Technical Bulletin

0199-27-1215/1 EN
This Circular supersedes: 0199-27-1215/0

Date: 15.09.2010 DEUTZ AG

Author: Rudolf Fischer, VE-FI Ottostraße 1
51149 Köln

Phone: +49 (0) 221 822-3008 www.deutz.com

Fax: +49 (0) 221 822-15 3008

Important safety advice

EMR2 Safety-Update

Replacement is made because of:

● Updating

General note

1 EMR2-Safety-Update can be done with DEUTZ-Servicetool SerDia2000 Version 1.5.6

and Interface-Level 3 (plus Password) or with Level 3A.

2 The password for Level 3 can be requested via emailadress emr2@deutz.com . Send
the serialnumber of your interface box in the email.

3 EMR2-Safety-Update, SerDia2000-Software and SerDia-Handbook are available on

the following internet-link
http://207.37.9.103/Service/Technik/Servicedoku/sis_publ.nsf/gestaltungsdokumente/
serdia/

4 The related EMR2-Safety-Update for the different EMR2-Software-Variants is dis-

played in the following table.

Note:
The part numbers indicated in this document are not subject to updating.
Binding for the identification of spare parts is exclusively the spare parts documentation.

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The defined assignment must be considered strictly.

OLD NEW Engine type

EMR2-ECU Software (BSW) Update

1 2.XX, 2.05, 2.06, 2.08 2.09 1012 / 1013 / 1015 /
2012 / 2013
2 2.30, 2.32 2.33 2016 / 2020
3 3.XX, 3.01, 3.04, 3.11 3.12 1012 / 1013 / 2012 /
2013
4 4.XX, 4.02, 4.04, 4.05 4.07 1012 / 1013 / 2012 /
2013
5 7.XX, 7.00, 7.01, 7.02 7.05 1012 / 1013 / 2011 /
2012 / 2013
6 9.XX 9.01 1012 / 1013 / 914 / 2012
/ 2013
7 8.00, 8.01 8.02 2020
T1

If you detect an old software version on EMR2-ECU, then exchange this version with
the new software version (update).

5 Prior programming the engine-dataset has to be saved on harddisk first. Create a fold-
er for your datasets please.
Example:
– C:\Temp\EMR2\OldDataset
– C:\Temp\EMR2\NewDataset
– C:\Temp\EMR2\NewBSW

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6 Description of the job

6.1
Switch ON the ECU, connect the diagnosis devices (check Ubatt-lamp of the in-
terface box) and start the SerDia2000-program.

6.2
Check, if one of the above named EMR2-ECU-Software versions is present on the
ECU.

Identification of ECU-Software

A1

6.3
First save the dataset on harddisk (path C:\Temp\EMR2\OldDataset) by using
SerDia-Menu overall programming. Please consider the naming of the datasets
shown below.

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6.4
Choose the serDia2000-Menupoint ECU programming. Set the baudrate to 9600
baud.

A2

6.5
Download the corresponding EMR2-Safety-Update (see table T1) into ECU. "How
to do…" see SerDia-manual chapter 6.1.5.1.1 ECU-programming.

6.6
Download the saved, enginespecific dataset (see point 6.3) back to the ECU by
using SerDia-Menu overall programming.

6.7
Switch OFF and Switch ON the ECU (ignition OFF-ON)

6.8
Upload the engine dataset by using SerDia-Menu overall programming and save
it on the harddisk (path C:\Temp\EMR2\NewDataset). This dataset will be used for
feedback-handling and shows that ECU has been updated.

6.9
Erase errormemory 1 and 2

6.10
Check logistic data, such as engine serial no., engine operating hours and soft-
ware version of the new software.

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7 Uploaded engine datasets (see point 6.8) mmmmmmm_sssssss_jjmmtt_new.hex

have to be sent back to emailadress emr2@deutz.com.

8 Naming of datasets
mmmmmmmm_sssssss_jjmmtt_new.hex und
mmmmmmmm_sssssss_jjmmtt_old.hex
Example: 10748335_2124304_100913_new.hex
with jjmmtt = Tag des Updates = 100913
and sssssss and mmmmmmmm see picture

sssssssss = ECU-SerialNo = 2124304

mmmmmmm = engineNo = 10748335

A3

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9 Because of the homologation of the engine you must put a sticker (label) with the new
DEUTZ-PartNo on the ECU, near to the ECU or near to the diagnostic plug.
You will find the new DEUTZ-PartNo in SERDIA, see picture.
The sticker must be orderd via E-mail emr2@deutz.com.

PartNo for Label

A4

Contact:
DEUTZ Engines
E-mail: emr2@deutz.com

Service Information

This document has been created digitally and is valid without a signature.

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