~,®

,~", YO 1485 DIESEL ENGINE PARTS CATALOGUE

YANGDONG CO.,LTO.
 § il
CONTENTS
1. m1*.J~'~ Engine Body Assy( 1)··············· ············1
2. .iE.Bt"&~~J~,~ Timing Gear Case Assy 'II 'II" •• , 6

3. ~ftiI.~J~,~ Cylinder Head Assy ..................•...............................•..........•••.......•......•..•........ 9

4. m£it.ffJ~'~ Piston - Connecting Rod. Assy ......••..................................•.•.................. , 13

5. DB~-~~J~'~ Crankshaft - flywheel Assy ..•............•..................................••........... ' 15

6. 8 ~~ J~'~ Camshaft A~sy .....................................•............. 'II" 17

7. *~~J~'~ Intake Pipe Assy ··················'19

8. ~~~ ~ J~'~ Exhaust Pipe Assy ..............•...............•..............•....................•.......•................... 20

9. ~m¥~J~'~ Lubricating System Assy 21

10. ~'ilIJ¥~J~,~ Fuel System Assy 24

11. ~~ ¥ ~ J~'~ Coooling System Assy 26

12. ~ ~¥~Jg,~ Electric System Assy ...•........ .•... 29

13. 7~FBJ~,~ Silencer Assy .......•............................. ;. •........ •..... 31

 Engine Body Assy

- 1 -
 Engine Body Assy
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~ ~ Name of Parts I
Ser No Parts No Qty Remarks
1 YD 1485 - 01005 ffiI~~ti Cylinder head bolt 10
2 YD 1485 - 01002 '9:{fiI~~Jt Cylinder head gasket 10
3 GB62 -88 _m.-Bt M6 Butterfly nut M6 1
4 GB848 - 85 ~il6 -140HV Washer 6 -140HV 1
5 480G -01201 ~Pl:B~ Respirator cover 1
6 illJij] Filter gauze 1
7 480G - 01202 ~P}kBIfMt& Respirator partition I
8 YD t 485 - 01210A ~ PJk Bm ttc{LJ: Respirator weldment I
9 GB5783 - 86 ~ti M8 x20 Bolt M8 x 20 I
10 GB848 - 85 mil 8 - 140H\T Washer 8 -140HV 24
II YD J485 - 01022 ",l!&fSmJt Respirator gasket 54
12 480G - Ol703A ~rmt~~ Oil drain plug 1
13 480G - 01704A ~III Washer 1
14 480G - Ol701A rmmE% Oil SUlnp 1
15 480G - 01024 8 $e fjirmJ 11If Front camshaft bush 1
16 Y380Q - 37 - 01025 8 ~ tfIJ r:p 11:g: Middle camshaft bush 1
17

18
19
480G - 01026

GB5783 - 86

GB5782 -86
.tt
8~tflJE1t:g:
M8 x20

tlti M8 x60
Rear camshaft bush
Bolt M8 x 20
Bolt M8 x 60
1
7
8

- 2 -
 c
J¥~ If) "'IS" ~ :II lIft tt
~ ~ Name of Parts
Ser No Parts No Qty Remarks
20 GB5782 - 86 t~ti M8 x 55 Bolt M8 x 55 4
21 480G - 01109 ~m~h Bowl - shaped plug piece 2
22 GB119 - 86 l~ 88 x 20 Pin B8 x 20 1
23 480G - 01107A !t~ Stopper 1
24 Y485 - 01003 ~ffiI~ Cylinder sleeve 4
25 YD t 485 -01111 tJLt* Engine body 1
26 YA t 480 -01102 5E11L~ Locating sleeve 2
27 480G - 01009 lS$B'iCm* FLywheel housing gasket 1
28 480G-OI101 ~h Plug piece 1
29 480G - 01103 iJ[%~J1 Bowl - shaped plug piece 8
30 480G - 01400A tIlnbR$flf: Oil level dipstick 1
31 480G - 01600 MR.~1fm1t$fLf: Dipstick sleeve weldment 1
32 GBl19-86 f~ BIG x 20 Pin BI0 x 20 2
33 GB5783 - 86 t~fi MIO x 30 Bolt MIO x 30 14
34 GB848 - 85 m;J 10 - 140HV Washer 10 - 140HV 14
35 480G - 01300 fjj:7j(7f~$fLt Water drain cock 1
36 480G - 01021 mrmffijJf~~~~1f Connecting pipe for oil pressure sensor 1
37 480G - 01500 ffjJ 7&ffl1~~B$flf: Sensor for oil gauge 1
38 480G - 01004 tJLrmtmmUmJ1 Oil filter gasket 1

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 1
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CI
""S'" I Ii It ~
I
~ flit Name of Parts
Ser No Parts No Qt)' Remarks

39 GB5782 - 86 t~fi M8 x55 Bolt M8 x 55 1

40 Y485 - OlOO7A ll±I~l1:mJl(J:) Upper thrust piece of ,crankshaft 2
41 Y485 - OlO08A lttJ~J1:fiEJt (r) Lower thrust piece of crankshaft 2
42 Y485 - 01015 ~~P1..tK Main bearing halfshell ( upper) 5
43 Y485 - 01016 ±~ttrPL Main bearing halfshell ( lower) 5
44 480G - 01107A ±#~ 1
45 480G - Ol106A ~:?k( ll) 4
46 YD 1485 - 01113 J8~~*1t Rear main bearing cap 1
47 480G - 01017 X*1fl;IJ Stand bar 2
48 YD t 485 - 01115 ±~.~.ti Main bearing cap bolt 10
49 480G - 01018 1lb~1tmJt Oil sump gasket 1
50 YD 1485 - 01112 3::~*JYii Main bearing cap 4
51 480G - 011056 ~!k( I) 2
52 480G - OlO10A ~~1t Flywheel housing 1
53 HG4 -692 -67 ft~~~JJ3tntI!f Cased rubber oil seal 1
54 PG80 x 100 x 12 PG80 x 100 x 12
480G -01500 .n M6 x 12 Screw M6 x 12 2
55 480G - 01004 tali 6 - 140HV Washer 6 -140HV 2

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*~
Ser No
III c
~

Parts No
~ ~ Name of Parts
D
Qty
• m ;t
Remarks
57 480G - 01019 ~t& Cover plate 1
58 Y480G - 01104 ~~~Jt(<I>50) Bowl - shaped plug piece (<1>50 ) 7
59 Y488 -01013 lj(*BJlimJt 1
60 Y480G - 01205 ~~m*t'ff 1
61 Y480G - 01001 iEat-&~~mJ1 1

- 5 -
 Timing Gear Case Assy

13

- 6 -
 Timing Gear Case Assy
J¥:~
Ser No
III t::I
~

Parts No
:t f$ Name of Parts
~
Qty
• IJ#
Remarks
jt

1 480G - 02012 8~$fbiEB1&~llit& Camshaft timing gear holddo,vn 1

JJil 06 $ilt
2 Y480Q - 02011 8 ~$fbiEBi*·$B Camshaft timing gear 1
Belong 10 06 unit
3 480G - 02010 8 ~ $IILll: il t& Camshaft thrust plate 1
4 480G -02002 UJitna~mJ1 Fuel injection pump gasker 1
5 GB6170 - 86 ~-flJ: M8 Nut M8 3
6 GB5783 - 86 _fi M8 x20 Bolt M8 x 20 4
7 GB848 - 85 mill 8 - 140HV Washer 8 -140HV . 17
8 5195 - 01026 ~~!k Stopper 1
9 5195 - 01025 mml Washer 1
10 480G - 02015 mtt Pointer 1
11 GBl19 -86 T~ B8 x 20 Pin B8 x 20 2
12 GB5782 - 86 tlfi M8 x 35 Bolt !\tIS x 35 6
13 480G - 02017B j£atiN~~WJ]R Front cover of timing gear case 1
14 480G - 02016 iEatiN~~WJ~~Jt Front cover gasket of timing gear case 1
15 HG4 -692 -67 71tJ!j PG55 x 75 x 12 ~ Oil seal 55 x 75 x 120r 1
SG55 x 75 x 12 SG55 x 75 x 12
16 480G - 02013 iEBtiN~~1ff Timing gear case cover 1
17 480.G - 02014 iEBt-&~~w.mJ1 Timing gear case cover gasket 1
18 480G - 02008 miN~ffit& Idle gear holddown 1

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J¥~ 1II J:::I
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~
Ser No Parts No '* Name of Parts
Qty Remarks

19 Y480Q -02101 lEfJ\t1ff-W~ Timing idle gea.r 1

20 480G - 02006A iEBt1ff-W$t1t~ Timing idle gear bush 1
21 480G - 02007A iEBt1ff-W~t1B Timing idle gear shaft 1
22 GB859 - 87 mills Washer 8 3
23 Y480Q - 02009 dBt1BiEBt-W~ Clankshaft timing gear 1
24 YA480 - 02IODA QWNP P3~~tJ!WJ~msflf: 1
25 Y480Q - 02004 UM71b*iEat-&~ Fuel injecton pump timing gear seat I
26 480G - 02001 A iEBt-W~~ Timing gear case I
27 GB898 - 88 ~~!IItt M8 x 30 Stud M8 x 30 3

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 Cylinder Head Assy

5 ~ 40
35

6 ""11 35
33
37
8

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 Cylinder Head Assy
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~ It :I: 11M )±
-t ~ Name of Parts
Ser No Parts No Qty Remarks

1 485(; - 03008 -~flf~* Valve collets 16

2 480G - 03009 ~tl~'.L~ Valve spring seat (upper) 8

3 YD485 - 03007 ~tl~~5!(i. Valve spring (outer) 8

4 YD485 - 03017 ~tl I*J5!(!. Valve spring(inner) 8
5 Y485 - 03018 ~ r15£(1.r J* Valve spring seat (lower) 8
6 YD485 - 031 02A ~rl~iJ Valve stem guide 8
7 Y485 - 03021 P~ffrmt1
8 YD 1485 - 03101 ~ffiI~ Cylinder head 1
9 YD480 - 03104 f.lF~flRt Exhaust valve seat 4
10 YD480 - 03015 ffF~fl Exhaust valve 4

11 GB6170 - 86 ~-BJ: M8 Nut M8 24

12 GB848 - 85 ~;l8 -140HV Washer 8 -140HV 32

13 480G - 03016 l)~fl.%mJ1 Thennostat housing gasket 1

14 GB898 - 88 ~~t~tt M8 x 25 Stud M8 x 25 4
15 GB898 - 88 ~~tt{tt M8 x 30 Stud M8 x 30 8

16 YD485 - 03006 ffF~iJmJt Exhaust pipe gasket 4

17 480G - 03001 ~ tf ~ 1!11 JEt~ fi Rocker ann seat fixed bolt 4
18 480G - 01107A 1lf~ Stoppex 4

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J¥~
Ser No
III c
?

Parts No
~ ~ Name of Parts
I5l
Qty
• IJfJ
Remarks
jt

19 480G - 01103 1WE~~h (<1>25) Bowl - shaped plug piece ( <1>25 ) 4

20 480G - 03106 1JJ[~ ~ Jt (<1>20 ) Bowl - shaped plug piece ( <1>20) 1
21 480G - 03300 M ffi Jfmti${tJ: Front hoisting ring weldment 1
22 GB5783 - 86 !I'lfi M8 x 20 Bolt M8 x 20 4
23 YD480 - 03107 it~ Stopper 1
24 480G - 01109 uJ[~~Jt (<1>44) Bowl - shaped plug piece ( <1>44 ) 1
25 YD485 - 03105 UMYEBf~_~ 8
26 480G -03020 ~~t~tt Stud 4
27 YD485 - 03013 \tt:.ec :m;m
Jl!: }~_.
§.=-: Intake pipe gasket 1
28 480G - 03012A j§r9j}f Rear hoisting ring 4
29 YD480 - 03103A Jtf·~rlJ* Intake valve seat 4
30 YD480 - 03014A Jtt~fl Intake valve 2
31 GB894.1 - 86 t~tm 16 Check ring 16 8
32 480G - 03208 fmW*t~ Rocker ann bush 8
33 Y485 - 03201 ~1'll8]Jm(iffiJ~t~TJ Valve clearance adjusting screw 8
34 480G - 03203 ~fl1*'A' Valve rocker arm 3
35 YD480 - 03202 fffiW~~Pi Rockshaft carrier 3
36 480G -03204 1m W41U ~qI it Rockshaft spring 3

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Ff~
,Ser No
III
Parts No
CI
"'I:i"
~ ffj{ Name of Parts
It
Qty
• IJft
Remarks
it

37 480G - 03210 - 2 1ffiW!fW~~ Rockshaft spring 2

38 480G - 03210 - 1 tffi-W!fW Rickshaft 1
39 YD480 - 03207 1ffi.W!fWJ5i:Pl Rockshaft rear carrier 1
40 GB848 - 85 ~·ml 6 - 140HV Vlasher 6 - 140HV 1
4] 480G - 03206 1ffiW$WJE&~tr Rockshaft licating screw 1
42 GB6171 - 86 t~-Bt M8 x 1 Nut M8 x 1 8
43 YD l 485 - 03023 t~fi M8 x55 Bolt M8 x 55 4
44 480G - 03005 ~ffiI~1JmJt Cylinder head bonnet gasket 1
45 YD480 - 03004A ~ffiIldll Cylinder head honnet 1
46 480G - 03003A j]nrmo~mJt Filler cap gasket 1
47 YD2985 - 10004 1J071B (J ~ Filler cap 1
48 GB923 - 88 ~%.-fl1:~18 Cap nut M8 4
49 YD480 - 03021 ~~.tt Stud M8 X 65 8
50 YD t 485 - 03024 {iFAA! 1
51 GB827 - 86 tWtJ 2 x5 4
52 YD480 - 03022
_-£3: 8

- 12 -
Piston - connecting Rod Assy

- 13 -
 Piston - connecting Rod Assy
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All lIft jt
~ ~ Name of Parts
Ser No Parts No Qty Remarks

1 YD 1485 - 04001 ~-J1i~~ Top compression ring .., 4

2 Y485 -04002 ~=~-ll!~Jf 2nd and 3rd compression ring 8
3 Y485 - 04100 MJf${lf: Oil ring unit 4
4 GB893.1 - 86 fLm5'Jl1t~1II 26 Circlip for hole 26 8
5 YD 1485 - 04005 ffl£ Piston 4
6 YD 1485 - 04202 jtff Connecting rod 4
7 480G - 04003A jtff~PL Connecting rod bearing shell 8
8 YD t 485 - 04203 Jiff~ Connecting rod cap 4
9 YD t 485 - 04204 ~ff~fi Connecting rod bolt 8
10 YD t 485 - 04004 m~T~ Piston pin 4
11 YD t 485 - 04201 Jiff*t~ Connecting rod bush 4

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5. ab it ~ ~ ,~. f.OC Crankshaft - flywheel Assy

10

- 15 -
 Crankshaft - flywheel Assy
J¥-5 III ~
c
It: Ea
!II. P# tt
~ ~ Name of Parts
Ser No Parts No Qty Remarks

1 480G - 05007 Jm~JK Starting claw 1

2 480G - 05006 Jm~JKml& Starting claw backing plate 1
3 480G - 05005A HtI41bEl1W!tB Crankshaft belt pulley 1
4 Y485 - 05003 ffB4lb Crankshaft
05003, 05003A fXfJ
1
J9!~~ , PJimffl
Y385 - 05003 ffB4lb Crankshaft
(Interchangeable, on-
5 GBI096 -79 @ CIO x64 Key CIa x 64 1
I y different materials
-~
6 480G -05004 Plug 4 used)
7 480G - 05102 lS~wr; Flywheel gear ring 1
8 480G - 05101A -ts~ Flywheel 1
9 GB119 --86 f~ B8 x 20 Pin B8 x 20 1
10 480G - 05001 l:S~~ti Flywheel bolt 6

- 16 -
6. ~ ~ $dJ I~ fiX Camshaft Assy

- 17 -
 Camshaft Assy
~~
1::1
[II "'IS" It :I: IJff jt
~ ~ Name of Parts
Ser No Parts No Qty Remarks

1 GB5783 - 86 ~fi M12 x 30 Bolt M12 x 30 1

2 480G - 06001 8~tm Camshaft 1
-06001A {1$R$W Camshaft
3 GBI096 -79 it C8 x 22 Key C8 x 22 1
4 480G - 06002 ~fl Tappet 8
- 06002.A. mtt Tappet
5 480G -06003 tlff Push rod 8

"

- 18 -
 Intake Pipe Assy

J¥-5
Ser No
III c
~

Parts No
~ ~ Name of Parts
It
Qty
• lIM )±

Remarks

1 Y485 -07000 i!t~ tg J~~JJX Intake pipe assy 1

- 19 -
 Exhaust Pipe Assy

ff~
c
111 ~ It fI ~ jt
~ fat Name of Parts
Ser No Parts No Qty Remarks

1 GB5783 - 86 tl{fi MIOx30 Bolt MIO x 30 2

2 GB859 - 87 mill 10 Washer 10 2
3 GB848 - 85 mlll 10 - 140HV Washer 10 - 140HV 2
4 Y480G - 08002A ~F~J~' 1fmJt General exhaust pipe gasket 1
5 YD485 - 08001 f1F~1f Exhaust pipe 1

- 20 -
 Lubricating S)Tstem Assy

6 ~-5

.. - ..- - 4

Q 0

l '-
18lr 17
9

22
12

11

21

- 21 -
 Lubricating System Assy
~~
Ser No
III
Parts No
c:::I
~
~ ~ Name of Parts
It
Qty
• Il1'J
Remarks
)t

1 GB6170 - 86 t~-tY: MI0 Nnt MI0 1

2 GB93 - 87 mil 10 Washer 10 1
3 GB848 - 85 mil 10 - 140HV Washer 10 - 140HV 1
4 480G - 09101 *
tTL iItI 1~;Jjili ~ Oil pump drive gear 1
5 480G - 09111 mYfH*~ Oil pump shaft 1
6 GBI099 -79 *f2iIiJ 3 x 5 x 13 Semicircular key 3 x 5 x 13 1
7 480G - 09102 mim*1**t~ Oil pump body bush 1
8 480G - 09103 tlLnB*1* Oil pump body 1
9 480G - 09105 mllH*~Jt Oil pump gasket 1
10 480G - 09112 pq~T Inner rotor 1
11 480G - 09104 7r$!ir Outer rotor 1
12 480G - 09113 [MJttf~ Cylindrical pin 1
13 YA480 -09106 mi1tJ*W Oil pump cover 1
14 480G -09002 ili7EbIf7!~mJt Oil outlet pipe flange gasket 2
15 480G -09400 fJLMIfB!$f4= Oil line unit 1
16 GB848 - 85 mils -140HV Washer 8 - 140HV 6
17 GB5783 - 86 t'«fi M8 x 25 Bolt M8 x 25 2
18 YA480 - 09001 tJgfijJ1* Gauze filter body 1
19 GB5782 - 86 ~ft M8 x40 Bolt M8 x40 4
20 480G -09200 im~m1t{4= Gauze filter weldment 1

- 22 -
 !

Name of Parts
I It fj
Ser No
I
Parts No
_~ I_
I
Qty Remarks

21 I 480G - 09003 ilttYrfl~tf Gauze support ~~J0810H

22 480G - 09300 tJLim tmmtff 1@'!iX: Oil filter assy
I 1
Model J08IOH

I
II
I

- 23 -
 Fuel System Assy

8
2 3

- 24 -
 Fuel System Assy

-"~
Ser No
III c
~

Parts No
~ fat Name of Parts
It
Qty
• lIft
Remarks
)t

I 480G - 10500 ~7lbtmm:BJ~,n\t Fuel filter assy 2

2 GB848 - 85 mIll 8 - 140HV Washer 8 -140HV 1
3 GB5783 - 86 tlft M8 x25 Bolt M8 x 25 1
4 480G -10700 Pjfnb*~?mm~rm1J${tJ: Lines from injection pump to filter 1
5 480G -10600 tmm~~lf9trm*rm1J$f4: Lines from filter to injection pump 1
6 480G-I0200 ~ffinb1J$f4: Fuel injection pipe 4
7 480G - 10100 Pjf7lb*J~~~ Injection pump assy I
8 YD 1485 - 10300 PjfnbU$f4= Injector assy 4
9 480G -10400 @]lEb1J${4= Fuel return pipe I
10 480G -10001 Pjf,nb*1l~ Injection pump fittings 1

- 25 -
 Cooling System Assy

7
8

19

26

23 24
22

- 26 -
 Cooling System Assy
J¥~
Ser No
III
Parts No
c
-a:;;
~ ~ Name of Parts
It
Qty
• lIft it
Remarks

1 GB5783 - 86 ~fi M6 x 20 Bolt M6 x 20 4

2 GB848 - 85 mill 6 - 140HV Washer 6 -140HV 4
3 480G - 11301 -=pm~jt Thermostat cover 1
4 480G - 11302 iJiklfljt1t':Jt Thermostat cover gasket 1-
5 7.K~~bY:~ (360 :ID!) Water temperature induction 1
Plug(Model 360)
6 480G - 11303 iJm~ 5H130 Thennostat 58130 I
~ CA-IO Jim
Interchangeable with
7 480G - 11304 iJ~~'iC Thermostat housing 1
that of the CA - 10
8 480G - 11109 /J\llPF1tif Small circulating adapter 2
9 GB566 - 83 ~m B21 - 30 2
10 480G - 11001 ~~~1f Rubber bent pipe 1
II JB/7 79402 - 95 rm*F 45° MIO x I Oil cup 45° MIO x 1 I
12 GB/T276 -94 mZ)1]4lII* 6203 - 2 2 ~~~1tJ~JR
13 Y488 - 11103 7.K*n1* Water pump housing 1 Double cloth rubber
14 Y488 - 11107 7J<*mJt Watec pump gasket 1
15 GBI099 -79 "*lMJit4x6.5xI6 Semicircular key 4 x 6. 5 x 16 2
16 480G - 11106A 4lIIit~~ 1
17 IIF - 15 ~ Il1~E~7j(!t Ceramic graphite water seal 1
18 Y488 - 11105A 7j(*nt~ Watec pump impeller 1
19 Y488 - 11108A 7j(*E~ Watec pump rear cover 1

- 27 -
 -,.-.,.....-~.

J¥~ I III CI
~
!
Ii :II: (If{ jt
iI :8 ~ Name of Parts
Ser No Part~ No Qty Remarks
I -
20 Y488 -11107 7j(*mh \Vasher pump gasket 1
21 GB5783 - 86 I
~ti 1\18 x 20 Bolt M8 x 20 4
22 GB93 - 87 mills "·~asher 8
I 4
23 GB848 - 85 mlll 8 - 140HV ~T asher 8 - 140flV 5
24 Y480Q - 11002Q JXt~ Fan 1
25 GB6170 - 86 I
I
.-fij: MIG Nut MIO 1
26 480G -11102 7J<*.Bt*$t; Water punlp belt pulley I
27 GB5783 - 86 ~fi M8 x 30 Bolt :P.18 x 30 1

- 28 -
12 . Jt! ~ ~ ~ ,~ ~ Electric System Assy

3
4
5

- 29 -
 Electric System Assy
ft;~
Ser No
111 r::::::I
-.::;

Parts No
~ ~ Name of Parts
Ii
480
•
Qty
380
IJ1f
Remarks
)t

1 480G -12300 ~~~m$# QD1315A Starting motor unit QD1315A 1 1 Model 1055 ·
2 480G - 12100a JF-11350W14V3tmt:2t~m Alternator JF -II 350WI4V 1 1
3 480G - 12003a ~~mrx# Alternator support(lower) 1 I
4 GB848 - 85 mill 8 - 140HV Washer 8 -140HV 1 1
5 GB5783 - 86 tift M8 x25 Bolt M8 x 20 1 1
6 GB6170 -86 tIl-HJ: MID Nut MIO 1 1
7 480G -12006 ~Et!m~x~ Alternator support body ( upper) 1 1
8 480G - 12004 ~Et!tJL1:x#ffi~~ Holddown sleeve of alternator 1 1
9 GB848 - 85 ~1I10 - I40HV Washer 10 -140HV 1 1
10 GB5782 - 86 tlti MIO x90 Bolt MIO x 95 1 1
11 GB12732 - 91 ~$ V iff AV13 -965 1 1

- 30 -
~., .. _~

Silencer Assy

- 31 -
 Silencer Assy
J¥~
Ser No
III 1:::1
~

Parts No
~ ~ Name of Parts
ti
Qty
• Iij it
Remarks
1 480G - 13101 flFEt:1f Exhaust pipe 1
2 480G - 13001 ffff& Cover plate 2
3 480G - 13102 rpJL"1f Center pipe 2
4 480G - 13103 IWitli Spacer plate 1
5 480G -13002 n~ Housing 1
6 480G -13201 ~JLtJi Punched plate 1
7 480G -13202 l1tEt:1f Intake pipe 1

- 32 -