74584TL User Manual 190102 PDF

74584TL
USER MANUAL
Operator & safety instructions
Inspection & maintenance instructions
USER MANUAL IN ORIGINAL
This manual must be kept in the glove

compartment in the truck at which
the tail lift is installed
2019-01-02
www.zepro.com
Table of contents
User Manual
Value document....................................................................................5
Value document.............................................................................5
Product approval..................................................................................6
Declaration of conformity, manufacturer........................................6
Declaration of conformity, installation............................................7
Post installation checks.................................................................9
Possible notes and action taken
Post installation check.................................................................12
Safety instructions.............................................................................13
General safety.............................................................................13
Restricted area of use.................................................................15
Safety for third party....................................................................15
Working area...............................................................................16
Warning and information signs....................................................17
Technical safety...........................................................................18
Hydraulic system safety..............................................................19
User safety..................................................................................19
Loading diagram..........................................................................21
Technical specifications....................................................................22
Noice emmissions.......................................................................22
Remote Diagnostics System.......................................................22
Function, operation............................................................................23
Description function.....................................................................23
Overview components.................................................................24
Operating standard lift.................................................................25
Operating standard lift, 3 buttons + turn switch...........................26
Operating slider, 5 buttons..........................................................28
Operating standard lift, 4 buttons................................................30
Operating slider, 6 buttons..........................................................32
Operating, slider SZF/SZFT........................................................34
Operating, ZR..............................................................................36
Operating, foot control unit..........................................................38
Operating, spiral cable control unit..............................................39
Special handling.................................................................................40
Cargo transfer - truck to truck / truck to trailer.............................40
Adjusting the platform to the dock...............................................41
Maximum tilt down angle.............................................................41
Using the platform as a ramp for forklifts and
heavy pallet jacks........................................................................42
If you have damaged your ZEPRO tail lift...................................42
The CONCEALED overload........................................................43
Table of Contents Continued on next page!
3
Table of contents
Service and maintenace....................................................................44
Think of the lift!............................................................................44
Safety information.......................................................................45
General information service........................................................45
Daily safety device check list.......................................................46
Once a week control of wear parts..............................................46
Lubrication...................................................................................47
Hydraulic oil / Hydraulic cleanliness............................................49
Service protocol L-Service Year 1...............................................50
Service protocol L-Service Year 2...............................................52
Service protocol XL-Service Year 3.............................................54
Service protocol L-Service (Annual) Year....................................56
Service protocol XL-Service (Every 3rd Year) Year.....................58
Trouble shooting................................................................................60
Trouble shooting for operator......................................................60
4
Value document
Value document
The user manual must always be kept in the vehicle:

• in order to check validity at CE marking
• in order to prove possible warranty.
• in order to overview service and changes through the years.
If the number of pages for check and action taken isn’t enough, copies can be made for
addition to this manual.
Remark!
Do not perform work on the lift without keeping a written
record within this document
WARNING
When servicing and repairing, no changes to the tail lift are
permitted and only original spare parts may be used
NOTE!
Non-compliance with the above is only permitted with
expressed written permission from the manufacturer. If
this is not followed the CE marking ceases to be valid and
hence the responsibility for the safety level of the product
is transferred to those who have carried out the change.
In order for the safety requirements to be fulfilled it is also
necessary to use the tail lift according to this user manual.
5
Product approval
Declaration of conformity, manufacturer
ORIGINAL
(according to 2006/42 / EC, Annex 2A)
We: ZEPRO, Z-Lyften Produktion AB

Allévägen 4, 844 41 Bispgården
SWEDEN
hereby declares that the tail lift
Type:
Place for sticker
Serial no:
Complies with all applicable provisions of:

Machinery Directive 2006 / 42 / EC
also complies with all applicable provisions of:
EMC Directive 2004 / 108 / EC
Design and manufacture Standard EN 1756-1
Technical file in accordance with Directive 2006/42 / EC, Annex VII A is compiled by:
Name: Tomas Blomberg
Address: ZEPRO, Z-Lyften Produktion AB
Allévägen 4, 844 41 Bispgården
SWEDEN
This declaration is drawn up by:

Namn: Tomas Blomberg
Position: Factory Manager Date:
Bispgården, Sweden
6
Product approval
Declaration of conformity, installation
The installer certifies at own responsibility that the tail lift as identifies at page 6 in this
manual has been installed according to instructions from Zepro and that post installation
check has been performed. In addition all vehicle manufacturer guidelines for auxiliary
equipment have been adhered to.
When Zepros installation instructions has been followed and possible modifications is
approved by Zepro, this document is a confirmation that both the tail lift and installation
confirms to the following directive.
Machinery Directive 2006 / 42 / EC
The installer certifies that:

- installation has been carried out according to Zepros instructions.
- post installation check has been performed.
............................................................... ...........................................
Installers signature Date of installation
Installers stamp
7
8
Product approval
Post installation checks
The following checks should be made to ensure that the tail lift has been correctly and
safely installed. These checks should be carried out by the installer after the tail lift and
vehicle have been prepared by him for regular operation.
Checks (2, 3, 4, 5, 9, 11 och 15 if available).
Lift, tilt and lowering with fixed

1.
control unit.
Lift, tilt and lowering with other

2.
control unit(s). Option.
Function and possible worn bearings

3.
on roll-stop. Option.
Function of locking mechanism.

4.
Option
Sealing strips and horizontal guide.

5.
Option.
9
Product approval
Oil leakage at hydraulic hoses,

6.
couplings and hydraulic units.
Oil level, see instructions at hydraulic

7.
unit.
Ground connection between tail

8. lift and vehicle frame. See also
manufacturers electric instructions.
Function of control unit heating ele-

9.
ment. Option.
10. Function of drivers main switch.
10
Product approval
Under run bar. Tightness and moun-
11. ting position with regard to statutory
measures.
12. Tightness at all bolts at the tail lift.
7
12
6 8 3
11
10
13. Greasing (see page 46).

5 4
1
2
Load testing the tail lift (see

14.
instruction in installation instruction).
Test of safety functions and possible

15. accessory (see instruction in
installation instruction).
16. Free movement of hydraulic hoses.
11
Product approval
Possible notes and action taken
Post installation check
Pos Action taken
12
Safety instructions
General safety
This manual contains useful information about your Zepro lift: Technical description of
equipment and function of these, technical safeguard, safety instructions for operators,
everything according to: En 1756-1: English standard: Vehicles - Safety requirements
for tail lifts for mounting on wheeled vehicles.
The manual must be kept in the vehicle on which the tail lift is placed and be used as a
guide for safety and maneuvering.
For safety of the operator and third party must the tail lift only be used by educated
persons who can and understand the content of this manual. Operators which hasn’t the
above knowledge constitute a big risk for them selves, assistant at loading and unloading,
and third party.
A tail lift is used to lift or lower heavy load, this may cause injuries if the safety instruction in
this manual isn’t followed.
Operator
Before allowing the operator to use the lift he should be thoroughly conversant with the lift’s
functions and usage according to the following:
1. During any phase of operation the lift must never, either whilst stationary or during up
or down movements, be loaded with more than the given maximum for that particular
lift. See loading diagram.
2. The centre of gravity of the maximum load should not be placed further back than the
loading diagram for the specific lift admits.
3. Nobody but the operator must operate the lift.
4. The lowering and lifting speed must not exceed 0.15 m per second = 1.5m per 10
seconds. The tilt down speed may not exceed 10°/second from transport position
to work position.
5. Beware of the risk of trapping parts of the body between lift and truck body when
lifting and closing. Keep feet clear from the front edge of the platform.
6. Carry out a daily control and always check the lift’s parts and correct function
after accidents.
NOTE!
It is the employers responsibility to ensure that the operator is conversant
with all safety risks associated with the use of the lift, according to Directive
2009/104 / EC. The operators attention should also be drawn to the permitted
loads allowed.
WARNING
Don’t use a damaged lift. Contact authorized workshop immediately
13
Safety instructions
General safety
Pay attention to the warning signs on the tail lift and the warnings contained in
this instruction.
NOTE! WARNING
Ensure that the area under and Only use the tail lift if the vehicle
around the tail lift is empty and is parked and the handbrake is
stays empty as long as the tail tightened so you are certain that the
lift is in use. vehicle doesn’t move during the use.
NOTE!
WARNING
Only one person is allowed to
The vehicle should be positioned
operate the tail lift at time.
so that operation of the tailgate lift
can take place without danger from
moving traffic
NOTE!
Only educated personnel is
allowed to use the lift. WARNING
Don’t let heavy loads fall down at the
platform.
NOTE!
In order to operate the tail lift,
only use control units that’s WARNING
approved by Zepro. Before the platform lowers or lifts you
must control and secure the load. All
to minimize the risk of falling load.
NOTE!
Always have full overseen of
WARNING
the working area when the lift
Despite the tail lift is equipped
is in use.
with a non-slip surface, precaution
must be taken at locomotion. Zepro
recommends to use non-slip footwear
NOTE! according to EN ISO 20345, 20346
Only use spare parts that’s and 20347.
approved by Zepro.
WARNING
Do not drive the vehicle if the platform
is loaded or open.
14
Safety instructions
Restricted area of use
A tail lift has the sole purpose of aiding
the loading and unloading of vehicles,
thus, preventing the operator from making
unnecessary physical efforts.
Under no circumstances must a tail lift be
used to scoop objects or material up from
the ground or drive objects in the ground
using the platform or other parts of the tail
lift as driving tools.
I.E. the platform or other parts of the lift
are´t allowed to use as working tool for
other than intended use.
A tail lift is only meant to be used when the
function is satisfactory. If there is any doubt
concerning the tail lifts functionality call for
or visit an authorized workshop.
Safety for third party

When the tail lift is in use the operator must
be aware of that all in nearby risks injuries.
The tail lift is delivered with a working area
decal as clearly show at which distance
other vehicles is allowed to park.
Ensure that other vehicles doesn’t park
closer than 5 m from the edge of the body.
Pay special attention to that no kids or
animals set foot on working area when the
tail lift is in use.
Instability in heavy loads can give injuries
at people.
The working area must always be free from
persons and things. Al to avoid damages if
loads should fall of.
Uneducated personnel can never be
allowed to operate the tail lift.
15
Safety instructions
Working area
The control units are located in such a way, so they will give:
• A good oversee over the working area and the surroundings.
• A safe position in proportion to passing traffic.
NB!
Dangerzone: The area in which the platform is moving. This area may under no
circumstances set foot on when the tail lift is in use.
Working area: The area outside the platform where the operator may stand when the lift is
in use. If anyone else than the operator set foot on this area when the tail lift is in use must
all up or down movement cease immediately.
Area outside working area: The operator must be observant at the surroundings in order
to detect potential danger.
Danger zone
Working area
16
Safety instructions
Warning and information signs
1
4
3
2
5
3
1. Warning flag
2. Working area
3. Loading diagram
7 4. Warning tape
6 5. Operating instruction
6. Danger of crushing
7. ( Optional) Function 3-button
sprial cable, with deactivation
button
17
Safety instructions
Technical safety
WARNING
The biggest risk for snips and catch injuries is in the danger zone between the
platform and body floor when the platform rises to body floor level and when
the platform closes against the body. A person who rides with the goods at the
platform must keep back feet and other parts of the body from this danger zone.
Mechanical safety valves

Unlike electrical safety valves as protect at
leakage, these protect the tail lift against
plummeting at hose breakage.
Control unit
3-button control + turn switch is used at all
opening/down tilting/lowering and closing/
up tilting/lifting movements to avoid catch
injuries. This means that the turn switch
must be activated together with normal
buttons in order to the above movement is
to be carried out.
Warning flags & warning light

To mark ”platform out” there is warning
flags and warning lights at platforms,
Your ZEPRO tail lift is equipped with safety mounted as alerts the surroundings during
devices to prevent accidents. the tail lifts movement. The flags have
reflectors to enable good visibility at all
Electric safety times, thus ensuring safe work in the
Electric safety valves are one-way valves evenings and nights.
which allow oil to flow into the cylinders
but not out from them, provided that all the Main fuse
control buttons are released and no current In order to prevent electrical overload of
activates the magnets on the valves. In circuits and the consequent risk of fire
the event of a leakage, the platform is a 150A (24V) or 250A (12V) has been
supported by the oil which is trapped integrated into the electrical circuit.
securely in the cylinder by the safety valve.
ZEPRO supplies one such valve on the
tilt cylinder circuit and one on lift cylinder WARNING
circuit so that both circuits are protected. The electrical safety valve locks
the hydraulic oil inside the
NOTE! Some safety valves require that the cylinder as long as its magnet
current activates the magnet at both the is not activated by a control
inflow and outflow from the cylinder. button.
18
Safety instructions
Hydraulic system safety
The hydraulic system at Zepro tail lifts works under high pressure (up to 200 bar) and shall
be maintained continuously in order to function at a reliable and safe way.
All hydraulic units are equipped with an overflow valve as prevents that the tail lift can be
raised or tilted with an overload.
NOTE!
The operator isn’t allowed to make any changes or adjustments of parts
belonging to the hydraulic system. If anything of the above has to be done,
this must be carried out by an authorized workshop.
User safety
The tail lift is equipped with a control unit.
The control units must be approved by Zepro and must be mounted at the same time as
the tail lift is mounted at the truck.
Control units can also be mounted at fixed brackets below the body.
19
Safety instructions
User safety
The spiral cable control unit (remote) can be used from inside the vehicle standing
at least 300 mm from the floor-edge to prevent risk of foot injury.
Always use fixed control units at opening and closing of the tail lift. In order to avoid
crush damages at operators, this person must always pay attention to the positioning
of the feet in order to avoid the danger zone between body and the platform.
20
Safety instructions
Loading diagram
Example on how the load weight changes when the distance to the body floors edge
increases.
This tail lift has a maximum load

capacity of 2000 kg when the centre
of gravity is 1000 mm from the edge of
the body floor. If the centre of gravity is
placed 1500 mm from the edge of the
body floor decreases the max load to
~1250 kg.
This tail lift has a maximum load

capacity of 2500 kg when the centre
of gravity is 750 mm from the edge of
the body floor. If the centre of gravity is
placed 1875 mm from the edge of the
body floor decreases the max load to
1000 kg.
NOTE!
Make it to a habit to control
the loading diagram and follow
the recommendations so you
maintain both your and the tail
lifts safety.
21
Technical specifications
Noice emmissions
Average emission sound pressure level does not exceed 70 dB.

Noice emmission Directive 2000/14 / EC
Noise measurement according to EN ISO 11200-11204
Measurements were performed according to EN ISO 3741-3746 Class II
Average measurement points A to D (dB).
ZHD 1500/2000 Z 15/20

Empty lift, upper position 65,35 55,31
Loaded lift, upper position 68,03 56,71
Empty lift, lower position 55,20 47,30
Loaded lift, lower position 59,38 50,72
Open platform 62,97 49,19
Closing platform 67,18 53,92
Remote Diagnostics System
Zepro shall at all times have the right to:

• install, maintain and dismantle remote diagnostics tools or similar sensor-based con-
nectivity capabilities (“Connectivity”) in and from the Equipment
• access, send, receive, collect, store and use any and all information and data gath-
ered through the Connectivity, including but not limited to, information concerning
efficiency, availability, downtime, operation, operating environment, movement, con-
dition, logon, location and similar information relating to the Equipment (the “Infor-
mation”). Such Information may be used for optimizing the Equipment, or any related
equipment or services as well as for Zepros internal business and/or operating pur-
poses. Zepro shall be responsible for complying with applicable laws and regulations
related to such Information.
Customer/user shall not in any way remove, disable, or interfere with the Connectivity or
the Information. Any intellectual property rights or other right and title in and to the Connec-
tivity features and the Information and all their further developments shall at all times be
and remain the exclusive property of Zepro.
22
Function, operation
Description function
The ZEPRO-lift is electro hydraulically The hydraulic system is protected with a
driven. An electric motor which gets its pressure regulator when lifting or tilting
power from the truck’s ordinary battery up. Note! This regulator does not prevent
drives a hydraulic pump which supplies oil overload at rest position or lowering.
to the working hydraulic cylinders.
The system is steered by electrical valves. The electric power is taken from the trucks
The hydraulic unit with all details is either ordinary battery. Current to the tail lifts
built into the lifts support frame or contained electrical motor is lead by a fuse which also
in a separate box. Both systems are easy has a function as main switch to the tail lift.
to reach for service and maintenance. The The fuse is located in a plastic box near the
”power pack” is easy to replace. trucks battery.
The platform is supported by the lift arm Control current is taken from the dash
which is very strong and rigid. The under board. When the control currents isolator
run bar is bolted to the lift arms or is directly switch is switched off, the lift is ”locked”.
attached to the support frame. The platform At all transport situations must the control
has a nonslip surface. current be broken.
To save current the control ought to be
The lift arm lifting work is done by lift switched off when the lift not is in use.
cylinders which have built in safety valves
for protection against hose breakage. The The lift can be operated from optional
cylinders are equipped with electric safety units connected in parallel. It can also be
valves, which are leak proof. These safety operated by remote control.
valves also act as a transport lock for the
platform. The electric motor is equipped with a
so-called ”thermo guard”, a thermostatic
The platform’s tilt function is also provided steered switch as break the solenoids
by cylinders with the same construction as manoeuvre circuit if the motor is
the lift cylinders. Lifting and tilting up speed overheated. When the motor has to cool
are fixed by the pump capacity, and it’s down the solenoid will work again.
naturally conformed to statutory velocity.
Lowering and tilting speeds can be

adjusted with special constant flow valves
that are accessible to service personnel.
These valves give the same speed
independent of the load.
The cylinder piston rods are treated with

methods which gives them very long life.
23
Function, operation
Overview components
PLATFORM
MOUNTING BRACKET
LIFT ARM
SUPPORT FRAME
TILT CYLINDER
BUMPER BAR
LIFT CYLINDER
3 PART
BUMPER BAR
24
Function, operation
Operating standard lift
WARNING
The vehicle should be positioned so that operation of the tailgate lift can take place
without danger from moving traffic
25
Function, operation
Operating standard lift, 3 buttons + turn switch
NOTE!
Ensure that the tail lifts working
area and periphery are clear.
1 UP
2 TILT
3 DOWN
4 TURN SWITCH
Lower
Activate the turn switch (4) and down
(3) button in mentioned order. The
FIXED CONTROL UNIT
constant flow valve gives the same speed
3-button control unit + turn switch
3 button + turn switch is used to all
operating of the tail lift in order to avoid LOWER
crushing. 4+3
Function, fixed control unit

Open/tilt down Tilt down
At opening from transport position: use turn Activate the turn switch (4) and push tilt (2)
switch (4) tilt button (2) and down button (3) and down button (3) in mentioned order.
in mentioned order. The constant flow valve The platform tilts down with the same
gives the same speed independent of the speed. Also here gives the constant flow
load. valve the same speed independent of the
load.
OPEN/
TILT DOWN
4+2+3 TILT DOWN
4+2+3
26
Function, operation
Operating standard lift, 3 buttons + turn switch
Tilt up
Activate the turn switch (4) tilt button (2) NOTE!
and up button (1) in mentioned order. The The platforms movement can
platform tilts up. If the load is to heavy or stop at anytime (if the push
placed to far back on the platform at tilt up, buttons are released) and in
the overflow valve opens. all positions because the push
buttons break the current to
respective function.
TILTING UP
4+2+1
NOTE!
Lift
The hydraulic system is
Activate the turn switch (4) and push up
protected against overload
button (1). If the load is to heavy the over
at lift and tilt up of a built in
flow valve opens.
overflow valve. Notice that this
valve doesn’t protect at resting
or lowering. This may under
LIFT
no circumstances be used for
4+1 overloading at lowering.
OPERATING INSTRUCTION
Close
Activate the turn switch (4) and push tilt (2) The tail lift can only be used by authorized
and up (1). The platform tilts up and close personnel.
against the body.
DO NOT OVERLOAD THE TAIL LIFT!
CLOSE After operating the tail lift

4+2+1 Lock the platform, turn of the maneuver
current in the cabin. Then the tail lift is
locked for unauthorized people. If the
platforms lock handle (if available) goes
heavily, the reason can be hose break at
the lift or tilt system.
NOTE! Note! Certain models of control units are
Always lift up the platform equipped with electric heating. The electric
against body floor before tilt heating is connected to the control current.
up/closing to transport position. This will consume a little current from the
battery if the control current is switched on.
27
Function, operation
Operating slider, 5 buttons
NOTE!
UP 1
TILT & WORK. P.
INDICATOR 2
DOWN 3
4 SLIDER OUT
5 SLIDER IN
Function, fixed control unit Slider in
Fold in the platform. Push red button (2)
Slider out and button 5 (arrow right) at which the
Push button 4 (arrow left) at which the tail platform takes transport position under
lift slides out from transport position. Fold body. The red button deactivates working
out the platform position indicator.
SLIDER OUT
SLIDER IN
4
2+5
Working position Lower

Push button 5 (arrow right) at which the Push down button (3). The platform lowers
platform takes working position at body with the same speed. The constant flow
floor. valve gives the same speed independent of
the load.
WORK.
POSITION
LOWER
5
3
28
Function, operation
Tilt down NOTE!

Push tilt (2) and down button (3) in The platforms movement can
mentioned order. Also here gives the stop at anytime (if the push
constant flow valve the same speed buttons are released) and in
independent of the load. all positions because the push
TILT
DOWN
2+3
NOTE!
Tilt up The hydraulic system is
Push tilt (2) and up (1) button in mentioned protected against overload
order. f the load is to heavy or placed to far at lift and tilt up of a built in
back on the platform at tilt up, the overflow overflow valve. Notice that this
valve opens. valve doesn’t protect at resting
TILT overloading at lowering.
UP
2+1
Lift The tail lift can only be used by authorized

Push up button (1) The platform lifts with personnel.
the same speed. If the load is to heavy the
over flow valve opens. DO NOT OVERLOAD THE TAIL LIFT!
After operating the tail lift

LIFT Lock the platform, turn of the maneuver
1 current in the cabin. Then the tail lift is
29
Function, operation
Operating standard lift, 4 buttons
NOTE!
4
1
3
Lower
Use button (3) and button (4). The
constant flow valve gives the same speed
4-button control unit independent of the load.
4 button control is used to all operating of
the tail lift in order to avoid crushing.
Function, control unit LOWER

3+4
Open/tilt down
At opening from transport position: use
button (2) and button (3).The constant flow Automatic Tilt down to the ground
valve gives the same speed independent of Use button (3) and button (4). When
the load. reaching the ground the platform
automatically tilts down. The constant flow
valve gives the same speed independent of
OPEN/ the load.
TILT DOWN
2+3
AUTOMATIC
TILT DOWN
3+4
30
Function, operation
Operating standard lift, 4 buttons
Automatic Tilt up from the ground
Use buttons (1) and button (2). The NOTE!
platform tilts up to horizontal level, then it The platforms movement can
turns into normal lift function . If the load stop at anytime (if the push
is to heavy or placed to far back on the buttons are released) and in
platform at tilt up, the overflow valve opens. all positions because the push
AUTOMATIC
TILTING UP
1+2
NOTE!
Lift
Use buttons (1) and button (2). If the load
is to heavy the over flow valve opens.
LIFT no circumstances be used for
1+2 overloading at lowering.
Close
Use buttons (1) and button (4). The The tail lift can only be used by authorized
platform tilts up and close against the body. personnel.
CLOSE After operating the tail lift

1+4 Lock the platform, turn of the maneuver
31
Function, operation
Operating slider, 6 buttons 5
NOTE! 1 3
4
Function, control unit 2
Slider out
Push button 4 (arrow left) at which the tail
6
lift slides out from transport position. Fold
out the platform
Automatic Tilt down to the ground
Use button (2) and button (4). When
SLIDER OUT reaching the ground the platform
5 automatically tilts down.
Tilt down AUTO.

Push button (2) and button (3). Also here TILT
gives the constant flow valve the same DOWN
speed independent of the load. 2+4
TILT Automatic Tilt up from the ground

DOWN Use buttons (1) and button (3). The
2+3 platform automatically tilts up to horizontal
level, then it turns into normal lift function .
If the load is to heavy or placed to far back
on the platform at tilt up, the overflow valve
Lower opens.
Push down button (2) and button (4). The
platform lowers with the same speed. The AUTO.
constant flow valve gives the same speed TILT
independent of the load. UP
1+3
LOWER
3
32
Function, operation
Tilt up NOTE!
Push button (1) and button (4). If the load The platforms movement can
is to heavy or placed to far back on the stop at anytime (if the push
platform at tilt up, the overflow valve opens. buttons are released) and in
all positions because the push
TILT respective function.
UP
1+4
Lift NOTE!
Push button (1) and button (3). The platform The hydraulic system is
lifts with the same speed. If the load is to protected against overload
heavy the over flow valve opens. at lift and tilt up of a built in
LIFT or lowering. This may under
1+3 no circumstances be used for
overloading at lowering.
Slider in OPERATING INSTRUCTION

Fold in the platform. Push button 6 (arrow
right) at which the platform takes transport The tail lift can only be used by authorized
position under body. personnel.

SLIDER IN
6 After operating the tail lift
Lock the platform, turn of the maneuver
NOTE!
Note! Certain models of control units are
Always lift up the platform
equipped with electric heating. The electric
against body floor before tilt
heating is connected to the control current.
up/closing to transport position.
This will consume a little current from the
33
Function, operation
Operating, slider SZF/SZFT
NOTE!
UP 1
TILT & WORK. P.
INDICATOR 2
DOWN 3
4 SLIDER OUT
Function, fixed control unit 5 SLIDER IN
From working position: Lower
Push down button (3). The platform lowers
Lower to “slide out” position with the same speed. The constant flow
Push down button (3) until the platform has valve gives the same speed independent of
reached sufficient level to slide out. the load.
LOWER LOWER
3 3
Slider out
Push button (4). The platform slides out Lift
Push up button (1). The platform lifts with
the same speed. If the load is to heavy the
overflow valve opens.
SLIDER
OUT
4
LIFT
1
34
Function, operation
Operating slider SZF/SZFT NOTE!
Before loading/unloading Always lift up the platform
Fold out the ramps. against body floor before tilt
NOTE!
The platforms movement can
stop at anytime (if the push
After loading/unloading buttons are released) and in
Fold in the ramps. all positions because the push
NOTE!
To transport position: overflow valve. Notice that this
Slider in valve doesn’t protect at resting
Push button 5. The platform slides in. or lowering. This may under
overloading at lowering.
SLIDER IN OPERATING INSTRUCTION

5
The tail lift can only be used by authorized
personnel.

Lift to transport position Lock the platform, turn of the maneuver
Push up button 1. The platform lifts to current in the cabin. Then the tail lift is
transport position. locked for unauthorized people. If the
LIFT Note! Certain models of control units are
1 equipped with electric heating. The electric
heating is connected to the control current.
35
Function, operation
Operating, ZR
NOTE!
1UP
FIXED
2TILT
CONTROL UNIT 3DOWN
Function, fixed control unit
Lower to ”fold position” Lower

Push down button (3). The folded platform Push down button (3). The platform lowers
lowers. The constant flow valve gives the with the same speed. The constant flow
same speed independent of the load. valve gives the same speed independent of
the load.
LOWER
3 LOWER
3
Tilt down
Fold out the platform by means of Push tilt (2) and down button (3) in
manhandle. The platform is ”double folded” mentioned order. The platform tilts
down against ground. Also here gives
the constant flow valve the same speed
TILT DOWN
2+3
36
Function, operation
Operating, ZR
NOTE!
Always lift up the platform
against body floor before tilt
Tilt up
Push tilt (2) and up (1) button in mentioned
order. The platform tilts up to horizontal NOTE!
position. If the load is to heavy or placed The platforms movement can
to far back on the platform at tilt up, the stop at anytime (if the push
overflow valve opens. buttons are released) and in
all positions because the push
TILT UP buttons break the current to
2+1 respective function.
NOTE!
Lift The hydraulic system is
Push up button (1) The platform lifts with protected against overload
the same speed. If the load is to heavy the at lift and tilt up of a built in
over flow valve opens. overflow valve. Notice that this
LIFT no circumstances be used for
1 overloading at lowering.
Fold in the platform by means of The tail lift can only be used by authorized
manhandle. (Double folding) personnel.

Lock the platform, turn of the maneuver
Lift to transport position
Push up button (1). The platform takes
transport position.
Note! Certain models of control units are
LIFT equipped with electric heating. The electric
1 heating is connected to the control current.
37
Function, operation
Operating, foot control unit
NOTE!
1 - BLACK - NEUTRAL 1 - ORANGE - UP

2 - ORANGE - UP 2 - GREEN - DOWN
3 - GREEN - DOWN 3 - BLACK - NEUTRAL
1 1
2
2
3 3
Lower Lower
Push neutral (1) and down (3) button. The Push neutral (3) and down (2) button. The
platform lowers with the same speed. The platform lowers with the same speed. The
constant flow valve gives the same speed constant flow valve gives the same speed
independent of the load. independent of the load.
LOWER LOWER
1+3 3+2
Lift Lift
Push neutral (1) and up (2) button. The Push neutral (3) and up (1) button. The
platform lifts with the same speed. If the platform lifts with the same speed. If the
load is to heavy the over flow valve opens. load is to heavy the over flow valve opens.
LIFT LIFT
1+2 3+1
38
Function, operation
Operating, spiral cable control unit
Tilt down
Push tilt (2) and down button (3) in
mentioned order. The platform tilts
NOTE!
down against ground. Also here gives
Opening and closing function is
the constant flow valve the same speed
only allowed with fixed control
units.
TILT DOWN
2+3
1 UPP
2 VIPP
3 NER Tilt up
Push tilt (2) and up (1) button in mentioned
order. The platform tilts up to horizontal
position. If the load is to heavy or placed
to far back on the platform at tilt up, the
overflow valve opens.
SPIRAL CABLE TILT UP

CONTROL UNIT 2+1
Function spiral cable control unit
Lower
Push down button (3). The platform lowers
with the same speed. The constant flow Lift
valve gives the same speed independent of Push up button (1) The platform lifts with
the load. the same speed. If the load is to heavy the
over flow valve opens.
SÄNKA
3 LIFT
1
39
Special handling
Cargo transfer - truck to truck / truck to trailer
When several tons heavy load is to be transferred from one truck to another, it means large
overload, especially if the platforms are long.
Maximum transfer weight = Taillift loading capacity x 0,5
Use the platform of the truck to be loaded as a ramp. The platform can be
raised or tilted up, but not lowered or tilted down without activating the control units.
Note !! Maximum transfer weight is taillft loading capacity x 0,5.
For example, on a 2000kg taillift, allowed transfer weight is 1000kg.
The tip of the platform should be kept clear in all loading situations
40
Special handling
Adjusting the platform to the dock
Before you unload each article onto the dock use the control unit to tilt down. Make sure
that the platform overlaps sufficiently (min 150 mm) and have a secure and solid resting
position. lt’s safer for the driver, the customer and his cargo.
min 150 mm
Maximum tilt down angle

The driver must under no
circumstances tilt down
more than 10º (check
table below), and putting
X max load on the platform.
Lastkaj
Brygglängd X max Before tilting down.

Check the table so that permitted tilt down
1200 280 mm
angle not is exceeded.
1500 260 mm
1700 300 mm
2000 350 mm
2500 435 mm
41
Special handling
Using the platform as a ramp for forklifts and
heavy pallet jacks
The platform can not withstand truck driving without special locks.
Note! Forklift locks can only be used on taillifts with steel platforms and loading
capacity 1500 - 2500kg.
If you install forklift locks, you can drive with a max 3,0 ton forklift including load
over the platform.
Lock the platform at bed level using the forklift locks. Secure the rear wheels.
If you unload the vehicle, tilt the platform down to compensate for changes in the bed
height, always make sure that the platform overlaps sufficiently (min 150 mm) and have
a secure and solid resting position.
If you have damaged your ZEPRO tail lift

If there has been an accident with the tail lift:
Don’t hide or ”hush-up” any accident. It can be dangerous for you or somebody else.
Contact your employer and tell what happened.
Contact authorized workshop if you suspect damages at your tail lift.
Before you use the lift again:

Make a test lift, preferably with max loads. Have a forklift in readiness under the platform
or make the test lift near the ground. Replace damaged parts and check for cracks or
damages on arms, platform and support frame.
42
Special handling
The CONCEALED overload
You can’t overload the ZEPRO-lift when lifting or tilting up. The pressure relief valve will
prevent it. At lowering or at ”resting platform” is however the overload unlimited.
Unloading from dock with a forklift

can be dangerous.
When unloading from trucks to dock,
without driving at a platform, lies
the platform under the dock. The
platform raises whereupon unloading
take place. If the platform reaches
permanent point under dock, the lift
be loaded with all the load you have
taken away from the trucks bed.
Unloading from truck with a

forklift on platform can also be
dangerous.
The forklift drives onto the platform
which has been lowered to the
ground. Be sure not to unload
more than taillift maximum loading
capacity. Example: When the forklift
lifts the load (2000kg), the taillift will
be loaded with 2000kg. The platform
is also loaded with the weight from
both forklift and load.
Check that there is enough room for the

platform below the dock
43
Service and maintenace
Think of the lift!
The ZEPRO-lift needs maintenance to give trouble-free service. Grease and control
regularly. Also check that all details are not damaged: Hoses, cylinder covers etc.
Follow the maintenance instructions and the inspection record.
Remark!
When necessary...
Bleeding the cylinders
Lift cylinders:
Lower the platform a few times. You may have to lift the truck to fully lower the
platform.
Tilt cylinders:
Close the platform up against the vehicle body and then opening and tilting all
the way down.
NOTE!
Lubrication
Lubricate the lift according to instructions page 46.
For lubricating points, see the lubrication instruction IE-0101
NOTE!
Hydraulic oil
Check the oil level. Use Zepro oil or equivalent, if not available,
please contact us.
Change the oil once a year. Water and dirt can prevent the lift from working
properly. See service instructions IE-0102 for oil change.
44
Service and maintenance
Safety information
Read the safety instructions before operating the tail lift.

Lower lift to ground level, thus, reducing pressure in the
hydraulic circuit to a minimum.
Break the circuit at the fuse.
General information service

Your ZEPRO lift has been designed to give you years of trouble-free service. Just like other
mechanical devices it requires regular inspections and maintenance in order to ensure that
it remains in optimum working order.
The following are the manufacturer’s recommendations for inspection and service
frequencies. Take the time to adhere to them and you could prolong the life of your tail lift.
Failure to follow these guidelines could result in dangerous faults arising thus increasing
the risk of accidents.
1. Daily safety device check list
2. Once a week control of wear parts.
3. Greasing
4. Service station maintenance*.
* The service should be carried out one time per year (L-service) at Zepro approved
service stations (or Zepro agents). After maintenance or repair service protocol must be
completed and signed.
Zepro also recommend XL service every 3rd year. The XL-service includes L-service and
replacement of parts that are included in the service kit.
Year 1 L-Service
Year 2 L-Service
Year 3 XL-Service
Year 4 L-Service
Year 5 L-Service
Year 6 XL-Service
45
Daily safety device check list
1. Before use each day check that all safety devices are securely fixed and clearly visible
eg. flags with reflector strips, warning decals, signs (Working area and loading diagram
for all control units and platform).
2. Check for damage to hoses. Oil leakage.
3. Check for cracks and correct fastening of lift arm, mounting brackets and bolt
connections between tail lift and frame.
4. Check electric wires and connections.
5. Check electric safety valves and fuse.
6. Check cylinder covers for cracks.
7. If any details are damaged or missing contact your agent who will arrange for
rapid delivery of spare parts.
(5 & 6 if available)
Once a week control of wear parts
1. Lift, tilt and lowering with all control units.

2. Lowering and tilt down speeds.
3. Function of locking mechanism
4. Possible oil leakage in hydraulic hoses, couplings and cylinders.
5. Function of cabin switch.
6. Possible cracks or damage to mounting brackets.
7. Possible cracks or damage to support frame.
8. Wear or damage to pivot point bolts.
9. Possible cracks or damage to under run bar.
10. Possible cracks or damage to platform brackets.
11. Function of safety equipment.
12. Warning flags
13. Warning decals
14. Loading diagram.
15. Working area decal.
16. Free movement at hydraulic hoses.
17. Electrical safety valves (placed at the cylinders.)
18. Fuse in fuse box.
46
Lubrication
Which grease can I use?
Zepro recommend an acid-free lithium-complex grease with a high quality paraffin base oil
as ground. The grease must meet ASTM D 4950, SAE J310 and NLGI (grade 2) GC-LB
specification as well be classed EP (extreme pressure).
Graphite grease should not be used.
How often should I lubricate?

Depending on lift model, bearings and axles there is different lubrication intervals. See the
table below for Zepro’s recommendations.
Minimum lubrication / year 1 shift 2 shift 3 shift

ZHD 1500/2000/2500 4 4 4
ZHD 3000 4* 4* 4*
SZF 8* 16* 24*
ZKZ 8* 16* 24*
ZHZ (fully lubrication free) * * *
Other models 4 8 12
* Includes bearing which is lubrication free. See installation instructions for details.
Generally: More lubrication intervals may be required if you are running in a hostile
environment, or washing the lift often.
Contact Zepro for advice.
What should I consider?
Before lubricating should the lift be
cleaned, especially lubrication points and
nipples should be thoroughly cleaned.
Lubrication should be performed so that a
collar with grease is visible on both sides of
the bearings to protect against the ingress
of water, salt, sand and dirt.
(See image to the right.)
Things to check?
When lubricating, the grease nipples
should be checked to ensure they are
function correctly and are not damaged,
defective nipples should be replaced. If
you can not get grease even though the
new nipple is assembled, the pivot bolt should be disassembled. Bearings, pivot bolts and
lube channels be cleaned, re-grease and assembled back, and then lubricate in the usual
way. If necessary, replace pivot bolt and / or bearings.
For lubricating points, see the lubrication instruction IE-0101

47
48
Hydraulic oil / Hydraulic cleanliness
At all handling of hydraulic components high cleanliness must be held.
* At demounting of hydraulic system, the working areas must be well cleaned from dirt in all
shapes.
* All components must be well cleaned before demounting.
*Unless hydraulic system should be mounted right away after demounting, the details must
be kept in such a way that they don’t expose to unnecessary contamination.
* At oil change, be sure that filler tank are well cleaned outside and well cleaned strainer is
used while filling up.
* Filler cap must be dried of before removing.
* Rags and papers made of non fluffing materials must be used when working areas and
tools are cleaned.
* Paste-up grease must be avoided. If there are needs for lubrication, use hydraulic oil.
* At oil change, Zepro original oil or similar must be used:
Alternative oils:
Arctic conditions Tropical conditions

ISO VG 22 or VG 32, ISO 11158 HV and ISO VG 46 or VG 68, ISO 11158 HM
DIN 51524 HVLP. or HV and DIN 51524HLP or HVLP.
Castrol Hyspin AWV 32 Castrol Hyspin AWH 46 or 68

BP Energol HFV-LT BP Bartran SHF-S 46 or HV 68
Shell Tellus TX 46 or 68
Shell Tellus Arctic Texaco Rando HDZ LT46 or HDZ68
Texaco Rando Ashless 8401 Esso Univis N 46 or 68
Esso Univis HVI 26 OK/Q8 Handel 46 or 68
Statoil 131 Mobil DTE 10M-serien, 15M or 16M
OK/Q8 Hindemith LT Neste Hydrauli 46 or 68
Mobil Aero HF or HFA*
Neste Hydrauli Super 28
*Not a HF oil, as described below.
* NOTE! ATF and HF oils should not be used unless permission from Zepro.
HF oils can contain additives and these can have negative effect on polyurethane, that
most of our cylinder sealing are made of. Also ATF oils can contain additives that affect
plastic and rubber materials negatively. The result may be cylinder leakage.
ATF = Automatic Transmission Fluid, red

HF = High flash point
49
Service protocol L-Service Year 1
Service Protocol L-Service (annual)

Customer: Vehicle:
Reg.No:
Lift model: Prod.No:
C=Check R=Replace L=Lubrication * If the lift has the equipment
See instructions for

Comments Service points Information
resp. lift models
OK
Mecanics (Visual inspection of any cracks and / or damage) IE-0110
C 1.1 Mounting bracket Any cracks / damage, Torques IE-0105 / IE-0104
C 1.2 Support frame Any cracks / damage, drainage holes IE-0105
C 1.3 Liftarm Any cracks / damage IE-0105
C 1.4 Platform Any cracks / damage IE-0105
C 1.5 Bumper bar Any cracks / damage, Torques IE-0105 / IE-0104
C 1.6 Cylinders Any cracks / damage, gaiters IE-0105
C 1.7 Pivot bolt, bushing (all) Wear and tear, Torques IE-0105 / IE-0104
C 1.8 Slide system* Any cracks / damage, Torques, and functional IE-0105 / IE-0104
check
L 1.9 Lubrication All lubrication points IE-0101
C 1.10 Sealings against bodywork* Wear and tear, condition IE-0106
Hydraulics (sequence) of an oil change (Visual inspection of oil leak on the

entire hydraulic system) IE-0109
C 2.1 Main fuse Cleanliness, contact surfaces IE-0103
R 2.2 Hydraulic oil Changes IE-0102
C 2.3 Hydraulic hoses Oil leak, wear and tear, free movement IE-0104
C 2.4 The system’s leakproofness Hydr.connection.unit+tank, cyl. torques IE-0104
C 2.5 Pressure Relief Valve Valve should open when tilting against body, IE-0108
check pressure if not opening.
C 2.6 Velocity lifting, lowering, tilting That the lifts speed is within the correct range IE-0111
Electrical equipment (check all the points cable and interfaces)

C 3.1 Main power cable, ground cable Wear and tear, attachment, contact surface IE-0103
C 3.2 Control units All functions of all control units IE-0103
C 3.3 Connection box for control units Tightness, cleanliness IE-0103
C 3.4 Circuit card Function, connections, wear and tear IE-0103
C 3.5 Alarm for open platform That the lamp shine when platform is not closed IE-0103
C 3.6 Battery voltage, vehicle and lift Difference between the battery and hydraulic IE-0103
inactive unit (not more than 6% dfference)
C 3.7 Cabin switch* Functional test IE-0103
Signs, stickers (Visual inspection of the function and interpretable)

C 4.1 Warning flags, -tape 2 pcs on platform, platfrom edge IE-0107
C 4.2 Load chart 1 pc on platform, 1 pc outside control unit IE-0107
C 4.3 Working area Sticker on platform IE-0107
C 4.4 Instruction control units Outside control unit IE-0107
C 4.5 Type plate Is firmly attached and is INTERPRETABLE IE-0107
50
Note: If comment is marked for any of the service points;
complete the task below
Service control.
(Mark the box for actions performed for each. service point.)
Service-
points Comments / Actions
Inspection performed: Actions performed:
Signature............................................... Signature..............................................
Date............................ Date............................
Company stamp Company stamp
73014TL
51
Service protocol L-Service Year 2

Customer: Vehicle:
Reg.No:

resp. lift models
OK
check



52
Service control.
Service-
Date............................ Date............................
73014TL
53
Service protocol XL-Service Year 3
Service Protocol XL-Service Incl. replacement of parts in Service Ki

Customer: Vehicle:
Reg.No:
Lift model: Prod. No:
C=Check R=Replace L=Lubrication * If the lift has the equipment **If the service kit contains the detail

resp. lift models
OK
C 1.1 Mountng bracket Any cracks / damage, Torques IE-0105 / IE-0104
R 1.7 Support wheel* Replace in connection with control of pivot bolts
C 1.9 Slide system* Any cracks / damage,Torques, funktional IE-0105 / IE-0104
control
R 2.2 Hydraulic oil Oil, Strainer, o-ring tank, IE-0102
R 2.3 Hydraulic hoses Also replace the supplied rubber steel washers IE-0104
R 2.4 Solenoid Changes in connection with oil change
R 2,5 Filler cap Changes in connection with oil change
C 2.6 The system’s leakproofness Hydr.connection, -unit+tank, cyl. torques IE-0104
R 3.4 Circuit card**, Relay** Function, connections, wear and tear **Change IE-0103
if incl. in service kit
R 4.1 Warning flags, -tape Replace flag and profile IE-0107
54
it
Service control.
Service-
Signature............................................... Signature.............................................
Date............................ Date............................
73020TL
55
Service protocol L-Service (Annual) Year.......

Customer: Vehicle:
Reg.No:

resp. lift models
OK
check



56
Service control.
Service-
Date............................ Date............................
73014TL
57
Service protocol XL-Service (Every 3rd Year) Year.......
Service Protocol XL-Service Incl. replacement of parts in Service Ki

Customer: Vehicle:
Reg.No:
Lift model: Prod. No:
C=Check R=Replace L=Lubrication * If the lift has the equipment **If the service kit contains the detail

resp. lift models
OK
C 1.1 Mountng bracket Any cracks / damage, Torques IE-0105 / IE-0104
R 1.7 Support wheel* Replace in connection with control of pivot bolts
C 1.9 Slide system* Any cracks / damage,Torques, funktional IE-0105 / IE-0104
control
R 2.2 Hydraulic oil Oil, Strainer, o-ring tank, IE-0102
R 2.3 Hydraulic hoses Also replace the supplied rubber steel washers IE-0104
R 2.4 Solenoid Changes in connection with oil change
R 2,5 Filler cap Changes in connection with oil change
C 2.6 The system’s leakproofness Hydr.connection, -unit+tank, cyl. torques IE-0104
R 3.4 Circuit card**, Relay** Function, connections, wear and tear **Change IE-0103
if incl. in service kit
R 4.1 Warning flags, -tape Replace flag and profile IE-0107
58
it
Service control.
Service-
Signature............................................... Signature.............................................
Date............................ Date............................
73020TL
59
Trouble shooting
Trouble shooting for operator
For other faults, please contact service workshop
Lifting
Problem: Possible cause: Correction:

Doesn’t lift, motor starts. The oil level is to low. Lower the platform to the ground, fill up
oil to max level.
Doesn’t lift, motor will not start Electrical fault Check fuses in truck cabin, taillift and
Solenoid is not activated mainfuse between lift and battery.
Check wiring / connections.
Motor overheated Wait for motor to cool and try again

(can take upto 30mins depending on
outer conditions).
Doesn’t lift, solenoid activated Faulty solenoid or cable Check wiring / connections.
but motor does not start. between solenoid and
motor.
The lift does not lift the max. Bad connections. Check battery cables all connections
load. Motor stops. ( + ), ( - ).
Battery capacity insuf- Check the battery charge (does the

ficient. truck’s motor start?).
The lift does not lift the max. The oil level is to low. Check oil level. Fill up oil if needed.
load. Motor keeps going. Bleed the system.
Platform is lifting and tilting at Electrical fault Check wiring / connections.

the same time
Lowering
Platform cannot be lowered, Electrical fault Check fuses in truck cabin, taillift and
nothing happens. No ”click” mainfuse between lift and battery.
from valves in hydraulic unit. Check wiring / connections.
Platform cannot be lowered, Electrical fault Check wiring / connections between

valves in hydraulic unit is shiftvalve och control unit.
activated
60
Trouble shooting
Slow lowering Oil is to thick Change to Zepro oil or eqvivalent
see page 47.
The lifts bearings are Check that the lift arm and cylinders
rough, ungreased or (piston rod) is undamaged. Lubricate
damaged. all bearings.
Compressed hoses Check that no hoses is compressed.
Platform is lowering without Electrical fault Check wiring / connections

any buttons pushed
Leakage in hose or Check if oil is leaking

cylinder.
Platform is tilting down instead Electrical fault Check wiring / connections

of lowering
Tilting up
Platform does not tilt up. Motor The oil level is to low. Lower the platform to the ground, fill up
starts. oil to max level.
Platform does not tilt up. Motor Electrical fault Check wiring / connections.
will not start.
Tilting up is slow The oil level is to low. Check oil level. Fill up if needed
Battery capacity Check the battery charge (does the

insufficient. truck’s motor start?).
Platform is lifting instead of Electrical fault Check wiring / connections.

tilting up
61
Trouble shooting
Tilting down
Platform cannot be tilted down. Electrical fault Check fuses in truck cabin, taillift and
No ”click” from valves in mainfuse between lift and battery.
hydraulic unit. Check wiring / connections.
Platform cannot be tilted down. Electrical fault Check wiring / connections.

Valves in hydraulic unit is
activated
Tilting down is slow Oil is to thick Change to Zepro oil or eqvivalent

see page 21.
The lifts bearings are Check that the lift arm and cylinders
rough, ungreased or (piston rod) is undamaged. Lubricate
damaged. all bearings.
Compressed hoses Check that no hoses is compressed.
Platform is tilting down without Electrical fault Check wiring / connections

tilt button pushed
Leakage in hose or Check if oil is leaking

cylinder.
Platform is lowering instead of Electrical fault Check wiring / connections

tilting down
62
Notes
ZEPRO Sales / Importer
Manufacturer
Address: Telephone: Fax:
KATRINEHOLM Mossvägen 8, 0150 - 489550 0150 - 489551
Sales S-641 49 Katrineholm, SWEDEN
BISPGÅRDEN Allévägen 4, 0696 - 17200 0696 - 17244

Factory S-841 41 Bispgården, SWEDEN
www.zepro.se
www.zepro.com

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74584TL

USER MANUAL IN ORIGINAL

This manual must be kept in the glove

Table of Contents Continued on next page!

The user manual must always be kept in the vehicle:

We: ZEPRO, Z-Lyften Produktion AB

hereby declares that the tail lift

Place for sticker

Complies with all applicable provisions of:

This declaration is drawn up by:

Machinery Directive 2006 / 42 / EC

The installer certifies that:

Checks (2, 3, 4, 5, 9, 11 och 15 if available).

Lift, tilt and lowering with fixed

Lift, tilt and lowering with other

Function and possible worn bearings

Function of locking mechanism.

Sealing strips and horizontal guide.

Oil leakage at hydraulic hoses,

Oil level, see instructions at hydraulic

Ground connection between tail

Function of control unit heating ele-

10. Function of drivers main switch.

12. Tightness at all bolts at the tail lift.

13. Greasing (see page 46).

Load testing the tail lift (see

Test of safety functions and possible

16. Free movement of hydraulic hoses.

Pos Action taken

Safety for third party

Mechanical safety valves

Warning flags & warning light

This tail lift has a maximum load

This tail lift has a maximum load

Average emission sound pressure level does not exceed 70 dB.

ZHD 1500/2000 Z 15/20

Remote Diagnostics System

Zepro shall at all times have the right to:

Lowering and tilting speeds can be

The cylinder piston rods are treated with

Function, fixed control unit

CLOSE After operating the tail lift

Working position Lower

Tilt down NOTE!

Lift The tail lift can only be used by authorized

After operating the tail lift

Function, control unit LOWER

DO NOT OVERLOAD THE TAIL LIFT!

CLOSE After operating the tail lift

Tilt down AUTO.

TILT Automatic Tilt up from the ground

Slider in OPERATING INSTRUCTION

DO NOT OVERLOAD THE TAIL LIFT!

SLIDER IN OPERATING INSTRUCTION

DO NOT OVERLOAD THE TAIL LIFT!

After operating the tail lift

Function, fixed control unit

Lower to ”fold position” Lower

DO NOT OVERLOAD THE TAIL LIFT!

1 - BLACK - NEUTRAL 1 - ORANGE - UP

SPIRAL CABLE TILT UP

Function spiral cable control unit

Maximum tilt down angle