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ĚũƵƐƚŵĞŶƚƐ
/ŽŶĐƌĞƚĞDŝǆĞƐŝŐŶ
/ŶϭϵϲϯƚŚĞsŝƌŐŝŶŝĂĞƉĂƌƚŵĞŶƚŽĨdƌĂŶƐƉŽƌƚĂƚŝŽŶƌĞĂůŝǌĞĚƚŚĂƚĂĚĞĨŝŶŝƚĞŶĞĞĚĞǆŝƐƚĞĚƚŽĂĚŽƉƚ
Ă ƐƚĂŶĚĂƌĚ ŵĞƚŚŽĚ ŽĨ ĐŽŶĐƌĞƚĞ ĚĞƐŝŐŶ͘ ŽŶƚƌĂĐƚŽƌƐ͕ WƌŽĚƵĐĞƌƐ͕ ĂŶĚ ƚŚĞ ĞƉĂƌƚŵĞŶƚ ŝƚƐĞůĨ ŚĂĚ ƵƐĞĚ
ŵĂŶǇǀĂƌǇŝŶŐŵĞƚŚŽĚƐŽĨĐŽŶĐƌĞƚĞĚĞƐŝŐŶƐ͘
dŚĞĞƉĂƌƚŵĞŶƚŚĂƐĂĚŽƉƚĞĚƚŚĞ/ĂďƐŽůƵƚĞǀŽůƵŵĞŵĞƚŚŽĚŽĨĚĞƐŝŐŶ͕ĂŶĚƌĞƋƵŝƌĞƐƚŚĂƚƚŚŝƐ
ŵĞƚŚŽĚďĞƵƐĞĚŝŶƚŚĞĚĞƐŝŐŶŽĨĂůůŶŽƌŵĂůǁĞŝŐŚƚĐŽŶĐƌĞƚĞŵŝǆĞƐ͘
ǆĂŵƉůĞ͗ďƐŽůƵƚĞsŽůƵŵĞсtĞŝŐŚƚ͘
;^Ɖ͘'ƌ͘ͿyϲϮ͘ϰůďͬĨƚϯ
&Žƌ ƉƵƌƉŽƐĞƐ ŽĨ ĞƐƚĂďůŝƐŚŝŶŐ ĐŽŶĐƌĞƚĞ ƉƌŽƉŽƌƚŝŽŶƐ ĂŶĚ ĐĂůĐƵůĂƚŝŶŐ ǇŝĞůĚƐ͕ ǁĞ ǁŝůů ŶŽƚ ĐŽŶĐĞƌŶ
ŽƵƌƐĞůǀĞƐǁŝƚŚďƵůŬǇŝĞůĚŽƌďƵůŬǀŽůƵŵĞƐŽĨĂŐŐƌĞŐĂƚĞ͕ĐĞŵĞŶƚ͕ĞƚĐ͕͘ďƵƚǁŝƚŚƚŚĞďƐŽůƵƚĞsŽůƵŵĞŽĨ
ƚŚĞƐĞŵĂƚĞƌŝĂůƐ͘dŚŝƐŵĞĂŶƐƚŚĞǀŽůƵŵĞŽĨŵĂƚĞƌŝĂůŝƐƐŽůŝĚĂŶĚǁŝƚŚŽƵƚǀŽŝĚƐ͘
&ŽƌĞǆĂŵƉůĞ͗ϵϰůďƐ͘ŽĨĐĞŵĞŶƚŝŶĂďƵůŬƐƚĂƚĞŽĐĐƵƉŝĞƐĂƉƉƌŽǆŝŵĂƚĞůǇϭĐƵďŝĐĨŽŽƚŽĨǀŽůƵŵĞ͖
ŚŽǁĞǀĞƌ͕ƚŚĞďƐŽůƵƚĞsŽůƵŵĞŽĨϵϰůďƐ͘ŽĨĐĞŵĞŶƚŝƐŽŶůǇĂƉƉƌŽǆŝŵĂƚĞůǇϬ͘ϰϴĐƵďŝĐĨĞĞƚ͘;dŚŝƐŵĞĂŶƐ
ƚŚĞ ĐĞŵĞŶƚ ŝƐ ĐŽŶƐŽůŝĚĂƚĞĚ ǁŝƚŚŽƵƚ ǀŽŝĚƐ͘Ϳ /ƚ ŝƐ ƚŚĞ ůĂƚƚĞƌ ǀŽůƵŵĞ ǁŚŝĐŚ ϵϰ ůďƐ͘ ŽĨ ĐĞŵĞŶƚ ĂĐƚƵĂůůǇ
ŽĐĐƵƉŝĞƐŝŶĂďĂƚĐŚŽĨĐŽŶĐƌĞƚĞ͘
ƐĂĨƵƌƚŚĞƌĞǆƉůĂŶĂƚŝŽŶ͕ǁĞǁŝůůĐĂůĐƵůĂƚĞƚŚĞĂďƐŽůƵƚĞǀŽůƵŵĞŽĐĐƵƉŝĞĚďǇĐĞŵĞŶƚŝŶĂĐƵďŝĐ
ǇĂƌĚŽĨĐŽŶĐƌĞƚĞǁŚŝĐŚĐŽŶƚĂŝŶƐϱϴϴůďƐ͘ŽĨĐĞŵĞŶƚ͘
yDW>͗ dŚĞ ǁĞŝŐŚƚ ŽĨ ĐĞŵĞŶƚ ŝƐ͗ ϱϴϴ ůďƐ͘ ĞŵĞŶƚ ŚĂƐ Ă ƐƉĞĐŝĨŝĐ ŐƌĂǀŝƚǇ ŽĨ ϯ͘ϭϱ ;ƚŚŝƐ
ŵĞĂŶƐĐĞŵĞŶƚŝƐϯ͘ϭϱƚŝŵĞƐŚĞĂǀŝĞƌƚŚĂŶĂŶĞƋƵĂůǀŽůƵŵĞŽĨǁĂƚĞƌͿ
ƐŽůŝĚĐƵďŝĐĨŽŽƚŽĨĐĞŵĞŶƚƚŚĞŶǁĞŝŐŚƐϯ͘ϭϱǆϲϮ͘ϰůďͬĨƚϯŽĨǁĂƚĞƌсϭϵϲ͘ϱϲůďͬĨƚϯ
^ŽƚŚĞďƐŽůƵƚĞsŽůƵŵĞ͕ŽƌƚŚĞƐƉĂĐĞŽĐĐƵƉŝĞĚďǇϱϴϴůďƐ͘ŽĨĐĞŵĞŶƚ͕ǁŝůůďĞ͗

ϱϴϴůď͘сϮ͘ϵϵĨƚϯ
ϭϵϲ͘ϱϲůďͬĨƚϯ
ĞĨŽƌĞ ĐĂůĐƵůĂƚŝŽŶƐ ĐĂŶ ďĞ ƐƚĂƌƚĞĚ ĨŽƌ Ă ĐŽŶĐƌĞƚĞ ĚĞƐŝŐŶ͕ ƚŚĞƌĞ ĂƌĞ ĐĞƌƚĂŝŶ ŝƚĞŵƐ ƚŚĂƚ ŵƵƐƚ ďĞ
ŬŶŽǁŶŽƌĂǀĂŝůĂďůĞƚŽƚŚĞƉĞƌƐŽŶĚŽŝŶŐƚŚĞĚĞƐŝŐŶǁŽƌŬ͘dŚŽƐĞŝƚĞŵƐĂƌĞĂƐĨŽůůŽǁƐ͗

ŚĂƉƚĞƌϯͮƉĂŐĞϭ

/ŽŶĐƌĞƚĞDŝǆĞƐŝŐŶĂŶĚĚũƵƐƚŵĞŶƚƐ ŽŶĐƌĞƚĞWůĂŶƚ

ϭ͘ůĂƐƐŽĨĐŽŶĐƌĞƚĞƚŽďĞĚĞƐŝŐŶĞĚ͘

Ϯ͘&ŝŶĞĂŐŐƌĞŐĂƚĞ͗ Ă͘^ƉĞĐŝĨŝĐŐƌĂǀŝƚǇ
ď͘&ŝŶĞŶĞƐƐŵŽĚƵůƵƐ

ϯ͘ŽĂƌƐĞĂŐŐƌĞŐĂƚĞ͗ Ă͘DĂǆŝŵƵŵƐŝǌĞĂŐŐƌĞŐĂƚĞ
ď͘^ƉĞĐŝĨŝĐ'ƌĂǀŝƚǇ
Đ͘hŶŝƚtĞŝŐŚƚ;ĚƌǇƌŽĚĚĞĚƵŶŝƚǁĞŝŐŚƚͿ

ϰ͘&ƌŽŵsKd^ƉĞĐŝĨŝĐĂƚŝŽŶƐ͗ Ă͘ĞŵĞŶƚĨĂĐƚŽƌ;ŵŝŶŝŵƵŵĐĞŵĞŶƚĐŽŶƚĞŶƚͿ
ď͘t͘͘ƌĂƚŝŽ;ŵĂǆŝŵƵŵtͬƌĂƚŝŽͿ
Đ͘ŝƌĐŽŶƚĞŶƚ;ŵĞĂŶĂŝƌĐŽŶƚĞŶƚͿ
Ě͘EŽŵŝŶĂůDĂǆŝŵƵŵƐŝǌĞĂŐŐƌĞŐĂƚĞ

ϱ͘KƚŚĞƌŝŶĨŽƌŵĂƚŝŽŶ͗ Ă͘/dĂďůĞϭ͘ϱ͘ϯ͘ϲ;ǀŽůƵŵĞŽĨĐŽĂƌƐĞĂŐŐƌĞŐĂƚĞƉĞƌƵŶŝƚ
ŽĨǀŽůƵŵĞŽĨĐŽŶĐƌĞƚĞͿ;WĂŐĞϯͲϲͿ
ď͘dǇƉĞŽĨĐĞŵĞŶƚĂŶĚĂůŬĂůŝĐŽŶƚĞŶƚ
Đ͘d>ͲϮϳ;ŽŶĐƌĞƚĞDŝǆĞƐŝŐŶ&ŽƌŵͿ;WĂŐĞϯͲϳͿ
Ě͘/DŝǆĚĞƐŝŐŶǁŽƌŬƐŚĞĞƚŵĂǇďĞƵƐĞĚ;WĂŐĞϯͲϯͿ
Ğ͘^ŽƵƌĐĞŽĨĂůůŵĂƚĞƌŝĂůƐŐŽŝŶŐŝŶƚŽƚŚĞŵŝǆ
;&ŽƌĞǆĂŵƉůĞƉƵƌƉŽƐĞƐ͕ƚŚĞ&ŝŶĞŶĞƐƐDŽĚƵůƵƐĂŶĚ^ƉĞĐŝĨŝĐ'ƌĂǀŝƚǇĨŽƌĂůůĚĞƐŝŐŶƉƌŽďůĞŵƐŝŶƚŚŝƐƐƚƵĚǇ
ŐƵŝĚĞĂƌĞƚĂŬĞŶĨƌŽŵƚŚĞŐŐƌĞŐĂƚĞĂƚĂ^ŚĞĞƚƐŽŶWĂŐĞƐϯͲϯϮĂŶĚϯͲϯϯ͘&ŽƌĂŶƵƉĚĂƚĞĚůŝƐƚ͕ƉůĞĂƐĞƐĞĞ
ƚŚĞŐŐƌĞŐĂƚĞYƵĂůŝƚǇ>ŝƐƚ͕ǁŚŝĐŚŝƐƉƵďůŝƐŚĞĚĂŶŶƵĂůůǇŝŶƚŚĞDĂƚĞƌŝĂůƐŝǀŝƐŝŽŶDĂŶƵĂůŽĨ/ŶƐƚƌƵĐƚŝŽŶ͘Ϳ

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KŶĞĐƵďŝĐĨŽŽƚŽĨǁĂƚĞƌсϳ͘ϱŐĂůůŽŶƐсϲϮ͘ϰůďƐ͘
KŶĞďĂŐŽĨĐĞŵĞŶƚсϵϰůďƐ͘;ϰϮ͘ϲŬŐͿ
^ƉĞĐŝĨŝĐŐƌĂǀŝƚǇŽĨĐĞŵĞŶƚŝƐϯ͘ϭϱ
^ƉĞĐŝĨŝĐŐƌĂǀŝƚǇǆϲϮ͘ϰсďƐŽůƵƚĞsŽůƵŵĞ
ϭ͘ϯϬϴĐƵďŝĐǇĂƌĚƐсKŶĞĐƵďŝĐŵĞƚĞƌ
ϭŐĂůůŽŶŽĨǁĂƚĞƌсϴ͘ϯϯůďƐ͘сϯ͘ϳϴůŝƚĞƌƐ
ϭŐĂůůŽŶƉĞƌǇĂƌĚсϱůŝƚĞƌƐƉĞƌŵĞƚĞƌ
KŶĞĐƵďŝĐǇĂƌĚсϮϳĐƵďŝĐĨĞĞƚ
KŶĞďĂŐŽĨĐĞŵĞŶƚсŽŶĞĐƵďŝĐĨŽŽƚ;ůŽŽƐĞǀŽůƵŵĞͿ
KŶĞďĂŐŽĨĐĞŵĞŶƚсϬ͘ϰϴĐƵďŝĐĨĞĞƚ;ĂďƐŽůƵƚĞǀŽůƵŵĞͿ

ŚĂƉƚĞƌϯͮƉĂŐĞϮ


ACI WORKSHEET
CLASS MIX DESIGN
MODIFIED WITH:
FINE AGGREGATE COARSE AGGREGATE
F.M. DRY RODDED UNIT WT.
SP. GR. SP. GR.
NOMINAL MAX. SIZE C.A. TABLE A1.5.3.6 FACTOR
OTHER DATA NEEDED FOR SPECIAL DESIGNS
QUANTITY OF COARSE AGGREGATE

TABLE A1.5.3.6 X 27 ft3 X UNIT WT. = lbs.
ABSOLUTE VOLUMES
PORTLAND CEMENT lbs. = ft3
3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
ADDITIONAL MATERIALS = ft3
= ft3
TOTAL = ft3
27.00 ft3
- ft3
F.A. ft3 X SP.GR. X 62.4 = lbs.
SUGGESTED QUANTITIES ± 5% TOLERANCE
CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=
ŚĂƉƚĞƌϯͮƉĂŐĞϯ


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ŚĂƉƚĞƌϯͮƉĂŐĞϰ


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ŚĂƉƚĞƌϯͮƉĂŐĞϱ


Footnotes
1
When a high-range water reducer is used, the target air content shall be increased 1% and the slump shall not
exceed 7 inches.
2
When Class A5 concrete is used as the finished bridge deck riding surface, or when it is to be covered with
asphalt concrete with or without waterproofing, the air content shall be 5½±1½%.
3
The latex modifier content shall be 3.5 gallons per bag of cement. Slump shall be measured approximately 4½
minutes after discharge from the mixer.
4
Silica fume with a minimum of 7% by weight of cementitious material; silica fume with a range of 2.5-5% shall
be combined with Class F Fly Ash in range of 15- 20% minimum cement of 77.5% by weight of cementitious
material; silica fume with a range of 2.5-5% shall be combined with Ground Granulated Blast Furnace Slag in the
5
The permeability testing does not apply to small bridges identified on the bridge plans and to concrete structures
and incidental concrete as described in Sections 219, 232, 302, 415, 502, 504, 506 and 519.
Curing and testing of test cylinders for permeability will be in accordance with VTM-112.
6
The contractor may use different aggregate sizes or a combination of sizes to increase the coarse aggregate
content of the concrete as approved by the Engineer. The maximum size of the coarse aggregate shall
not exceed 2.5 inches.
Note: With the approval of the Engineer, the Contractor may substitute a higher class of concrete for that specified at
the Contractor’s expense.

ŚĂƉƚĞƌϯͮƉĂŐĞϲ


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ŚĂƉƚĞƌϯͮƉĂŐĞϳ


ACI WORKSHEET
CLASS A3- General MIX DESIGN
MODIFIED WITH:
F.M. 2.70 DRY RODDED UNIT WT. 104
SP. GR. 2.66 SP. GR. 2.61
NOMINAL MAX. SIZE C.A. 1” TABLE 5.3.6 FACTOR 0.68
OTHER DATA NEEDED FOR SPECIAL DESIGNS Sp. Gr. of IS 3.05

TABLE 5.3.6 0.68 X 27 ft3 X UNIT WT. 104 lb/ft3 = 1909 lbs.
ABSOLUTE VOLUMES
PORTLAND IS CEMENT 588 = 3.09 ft3
3.05 x 62.4
WATER 588 x 0.49 = 288 lbs. = 4.62 ft3

1.00 x 62.4
AIR 6 % x 27 = 1.62 ft3

100
C. AGGR. 1909 lbs. = 11.72 ft3

SP. GR. 2.61 X 62.4
= ft3
TOTAL = 21.05 ft3

27.00 ft3
- 21.05 ft3
F.A. 5.95 ft3 X 2.66 SP.GR. X 62.4 = 988 lbs.
CEMENT 588 lbs.
WATER 288 lbs. or 34.6 gals.
AIR 6 %
C. AGGR. 1909 lbs. - [_________] + [__________]
F. AGGR. 988 lbs. - [_________] + [__________]
ADDL. MATLS. = lbs.

ŚĂƉƚĞƌϯͮƉĂŐĞϴ


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^ƉĞĐŝĨŝĐĂƚŝŽŶ͗

^ŚĂůůĐŽŶĨŽƌŵƚŽ^dDϵϴϵ͕'ƌĂĚĞϭϬϬŽƌϭϮϬ
ZĞƉůĂĐĞƐƵƉƚŽϱϬйŽĨƚŚĞĐĞŵĞŶƚ

ZĞĂĐƚŝŽŶ͗

ZĞĂĐƚŝǀĞǁŝƚŚŝŶŝƚƐĞůĨĂŶĚĂůƐŽƌĞĂĐƚƐǁŝƚŚƚŚĞĨƌĞĞůŝŵĞŝŶƚŚĞĐĞŵĞŶƚ

ĚǀĂŶƚĂŐĞƐ͗

ŚĞĂƉĞƌƚŚĂŶĐĞŵĞŶƚ
hƚŝůŝǌĂƚŝŽŶŽĨĂǁĂƐƚĞƉƌŽĚƵĐƚ
ZĞĚƵĐĞƐŚĞĂƚŽĨŚǇĚƌĂƚŝŽŶ;ůĞƐƐĐĞŵĞŶƚͿ
/ŵƉƌŽǀĞƐƐƵůĨĂƚĞƌĞƐŝƐƚĂŶĐĞ
ZĞĚƵĐĞƐĂůŬĂůŝͲƐŝůŝĐĂƌĞĂĐƚŝŽŶ
'ŝǀĞƐŚŝŐŚĞƌƐƚƌĞŶŐƚŚĂƚůĂƚĞƌĂŐĞƐ

ŝƐĂĚǀĂŶƚĂŐĞƐ͗

ŶŽƚŚĞƌŵŝǆƚƵƌĞ
^ĐĂůŝŶŐĂŶĚĚƌǇŝŶŐƐŚƌŝŶŬĂŐĞŵĂǇďĞŝŶĐƌĞĂƐĞĚ
ĂƌůǇƐƚƌĞŶŐƚŚƐƌĞƚĂƌĚĞĚ͕ƉĂƌƚŝĐƵůĂƌůǇŝŶĐŽŽůǁĞĂƚŚĞƌ

EŽƚĞ͗ tŚĞŶ ĨŽƌŵƐ ĂƌĞ ƐƚƌŝƉƉĞĚ͕ ƚŚĞ ĐŽŶĐƌĞƚĞ ǁŝůů ďĞ ĚŝƐĐŽůŽƌĞĚ ǁŝƚŚ ŐƌĞĞŶƐ͕
ďůƵĞƐ͕ĂŶĚďůĂĐŬƐ͕ůŝŬĞŝŶŬďůŽƚƐ͕ďƵƚǁŝůůďůĞĂĐŚĨĂŝƌůǇƌĂƉŝĚůǇ͘

ŚĂƉƚĞƌϯͮƉĂŐĞϵ


/ŽŶĐƌĞƚĞDŝǆĞƐŝŐŶhƚŝůŝǌŝŶŐ
'ƌŽƵŶĚ'ƌĂŶƵůĂƚĞĚ/ƌŽŶůĂƐƚͲ&ƵƌŶĂĐĞ^ůĂŐ
tŚĞŶ 'ƌŽƵŶĚ 'ƌĂŶƵůĂƚĞĚ ůĂƐƚͲ&ƵƌŶĂĐĞ ^ůĂŐ ŝƐ ƵƚŝůŝǌĞĚ ĂƐ ĂŶ ĂĚĚŝƚŝǀĞ ŝŶ ĐŽŶĐƌĞƚĞ͕ ŝƚ
ŵƵƐƚĐŽŶĨŽƌŵƚŽƚŚĞƌĞƋƵŝƌĞŵĞŶƚƐŽĨ^dDϵϴϵ͕'ƌĂĚĞϭϬϬŽƌϭϮϬ͘
'ƌŽƵŶĚ 'ƌĂŶƵůĂƚĞĚ ůĂƐƚͲ&ƵƌŶĂĐĞ ^ůĂŐ ƐŚĂůů ŶŽƚ ĞǆĐĞĞĚ ϱϬ ƉĞƌĐĞŶƚ ŽĨ ƚŚĞ ƚŽƚĂů ĚĞƐŝŐŶ
ĐĞŵĞŶƚǁĞŝŐŚƚƐƉĞĐŝĨŝĞĚŝŶdĂďůĞ//Ͳϭϳ͘dŚĞŵĞƚŚŽĚŽĨĚĞƐŝŐŶŝƐǀĞƌǇƐŝŵŝůĂƌƚŽƚŚĂƚƵƐĞĚŝŶƚŚĞ
ƉƌĞǀŝŽƵƐŵŝǆĚĞƐŝŐŶŝŶƚŚŝƐƐĞĐƚŝŽŶ͘
yDW>͗ hƐŝŶŐ ƚŚĞ / ǁŽƌŬƐŚĞĞƚ ƉƌŽǀŝĚĞĚ͕ ůĞƚ ƵƐ ĚĞƐŝŐŶ Ă sKd ϯ ŐĞŶĞƌĂů ƵƐĞ ŵŝǆ ǁŝƚŚ
ƐůĂŐ͘
ŽŶĚŝƚŝŽŶƐ͗
DŝŶŝŵƵŵWŽƌƚůĂŶĚĞŵĞŶƚŽŶƚĞŶƚ͗ϱϴϴůďƐ͘;dĂďůĞ//ͲϭϳͿ
ůŬĂůŝŽŶƚĞŶƚŽĨĞŵĞŶƚ͗Ϭ͘ϴϮ;ĨƌŽŵƐƵƉƉůŝĞƌͿ
DĂǆŝŵƵŵtĂƚĞƌĞŵĞŶƚZĂƚŝŽ͗Ϭ͘ϰϵůďǁĂƚĞƌƉĞƌůďĞŵĞŶƚ͘;dĂďůĞ//ͲϭϳͿ
EŽŵŝŶĂůŵĂǆŝŵƵŵƐŝǌĞĂŐŐƌĞŐĂƚĞ͗ϭŝŶ;dĂďůĞ//ͲϭϳͿ
ŝƌŽŶƚĞŶƚ͗ϲйцϮй;dĂďůĞ//ͲϭϳͿ
^ůƵŵƉ͗ϭʹϱŝŶ;dĂďůĞ//ͲϭϳͿ
^Ɖ͘'ƌ͘ŽĨ^ůĂŐ͗Ϯ͘ϵϬ;^ƉĞĐŝĨŝĐŐƌĂǀŝƚǇŽĨƐůĂŐǁŝůůǀĂƌǇ͖ƚŚĞƌĞĨŽƌĞ͕ƚŚĞŵŽƐƚĐƵƌƌĞŶƚ ŐƌĂǀŝƚǇƐŚŽƵůĚ
ďĞŽďƚĂŝŶĞĚĨƌŽŵƚŚĞŝƐƚƌŝĐƚDĂƚĞƌŝĂůƐ^ĞĐƚŝŽŶͿ
&ŝŶĞŶĞƐƐDŽĚƵůƵƐŽĨ^ĂŶĚ͗Ϯ͘ϳϬ;ĨŝŶĞĂŐŐƌ͘ĚĂƚĂƐŚĞĞƚͿ
^Ɖ͘'ƌ͘ŽĨ&ŝŶĞŐŐƌĞŐĂƚĞ͗Ϯ͘ϲϲ;ĨŝŶĞĂŐŐƌ͘ĚĂƚĂƐŚĞĞƚͿ
^Ɖ͘'ƌ͘ŽĨŽĂƌƐĞŐŐƌĞŐĂƚĞ͗Ϯ͘ϲϭ;ĐŽĂƌƐĞĂŐŐƌ͘ĚĂƚĂƐŚĞĞƚͿ
ƌǇƌŽĚĚĞĚƵŶŝƚǁĞŝŐŚƚŽĨ͗͘͘ϭϬϰůďͬĨƚϯ;>ĂďZĞƐƵůƚƐͿ
^Ɖ͘'ƌ͘ŽĨĞŵĞŶƚ͗ϯ͘ϭϱ;ĨƌŽŵƐƵƉƉůŝĞƌͿ

>ĞƚƵƐŶŽǁƐŽůǀĞĨŽƌƚŚĞĂďƐŽůƵƚĞǀŽůƵŵĞŽĨĞĂĐŚŵĂƚĞƌŝĂů͕ƌĞŵĞŵďĞƌŝŶŐƚŚĞƚŽƚĂůŵƵƐƚďĞϭ
ǇĚϯ;Ϯϳ͘ϬϬĨƚϯͿĨŽƌĂůůŵĂƚĞƌŝĂůƐ͘

dŚĞŵŝŶŝŵƵŵĐĞŵĞŶƚĐŽŶƚĞŶƚŝƐϱϴϴůďƐ͖͘ŚŽǁĞǀĞƌ͕ĂƉŽƌƚŝŽŶŽĨƚŚĞĐĞŵĞŶƚǁŝůůďĞƌĞƉůĂĐĞĚ
ǁŝƚŚ ƐůĂŐ͘ tĞ ŶĞĞĚ ƚŽ ƌĞĨĞƌ ƚŽ ^ĞĐƚŝŽŶ Ϯϭϳ͘ϬϮ;ĂͿ dĂďůĞ ϭ ŽĨ ƚŚĞ ^ƉĞĐŝĨŝĐĂƚŝŽŶƐ͘ dŚĞ ĂůŬĂůŝ
ĐŽŶƚĞŶƚŽĨƚŚĞĐĞŵĞŶƚŝƐϬ͘ϴϮй͖ƚŚĞƌĞĨŽƌĞ͕ϱϬйŽĨƚŚĞĐĞŵĞŶƚǁŝůůďĞƌĞƉůĂĐĞĚďǇƐůĂŐ͘

ŚĂƉƚĞƌϯͮƉĂŐĞϭϬ


ϭ͘ ĞŵĞŶƚ͗ϮϵϰůďƐ͘;ƚŚŝƐŝƐĞƋƵĂůƚŽϱϬйŽĨϱϴϴůďƐ͕͘ǁŚŝĐŚŝƐƚŚĞĚĞƐŝŐŶǁĞŝŐŚƚĨŽƌ
ĐĞŵĞŶƚŽŶůĂƐƐϯ'ĞŶĞƌĂůhƐĞŵŝǆĞƐ͘Ϳ

ϮϵϰůďƐ͘
ϯ͘ϭϱ;ƐƉ͘Őƌ͘ŽĨƉŽƌƚ͘ĐĞŵ͘ͿyϲϮ͘ϰ;ǁĞŝŐŚƚŽĨϭĨƚϯŽĨǁĂƚĞƌͿ

dŽĨŝŶĚĂďƐŽůƵƚĞǀŽůƵŵĞ͗

Ϯϵϰсϭ͘ϱϬĨƚϯ;ĂďƐŽůƵƚĞǀŽůƵŵĞͿ
ϯ͘ϭϱyϲϮ͘ϰ

Ϯ͘ ^ůĂŐ͗ϮϵϰůďƐ͘;ƚŚŝƐŝƐĞƋƵĂůƚŽϱϬйŽĨϱϴϴůďƐ͕͘ǁŚŝĐŚŝƐĚĞƐŝŐŶǁĞŝŐŚƚĨŽƌĐĞŵĞŶƚ
ŽŶůĂƐƐϯ'ĞŶĞƌĂůƵƐĞŵŝǆĞƐ͘Ϳ


ϮϵϰůďƐ͘сϭ͘ϲϮĨƚϯ
Ϯ͘ϵϬ;ƐƉ͘Őƌ͘ĨŽƌƚŚŝƐƐůĂŐͿyϲϮ͘ϰ;ǁĞŝŐŚƚŽĨϭĨƚϯŽĨǁĂƚĞƌͿ

ϯ͘ tĂƚĞƌ͗ Ǉ ƐƉĞĐŝĨŝĐĂƚŝŽŶƐ͕ ƚŚĞ ŵĂǆŝŵƵŵ ǁĂƚĞƌ ŝƐ Ϭ͘ϰϵ ůď ǁĂƚĞƌ ƉĞƌ ůď͘
ĐĞŵĞŶƚŝƚŝŽƵƐŵĂƚĞƌŝĂů͘&ŽƌƚŚŝƐŵŝǆ͕ǇŽƵǁŽƵůĚĐŽŶƐŝĚĞƌƚŚĞĐĞŵĞŶƚŝƚŝŽƵƐǁĞŝŐŚƚ
ƚŽďĞ͗ϮϵϰůďƐ͘ĞŵĞŶƚнϮϵϰůďƐ͘^ůĂŐсϱϴϴůďƐ͘

ϱϴϴǆϬ͘ϰϵсϮϴϴůďƐ͘


Ϯϴϴсϰ͘ϲϮĨƚϯсďƐŽůƵƚĞsŽůƵŵĞ
ϭ͘ϬϬǆϲϮ͘ϰ

ϰ͘ϲϮĨƚϯǆϳ͘ϱ;ŐĂůůŽŶƐŽĨǁĂƚĞƌŝŶϭĨƚϯͿсϯϰ͘ϲŐĂůůŽŶƐ

ϰ͘ ŝƌ͗dŚĞƚĂƌŐĞƚĂŝƌĐŽŶƚĞŶƚŝƐϲй͘dŽĨŝŶĚƚŚĞĂďƐŽůƵƚĞǀŽůƵŵĞŽĨĂŝƌ͗

Ϭ͘ϬϲǆϮϳĨƚϯсϭ͘ϲϮĨƚϯсďƐŽůƵƚĞsŽůƵŵĞ

ŚĂƉƚĞƌϯͮƉĂŐĞϭϭ


Ɛ Ăŝƌ ǁŝůů ŶŽƚ ǁĞŝŐŚ ĂŶǇƚŚŝŶŐ͕ ŝƚ ǁŝůů ŶŽƚ ŚĂǀĞ Ă ƐƉĞĐŝĨŝĐ ŐƌĂǀŝƚǇ͕ ƐŽ ǁĞ ŚĂǀĞ
ƐŽůǀĞĚĨŽƌƚŚĞϲйǀŽůƵŵĞĚŝƐƉůĂĐĞĚďǇƚŚĞĂŝƌŝŶĂĐƵďŝĐǇĂƌĚ͘

ϱ͘ ŽĂƌƐĞŐŐƌĞŐĂƚĞ͗ĨĂĐƚŽƌŽĨϬ͘ϲϴŝƐŽďƚĂŝŶĞĚĨƌŽŵdĂďůĞϭ͘ϱ͘ϯ͘ϲŽĨ/ďǇ
ƵƐŝŶŐ ƚŚĞ &ŝŶĞŶĞƐƐ DŽĚƵůƵƐ ŽĨ ƚŚĞ ƐĂŶĚ ĂŶĚ ƚŚĞ ŶŽŵŝŶĂů ŵĂǆŝŵƵŵ ƐŝǌĞ ŽĨ ƚŚĞ
ĐŽĂƌƐĞ ĂŐŐƌĞŐĂƚĞ ŝŶ ƚŚĞ ŵĞƚŚŽĚ ĚĞƐĐƌŝďĞĚ ŽŶ WĂŐĞ ϯͲϭϬ͘ dŽ ĐŽŶǀĞƌƚ ƚŚŝƐ ƚŽ
ǀŽůƵŵĞ͕ǁĞƐĂǇϬ͘ϲϴǆϮϳĨƚϯсϭϴ͘ϯϲĨƚϯ;ƚŚŝƐǀŽůƵŵĞŝƐĚƌǇƌŽĚĚĞĚͿ͘tŝƚŚƚŚĞĚƌǇ
ƌŽĚĚĞĚƵŶŝƚǁĞŝŐŚƚŐŝǀĞŶĂƐϭϬϰůďͬĨƚϯ͕ĚĞƚĞƌŵŝŶĞƚŚĞǁĞŝŐŚƚŽĨĐŽĂƌƐĞĂŐŐƌĞŐĂƚĞ
ŐŽŝŶŐŝŶƚŽƚŚĞŵŝǆďǇƚŚĞĨŽůůŽǁŝŶŐ͗

ϭϴ͘ϯϲĨƚϯǆϭϬϰůďͬĨƚϯсϭϵϬϵůďƐ͘;ĚĞƐŝŐŶǁƚ͘ŽĨ͘͘Ϳ

dŚĞ ƐƉĞĐŝĨŝĐ ŐƌĂǀŝƚǇ ŽĨ ƚŚĞ ĐŽĂƌƐĞ ĂŐŐƌĞŐĂƚĞ ǁĂƐ Ϯ͘ϲϭ͘ dŚĞ ĂďƐŽůƵƚĞ ǀŽůƵŵĞ ŝƐ
ĚĞƚĞƌŵŝŶĞĚďǇƚŚĞĨŽůůŽǁŝŶŐ͗

ϭϵϬϵůďƐ͘сϭϭ͘ϳϮĨƚϯсďƐŽůƵƚĞsŽůƵŵĞ
Ϯ͘ϲϭyϲϮ͘ϰ;ǁƚ͘ŽĨĨƚϯŽĨǁĂƚĞƌͿ

ϲ͘ &ŝŶĞŐŐƌĞŐĂƚĞ͗dŽƐŽůǀĞĨŽƌƚŚĞĂŵŽƵŶƚŽĨĨŝŶĞĂŐŐƌĞŐĂƚĞ͕ǁŽƌŬƚŚĞƉƌŽďůĞŵ
ŝŶƌĞǀĞƌƐĞĂƐĐŽŵƉĂƌĞĚƚŽƚŚĞŽƚŚĞƌŵĂƚĞƌŝĂůƐ͘&ŝƌƐƚ͕ƚŽƚĂůƚŚĞĂďƐŽůƵƚĞǀŽůƵŵĞŽĨ
ƚŚĞŽƚŚĞƌĨŝǀĞŵĂƚĞƌŝĂůƐ͗

ĞƐŝŐŶ ďƐŽůƵƚĞsŽůƵŵĞ
ĞŵĞŶƚ ϮϵϰůďƐ͘ ϭ͘ϱϬĨƚϯ
^ůĂŐ ϮϵϰůďƐ͘ ϭ͘ϲϮĨƚϯ
tĂƚĞƌ ϮϴϴůďƐ͘ ϰ͘ϲϮĨƚϯ
ŝƌ ϲй ϭ͘ϲϮĨƚϯ
ŽĂƌƐĞŐŐƌ͘ ϭϵϬϵůďƐ͘ ϭϭ͘ϳϮĨƚϯ
dKd> Ϯϭ͘ϬϴĨƚϯ
/ĨƚŚĞĨŝǀĞŵĂƚĞƌŝĂůƐƚŽƚĂůϮϭ͘ϬϴĨƚϯ͕ŝƚŝƐƉƌŽƉĞƌƚŽĂƐƐƵŵĞƚŚĂƚƚŚĞĨŝŶĞĂŐŐƌĞŐĂƚĞ
ǁŝůů Ĩŝůů ƚŚĞ ƌĞŵĂŝŶŝŶŐ ǀŽůƵŵĞ ŽĨ Ă ĐƵďŝĐ ǇĂƌĚ͘ dŽ ĨŝŶĚ ƚŚĞ ǀŽůƵŵĞ ƚŚĞ ĨŝŶĞ
ĂŐŐƌĞŐĂƚĞǁŝůůŽĐĐƵƉǇ͕ƐŽůǀĞƚŚĞĨŽůůŽǁŝŶŐ͗

Ϯϳ͘ϬϬĨƚϯʹϮϭ͘ϬϴĨƚϯсϱ͘ϵϮĨƚϯ

EŽǁ͕ ŵƵůƚŝƉůǇ ƚŚĞ ǀŽůƵŵĞ ŽĨ ĨŝŶĞ ĂŐŐƌĞŐĂƚĞ ƚŝŵĞƐ ƚŚĞ ƐƉĞĐŝĨŝĐ ŐƌĂǀŝƚǇ ŽĨ ĨŝŶĞ
ĂŐŐƌĞŐĂƚĞƚŝŵĞƐϲϮ͘ϰ;ƵŶŝƚǁĞŝŐŚƚŽĨǁĂƚĞƌͿ͗

ŚĂƉƚĞƌϯͮƉĂŐĞϭϮ


ϱ͘ϵϮĨƚϯǆϮ͘ϲϲǆϲϮ͘ϰсϵϴϯůďƐ͘;ĚĞƐŝŐŶǁĞŝŐŚƚŽĨĨŝŶĞĂŐŐƌĞŐĂƚĞͿ
dŚĞůĂƐƐϯŐĞŶĞƌĂůƵƐĞĐŽŶĐƌĞƚĞŵŝǆƵƚŝůŝǌŝŶŐƐůĂŐǁŝůůďĞƐŚŽǁŶŽŶƚŚĞd>ͲϮϳĂƐĨŽůůŽǁƐ͗
ĞŵĞŶƚ ͲϮϵϰůďƐ͘
^ůĂŐ ͲϮϵϰůďƐ͘
tĂƚĞƌ ͲϮϴϴůďƐ͘
ŝƌ Ͳϲй
ŽĂƌƐĞŐŐƌĞŐĂƚĞ ͲϭϵϬϵůďƐ͘
&ŝŶĞŐŐƌĞŐĂƚĞ ͲϵϴϯůďƐ͘

ACI WORKSHEET
CLASS A3 General MIX DESIGN
MODIFIED WITH 50% blast furnace slag
F.M. 2.70 DRY RODDED UNIT WT. 104 lb/ft3
SP. GR. 2.66 SP. GR. 2.61
NOMINAL MAX. SIZE C.A. 1” TABLE 5.3.6 FACTOR 0.68
OTHER DATA NEEDED FOR SPECIAL DESIGNS Sp.Gr. of Blast Furnace Slag = 2.90

TABLE 5.3.6 0.68 X 27 ft3 X UNIT WT. 104 = 1909 lbs.
ABSOLUTE VOLUMES
PORTLAND CEMENT .50 x 588 = 294 lbs. = 1.50 ft3
3.15 x 62.4
WATER .49 x 588 = 288 lbs. = 4.62 ft3

1.00 x 62.4
AIR 6 % x 27 = 1.62 ft3

100
C. AGGR. 1909 lbs. = 11.72 ft3

SP. GR. 2.61 X 62.4

ŚĂƉƚĞƌϯͮƉĂŐĞϭϯ


ADDITIONAL MATERIALS slag = ft3
588 - 294 = 294 lbs. = 1.62 ft3
2.90 x 62.4
TOTAL = 21.08 ft3

3
27.00 ft
- 21.08 ft3
F.A. 5.92 ft3 X 2.66 SP.GR. X 62.4 = 983 lbs.
SUGGESTED QUANTITIES ±5% TOLERANCE

CEMENT 294 lbs.
AIR 6 %
C. AGGR. 1909 lbs. - [_________] + [__________]
F. AGGR. 983 lbs. - [_________] + [__________]
ADDL. MATLS. slag = 294 lbs.

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The Class A3 general use concrete mix utilizing fly ash will be shown on the TL-27 as follows:

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ACI WORKSHEET
MODIFIED WITH 20% Fly Ash

SP. GR. 2.66 SP. GR. 2.61
NOMINAL MAX. SIZE C.A. 1 inch TABLE 5.3.6 FACTOR 0.68
OTHER DATA NEEDED FOR SPECIAL DESIGNS Sp.Gr. of Fly Ash = 2.25
TABLE 5.3.6 0.68 X 27 ft3 X UNIT WT. 104 lb/ft3 = 1909 lbs.
ABSOLUTE VOLUMES
PORTLAND CEMENT 588 x .80 = 470 lbs. = 2.39 ft3
3.15 x 62.4
WATER {470 + 118 =588} 588 x 0.49 = 288 lbs. = 4.62 ft3
1.00 x 62.4
AIR 6 % x 27 = 1.62 ft3

100
C. AGGR. 1909 lbs. = 11.72 ft3

SP. GR. 2.61 X 62.4
ADDITIONAL MATERIALS fly ash = ft3

588 x 0.20 = 118 lbs. = 0.84 ft3
2.25 x 62.4
TOTAL = 21.19 ft3

27.00 ft3
- 21.19 ft3
F.A. 5.81 ft3 X 2.66 SP.GR. X 62.4 = 964 lbs.
SUGGESTED QUANTITIES ±5% TOLERANCE
CEMENT 470 lbs.
AIR 6 %
C.A. AGGR. 1909 lbs. - [_________] + [__________]

ŚĂƉƚĞƌϯͮƉĂŐĞϮϬ


F. AGGR. 964 lbs. - [_________] + [__________]
ADDL. MATLS. Flyash = 118 lbs.

ŚĂƉƚĞƌϯͮƉĂŐĞϮϭ


ACI Design Example Problem No.1
Design a Class A4 Post and Rail concrete mix with slag to be used in footing,
using coarse and fine aggregate from Lone Star Industries, Dock Street. Dry
rodded unit weight of coarse aggregate is 101 lb/ft3. Alkali Content of
Cement is 0.67%. Specific gravity of slag is 2.94. Use data sheets page 3-32
and 3-33.
CLASS A4 Post & Rail MIX DESIGN

MODIFIED WITH Slag
SP. GR. 2.64 SP. GR. 2.63
NOMINAL MAX. SIZE C.A. 1/2 TABLE A1.5.3.6 FACTOR 0.55
OTHER DATA NEEDED FOR SPECIAL DESIGNS Slag 40%

Sp. Gravity 2.94
TABLE A1.5.3.6 0.55 X 27 ft3 X UNIT WT. 101 = 1500 lbs.
ABSOLUTE VOLUMES
PORTLAND CEMENT {(.40)(635)=254} 635 - 254 = 381 lbs. = 1.94 ft3

3.15 x 62.4
WATER .45 x 635 = 286 bs. = 4.58 ft3

1.00 x 62.4
AIR 7.0 % x 27 = 1.89 ft3

100
C. AGGR. 1500 lbs. = 9.14 ft3

SP.GR. 2.63 X 62.4
ADDITIONAL MATERIALS .40 x 635 = 254 = 1.38 ft3

2.94 x 62.4
= ft3
TOTAL = 18.93 ft3
27.00 ft3
- 18.93 ft3
F.A. 8.07 ft3 X 2.64 SP.GR. X 62.4 = 1329 lbs.

ŚĂƉƚĞƌϯͮƉĂŐĞϮϮ


CEMENT 381 lbs.
AIR 7.0 %
C. AGGR. 1500 lbs. - [ ] + [ ]
F. AGGR. 1329 lbs. - [ ] + [ ]
ADDL. MATLS. Slag = 254 lbs.

=
ŚĂƉƚĞƌϯͮƉĂŐĞϮϯ


Design a Class A4 General Use mix to be used in a bridge deck. Coarse and
fine aggregate will be obtained from Sadler Materials, Richmond, Va. Make no
adjustments for retarder. Dry rodded unit weight of the coarse aggregate is
102 lb/ft3. Alkali content of the cement is 0.72%. Fly ash can be obtained
from JTM Industries with a Specific Gravity of 2.35. Use aggregate data
sheets page 3-32 and 3-33.
MODIFIED WITH Fly Ash
SP. GR. 2.64 SP. GR. 2.62
NOMINAL MAX. SIZE C.A. 1” TABLE A1.5.3.6 FACTOR 0.65
OTHER DATA NEEDED FOR SPECIAL DESIGNS Fly Ash 20% Replacement
Sp. Gravity 2.35
ABSOLUTE VOLUMES

3.15 x 62.4
WATER .45 x 635 = 286 lbs. = 4.58 ft3

1.00 x 62.4
AIR 6.5 % x 27 = 1.76 ft3

100
C. AGGR. 1790 lbs. = 10.95 ft3

SP.GR. 2.62 X 62.4

2.35 x 62.4
= ft3
TOTAL = 20.74 ft3
27.00 ft3
- 20.74 ft3
F.A. 6.26 ft3 X 2.64 SP.GR. X 62.4 = 1031 lbs.
ŚĂƉƚĞƌϯͮƉĂŐĞϮϰ



CEMENT 508 lbs.
AIR 6.5 %
C. AGGR. 1790 lbs. - [ ] + [ ]
F. AGGR. 1031 lbs. - [ ] + [ ]
ADDL. MATLS. Fly Ash = 127 lbs.

=

ŚĂƉƚĞƌϯͮƉĂŐĞϮϱ


ACI Design Example Problem No. 3
Design a Class A4 Post and Rail Concrete modified with slag. Fine aggregate
will come from Chickahominy, Inc., Charles City, VA. and coarse aggregate
will come from Virginia Traprock, Inc., Leesburg, VA. Dry rodded unit weight
of the coarse aggregate is 100 lb/ft3. Alkali content of the cement is 0.85%.
Specific gravity of slag is 2.94. Use aggregate data sheets on page 3-32 and
3-33.
CLASS A4 Post and Rail MIX DESIGN
MODIFIED WITH 50% Slag

SP. GR. 2.62 SP. GR. 3.04
NOMINAL MAX. SIZE C.A. 1/2” TABLE A1.5.3.6 FACTOR .56
OTHER DATA NEEDED FOR SPECIAL DESIGNS 50% Slag (Sp. Gr. = 2.94)

TABLE A1.5.3.6 .56 X 27 ft3 X UNIT WT. 100 = 1512 lbs.
ABSOLUTE VOLUMES

3.15 x 62.4
WATER .45 x 635 = 286 lbs. = 4.58 ft3

1.00 x 62.4
AIR 7 % x 27 = 1.89 ft3

100
C. AGGR. 1512 lbs. = 7.97 ft3

SP.GR. 3.04 X 62.4

2.94 x 62.4
= ft3
TOTAL = 17.78 ft3
27.00 ft3
- 17.78 ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϮϲ


F.A. 9.22 ft3 X 2.62 SP.GR. X 62.4 = 1507 lbs.

CEMENT 317 lbs.
AIR 7 %
C. AGGR. 1512 lbs. - [ ] + [ ]
F. AGGR. 1507 lbs. - [ ] + [ ]
ADDL. MATLS. 50% Slag = 318 lbs.

=

ŚĂƉƚĞƌϯͮƉĂŐĞϮϳ


Design a Class A4 General Use mix to be used in a box culvert using fine and
coarse aggregate from West Sand and Gravel, Richmond, Va. Alkali content of
the Type I cement is 0.59%. Dry rodded unit weight of the coarse aggregate
is 104 lb/ft3. Fly Ash is available from Monex with a specific gravity of
2.25. Use aggregate data sheets on page 3-32 and 3-33.

MODIFIED WITH Fly Ash
SP. GR. 2.64 SP. GR. 2.60
NOMINAL MAX. SIZE C.A. 1” TABLE A1.5.3.6 FACTOR 0.68
OTHER DATA NEEDED FOR SPECIAL DESIGNS Fly Ash 20% Replacement
Sp. Gravity 2.25
ABSOLUTE VOLUMES
PORTLAND CEMENT {(.20)(635)=127 635 - 127= 508 lbs. = 2.58 ft3

3.15 x 62.4
WATER .45 x 635= 286 lbs. = 4.58 ft3

1.00 x 62.4
AIR 6.5 % x 27 = 1.76 ft3

100
C. AGGR. 1909 lbs. = 11.77 ft3

SP.GR. 2.60 X 62.4

2.25 x 62.4
= ft3
TOTAL = 21.59 ft3

3
27.00 ft
- 21.59 ft3
F.A. 5.41 ft3 X 2.64 SP.GR. X 62.4 = 891 lbs.
ŚĂƉƚĞƌϯͮƉĂŐĞϮϴ


CEMENT 508 lbs.
AIR 6.5 %
C. AGGR. 1909 lbs. - [ ] + [ ]
F. AGGR. 891 lbs. - [ ] + [ ]
ADDL. MATLS. Fly Ash = 127 lbs.

=

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ACI Mix Design Problem No. 1
Design a Class A4 general mix using a Type II cement from Giant Cement Co.
with an alkali content of 0.19. Fly Ash, Specific Gravity of 2.35, is
available if necessary from Monex Resources, Inc. Coarse aggregate will
come from Lone Star Industries, Richmond, VA. Dry rodded unit weight of
coarse aggregate is 103 lb/ft3. Fine aggregate will come from West Sand
and Gravel, Richmond, VA. Use aggregate data sheets found on page 3-32 and
3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϯϵ


TOTAL = ft3
27.00 ft3
- ft3
CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϰϬ


Design a Class A4 general use mix using IP cement from Roanoke. Coarse
aggregate will come from Dillon Company, Swords Creek, VA. Fine aggregate
will come from Sadler Materials, Richmond, VA. Dry rodded unit weight of
the coarse aggregate is 105 lb/ft3. Specific gravity of the IP cement from
Roanoke is 3.02. Use aggregate data sheets found on page 3-32 and 3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϰϭ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϰϮ


Design a Class A4 Post and rail concrete mix using a Type II cement from
Lehigh Cement Co. with an alkali content of 0.57. Design the mix with a
water cement ratio of 0.43 and the minimum amount of slag required. Coarse
aggregate will come from Sadler Materials, Richmond, VA. Dry rodded unit
weight of coarse aggregate is 101 lb/ft3. Fine aggregate will come from
Chickahominy Inc., Charles City, VA. Specific gravity of the slag is
2.94. Use aggregate data sheets found on page 3-32 and 3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
3
27.00 ft
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϰϯ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϰϰ


Design a Class A4 general concrete mix using Type I cement from Blue
Circle Atlantic with an alkali content of 0.32. Fly ash with a specific
gravity of 2.35 is available from Monex Resources, Inc. Coarse aggregate
will come from Virginia Traprock, Inc. Dry rodded unit weight of the
coarse aggregate is 105 lb/ft3. Fine aggregate will come from Sadler
Materials. Use aggregate data sheets found on page 3-32 and 3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
3
27.00 ft
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϰϱ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϰϲ


Design a Class A4 General mix using Type IS cement from Roanoke with a
specific gravity of 3.05. Coarse aggregate will come from Virginia
Traprock, Leesburg, VA and fine aggregate will come from Lone Star
Industries, Dock St., Richmond, VA. Make no adjustment for retarder. Dry
rodded unit weight of the coarse aggregate is 100 lb/ft3. Use aggregate
data sheets found on page 3-32 and 3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϰϳ


CEMENT lbs.
WATER. Lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϰϴ


Design a slag modified Class A3 General use mix. Coarse and fine
aggregate will come from Sadler Materials, Richmond, Va. Make no
adjustment for retarder. Dry rodded unit weight of the coarse aggregate
is 99 lb/ft3. Alkali content of the Type II cement is 0.28%. Specific
gravity of the slag is 2.94. Use aggregate data sheets found on page 3-32
and 3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.0 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϰϵ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϱϬ


Design a Class A3 Paving mix, modified with slag. Coarse and fine
aggregate will come from West Sand and Gravel, Richmond, Va. Make no
is 104 lb/ft3. Specific Gravity of slag is 2.94. Alkali content of the
cement is 0.81%. Use aggregate data sheets found on page 3-32 and 3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϱϭ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϱϮ


ACI Mix Design Problem No. 8 - Modified With Fly Ash
Design a fly ash modified Class A3 General Use mix. Coarse and fine
aggregate will come from Lone Star Industries, Dock St., Richmond, VA.
Make no adjustment for retarder. Dry rodded unit weight of the coarse
aggregate is 105 lb/ft3. Specific gravity of fly ash is 2.22. Alkali
content of the cement is 0.65%. Use aggregate data sheets found on page
3-32 and 3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϱϯ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϱϰ


ACI Mix Design Problem No. 9 - Modified With Fly Ash
Design a fly ash modified Class A4 General Use mix. Coarse and fine
aggregate will come from Sadler Materials, Richmond, VA. Make no
is 98 lb/ft3. Fly ash has a specific gravity of 2.30. Alkali content of
the cement is 0.76%. Use aggregate data sheets found on page 3-32 and 3-
33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϱϱ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϱϲ


ACI Mix Design Problem No. 10 - Modified With Slag
Design a slag modified Class A4 Post & Rail mix. Coarse aggregate will
come from Lone Jack, Glasgow, and fine aggregate will come from Wilson
Quarries, Horsepasture. Make no adjustment for retarder. Dry rodded unit
weight of the coarse aggregate is 102 lb/ft3. Specific Gravity of the Slag
is 2.85. Alkali content of the cement is 0.95%. Use aggregate data
sheets found on page 3-32 and 3-33.
CLASS MIX DESIGN

MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϱϳ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =
=

ŚĂƉƚĞƌϯͮƉĂŐĞϱϴ


ACI Mix Design Adjustment Problem No. 1
The following Class A4 General Use mix design produced a harsh mix. The
contractor wants to reduce the harshness. What are the maximum allowable
adjustments under VDOT specifications that could be made to reduce the
harshness?
Mix Design - One yd3.
Based on SSD Condition
IP Cement 635 lbs. Sand - F. M. 2.80
Sand 1150 lbs. Sand - Sp. Gr. 2.64
No. 57 1954 lbs. CA - Sp. Gr. 3.04
Water 288 lbs. CA - Unit Weight 108 lb/ft3
Air 6.5 % IP Cement - Sp. Gr. 3.05
ANSWER
Cement lbs.
Sand lbs.
No. 57 lbs.
Water lbs.
Air %

ŚĂƉƚĞƌϯͮƉĂŐĞϱϵ


The following Class A3 General Use mix design produced a harsh mix. The
contractor wants to reduce the harshness. What are the maximum allowable
adjustments under VDOT specifications that could be made to reduce the
harshness?
IS Cement 588 lbs. Sand - F. M. 2.70
No. 57 1909 lbs. CA - Sp. Gr. 2.61
Air 6.0 % IS Cement - Sp. Gr. 3.02
ANSWER
Cement lbs.
Sand lbs.
No. 57 lbs.
Water lbs.
Air %

ŚĂƉƚĞƌϯͮƉĂŐĞϲϬ


The following Class A4 General Use mix design modified with 40% slag
produced a harsh mix. The contractor wants to reduce the harshness. What
are the maximum allowable adjustments under VDOT specifications that could
be made to reduce the harshness?
Cement 381 lbs. Sand - F. M. 2.70
No. 57 1799 lbs. CA - Sp. Gr. 3.04
Air 6.5 %
Slag 254 lbs. Slag - Sp. Gr. - 2.95
ANSWER
Cement lbs.
Sand lbs.
No. 57 lbs.
Water lbs.
Air %
Slag lbs.

ŚĂƉƚĞƌϯͮƉĂŐĞϲϭ


The following Class A3 General Use Mix Design produced a 2 inch slump. The
contractor wants a 3 inch slump. What are the maximum allowable
adjustments under VDOT specifications that could be made to increase the
slump as much as possible?
Mix Design - One yd3
IP Cement 588 lbs. Sand - F. M. 2.80
No. 57 1934 lbs. CA - Sp. Gr. 2.83
Water 288 lbs. CA - Unit Weight 106.9 lb/ft3
Air 6.0 % IP Cement - Sp. Gr. 3.05
ANSWER
Cement lbs.
Sand lbs.
No. 57 lbs.
Water lbs.
Air %

ŚĂƉƚĞƌϯͮƉĂŐĞϲϮ


The following Class A3 General Use Mix Design modified with 20% flyash
produced a 3 inch slump. The contractor wants a 4 inch slump. What are
the maximum allowable adjustments under VDOT specifications that could be
made to increase the slump as much as possible?
Cement 470 lbs. Sand - F. M. 2.80
No. 57 1863 lbs. CA - Sp. Gr. 2.62
Air 6.5 % Flyash - Sp. Gr. 3.00
Flyash 118 lbs.
ANSWER
Cement lbs.
Sand lbs.
No. 57 lbs.
Water lbs.
Air %
Flyash lbs.

ŚĂƉƚĞƌϯͮƉĂŐĞϲϯ


The following Class A4 General Use Mix Design produced a 2 inch slump. The
contractor wants a 3 inch slump. What are the maximum allowable
adjustments under VDOT specifications that could be made to increase the
slump as much as possible?
IS Cement 635 lbs. Sand - F. M. 2.90
No. 57 1871 lbs. CA - Sp. Gr. 2.83
Air 6.5 % IS Cement - Sp. Gr. 3.02
ANSWER
Cement lbs.
Sand lbs.
No. 57 lbs.
Water lbs.
Air %

ŚĂƉƚĞƌϯͮƉĂŐĞϲϰ


ACI WORKSHEET
CLASS MIX DESIGN
MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
CEMENT lbs.
WATER lbs. or gals.
ŚĂƉƚĞƌϯͮƉĂŐĞϲϱ


AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =

ŚĂƉƚĞƌϯͮƉĂŐĞϲϲ


ACI WORKSHEET
CLASS MIX DESIGN
MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϲϳ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =

ŚĂƉƚĞƌϯͮƉĂŐĞϲϴ


ACI WORKSHEET
CLASS MIX DESIGN
MODIFIED WITH
SP. GR. SP. GR.

ABSOLUTE VOLUMES

3.15 x 62.4
WATER lbs. = ft3

1.00 x 62.4
AIR % x 27 = ft3
100
C. AGGR. Lbs. = ft3

SP.GR. X 62.4
= ft3
TOTAL = ft3
27.00 ft3
- ft3
ŚĂƉƚĞƌϯͮƉĂŐĞϲϵ


CEMENT lbs.
WATER lbs. or gals.
AIR %
C. AGGR. Lbs. - [ ] + [ ]
F. AGGR. Lbs. - [ ] + [ ]
ADDL. MATLS. =

ŚĂƉƚĞƌϯͮƉĂŐĞϳϬ


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ŚĂƉƚĞƌϯͮƉĂŐĞϳϭ

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F.M. DRY RODDED UNIT WT.

SP. GR. SP. GR.

NOMINAL MAX. SIZE C.A. TABLE A1.5.3.6 FACTOR

OTHER DATA NEEDED FOR SPECIAL DESIGNS

QUANTITY OF COARSE AGGREGATE

WATER lbs. = ft3

C. AGGR. Lbs. = ft3

ADDITIONAL MATERIALS = ft3

F.A. ft3 X SP.GR. X 62.4 = lbs.

SUGGESTED QUANTITIES ± 5% TOLERANCE

WATER lbs. or gals.

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PP        

PP ô       

PP ö       

PP        

PP ô       

PP        

PP        

PP        

FINE AGGREGATE COARSE AGGREGATE

F.M. 2.70 DRY RODDED UNIT WT. 104

SP. GR. 2.66 SP. GR. 2.61

NOMINAL MAX. SIZE C.A. 1” TABLE 5.3.6 FACTOR 0.68

OTHER DATA NEEDED FOR SPECIAL DESIGNS Sp. Gr. of IS 3.05

QUANTITY OF COARSE AGGREGATE

WATER 588 x 0.49 = 288 lbs. = 4.62 ft3

AIR 6 % x 27 = 1.62 ft3

C. AGGR. 1909 lbs. = 11.72 ft3

ADDITIONAL MATERIALS = ft3

TOTAL = 21.05 ft3

F.A. 5.95 ft3 X 2.66 SP.GR. X 62.4 = 988 lbs.

SUGGESTED QUANTITIES ± 5% TOLERANCE

CEMENT 588 lbs.

WATER 288 lbs. or 34.6 gals.

C. AGGR. 1909 lbs. - [_________] + [__________]

F. AGGR. 988 lbs. - [_________] + [__________]

ADDL. MATLS. = lbs.

CLASS A3 General MIX DESIGN

MODIFIED WITH 50% blast furnace slag

FINE AGGREGATE COARSE AGGREGATE

F.M. 2.70 DRY RODDED UNIT WT. 104 lb/ft3

SP. GR. 2.66 SP. GR. 2.61

NOMINAL MAX. SIZE C.A. 1” TABLE 5.3.6 FACTOR 0.68

QUANTITY OF COARSE AGGREGATE

WATER .49 x 588 = 288 lbs. = 4.62 ft3

AIR 6 % x 27 = 1.62 ft3

C. AGGR. 1909 lbs. = 11.72 ft3

TOTAL = 21.08 ft3

F.A. 5.92 ft3 X 2.66 SP.GR. X 62.4 = 983 lbs.

SUGGESTED QUANTITIES ±5% TOLERANCE

WATER 288 lbs. or 34.6 gals.

C. AGGR. 1909 lbs. - [_________] + [__________]

F. AGGR. 983 lbs. - [_________] + [__________]

ADDL. MATLS. slag = 294 lbs.

MODIFIED WITH 20% Fly Ash

FINE AGGREGATE COARSE AGGREGATE

F.M. 2.70 DRY RODDED UNIT WT. 104 lb/ft3

NOMINAL MAX. SIZE C.A. 1 inch TABLE 5.3.6 FACTOR 0.68

AIR 6 % x 27 = 1.62 ft3

C. AGGR. 1909 lbs. = 11.72 ft3

ADDITIONAL MATERIALS fly ash = ft3

TOTAL = 21.19 ft3

F.A. 5.81 ft3 X 2.66 SP.GR. X 62.4 = 964 lbs.

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C. AGGR. 1909 lbs. - [_] + [__]

F. AGGR. 988 lbs. - [_] + [__]

C. AGGR. 1909 lbs. - [_] + [__]

F. AGGR. 983 lbs. - [_] + [__]

C.A. AGGR. 1909 lbs. - [_] + [__]

F. AGGR. 964 lbs. - [_] + [__]