Load Stabilizer
T 124 / T 129
Subject to modifications
1
Edition 11/97 Techdok\Anbaugeräte\T124_T129\Betriebsanleitung\englisch\T124_T129
Operating Manual
Contents
1. Introduction
1.5 Guarantee
2. Safety
3. Design
5. Operation
6. Maintenance
Contents 2
Operating Manual
1. Introduction
The manual contains important notes concerning safe, proper and economic
working with the equipment. Strict observation of these notes will help to avoid
risks, reduce repair costs and down time, and increase the reliability and useful
life of the equipment.
In addition to the instructions contained in this manual, all pertinent national and
local codes and regulations relating to safety and environmental protection must
be observed in full.
The manual must be kept available for ready reference at the equipment's place
of use.
The manual must be read and followed by all persons involved in work with or
on the equipment. This work includes:
- Handling
In addition to this operating manual and the safety codes and regulations in
force at the place of use, standard practice relating to safe and proper working
with tools and machines must be observed at all times.
Introduction 3
Operating Manual
The following marks and symbols are used in this operating manual to
highlight details holding special importance:
Important note:
Identifies special details relating to economic working
with the equipment.
Caution:
Identifies special details relating to do's and dont's for
the purpose of avoiding damage to the equipment.
Danger:
Identifies details relating to do's and dont's for the
purpose of avoiding injury and property damage.
The equipment must only be used in accordance with the operating manual
and when it is in fully satisfactory working condition. It must only be
used for the purpose intended with all due consideration to safety aspects
and awareness of the dangers associated with its use. Any and all faults
or malfunctions that may affect the safety of the machine and/or equipment
must be corrected immediately.
Introduction 4
Operating Manual
Allowance has been made for the following regulations, which must be
observed in use by the operator:
1.5 Guarantee
Kaup shall not be liable for any and all damage to the equipment resulting
from improper use of the equipment or from work carried out improperly or
by improperly trained persons. Kaup shall also not be liable for third-party
damages.
Caution!
Unauthorized alterations to any parts and assembly or
installation other than as specified in the instructions will
render all guarantees null and void.
Caution!
Use exclusively original Kaup spare parts.
Maintenance and repair work must be carried out by
properly trained personnel only.
Introduction 5
Operating Manual
2. Safety
2.2.2 Operation
At least once every working shift, the machine and equipment must be
inspected for visible damage and defects. Any changes occurring (on or in
the machine or equipment itself and its workings) must be reported
immediately to the officer responsible. The machine and equipment must be
shut down immediately if conditions warrant.
When working with the machine and equipment, make sure that risk of
injury to all persons due to the machine and equipment is satisfactory ruled
out.
Safety 6
Operating Manual
The lift truck operator must watch out for persons within his range of work
and travel.
All activities detrimental to the stability of the machine and equipment must
be avoided.
Maximum capacity always denotes lifting with two or more forks or load
handling arms.
Loads may only be handled when their pallets, crates, containers and
packaging are in satisfactory condition.
Load handling devices must be kept above the floor or ground while
travelling.
2.2.3 Maintenance
Maintenance and repair work must only be carried out when the machine
and equipment is supported on a level and firm surface and is secured from
rolling and tipping.
Safety 7
Operating Manual
Note the following tightening torques which are valid for screws with connecting
surfaces according to ISO 4762, ISO 4014, ISO 4032 etc.:
All hydraulic pipes, hose lines and couplings must be inspected regularly for
leaks and visible damage. All damage must be repaired immediately. Leaking
oil can cause accidents and is a fire hazard.
Safety 8
Operating Manual
Hydraulic hose lines must be replaced not later than when they have been in
use for 6 years, regardless of any recognizable safety - related defects. See
DIN 20066 Part 5 for assessment of functional condition.
On lift truck attachments with mounted sideshift the hose lines for these
components remain stationary and therefore should be installed in as short
bends as possible. For other functions the hose lines travel with the sideshift,
requiring them to be installed in appropriate lengths.
Failure to observe the safety notes contained in the operating manual can
lead to injury or even death. This applies particularly to improper use of the
equipment.
Safety 9
Operating Manual
3. Design
Options:
3.1 Application
4.1 Installation
Lift the attachment by crane and remove the bottom hooks by undoing
the holding bolts.
- For units with separate sideshift, locate the guide beam with center
lock to ISO 2328 in the center groove of the lift truck fork carriage.
If required, remachine the groove to the required width and depth.
Locate the attachment on the guide beam, making sure the sliders are correctly
seated in the housings.
- For units without sideshift , locate the attachment with center lock to ISO
2328 in the center groove of the lift truck fork carriage.
If required, remachine the groove to the required width and depth.
For units with separate sideshift, pull the unit forward at the bottom for the purpose
of fitting the bottom hook with roller or slide plate.
For units without sideshift, mount the clamping hook. Tighten the screws with a
torque wrench set to 190 Nm.
Connect the hose lines directly to the hydraulic service supply or screw on/
plug in the coupling.
Lubricate the load stabilizer at the two grease nipples in the guide beams.
Start the lift truck and operate the hydraulic service supply to both sides.
Move the load stabilizer up and down to both end positions several times.
This repeated actuation vents the hydraulic circuit.
Inspect the hydraulic connections for any leaks and retighten them if and as
necessary.
Provided the load stabilizer is found to be working properly, it can then be
taken into service.
5. Operation
Follow the instructions below for working with the load stabilizer:
Raise the load stabilizer to top end position.
Drive the forks under the load as far as they go.
Lift the load slightly and only then lower the load stabilizer into place on the
load.
6. Maintenance
7. Trouble ® Cause
¯
Correction
Load stabilizer