& 4B OB Mu l t i s t ag e
Cen t r i f u g al B l o w er s
Mo d el No :
Op er at i n g an d
Mai n t en an c e Man u al
Im p o r t an t
Read an d b ec o m e f am i l i ar w i t h t h i s m an u al p r i o r t o i n s t al l i n g y o u r Sp en c er b l o w er. Fo l l o w i n g t h e i n s t r u c t i o n s d et ai l ed
h ere w i ll h elp y o u r eali ze it s f ul l p ot en t ial o f ef f ic i en t s er vi c e an d ext en d ed l i fes p an. Damag e res u l ti n g fr o m fai l u re t o f o l l o w
c o r r ec t p r o c ed u r e w i l l v o i d t h e w ar r an t y.
2
Il l . Saf et y Pr ec au t i o n s
an d Op er at i n g
Gu i d el i n es
• Read and follow all instructions in this manual. If you have
any questions, consult your Spencer Representative.
• Use appropriately rated lifting equipment for installation,
removal or disassembly of heavy components.
• Remove inlet and discharge covers, silica gel bags and crat-
ing materials prior to blower installation.
• Inspect all openings for tools and foreign matter before con-
Standard Overhung Design
necting accessories or piping.
II. L i m i t ed War r an t y
a standard shaft motor through a flexible coupling.
• Align the coupling as instructed on page 5 (4BOH and 4BOB
blowers only). Then remove alignment tools and replace
coupling guard before restarting blower.
• Turn the blower shaft by hand to verify free rotation without
We warrant that this product will be free from defects in material rubbing or noise.
and workmanship for a period of 18 months from date of ship- • Check motor rotation as instructed on page 7.
ment or 12 months from date of startup, whichever comes first.
Within the warranty period, we shall repair or replace, F.O.B. • Do not operate the blower where there is an ambient temper-
our Factory, such products that are determined by us to be ature above 104°F (40°C), unless it has been designed for
defective. such conditions.
This warranty will not apply to any product which has been sub- • Operate blower with sufficient restriction at all times (via con-
jected to misuse, negligence or accident, or misapplied or nected piping system or throttled butterfly valve) to avoid
improperly installed. This warranty will not apply to any product motor overloading.
which has been disassembled, repaired or otherwise altered by • Do not allow blower operation in surge (unstable low flow) or
any persons not authorized by the Spencer Service Department. damage may result.
The guarantees of the motor, control and component manufac- • Rotate shaft of stored or inactive blowers a few times by
turers govern the extent of our guarantee on such equipment. hand every week.
Warranty work on motors, controls and components must be
authorized by Spencer and must be performed in an authorized • Use only genuine Spencer parts for repairs and service.
shop as designated by the motor, control and component man-
ufacturers. The Spencer Turbine Company reserves the right to
invoice all expenses incurred when repairs are made in the field
at the specific request of a customer. For complete warranty
information, refer to Form 706, “Spencer's Terms and Conditions
of Sales.”
3
IV. Han d l i n g an d Consideration should be given to the noise generated by this
St o r ag e
equipment and its contribution to the ambient noise level.
Optional noise reduction accessories include blower housing
sound attenuation jackets, filter silencers or silencers for the
blower inlet and/or discharge, and silencers for the motor.
Each Spencer blower is carefully balanced and tested at the NOTE: Duct noise attenuation is a customer responsibility.
factory. For optimum performance, it must be handled with care
during unloading and installation.
Fo u n d at i o n
Check the shipment for damage upon arrival; file any claims A level concrete pad is recommended, although any flat level
with the shipper and notify Spencer. surface that can support the machine weight is satisfactory. The
blower base should be placed level on the furnished isolation
L i f t i n g an d Mo v i n g pads or equivalent. Each pad must be shimmed, if necessary,
to ensure that it is carrying its share of the load. If lag bolts and
Moving of this equipment is the customerʼs responsibility and nuts are used to restrain the blower, hand-tighten only.
should be performed or directed by experienced riggers using NOTE: Spencer does not recommend grouting of machines.
accepted rigging practices and safety precautions. The blower/
motor assembly can be lifted and relocated with a forklift, over- In l et
head crane or hoist. Always use lifting equipment rated for the
loads involved. Di s c h ar g e
CA UTION: Do n o t l i f t t h e b l o w er b y i t s s h af t o r b ear i n g
h o u s i n g ; u s e t h e f u r n i s h ed l i f t i n g e y e s o r s l o t s i n t h e
b l o w er b as e.
St o r ag e
Ch ec k B u t t er f l y
Val v e Val v e
Flex i bl e
Con n ec t or s
If a blower is stored for an extended period before use or
between uses, protect it from dampness, dirt and vibration.
Suspend bags of silica gel desiccant in the inlet and discharge.
Cover the entire blower if possible or at least cover the inlet and
discharge openings to keep out foreign matter. Rotate the blow-
er shaft a few times by hand every week, keeping a log.
CA UTIO N: Fai l u r e t o c o m p l y w i t h t h e r eq u i r e d s t o r a g e
p r o v i s i o n s , i n c l u d i n g w eek l y s h af t r o t at i o n s , w i l l v o i d t h e
w ar r an t y.
Un p ac k i n g
1. Uncrate the blower, saving all literature, boxes and parts.
2. Remove inlet and discharge protective caps and all packing
materials.
1" Is o l at i o n Pad
3. Use the packing slip to check off and confirm the presence (shim if necessary)
of all ordered components.
4. Read any instructional and warning labels on the machine B l o w er Set u p
V. In s t al l at i o n
before installation and operation.
CA UTION: Mak e s u r e b l o w er i n l et an d d i s c h ar g e p o r t s ar e
u n o b s t r u c t ed b ef o r e c o n n ec t i n g p i p i n g t o b l o w er.
1. Pi p i n g
NOTE: If any problems are encountered during installation or All piping connected to the blower should be of ample size to
startup, consult your local Spencer Representative. minimize frictional loss. All system joints must be airtight; leaky
L o c at i o n
pipes waste air and power.
All piping must be properly aligned and supported to avoid
CA UTION: Do n o t l o c at e b l o w er o r c o n t r o l s w h er e t h ey w i l l stress on the blower and restrained to prevent movement away
b e s u b j ec t t o am b i en t t em p er at u r es ab o v e 104°F (40°C) from the blower caused by air pressure. Flexible connectors
d u r i n g o p er at i o n , u n l e s s s p ec i al l y e q u i p p ed f o r h i g h er must be used to connect piping to the blower.
t em p er at u r es . NOTE: The diagram above shows the proper orientation of a
Spencer blowers may be installed outdoors, preferably under piping elbow in-line with the blower shaft. The butterfly valve
cover, or indoors. When choosing an indoor location, be sure should have its shaft at right angles to the blower shaft and the
there is sufficient ventilation to allow unrestricted airflow to the valve should open as indicated (counterclockwise in this exam-
blower. In addition, it is advisable to leave several feet of space ple). These steps will assure uniform loading of the blowerʼs
around the blower and motor for ease of servicing. Inaccessibility first stage.
can prove costly.
4
2. F l ex i b l e Co n n ec t o r s Both the LCSS and EMBC are designed to prevent a blower or
vacuum producer from operating in a low load (surge) condition.
CA UTION: Co n n ec t ed p i p i n g m u s t n o t t o u c h t h e b l o w er.
Use fl exi bl e co nn ect or s (exp ans io n j o in ts o r r ub b er sl eev es ) 7. Co u p l i n g A l i g n m en t , 4B OH & 4B OB
o n b o t h t h e in l et an d d i sc h ar g e t o cr eat e an i s ol at i n g g ap
The coupling on this machine was carefully aligned at the factory
b et w een b l o w er an d p i p i n g .
and the coupling halves and shell(s) marked to indicate opti-
3. B u t t er f l y Val v e mum relative position. However, transportation may have
caused coupling misalignment.
To regulate (throttle) blower volume and/or pressure, a butterfly
valve may be installed—preferably on the inlet. A valve may CAUTION: Ch ec k t he mo to r an d bl o wer s haf ts fo r m i s al i g n -
also be installed on the discharge as an isolation valve. m en t an d c ar ef u l l y r eal i g n t h em i f n ec es s ar y af t er i n s t al l a-
t i o n an d b ef o r e s t a r t u p , a s m i s al i g n m en t c an c a u s e
4. Fi l t er s , Si l en c er s an d Fi l t er Si l en c er s d e s t r u c t i v e v i b r a t i o n . Co u p l i n g a l i g n m en t s h o u l d b e
r ec h ec k ed ag ai n af t er an h o u r ʼs o p er at i o n . Fi n al al i g n m en t
Spencer blowers will accept a filter or filter silencer, typically on s h o u l d b e m ad e at av er ag e o p er at i n g t em p er at u r e. A f t er
the inlet, and a silencer, typically on the discharge. Inlet filtration eac h al i g n m en t c h ec k , ad d l u b r i c an t p er i n s t r u c t i o n s an d
is recommended for pressure applications. r ep l ac e c o u p l i n g g u ar d .
5. Ch ec k Val v e WA RNING: DISCONNECT A ND L OCK OUT EL ECTRICA L
POWER B EFORE PERFORMING A L IGNMENT.
CA UTION: A c h ec k v al v e m u s t b e i n s t al l ed i n t h e d i s c h ar g e
l i n e (d o w n s t r eam o f an y b l o w -o f f l i n e) o f eac h b l o w er o p er - On certain blowers, the coupling is disassembled after factory
at i n g i n p ar al l el , o r i n t h e i n l et l i n e (u p s t r eam o f an y b l eed alignment and marking. The coupling halves are specially pro-
l i n e) o f eac h v a c u u m p r o d u c er o p er at i n g i n p a r al l el t o tected against the elements during shipping. Prior to startup,
p r ev en t r ev er s e f l o w t h r o u g h i d l e u n i t s . assemble the coupling, align keyways using factory markings
and lubricate as instructed.
Orient the check valve during installation to equalize loading on
the valve shutters. Usually, the hinge post of the check valve Coupling alignment lines up the motor shaft and blower shaft in
should be installed perpendicular to the blower shaft. If the horizontal and vertical planes. It also ensures an adequate
check valve is installed in a horizontal piping line, position the clearance (gap) between the two coupling halves. Only quali-
valve shaft vertically. Make sure the internal moving parts can fied personnel should attempt to align a coupling. If problems
move freely. arise, contact Spencer or your Spencer Representative.
5
L as er A l i g n m en t Tec h n i q u e (Rec o m m en d ed ) CA UTION: Co m p l et e t h e f o l l o w i n g p r o c ed u r es b ef o r e
at t em p t i n g c o u p l i n g al i g n m en t w i t h s l eev e b ear i n g m o t o r s .
Laser systems have significant advantages such as reduced
maintenance costs and energy consumption; prolonged life for Use a flange-type gear coupling for both 1800 and 3600 RPM
bearings, seals and couplings; decreased bearing temperatures motors. Do not use a sleeve-type coupling.
and lower vibration levels. Many laser systems also identify and
Sleeve bearing motors have a specified end play. End play limits
measure soft foot conditions.
and the magnetic center (where motor will run) should be
NOTE: Consult an alignment specialist if laser equipment is not scribed on the shaft by the manufacturer.
available.
Use the following procedure to align a sleeve bearing motor
with a blower.
1. Make sure the motor shaft is level.
2. Position the motor so that when the rotor is pushed toward
Blower Shaft Motor Shaft the blower as far as it will go, there will 0.030" clearance
between the ends of the motor and blower shafts (or the
alignment faces on the coupling hubs).
3. Proceed with coupling alignment using the appropriate
instructions.
Rev er s e In d i c at o r Met h o d (Per m i s s i b l e) A l i g n m en t Ti p s
This method may be done electronically following the instru- • Make sure the blower is level before alignment.
ment manufacturerʼs instructions or by means of dial indicators
as follows: • Mark the axial location of the motor before alignment as a
reference point to be sure it does not move.
1. Reinstall the coupling sleeve, seal and snap ring.
• Avoid disturbing any factory-installed shims unless they are
2. Clamp dial indicators on shafts 180° apart as shown. to be replaced.
3. Place indicator probes on opposite shafts as shown. • Do soft foot corrections first; loosen all mounting bolts before
4. Rotate both shafts simultaneously in the correct operating correcting any foot.
direction, taking readings at 90° intervals. • During the final vertical adjustment of the motor, work on
5. Adjust motor to achieve parallel and angular alignment. If one side at a time, loosening the jack bolts first so the motor
questions arise, contact the Spencer Service Department. does not move laterally as mounting bolts are loosened.
• Use the smallest shim that will slide over the mounting bolts.
Straightedge
• Minimize the number of shims. One thick shim and 2-3 thin
shims are usually satisfactory.
• Remove all traces of dirt or contaminants from shims and
Blower Shaft Motor Shaft
machine parts.
• Use stainless steel shims only.
• Never reuse shims.
Feeler Gage Straightedge CAUTION: A f t er each al ig n m en t c hec k, ad d co u pl i n g l u b ri -
can t if requi red.
Motor
Shaft WA RNING: REPL A CE THE COUPL ING GUA RD B EFORE
RESTA RTING THE B L OWER.
St r ai g h t ed g e Met h o d (Per m i s s i b l e)
1. Remove old lubricant and clean the hub teeth.
2. Set a machine shop quality straightedge across the coupling
hubs (at the root diameter of the gear teeth).
3. Adjust the motor so the straightedge is evenly supported
between the coupling hubs at the 3, 6, 9 and 12 oʼclock
positions.
4. Using a feeler gage, measure the clearance between the
coupling hubs at the 3, 6, 9 and 12 oʼclock positions.
5. Adjust the motor so the gap is identical at all four positions
and in accord with the table of hub to hub gaps.
Co u p l i n g A l i g n m en t w i t h Sl eev e B ear i n g Mo t o r s
6
8. Sh af t Seal s (4B OB B l o w er s & Gas
VI. Op er at i o n an d
A d j u s t m en t s
B o o s t er s )
St ar t u p Pr ec au t i o n s
Before operating a new blower for the first time, review its
installation and setup to be sure that no steps have been over-
looked.
1. In s t al l at i o n Ch ec k L i s t
• Is there any damage from transportation or installation?
• Is the machine level?
• Have all packing, shipping materials and tools been removed?
Packing Box Carbon Ring
• Is the inlet filter in place?
• Are isolation pads in place?
• Is the piping connected and supported?
• Are flexible connectors in place between blower and piping?
• Are safety guards in place?
2. A d j u s t m en t Ch ec k s
• Is the coupling aligned within tolerances and lubricated?
(4BOB & 4BOH blowers only)
3. O p er at i o n al Ch ec k s
Mechanical Seal • Is the throttling valve closed or properly positioned?
• Do the blower shaft and driver spin freely?
• Is the isolation valve (if any) open?
Shaft seals at both the inlet and discharge ends minimize leakage
of gas into or out of the blower. Packing boxes are standard for • Is the system ready for air or gas delivery?
4BOB blowers. Packing boxes, carbon ring seals and mechanical
• Has motor rotation been checked?
seals may be used on gas boosters. Consult Spencer Form DD
or applicable manufacturerʼs instructions. • Are motor and electrical accessories properly wired?
9. Mo t o r Ro t at i o n • Is the control panel energized?
The motor must be wired correctly to rotate the blower in the • Have maintenance and operations personnel been notified?
right direction. A rotation arrow is located on the blower housing. CA UTION: Th i s b l o w er m u s t h av e ad eq u at e s y s t em r es i s -
“Bump” or jog the start button and observe the direction of rotation t an c e at al l t i m es t o av o i d o p er at i o n at o r n ear f r ee d el i v er y
(w i d e o p en ). It i s t y p i c al l y i m p o s ed b y t h e p r o c es s an d
s u p p l em en t ed w i t h a t h r o t t l i n g v al v e. Ru n n i n g t h e b l o w er
o v er l o ad ed w i l l d am ag e t h e m o t o r.
B l o w er St ar t u p
With the system connected and the throttling valve closed, turn
the blower on. Quickly assess the current draw of the motor.
Adjust the system load or throttling valve until the desired flow
of the motor shaft. This movement must agree with the rotation is reached, being careful not to operate in surge or to exceed
arrow. If the rotation is incorrect, the motor wiring must be the full-rated motor capacity. Initially, blowers will temporarily
changed. develop more differential pressure and take more power. Check
final settings after operating temperature is achieved, typically
This diagram shows the available discharge positions, viewed
after one-half hour. If the throttling valve is not fully open when
from the intake end, and the direction of blower rotation associated
the motor capacity has been reached, it should be fixed at this
with each discharge position.
point to prevent further opening and possible overloading of the
motor.
7
Su r g e
CA UTION: Do n o t o p er at e b l o w er i n s u r g e (u n s t ab l e l o w
VII. L u b r i c at i o n
f l o w r a n g e) . Dam ag e t o b l o w er c au s e d b y o p er a t i n g i n WA RNING: DISCONNECT A ND L OCK OUT EL ECTRICA L
s u r g e i s n o t c o v er ed b y Sp en c er w ar r an t y. POWER B EFORE PERFORMING L UB RICATION.
Mo t o r B ear i n g s
A blower in surge produces a rush or pulsating rhythmic air
sound caused when airflow into or out of the blower is restricted.
In addition to its characteristic noise, surge may be detected by
power or pressure fluctuations. Surge is destructive because it Follow the motor manufacturerʼs recommendations. Some
is accompanied by excessive temperatures and aerodynamic motors are equipped with sealed bearings not intended for
forces that will ultimately cause mechanical failure. A surge condi- relubrication; these motors have no grease or drain plugs.
• Follow the motor manufacturerʼs recommendations for maxi- 1. Operating temperature of the bearing
mum motor bearing and winding temperatures. 2. Indoor or outdoor blower location
• Blower bearing temperatures should not exceed the following 3. Clean or dusty conditions
values at the bearing housing surface.
4. Ambient temperature
Ser i es In l et En d Di s c h ar g e En d 5. Predicted duty cycle
°F (°C) °F (°C)
6. Bearing size and speed
4BOH 150 (66) 150 (66)
Under actual operating conditions, the ideal lubrication interval
4BOB 165 (74) 150 (66) of 8000 hours should be adjusted according to the following
If abnormal operation is detected, shut the blower down and table.
refer to the Troubleshooting Guide in the back of this manual or NOTE: The higher limit of each range shown is for small bearings
contact Spencer. (#308 and smaller); the lower limit is for large sizes. This table
Per i o d i c Op er at i o n is only a guide. An extremely dirty atmosphere could decrease
the lubrication interval as much as 50%.
CA UTION: A l l b l o w er s s h o u l d b e o p er at ed p er i o d i c al l y.
Op er at i n g Co n d i t i o n L u b r i c at i o n In t er v al
In multiple blower installations, periodically rotate each blower
from standby to operating status.
I 1. 120—150°F bearing temp. 4000—6000 hours
Par al l el In s t al l at i o n 2. Indoor installation
3. Clean atmosphere
CA UTION: A c h ec k v al v e m u s t b e i n s t al l ed i n t h e d i s c h ar g e 4. 40—100°F ambient temp.
l i n e o f eac h b l o w er o r i n l et o f eac h v ac u u m p r o d u c er o p er - 5. Continuous operation
at i n g i n p ar al l el t o p r ev en t r ev er s e f l o w t h r o u g h i d l e u n i t s .
II Same conditions as I except 6000—8000 hours
CA UTION: Do n o t o p er at e c en t r i f u g al b l o w er s i n p ar al l el intermittent operation
w i t h p o s i t i v e d i s p l ac em en t b l o w er s . Su c h o p er at i o n m ay
Ill 1. 120—155°F bearing temp. 3000—5000 hours
d am ag e t h e c en t r i f u g al b l o w er s an d w i l l v o i d t h e w ar r an t y.
2. Outdoor installation
When operating two or more blowers in parallel (typically identical 3. All atmospheres
blowers), each must carry its share of the load. The current 4. 0—104°F ambient temp.
readings of all motors should be approximately the same. It 5. Continuous operation
may be necessary to adjust the individual throttling valve stops
IV Same conditions as Ill except 5000—7000 hours
to attain similar readings.
intermittent operation
8
L u b r i c at i o n Pr o c ed u r e Remember, the more complete your information, the quicker your
order will be processed. Incomplete information will result in
CA UTION: K eep t h e g r eas e c l ean an d m ai n t ai n c l ean l i n es s unnecessary delays and expense through callbacks. When in
t o av o i d b ear i n g c o n t am i n at i o n an d d am ag e. doubt, consult the Spencer Parts Department for further infor-
mation.
NOTE: More bearing failures are caused by overgreasing than
lack of lubricant. Always add grease sparingly. When ordering parts, furnish the following:
CA UTION: Us e Chevr on SRI #2 g rease. In ter mi xin g in com pat- • Serial number and model number.
i bl e g r eas es or u s in g an y ot h er ty p e m ay r es ul t i n bear in g
• Motor horsepower.
fail ure w hic h is no t c ov ered und er th e Spenc er warrant y.
• Blower housing diameter.
Ch ev r o n SRI #2 Gr eas e Sp ec i f i c at i o n s
• Part nomenclature—refer to the applicable diagram and
Grade or consistency...............................................................#2 locate the needed item by its number and name.
Thickener .......................................................................polyurea
• (When ordering impellers and deflectors) Letter designation
ASTM Dropping Point ........................................................480°F
for the specific components, obtained from the diagram.
Work Penetration...................................................................270
Base Oil Viscosity ..........................................600 SUS @ 100°F • Form number of this manual—AA15.
Eq u i p m en t Ser v i c e
Color..........................................................................Blue-Green
4. Reinstall guards and restart blower. Once a full evaluation of the equipment has been performed by
our service personnel, you will be advised if the service work is
L u b r i c at i o n o f r ep l a c em e n t b e a r i n g s (4 B O H & 4 B OB ) . covered by the Spencer warranty. For out-of-warranty services,
Before installing, “butter” both sides of replacement bearings by please note that we accept Visa and MasterCard charges as
forcing grease into each side until it is flush with the race. For well as other forms of payment.
outboard tandem bearing installation, follow procedures packed
with each new bearing set. NOTE: Spencer products returned to the factory must be sent
freight prepaid and accompanied by a Return Service Order
Fl ex i b l e Co u p l i n g s , 4B OH & 4B OB (RSO) issued by the Spencer Service Department after we
receive your Purchase Order. Service costs will be quoted after
Gear-type couplings must contain lubricant at all times. They
inspection and the work will be performed upon written accep-
are lubricated at the factory with Texaco Code 1912 coupling
tance of the quotation.
grease and should be relubricated with identical or compatible
grease every six months. Mat er i al Saf et y Dat a Sh eet s
Two coupling lubrication ports are located 180° apart. Remove
Spencer is committed to ensuring the safety of its employees. If
the setscrew lube plugs from both ports. Install a grease fitting
Spencer equipment has been exposed to potentially hazardous
in one port and rotate the coupling until the grease fitting is
contaminants or if Spencer service personnel could be exposed
angled upward 45°. Pump grease in until clean grease flows out
to a potentially hazardous field environment, a Material Safety
of the opposite port. Remove the grease fitting, wipe off excess
Data Sheet (MSDS) is required (a) prior to dispatching Spencer
grease, then replace and tighten the lube plugs.
service personnel or (b) before receipt of any equipment for
Co u p l i n g Hal f Rem o v al factory service. If special precautions are necessary to work on
the equipment, contact the Spencer Service Manager.
Gear-type couplings generally require application of heat and
Em er g en c y Ser v i c e
VIII. Mai n t en an c e
use of a puller to remove.
9
Ty p i c al Mu l t i s t ag e St an d ar d Ov er h u n g Ty p e (SOH)
Di s c h ar g e
I n t ak e
No t es :
1. Although three impellers and two deflectors are shown in 1 Mo t o r an d Sh af t A s s em b l y
this typical drawing, the number in your machine may vary 2 Di v i s i o n Head Pac k i n g
depending on its design criteria. 2A Di v i s i o n Head Pac k i n g Pl at e
3 Di v i s i o n Head (No t av ai l ab l e as s ep ar at e
2. The impellers are equipped with tapered bushing hubs as It em )
illustrated or a split clamped hub. 4 * Ro p e Pac k i n g f o r Def l ec t o r
5 En d Head B o l t s
3. When ordering replacement parts, refer to page 9. 6 En d Head
7 Def l ec t o r (A , B , et c .)
8 Im p el l er s (A , B , et c .)
9 In t er s t ag e Def l ec t o r Pac k i n g
Sc r een ed i t em s ar e r ec o m m en d ed s p ar e p ar t s 9A Cen t er Def l ec t o r Pl at es (n o r m al l y n o t
f u r n i s h ed o n 30" o r s m al l er m ac h i n es )
It em Nu m b er No m en c l at u r e 10 Sp l i t Cl am p ed Hu b o r Tap er ed Bu s h i n g Hu b
1 Motor (Par t o f Im p el l er A s s em b l y )
2 Division head packing 12 En d Head Gas k et
4 Rope packing 13 Feet
8 Impellers 14 Sp ac er s
9 Interstage packing 15 Dr i v e En d Mo t o r B ear i n g
12 End head gasket 16 Ho u s i n g
15 Drive end motor bearing 17 Mo t o r B as e
19 Opposite drive end motor bearing 18 Mo t o r Ho l d -Do w n B o l t s
19 Op p o s i t e Dr i v e En d Mo t o r B ear i n g
*Fel t o n A d j u s t ab l e Di s c h ar g e Ty p e
10
Di s as s em b l y an d Reas s em b l y 8. Proceed in a like manner with remaining impellers, spacers
In s t r u c t i o n s , SOH
and deflectors.
9. Reassemble the end head (6) to the housing using a new
WA RNING: DISCONNECT A ND L OCK OUT EL ECTRICA L endhead gasket (12).
POWER B EFORE PERFORMING MA INTENA NCE. B al an c i n g
CA UTION: Par t s m u s t b e r eas s em b l ed i n ex ac t l y t h e s am e Each machine is fully tested before leaving the Spencer factory
r el at i v e p o s i t i o n s . Th er ef o r e, i t Is r ec o m m en d ed t h at eac h to be sure vibrations, if any, are well within specifications for this
p ar t b e m ar k ed as i t i s r em o v ed f r o m t h e m ac h i n e t o f ac i l i - particular machine. However, rough handling during shipment
t at e l at er r eas s em b l y. It i s es p ec i al l y i m p o r t an t t h at t h e or improper disassembly and reassembly of a machine can
l o c at i o n o f eac h i m p el l er, as w el l as i t s p o s i t i o n o n t h e upset its balance and/or result in excess vibration.
s h af t , b e m ar k ed .
If there is any vibration due to an unbalanced condition after
When ordering replacement impellers and deflectors, refer to assembly, use the following procedure.
the Notes on accompanying illustration.
After running at operating speed and when at rest, mark posi-
Di s as s em b l y tion of end impeller hub on shaft. Loosen bolts or screws holding
1. Remove End Head Bolts (5) and End Head (6). impeller on shaft. Rotate impeller 90° on shaft. Retighten bolts
or screws. Run machine again at operating speed and check
2. Mark the motor shaft and impeller (8) hub with an arbitrary vibration. Repeat this process until the best position is located
12 oʼclock reference point. Remove the first stage impeller for the impeller on the shaft so that there is no vibration in the
(8A) and mark it for reference during reassembly. machine.
3. Check axial position of each deflector (7) at four radial NOTE: In the event of problems following repair procedures,
points with reference to end of housing and record for refer- contact the Spencer Service Department or your Spencer
ence when reassembling unit. Representative, describing the nature of the difficulty. Also furnish
the machine serial number.
4. Remove spacer (14A) holding rope packing (4) in place.
Mark spacer for reference during reassembly.
5. Remove rope packing (4) holding deflector in place. Remove
deflector (7A). Mark for reference during reassembly.
6. Proceed to remove remaining stages in the same way,
marking each component to insure proper reassembly.
Note: Division Head (3) cannot be removed.
7. Unbolt division head packing plate (2A) and slide packing
plate and packing (2) back on the shaft.
8. Remove motor mounting bolts and slide motor (1) back.
Reas s em b l y
1. Place the division head packing plate (2A) and packing (2)
on the shaft. If for any reason the packing (2) is damaged,
replace it. Install the motor (1) in the housing in its original
position. Be sure that the shaft is centered in the housing.
Assemble the packing (2) and packing plate (2A) to the
division head.
2. Run the motor (1) to check for vibration. If excessive vibration
is present, check the shaft for runout.
3. Place the first impeller (8C) on the shaft up against the division
head (3). Mark the shaft approximately 1/8" out and with-
draw the impeller to this point. This will insure a clearance
of 1/8" behind the impeller. Tighten the hub securely.
4. Inspect the interstage packing (9), if applicable, on deflector
(7B) and replace if damaged.
5. Place deflector (7B) back tightly against the stops in the
casing. Install the rope packing (4) firmly into the groove,
using a suitable tool.
6. Install the next impeller (8B) on the shaft up against the
deflector (7B). Mark the shaft approximately 1/8" out and
withdraw the impeller to this point. Tighten the hub securely.
7. Install the spacer (14B) into the housing. Make sure spacer
and deflector (7B) are pressed back tightly and at a uni-
form distance from the end of the casing at four points.
11
Ty p i c al Fo u r -B ear i n g Ov er h u n g Ty p e (4B OH)
Di s c h ar g e
In t ak e
No t es : 1 Fl ex i b l e Co u p l i n g
1. Although three impellers and two deflectors are shown in this 2 Co u p l i n g Gu ar d
typical drawing, the number in your machine may vary 3 B ear i n g B r ac k et L u b r i c at i o n Fi t t i n g
depending on its design criteria. 4 * Di v i s i o n Head
5 Co u p l i n g En d B ear i n g
2. The impellers are equipped with a split clamped hub as 5A B l o w er En d B ear i n g
illustrated, tapered bushing hubs or keyed hubs. 6 Di v i s i o n Head Pac k i n g
6A Di v i s i o n Head Pac k i n g Pl at e
3. When ordering replacement parts, refer to page 9. 7 B ear i n g B r ac k et
8 En d Head B o l t s
9 Def l ec t o r s (A , B , et c .)
Sc r een ed i t em s ar e r ec o m m en d ed s p ar e p ar t s 10 Im p el l er s (A , B , C, et c .)
11 En d Head A s s em b l y
12 Im p el l er B o l t s (o r Sc r ew s )
It em Nu m b er No m en c l at u r e 13 Sh af t
1 Flexible coupling 14 In t er s t ag e Def l ec t o r Pac k i n g
5 Coupling end bearing 14A Cen t er Def l ec t o r Pl at es (No r m al l y n o t
5A Blower end bearing f u r n i s h ed o n 30" o r s m al l er m ac h i n es )
6 Division head packing 15 Sp ac er s
10 Impellers 16 En d Head Gas k et
14 Interstage deflector packing 17 Feet
16 End head gasket 18 Ro p e Pac k i n g f o r Def l ec t o r
18 Rope packing 19 Ho u s i n g
21 Drive end motor bearing 20 B as e f o r B ear i n g an d Mo t o r
23 Opposite drive end motor bearing 21 Dr i v e En d Mo t o r B ear i n g
22 Mo t o r
23 Op p o s i t e Dr i v e En d Mo t o r B ear i n g
12 *No t av ai l ab l e as a s ep ar at e i t em
Di s as s em b l y an d Reas s em b l y replace it. Install the bracket/shaft assembly into the housing
In s t r u c t i o n s , 4B OH
in its original position. Be sure that the shaft is centered in
the housing. Assemble the packing (6) and packing plate
(6A) to the division head.
WA RNING: DISCONNECT A ND L OCK OUT EL ECTRICA L
POWER BEFORE PERFORMING MA INTENANCE. 4. Move the motor (23) back into its original position. Insure an
adequate gap between the coupling hubs. Align the motor
CAUTION: Par ts m u s t b e r eas s em b l ed i n ex act l y t h e sam e (23) to the blower shaft (13) following the instructions on
relativ e pos it ion . Th erefo re, i t i s recom mended that each part page 5 of this manual.
be tagged as i t is remov ed fr om t he mac hi ne to f ac ili tate l at er
r eas s em b l y. i t i s es p ec i al l y i m p o r t an t t h at t h e l o c at i o n o f 5. Rotate the blower shaft to the 12 oʼclock position and align
each im peller, as w el l as its p osi ti on on th e s haft, b e m ar ked . the corresponding mark on the motor coupling hub. Recouple
the motor (23) to the shaft (13) and run the assembly to
When ordering replacement impellers and deflectors, refer to check for vibration. If excessive vibration is present, check
notes on accompanying illustrations. the shaft (13) for runout.
Dis as s em bl y 6. On keyed construction, the impellers (10), spacers and
1. Remove End Head Bolts (8) and End Head (11). shims are reassembled in precise reverse order of their dis-
assembly. Verify clearance at each stage. On other than
2. On other than keyed construction, mark the shaft (13) and keyed construction, place the first impeller (10C) on the shaft
impeller (10) hub with an arbitrary 12 oʼclock reference point. up against the division head (4). Mark the shaft (13) approxi-
Remove the first stage impeller (10A) and mark it for refer- mately 1/8” behind the impeller and withdraw the impeller to
ence during reassembly. On keyed construction, remove this point. This will insure a clearance of 1/8” behind the
snap ring. Remove impeller (10A) and its hub spacer and any impeller. Tighten the hub securely.
shims, marking them for replacement in their proper position.
7. Inspect the interstage packing (14A), if applicable, on
3. Check axial position of each deflector (9) at four radial points deflector (9B) and replace if damaged.
with reference to end of housing and record for reference
when reassembling unit. 8. Place deflector (9B) back tightly against the stops in the
casing. Install the rope packing (18) firmly into the groove,
4. Remove spacer (15) holding rope packing (18) in place. using a suitable tool.
Mark spacer for reference during reassembly.
9. Install the next impeller (10B) on the shaft up against the
5. Remove rope packing (18) holding deflector in place. deflector (9B). Mark the shaft approximately 1/8” out and
Remove deflector (9). Mark for reference during reassembly. withdraw the impeller to this point. Tighten the hub securely.
6. Proceed to remove remaining stages in the same way, 10. Install the spacer (15) into the housing. Make sure spacer
marking each component to insure proper reassembly. and deflector (9B) are pressed back tightly and at a uniform
Note: Division Head (4) cannot be removed. distance from the end of the housing at four points.
7. Rotate the blower shaft (13) so that the keyway is in the 12 11. Proceed in a like manner with remaining impellers, spacers
oʼclock position. Mark the motor shaft and coupling hub to and deflectors.
show the corresponding 12 oʼclock position. Remove snap 12. Reassemble the end head (11) to the housing using a new
ring on blower side of coupling (1) and slide coupling sleeve end head gasket (16).
back.
B al an c in g
8. Remove motor mounting bolts and slide motor (23) back.
Identify and secure individual motor shim packs under each Each machine is fully tested before leaving the Spencer factory
motor foot for reassembly. to be sure vibrations, if any, are well within specifications for that
particular machine. However, rough handling during shipment or
9. Unbolt division head packing plate (6A) and slide packing improper disassembly and reassembly of a machine can upset its
plate and packing (6) back on the shaft. balance and/or result in excess vibration.
10. Mark the blower end and coupling ends of the bracket (7) for If there is any excessive vibration due to an unbalanced condition
reference. Remove bearing bracket hold-down bolts and after assembly, use the following procedure:
slide bracket/shaft assembly out of the housing.
1. Check coupling for misalignment. If realignment does not
11. Using heat and a puller, remove the coupling hub from the correct the vibration, change the relative position of machine
shaft. shaft and motor shaft in increments of 90° until the smoothest
12. Unbolt the bearing caps and remove. These caps are NOT position is found.
identical so label the coupling end and blower end caps 2. If vibration persists, shut the blower down. Mark the position
clearly. Remove the bearings (5 & 5A) from the shaft. of end impeller hub on the shaft. Loosen bolts or screws
Remove the shaft from the bracket. securing the impeller. Rotate impeller 90° on shaft. Retighten
Reass emb ly impeller. Run machine again at operating speed, and check
for vibration. Repeat this process until the best position is
1. Assemble the shaft (13) in the bracket with new bearings (5 located for impeller on shaft so that there is no vibration in
& 5A) and grease. Assemble the caps, being careful to place the machine.
the correct cap on each end.
NOTE: In the event of problems following repair procedures,
2. Using heat, assemble the coupling hub on the shaft (13). contact the Spencer Service Department or your Spencer
Representative, describing the nature of the difficulty. Also furnish
3. Place the division head packing plate (6A) and packing (6)
the machine serial number.
on the shaft. If for any reason the packing (6) is damaged,
13
Ty p i c al Fo u r -B ear i n g Ou t b o ar d Ty p e (4B OB )
Di s c h ar g e I n t ak e
No t es :
1. Although eight impellers and seven deflectors are shown in 2. The impellers are equipped with keyed hubs as illustrated
this typical drawing, the number in your machine may vary or split clamped hubs shown below.
depending on its design criteria. 3. When ordering replacement parts, refer to page 9.
Sc r een ed i t em s ar e r ec o m m en d ed s p ar e p ar t s
14
Di s as s em b l y an d Reas s em b l y 13. Proceed to remove the remaining stages in the same way,
In s t r u c t i o n s , 4B OB
numbering or marking all impellers, spacers, deflectors, etc.,
to insure proper replacement.
WA RNING: DISCONNECT A ND L OCK OUT EL ECTRICA L 14. Check deflector stops for damage.
POWER BEFORE PERFORMING MA INTENANCE.
15. Reassemble in reverse order, replacing end head gasket
CAUTION: Part s m u s t b e r eas s em b led i n ex act l y t he s am e (22) and any worn packing (32, 10, 25, 20).
r el at i v e p o s i t i o n s . Th er ef o r e, i t i s r eco m m en d ed t h at eac h
To Ch ang e t he In bo ar d B ear in g (Mo to r End o f t he Mach i ne)
p ar t b e m ar k ed as i t i s r em o v ed f r o m t h e m ac h i n e t o f ac i l i -
t at e l at er r eas s em b l y. i t i s es p ec i al l y i m p o r t an t t h at t h e 1. Remove snap ring and back off coupling sleeve.
l o c at i o n o f eac h i m p el l er, as w el l as i t s p o s i t i o n o n t h e
2. Check gap on coupling hubs.
s h af t , b e m ar k ed .
3. Loosen and remove motor bolts, and slide motor back.
When ordering replacement impellers and deflectors, refer to
Notes on accompanying illustrations. 4. Remove coupling hub from machine shaft.
CA UTION: Mo s t f o u r -b ear i n g o u t b o ar d m ac h i n es h av e a 5. Remove packing plate nuts from packing plate (32 and 20)
du pl ex (tand em) b ear in g ass emb ly. These bear ing s are av ai l- on each end of machine. Slide both the packing plates and
ab le o nly f ro m Spenc er as a cus to m-m at ched set of tw o: o ne packing (32 and 20) on the shaft away from the heads.
b ear i n g f o r t h r u s t an d o n e b ear i n g f o r r ad i al l o ad . Th es e Remove all packing from packing box where applicable.
bear ing s are n ot i nt erc hangeab le w it h co mm erc ially av ail ab le
b ear i ng s c ar r y in g t he sam e p ar t n um b er; t h ey can o nl y b e 6. Remove bolts on both caps (8 and 8A) on three-arm bearing
us ed In mat ch ed sets as f u rn is h ed by Th e Spenc er Tu rb in e bracket (33).
Com pan y. Fo r b est resu l ts , f ol lo w in str uc tio ns en cl osed wi th 7. Slide front cap off shaft, and push back cap away from bracket.
each matc hed s et of bear ing s.
8. Remove bolts holding inboard bracket in position while
Dis as s em bl y & Reas sem bl y supporting end of shaft.
1. Remove packing plate nuts from packing plate (32 and 20) 9. Slide inboard bracket off bearing.
on each end of machine. Slide both packing plates and
packing (32 and 20) on shaft away from heads. Remove all 10. Remove locknut, washers, and bearing.
packing from packing box when applicable (38 & 39). 11. Replace bearing and parts in their proper order.
2. Remove snap ring and back off coupling sleeve. Check gap Realign coupling and check the hub before and after bolting
between coupling hubs. See coupling manufacturerʼs motor in place (Refer to page 5).
instructions for other than Sier Bath.
Not es :
3. Measure distance “B” from outboard bearing bracket (19) to
outboard bearing cap (17). Remove bolts in thrust assembly (A) Upon reassembly, with all internal parts installed, the intake
housing cap. spiral edge should project slightly beyond end of housing so that
end head will hold all stationary parts in position.
4. Remove lock nut (15) and washer from end of shaft, and
loosen bolt (19A) binding housing in bracket. (B) On stacked and keyed impeller construction, the first nut
installed is tightened with a spanner wrench, then loosened one
5. Remove bracket bolts (21). Using puller, remove complete full turn to allow for impeller hub expansion. The second nut is
thrust assembly and bearings. brought up to the first nut with the lockwasher in between. Lock
6. Remove bolts on end head, holding flat ring and end head to nut in position with washer tabs.
housing. (Use a chain hoist if available to hold head while B al an c in g
removing bolts). After removal of end head, keep shaft
supported while removing internal parts. Each machine is fully tested before leaving the Spencer factory
to be sure vibration, if any, is within specifications for the partic-
7. Remove intake spiral (13) after marking position to insure ular machine. However, rough handling during shipment or
correct reassembly. See note (A). improper disassembly and reassembly of a machine can upset
8. Remove rope packing (10) and half deflector (26). its balance and result in excess vibrations.
9. On other than keyed construction, measure distance from When a machine is being disassembled for repairs, mark the
impeller hub to any step or shoulder on shaft and mark for parts as they are removed. There should be no vibration when
reassembly. On stacked and keyed construction, remove they are reassembled in the same order.
nuts and washers (24A) and shaft sleeves (24B). Remove However, if impellers are being replaced or there is any vibration
impeller (29) and its hub spacer, number or mark them for due to an unbalanced condition after assembly, use the following
replacement in their proper position. See note (B) following procedure:
paragraphs.
If there is any vibration or unbalance, the coupling should be
10. Check axial position of each deflector at 4 radial points with checked first for misalignment. If realignment does not correct the
reference to end of housing and record. imbalance, rotate coupling hubs or machine shaft and motor
11. Remove spacer (27) holding rope packing in place. Number shaft in 90° increments until minimal vibration is obtained.
or mark for replacement. NOTE: In the event of problems following repair procedures,
12. Remove rope packing holding deflector in place. Then pull contact the Spencer Service Department or your Spencer
or work deflector (11) out of housing. Number or mark for Representative, describing the nature of the difficulty. Also
replacement. furnish the machine serial number.
15
IX. Tr o u b l es h o o t i n g Gu i d e
PROB L EM P o s s i b l e C au s e Co r r ec t i v e A c t i o n
• System requirements incorrectly calculated Install larger volume or lower pressure machine to handle
by customer. system requirements.
• System leaks or too many openings. Locate and repair leaks; reduce number of openings.
In d i cat i o n : m eas u r i n g g as o r ai r f l o w i n c o r r ec t l y
• Flowmeters calibrated incorrectly. Calibrate flowmeters; use proper orifice for meter (check
with flowmeter manufacturer).
• No means of measurement available. Obtain and install flowmeter.
MA CHINE I n d i c at i o n : m ac h i n e m al f u n c t i o n – b ear i n g w h i n i n g o r g r o w l i n g
NOISY
• Too much grease, bearings hot. Remove excess grease. Check bearing temperature;
refer to lubrication instructions in this manual.
• Too little grease, bearings dry. Grease according to instructions.
• Bearing failure. Replace bearing(s).
• Bearing retainers worn. Replace bearing(s).
• Bearing turning on shaft, retaining nut loose. Tighten nut, check for damage.
• Bearing turning in housing, housing worn. Replace housing and bearing.
• Bearing replaced incorrectly, particularly in Follow installation instructions carefully; check bearing,
tandem assembly (e.g., angled, cramped shaft and housing dimensions.
or reversed).
• Bearing(s) overloaded—too much thrust Replace bearing(s); reduce thrust by lowering air or gas
due to high density air or gas. density; install smaller impellers or install machine
designed for application conditions.
16
IX. Tr o u b l es h o o t i n g Gu i d e (cont.)
PROB L EM P o s s i b l e C au s e Co r r ec t i v e A c t i o n
MA CHINE I n d i c at i o n : m ac h i n e m al f u n c t i o n – i n t er n al n o i s e
NOISY
• Impellers and/or deflectors worn due to age Correct abrasive conditions if present; replace impellers
or abrasion from dirty air or gas.and/or deflectors.
• Impeller(s) hitting after customer reassembly Reassemble according to instructions, tighten impellers.
and/or impeller(s) slipping shaft due to heat Bleed air at low flow to reduce heat. Change inlet
or excessive inlet pressure. conditions if necessary.
• Machine in surge (see page 8). Increase airflow.
• Keyed hubs rattling on startup. Normal condition (loose when cold, tight at operating
temperature).
• Machine running rough, out of balance. Rebalance and/or clean machine (see next topic
Machine Vibrating).
• Deflector packings rubbing on shaft or Ignore if audible only when machine is turned by hand. If
impeller hub (will seat themselves if new). otherwise audible, replace packings.
• Motor not aligned in housing (SOH) Reassemble and carefully align shaft and motor.
causing impeller to hit.
• Coupling misaligned and/or out of grease Check alignment; check coupling for wear and replace if
(4BOH & 4BOB). necessary; relubricate according to instructions.
• Foreign material in machine. Disassemble machine, inspect and clean. Reassemble
and consider installing filter to prevent clogging.
I n d i c at i o n : m o t o r m al f u n c t i o n
• Abnormal hum or whine. Check motor manufacturerʼs instructions; check voltage
supply and connections.
• Low voltage, motor not up to speed. Correct improper voltage.
• High voltage (causes noise and burnout). Correct improper voltage.
• Bearing noise. See previous instructions for blower bearings.
• Loose part in motor. Tighten, repair or replace (check motor manufacturer).
• Low frequency. Correct improper frequency.
I n d i c at i o n : m ec h an i c al f au l t
MA CHINE
VIB RATING • Material buildup on impellers. Clean impellers, install inlet filter to prevent further buildup.
• Shaft bent. Consult Spencer Service Department.
• Bearing failure. Replace bearing(s).
• Unbalanced replacement motor installed. Balance motor.
• Impeller failure. Replace impeller(s).
• Motor not aligned in housing (SOH & 4BOH), Align motor, realign shaft.
impeller rubbing.
• Coupling misaligned (4BOH & 4BOB). Align coupling.
• Inlet and/or discharge piping connected Install flexible connectors at inlet and discharge.
to machine without flexible connector,
causing torque or stress on housing.
• Machine bolted down, causing Remove bolts, use dowel pins or set in guide channels.
misalignment.
• Bearing(s) cramped due to improper fit. Check bearings, shaft and housing, correct bearing fit.
• Piping not adequately supported. Anchor piping properly beyond flexible connector.
• Incorrect motor voltage, causing assembly Check voltage and wiring connections, correct voltage.
to operate at improper speed.
17
IX. Tr o u b l es h o o t i n g Gu i d e (cont.)
PROB L EM P o s s i b l e C au s e Co r r ec t i v e A c t i o n
MA CHINE I n d i c at i o n : m ec h an i c al f au l t ( c o n t . )
VIB RATING
• Packing box(es) too tight, too loose, wrong Adjust, relubricate or replace packing; align box(es).
packing, packing dried or worn out, out of
alignment.
• Mechanical seals misaligned, broken or Realign or replace seals or parts.
worn out.
• Solids or liquids passing through machine. Disassemble, inspect and clean machine; install inlet
filter to prevent further contamination.
• Soft foot on motor or blower. See page 5.
• Machine in surge (see page 8). Increase airflow.
• Stacked impeller hub nuts too tight. Loosen hub nuts 1/2 turn.
• Belts on belt drive machine loose, slapping. Tighten belts to proper tension.
• Harmonic pulsation from gasoline Change engine speed to remove pulsation.
engine driver.
• Machine not on solid foundation. Reinforce foundation.
18
Cu s t o m er Mai n t en an c e L o g
DATE PROCEDURE COMMENTS INITIALS
19
Spencer Corporate Headquarters and Manufacturing Plant, Windsor, CT USA
P r o d u c t s & S er v i c es
®
Fo r t h e n am e an d t el ep h o n e n u m ber o f y o u r l o c al
Sp en c er Rep r es ent at i v e, c al l 1-800-232-4321
o r em ai l m ar k et i n g @s p en c er -ai r.c o m