Revision History
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M60ES44-N449X-QC-MAN-001
Rev 03
Table of Contents
1 Introduction ..................................................................................................................................................... 1
2 Features............................................................................................................................................................ 1
3 Certification ...................................................................................................................................................... 1
4 Operation ......................................................................................................................................................... 2
5 Recommended Maintenance Program ............................................................................................................ 3
6 Field Testing ..................................................................................................................................................... 3
7 General Technical Data .................................................................................................................................... 4
8 M60ES44-N449X-QC ........................................................................................................................................ 5
9 9905-2002 ........................................................................................................................................................ 8
10 9905-2003X .................................................................................................................................................... 12
11 *EQ10-0001* .................................................................................................................................................. 16
12 ES4R-XSXX ...................................................................................................................................................... 20
13 ES4R-VT**** - 4.06" Pipe Slip Ram Assemblies ............................................................................................. 23
14 M60HS-QCMA5-ES44 ..................................................................................................................................... 25
15 M60HSSQ-N001D ........................................................................................................................................... 26
totsales@nov.com nov.com/tot ii
M60ES44-N449X-QC-MAN-001
Rev 03
1 Introduction
The 4.06" 10K ES BOP is designed for coiled tubing and snubbing operations. The ES is the lightest in the industry, yet
retains all the field-proven designs you have come to expect from Texas Oil Tools.
The compact size allows easier handling along with easier maintenance. All actuators feature power hydraulic ram
change, low bonnet bolt torque requirement, and a pressure balance piston. For shear operations (no booster
required).
Internally ported hydraulics (no external plumbing) eliminates the making and breaking of oil seals when changing or
servicing rams; thus removing the possibility of environmental pollution.
2 Features
3 Certification
- Testing -All BOPs are hydrostatic and function tested per API 6A (ISO 10423).
H2S Service - Materials in contact with pressured well fluids conform to NACE Specification MR-01-75 for H2S Service.
Arctic Service - In addition to the NACE Specifications above meets the API 6A with Charpy Impacts at -50°F.
North Sea Service -25°F - In addition to the NACE Specification s and API requirements additional Charpy Impact and
NDE are carried out. A Design Review and Certificate of Compliance by DNV, Lloyds, or Bureau Veritas are furnished
with the Data Book.
4 Operation
Ram Open and Close - Before opening the rams be sure the lock screws are backed fully out (turn counter clockwise).
If lock screws do not turn out easily after a closed and locked wellbore pressure test apply 1,500 to 3,000 psi hydraulic
pressure to the "CLOSE" hydraulic port to relieve the load from the end of the tail rod.
To open the rams apply 1,500 psi hydraulic pressure to the body port marked "OPEN". Close the rams by applying 1,500
to 3,000 psi hydraulic pressure to the body port marked "CLOSE".
To open the bonnets apply 500 to 1,500 psi hydraulic pressure to the body port marked "CLOSE" (ram close). To closethe
bonnets apply 1,500 psi operating pressure to the body port marked "OPEN" (ram open). After closing the bonnets
maintain the 1,500 psi hydraulic pressure to keep the bonnet pulled tightly against the body as the bonnet bolts are
reinstalled.
Remove the bonnet bolts and open the bonnets as described above. Maintain hydraulic pressure until the bonnets have
fully retracted and the rams have fully extended making them accessible. Vent all hydraulic pressure to zero to prevent
personal injury in the event that the bonnet is closed prematurely during the ram change procedure. As an added safety
precaution install the ram change rod covers (9601-3036) to prevent the accidental closure of the bonnets as well as to
prevent damage to the ram change rods.
Remove the ram by lifting up and over the ram change rod. NOTE: Do not scratch ram change rods.
Front and rear seals may be replaced without fully removing the rams. Lift the ram up until it clears the ram guide rod
and rotate slightly to gain access to the front seal.
Normal wear will be a moderate amount of extrusion downstream of the pressured side.
Replace the ram seals when usage has resulted in any noticeable loss of rubber. Field testing only to the maximum
anticipated well pressure will extend the life of the seals.
Inspect Bonnet Seal - Any extrusion indicates improper tightening of the bonnet bolts. Extrusion all around the o-ring
indicates even, but inadequate tightening of the bonnet nuts. Extrusion over only a part of the o-ring indicates uneven
tightening of the bonnet bolts. Replace if any extrusion is evident.
Check cutting edges of the shear or shear seal inserts. If the blade is chipped then the cutting action of the insert may
be impaired and therefore it should be discarded.
Check the teeth of the slip inserts. If the slip teeth are blunt or dulled then the gripping action of the ram may be
impaired and therefore the slips should be discarded.
Always store and operate the BOP with the equalizing valve closed.
After 20 Jobs or 12 Months Maximum - Completely disassemble the equalizing valve, replace all seals and worn parts.
Completely disassemble and inspect the bonnet assemblies. Replace all seals and worn parts.
Inspect all threads, connections, bushings and fittings. Replace and repair as required.
6 Field Testing
Function Test Bonnets - All actuators should be pressure tested to 3,000 psi working pressure in both the ram open
and ram close positions. A minimum hold time of 15 minutes is required without leakage.
Check the manual lock system when in the ram closed position.
Function Tests Shear Seal Ram and Blind Seal Tests - The shear seal rams and the blind rams seal should be closed
using 1,500 psi hydraulic pressure and pressure tested separately to 15,000 psi from below. The test medium should
be water with a rust inhibitor.
Function Test Slip Ram with Pipe Ram Seal Test - The slip rams should be closed around a suitable diameter test bar,
using 1,500 psi hydraulic pressure. The pipe rams should then be closed using 1,500 psi hydraulic pressure and pressure
tested to 15,000 psi from below. A minimum hold time of 15 minutes is required without leakage. The test medium
should be water with a rust inhibitor.
Approx. Weight
Hydraulic Volumes
Pipe Slip
Open (per set) ................................................................................................................................ 94.8 in3
Close (per set).................................................................................................................................. 94.8 in3
Hydraulics/Wellbore Ratio
Tightening Torques
8 M60ES44-N449X-QC
4.06, 10K DUAL COMBI BOP SHEAR/SEAL PIPE/SLIP
Reference Drawing M60ES44-N449X-QC-ASM-001& M60ES44-N449X-QC-ART-001
M60ES44-N449X-QC
4.06, 10K DUAL COMBI BOP SHEAR/SEAL PIPE/SLIP
Reference Drawing M60ES44-N449X-QC-ASM-001& M60ES44-N449X-QC-ART-001
M60ES44-N449X-QC-ASM-001
M60ES44-N449X-QC-ART-001
9 9905-2002
SHEAR/SEAL ACTUATOR ASSEMBLY
Reference Drawing 9905-2002-ASM-001
Disassembly - Open the bonnets per 4.0 Operation and vent all hydraulic pressure to zero. Remove rams; remove
bonnet seal (35 & 36). Remove socket head cap screws (16) and end cap (9) from cylinder (2). Remove socket head
cap screw (29) and remove slide (13) from end cap (9). Remove retainer (33) from lock screw (14) and remove lock
screw (14) from slide (13). Remove SHBS (30) and remove leaf spring (15) from slide (13).
Remove retainer (23) and seal (22) from end cap (9). Remove secondary rod (8) from main piston (4), and secondary
piston (5). Remove T-seals (26 & 27). Remove secondary cylinder (3), main cylinder (2), and change cylinders (12).
Remove O-rings (17, 21, 34), retainer (23) and seal (22) from secondary cylinder (3). Remove ram guide (7), and guide
(31). Remove main rod (6) from main piston (4).
Support the weight of bonnet (1) and remove ram change rod (10 & 11) from body with Allen wrench. CAUTION: Do
not scratch surfaces of ram change rods. NOTE: Specific location of change rods as they have differing thread sizes.
Remove O-rings (17) from body.
Remove ram change rods (10 & 11) from bonnet (1). Remove T-seals (25) from ram change rods (10 & 11). Remove
O-rings (21 & 34)), seals (22) and retainers (23) from bonnet (1). Remove bushings (18) and seals (19) from bonnet (1).
Clean and inspect all parts for wear before reassembly.
9905-2002
SHEAR/SEAL ACTUATOR ASSEMBLY
Reference Drawing 9905-2002-ASM-001
9905-2002 9905-2002XL
ITEM H2S & NORTH SEA H2S & ARCTIC SERVICE QTY DESCRIPTION
SERVICE -25°F -50°F
1 9905-2921B 9905-2921B 1 BONNET SHEAR/SEAL
2 9905-2922B 9905-2922B 1 MAIN CYL
3 9905-2923B 9905-2923B 1 SECONDARY CYL
4 9905-2924B 9905-2924B 1 MAIN PISTON
5 9905-2925B 9905-2925B 1 SECONDARY PISTON
6 9905-2926B 9905-2926B 1 MAIN ROD
7 2001-0025B 2001-0025B 1 RAM GUIDE
8 9905-2927B 9905-2927B 1 SECONDARY ROD
9 9905-2928B 9905-2928B 1 CAP
10 9905-2929B 9905-2929B 1 CHANGE ROD OPEN
11 9905-2931B 9905-2931B 1 CHANGE ROD CLOSE
12 9905-2932B 9905-2932B 2 CHANGE CYLINDER
13 9905-2933B 9905-2933B 1 SLIDE
totsales@nov.com nov.com/tot Page 8 of 26
M60ES44-N449X-QC-MAN-001
Rev 03
ES46-SK03*
SEAL KIT F/ SHEAR/SEAL ACTUATOR ASSEMBLY
Reference Drawing 9905-2002-ASM-001
9905-2002-ASM-001
10 9905-2003X
PIPE/SLIP ACTUATOR ASSEMBLY
Reference Drawing 9905-2003X-ASM-001
Disassembly - Open the bonnets per 4.0 Operation and vent all hydraulic pressure to zero. Remove rams and remove
rod head (27). Remove bonnet seal (14 & 21). Remove socket head cap screws (19) and housing (25) from end cap (2).
Remove socket head cap screws (31 & 32).
Remove end cap (2) and indicator rod (16). CAUTION: Do not scratch inside surface of main cylinder (4) when removing
indicator rod. Remove O-rings (7 & 23), seal (20) and retainer (9) from end cap (2). Remove indicator rod seal (17) and
retainer (18) from end cap (2). Remove change cylinders (3) and main cylinder (4) from bonnet (1). Remove piston
(24) and T-seal (12) from bonnet (1).
Support weight of bonnet (1) and remove ram change rod (5 & 6) from body with Allen wrench. CAUTION: Do not
scratch surfaces of ram change rods. NOTE: Specific location of change rods as they have differing thread sizes.
Remove O-rings (8) from body. Remove ram change rods (5 & 6) from bonnet (1). Remove T-seals (13) from ram
change rods (5 & 6). Remove O-rings (7 & 23), seals (20) and retainers (9) from bonnet (1). Remove bushings (10) and
seals (11) from bonnet (1). Clean and inspect all parts for wear before reassembly.
Assembly - Typical reverse order of Disassembly.
9905-2003X
PIPE/SLIP ACTUATOR ASSEMBLY
Reference Drawing 9905-2003X-ASM-001
9905-2003X 9905-2003XL
ITEM H2S & NORTH SEA H2S & ARCTIC SERVICE QTY DESCRIPTION
SERVICE -25°F -50°F
1 9905-2841B 9905-2841B 1 BONNET
2 9905-2842B 9905-2842B 1 HYDRAULIC CAP
3 9905-2843B 9905-2843B 2 RAM CHANGE CYLINDER
4 9905-2844B 9905-2844B 1 CYLINDER
5 9905-2845B 9905-2845B 1 RAM CHANGE ROD CLOSE
6 9905-2846B 9905-2846B 1 RAM CHANGE ROD OPEN
7 7813-3225 7813-A225 4 O-RING 90 NITRILE
8 7813-3220 7813-A220 2 O-RING 90 NITRILE
9 7826-1756 7826-1756 3 RETAINER RING INTERNAL
10 9905-2835 9905-2835 2 BUSHING CHANGE PISTON
11 7820-1371 7820-1371B 4 SEAL MOLYTHANE
12 7951-3350 7951-A350 1 T-SEAL
13 7951-3220 7951-A220 2 T-SEAL
14 7813-3355 7813-A355 1 O-RING 90 NITRILE
ES46-SK04
SEAL KIT F/ PIPE/SLIP ACTUATOR ASSEMBLY
Reference Drawing 9905-2003X-ASM-001
9905-2003X-ASM-001
11 *EQ10-0001*
EQUALIZING VALVE ASSEMBLY 10K
Reference Drawing EQ10-0001 & Assembly Views
EQ10-0001
EQ10-0001X
10K EQUALIZING VALVE ASSEMBLY, H2S/NORTH SEA SERVICE (-25°F THRU 250°F)
Reference Drawing EQ10-0001
EVA4-S000
SEAL KIT F/ 10K EQUALIZING VALVE ASSEMBLY, H2S/NORTH SEA (-25°F THRU 250°F)
Reference Drawing EQ10-0001
EQ10-0001
M60EQ10-0001XB
10K EQUALIZING VALVE ASSEMBLY, ARCTIC SERVICE (-50°F THRU 200°F)
Reference Drawing EQ10-0001
EVA4-S000B
SEAL KIT F/ 10K EQUALIZING VALVE ASSEMBLY, ARCTIC SERVICE (-50°F THRU 200°F)
Reference Drawing EQ10-0001
12 ES4R-XSXX
4.06” SHEAR/SEAL RAM ASSEMBLIES
Reference Drawing ES4R-XSXX-ART-001
Disassembly - Remove socket head cap screw (4) and blade assembly (5 or 6) by pushing assembly out the side of the
ram body (1 or 2). Remove blade retainer (7) from blade assembly. Remove rear seal (3). Clean and inspect all parts
before replacement.
Assembly - Place blade retainer (7) into blade assembly (5 or 6) while holding blade retainer (7) in position in the blade
assembly (5 or 6). Slide both into position in the ram body (1 or 2). Secure in place with socket head cap screw (4).
Install rear seal (3) to fit flush with surface of ram body (1 or 2).
ES4R-XSXX
4.06” SHEAR/SEAL RAM ASSEMBLIES H2S NORTH SEA
Reference Drawing ES4R-XSXX-ART-001
4.06" SHEAR SEAL RAM ASSEMBLY W/VITON SEALS, H2S, NORTH SEA -25°F
Item Part Name Qty 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil
ES4R-XSXX
4.06” SHEAR/SEAL RAM ASSEMBLIES H2S ARCTIC SERVICE
Reference Drawing ES4R-XSXX-ART-001
4.06" SHEAR SEAL RAM ASSEMBLY W/VITON SEALS, ARCTIC SERVICE -50°F
Item Part Name Qty 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil
ES4R-XSXX-ART-001
Disassembly - Remove front seal (4) and retainer bar (2). Push slip insert (3) toward rear of ram (1) to access retainer
ring (7). Remove Lock Screws (9) from Ram Body (1) and Slip Insert (3). Remove compression pin (6) and slip insert (3)
by pushing compression pin toward front of ram. Remove O-ring (8) and rear seal (5). Clean and inspect all parts -
replace as needed.
Assembly - Install rear seal (5) to fit flush with surface of ram body (1). While holding the retainer bar (2) in position in
the front seal (4), slide both into position in the ram body (1). Place O-ring (8) onto compression pin (6). Slide
compression pin into slot on rear of slip insert (3). Install compression and slip insert assembly into body and secure
with retainer (7). Install Lock Screws (9) into Ram Body (1) and Slip Insert (3).
ES4R-VT**
4.06" PIPE SLIP RAM ASSEMBLY H2S
Reference Drawings ES4R-VTXX-ART-001
ES4R-VT**A ES4R-VT**AB
Qty. Part Description
Item -25°F to 250°F -50°F to 200°F
1 9905-19**AB 9905-19**AB 2 Ram Body
2 8302-2721 8302-2721 2 Retainer Bar
8440-67** 8440-67** 2 Slip Insert
3
8440-6701 8440-6701 - Blank Slip Insert (Optional f/ 1.00-2.00 coiled tubing sizes)
4 8440-64**D 8440-66**D 2 Front Seal
5 9905-1901D 9905-1903 2 Rear Seal
6 9905-2426XB 9905-2426XB 2 Compression Pin
7 7824-1007 7824-1007 2 Retainer Ring
8 7813-4210 7813-A210 2 O-Ring
9 9328-0510 9328-0510 2 Lock Screw
ES4R-VTXX-ART-001
14 M60HS-QCMA5-ES44
QCMA MULTICOUPLER FOR DUAL ES
M60HS-QCMA5-ES44-ART-001
15 M60HSSQ-N001D
STUCCHI MULTICOUPLER FOR DUAL ES
M60HSSQ-N001D-ART-001