (IE2) If Variable Speed (or Open System), Enter a Control Head (or Static
Pump Power [BHP] : kw 118.00 87.9 Max Power [BHP] : kw 118.26 88.18 41 Regenerate Graph
Head):

https://rcwapp.xyleminc.com/ESP/PLUS/Graphics/ESPONLINEGRAPH17031907.GIF Motor IE2 ( OEM)

Scope of supply : Pump with Mechanical Seal + OEM Motor (made for xylem) + Baseframe + Coupling+Coupling Guard

MOC offered : CI Casing, Bronze Impeller,AISI4140 Shaft fitted with Mechnical Seal as per B&G(OEM) standard with Internal Flushing .

https://rcwapp.xyleminc.com/esp/plus/ESPGraphNet.aspx?FactoryID=BGREP&Page... 17-01-2019
1/31/2019 Bell & Gossett Submittal: B-543.32

Series HSC-S 10X12X17 Centrifugal Pump Submittal B-543.32A

FLANGE
DIMENSIONS
INCHES
Discharge Suction
10 12

VH1: 14.94(380)

HQ: HOLES PER SIDE

DIMENSIONS - Inches (mm)

MOTOR HA HB 2HE HF1 HF2 HG HH HP HR CP HC* HD HM* HO HQ S & Z VH W X YY
FRAME

324 24 66 22 54 27 4 1 6 7 39.56 68 25.25 34 40.19 3 11 13.44 22.56 18 20

(610) (1676) (559) (1372) (686) (102) (25) (152) (178) (1005) (1727) (641) (864) (1021) (279) (341) (573) (457) (508)

326 24 66 22 54 27 4 1 6 7 39.56 70 25.25 34 40.19 3 11 13.44 22.56 18 20

(610) (1676) (559) (1372) (686) (102) (25) (152) (178) (1005) (1778) (641) (864) (1021) (279) (341) (573) (457) (508)

364 24 66 22 54 27 4 1 6 7 39.56 71 25.25 34 40.19 3 11 13.44 22.56 18 20

(610) (1676) (559) (1372) (686) (102) (25) (152) (178) (1005) (1803) (641) (864) (1021) (279) (341) (573) (457) (508)
24 66 22 54 27 4 1 6 7 39.56 72 25.25 34 40.19 11 13.44 22.56 18 20
365 3
(610) (1676) (559) (1372) (686) (102) (25) (152) (178) (1005) (1829) (641) (864) (1021) (279) (341) (573) (457) (508)

404 29.4 76 27.5 66 16.5 6 0.88 5 8 39.56 77 27.25 38 42.19 5 11 13.44 22.56 18 20
(747) (1930) (699) (1676) (419) (152) (22) (127) (203) (1005) (1956) (692) (965) (1072) (279) (341) (573) (457) (508)

405 29.4 76 27.5 66 16.5 6 0.88 5 8 39.56 78 27.25 38 42.19 5 11 13.44 22.56 18 20
(747) (1930) (699) (1676) (419) (152) (22) (127) (203) (1005) (1981) (692) (965) (1072) (279) (341) (573) (457) (508)

444 29.4 76 27.5 66 16.5 6 0.88 5 8 39.56 83 27.25 39 42.19 5 11 13.44 22.56 18 20
(747) (1930) (699) (1676) (419) (152) (22) (127) (203) (1005) (2108) (692) (991) (1072) (279) (341) (573) (457) (508)

445 29.4 76 27.5 66 16.5 6 0.88 5 8 39.56 85 27.25 39 42.19 5 11 13.44 22.56 18 20
(747) (1930) (699) (1676) (419) (152) (22) (127) (203) (1005) (2159) (692) (991) (1072) (279) (341) (573) (457) (508)

447 29.4 86 27.5 76 19 6 0.88 5 8 39.56 88 27.25 39 42.19 5 11 13.44 22.56 18 20

(747) (2184) (699) (1930) (483) (152) (22) (127) (203) (1005) (2235) (692) (991) (1072) (279) (341) (573) (457) (508)
29.4 86 27.5 76 19 6 0.88 5 8 39.56 93 27.25 39 42.19 11 13.44 22.56 18 20
449 5
(747) (2184) (699) (1930) (483) (152) (22) (127) (203) (1005) (2362) (692) (991) (1072) (279) (341) (573) (457) (508)
Dimensions are subject to change. Not to be used for construction purposes unless certified.

Xylem Inc.
8200 N. Austin Avenue
Morton Grove, IL 60053
Phone: (847)966-3700 Fax: (847)965-8379
www.bellgossett.com
Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries.
© 2016 Xylem Inc.

https://rcwapp.xyleminc.com/esp/plus/Subs/Subm_Page2-233910_nshah5.htm 1/1
 Technical Data Sheet

CONDENSER WATER PUMPS

Plant name: 24 X 7 Plant location: Basement-01

Pump details (MODEL - e1610 - 3.25B) Pump details

G Tag Number 24X7 CDWP-01,02,03 Type of suction End Suction

E
Duty flow per pump: 825 Usgpm Case split Back PullOut
N
E Direct. of rotat. at drive end
R Design standards HI Standard Type / number of stages 1
A Inspection requirements Impeller dia., actual 194.9 mm
L Manufacturer Xylem Impeller dia., min. / max. 181 / 219 mm
Number of pumps 3 Pcs. Impeller type Close
Arrangement End Suction Top Discharge Case mounting Cast Iron
Type of duty Continous Thrust balance
Pumped fluid Water Direction of relief water
Analysis Mechan. seal, manuf./type
pH-value Packing, manuf. / type Xylem
Working temperature tW °C Wear rings BRONZE
Specific gravity Gaskets and seals
Viscosity at SSU SSU Radial bearing Ball type
D
Ambient temperature °C C Axial bearing Ball type
E
Rated flow 825 usgpm O Intermediate bearing type
S
I Flow min. / max. 237 / 1044 usgpm N Bearing service life h
G Total disolved solids ppm S Bearing monitoring
N Rated flow press. side usgpm T Type of lubrication
Min. flow rate 237 usgpm R Lubricating device
/ Suction pressure bar U Fabrication weight / unit kg
C
Discharge pressure bar Operating weight / unit kg
O T
Maximum operating Pressure bar C Suction Connection 100 mm
P I O
Pump head 43 m O N Discharge connection 80 mm
E
Bleed (extraction pressure) bar N N Bleed nozzle DN / PN
R E
A Design pressure 16 bar (g) C
Venting / draining
T Design temperature °C T Cooling / flushing

I Pressure Rating PN - 16 C Analysis

N O
NPSH avail. / required 4.31 m Mass flow kg / s
O
G Immersion depth (if applicable) NA m L Operating pressure bar
Pump Nominal speed 2900 rpm . Operating temp. °C
D Efficiency 81.70% % F Type Self
A L
Transmitted power 26.8 kW U
Medium Water
T
Pump motor nominal power 30 kW S Analysis
A
Motor insulation class F H Mass flow kg / s
I
Motor temperature rise class N
Operating pressure 16 bar
Motor Voltage 415 v G Operating temperature °C
Phase 3 O Suitable for Variable speed Yes
Frequency 50 Hz t
h
speed 2900 rpm e Sound Pressure level of the
r pump
Motor instrumentation s

Pump spiral volute casing HT 250

Pump Sleeve
M Impeller / vane BRONZE
A Casing / impeller wear ring BRONZE
T Shaft / shaft protection 2Cr13
E
Bearing
R
Flush Line
I
A Wear Rings BRONZE
L Casing Gasket
S Coupling / coupling guard MS
Springs
Mechanical seal

Characteristic Curves required

Head Capacity
Efficiency Capacity
Brake horsepower capacity
NPSHR capacity
Indicate pump-operating point on curves.
pump speed and curves plotted from zero flow to maximum for the impeller being furnished,
Power and control wiring diagrams.
 Pump Data Sheet - Xylem
Company: Xylem COND (24x7 working)
Name:
Date: 01/03/2019 Application :Condenser Water Pumps
No. Reqd : 3 (2W+1S)

Pump: Fluid:
Size: e1610 3.25B Dimensions: Suction: 100 mm Name: Water
Type: e1610 End Suction Discharge: 80 mm SG: 1 Vapor Pressure: 0.0177 bar a
Synch Speed: 3000 rpm Density: 999 kg/m³ Atm Pressure: 1.01 bar a
Dia: 194.9 mm Viscosity: 1.1 cP
Weight (kg): 83 Temperature: 15.6 °C
Impeller: 200mm
Pump Limits:
Temperature: 120 °C Sphere Size: ---
Search Criteria: Wkg Pressure: 16 bar g
Flow: 187.3 m³/hr (825 gpm) Near Miss: --- Motor:
Head: 43 m Static Head: 0m Standard: e1610 End Suction Size: 30 kW
Enclosure: e1610 3.25B Speed: 3000 rpm
Frame: 240 kg
Sizing Criteria: Sized by User
Pump Selection Warnings:
Selected motor does not meet initial motor sizing criteria.

--- Duty Point ---

Flow: 187 m³/hr
Head: 43 m
Eff: 81.7%
Power: 26.8 kW
NPSHr: 4.31 m
Speed: 2900 rpm
--- Design Curve ---
Shutoff Head: 52.1 m
Shutoff dP: 5.1 bar
Min Flow: 53.6 m³/hr
BEP: 81.9% @ 191 m³/hr
NOL Power:
28.4 kW @ 237 m³/hr
--- Max Curve ---
Max Power:
43 kW @ 282 m³/hr

Performance Evaluation:
Flow Speed Head Efficiency Power NPSHr
m³/hr rpm m % kW m
225 2900 36.9 79.8 28.3 5.42
187 2900 43.1 81.7 26.8 4.3
150 2900 47.8 79.7 24.5 3.78
112 2900 50.7 72.7 21.2 3.49
74.9 2900 51.3 67 16.8 3.29

Selected from catalog: GreaterAsia.BellandGossett.50, Vers 1

 DIMENSIONS (mm)
PUMP TYPE
DNS DND a a1 b2 b3 f h h2 L L1 L2 L3 H max x DS KS LS ns Dd Kd Ld nd
e1610 3.25B 30KW 2P 100 80 125 73 520 480 470 310 250 1369 1160 230 700 570 26 230 180 19 8 200 160 19 8

s weight coupling connections Motor Frame

FOR SCREWS kg type PM1 E F Size
4xΦ19(M16x400) 390 CJ42/55 / 3/8 3/8 200L