Box Design

N.
W: Construction of HLB across Buckingham Canal, in Km 26/3 of RI road
S.W: Construction of 2x4x4x3 Box culvert in the approachs.
1. SALIENT FEATURES
Clear span = 4 m
Concrete grade M25 = 25 Mpa
Clear height = 4 m Steel grade Fe 415 = 415 Mpa
Top slab thickness 0.45 m БSc (Concrete) 8.33 Mpa
Bottom slab thickness 0.42 m БSt (Steel) 200 Mpa
Side wall thickness 0.45 m Modular ratio 10
Unit weight of concrete 24 kN/m
n (for depth of neutral axis) 0.294
Unit weight of earth 18 kN/m
j (for effective depth) 0.902
Unit weight of water 10 kN/m
k (for moment of resistance) = 1.105 Mpa
Co-efficient of earth pressure at rest = 0.5 All dimensions are in meter unless
Total cushion on top = 3.0 m

2 LOAD CALCULATION
2.1 Top Slab
2.1.1 Dead Load
a) Cushion = 3 x 18 = 54 kN/m²
b) Self weight of top slab = 0.45 x 24 =10.80 kN/m²
c) Total = 64.80 kN/m²
2.1.2 Live Load
Consider moving load of 70R (T). The dispersal
and position of load shall be as shown above
Dispersed area when 1 track loading is considered
= 10.57 x 8.90 = 94.07 m²
Load per unit area when 1 track load (covering
2-lanes) is considered = 700/94.07 = 7.44 kN/m²
Note:
1) As the load of wheel after dispersal overlap both
wheels need to be taken together.
2) For dispersal refer IRC:21-2000 Clause 305.16.4.
3) No impact as per IRC:6-2000 Clause 211.7 (c) due to cushion more than 3.0 m.
2.1.3 Total load = 64.80+7.44 = 72.24 kN/m²
2.2 Bottom Slab
2.2.1 Dead Load

Load from top slab including cushion = 64.80 kN/m²
Load of walls end walls = 2 x 4 x 0.40 x 24/9.70 = 7.92 kN/m²
Middle wall= 1x4x0.3x24/9.70 = 2.97 kN/m²
Total load = 75.69 kN/m²
Live Load
Load from top slab without impact = 7.44 kN/m²
2.2.2 Total load =75.69+7.44 = 83.13 kN/m²
2.3 Side Wall
2.3.1 Case 1: Box empty, earth pressure with live load
surcharge equivalent to 1.2 m height of earth on both sides fills.
Pressure due to live load surcharge = 1.2 x 18 x 0.5 = 10.80 kN/m²
Pressure due to earth surcharge = 3 x 18 x 0.5 = 27 kN/m²
Pressure due to earth fill = 0.5 x 18 x 4.45 = 40.05 kN/m²
Case 2 : Box full, Live load surcharge on side fill.

Water pressure inside and outside will balance each `other and hence not taken.
Pressure due to live load surcharge = 10.8 kN/m²
Pressure due to earth surcharge = 45 kN/m²
Pressure due to submerged earth = 0.5 x (18-10) x 4.45 = 17.80 kN/m²
2.3.2 Case 3 : Box full, no live load surcharge on side fill.
This case never be critical. Hence not considered
2.4 Base Pressure
Dead load
Load from top slab and walls including cushion = 75.69 kN/m²
Self weight of bottom slab = 0.45 x 24 =10.80 kN/m²
Total Load = 86.49 kN/m²
Live Load
There is no live load except coming from top slab
without impact = 7.44 kN/m²
2.4.1 Base pressure = 93.93 kN/m²
(Is safe for a S.B.C of 120 kN/m²)
3 MOMENT CALCULATION
3.1 Top Slab
Fixed end moment due to dead load = 64.80 x4.35 x 4.35 /12 = 102.18
Fixed end moment due to live load = 7.44 x 4.35 x 4.35/12 = 20.07
Total fixed end moment (AB, BC) = 122.25 kN.m
Mid span moment due to dead load = 64.80 x 4.35 x 4.35/8 = 153.27 kN.m
Mid span moment due to live load = 7.44 x 4.35 x 4.35/8 = 17.60 kN.m
Total Mid Span Moment =170.87 kN.m
3.2 Bottom Slab
Fixed end moment due to dead load =75.69 x 4.35 x4.35/12 = 119.35 kN.m
Fixed end moment due to live load = 20.07 kN.m
Total fixed end moment = 139.42 kN.m
Mid span moment due to dead load = 75.69 x 4.35 x4.35/8 = 179.03
Mid span moment due to live load = 17.60
Total Mid Span Moment = 196.63 kN.m
3.3 Side Wall
3.3.1 Case 1 : Box empty, surcharge load on side fill
F.E.M at top due to dead load = 27 x 4.45 x4.45/12 +40.05 x 4.45 x4.45/30 = 70.99
F.E.M at top due to live load = 10.8 x 4.45 x 4.45/12 = 17.82
Total F.E.M at top = 88.81 kN.m
F.E.M at base due to dead load = 27.0x4.45x4.45/12+40.05 x 4.45 x4.45/20 =84.21 kN.m
F.E.M at base due to live load = 17.82
Total F.E.M at base = 102.03 kN.m
Mid span moment due to dead load = 27 x 4.45 x 4.45/8+40.05 x4.45 x 4.45/16 =116.40
Mid span moment due to live load = 10.8 x 4.45 x 4.45/8 = 26.73
Total Mid Span Moment =143.13 kN.m
3.3.2 Case 2 : Box full, live load surcharge on side fill.
F.E.M at top due to dead load = 27 x 4.45 x 4.45/12+17.80 x4.45 x 4.45/30 =56.31
F.E.M at top due to live load = 17.82
Total F.E.M at top = 74.13 kN.m

F.E.M at base due to dead load = 27x4.45x4.45/12+17.8 x4.45 x4.45/20 = 62.18
F.E.M at base due to live load = 17.82
Total F.E.M at bottom = 80.00 kN.m
Mid span moment due to dead load = 27x4.45x4.45/8+17.80 x 4.45 x 4.45/16 = 88.86
Mid span moment due to live load = 26.73
Total Mid Span Moment = 115.59 kN.m
The design moments are obtained from moment distribution.

6.1 Top Slab
Maximum moment support/mid span = 83.0 kN.m
Depth required =
Check for Shear
209
rc c B o x cu l v e r t - me t h o d o l o g y a n d deSi g n S in c l u d i n g co m p u t e r me t h o d
Journal of the Indian Roads Congress, October-December 2009
Provide shear reinforcement
Shear capacity
= 0.2623 x 1000 x 362 = 94953N = 94.95 kN
Balance Shear = 113.80 – 94.95 = 18.85 kN
Take spacing 250 c/c of 8 mm
Shear capacity of section
= 0.2623 x 362 = 94.95kN
Say x is the distance from the face of wall where
shear force equals shear capacity of the section.
Then,
and x = 0.543 m, say 600 mm
Provide shear reinforcement upto 600 mm from
face of near wall on both sides.
6.2 Bottom Slab

Maximum Moment support/mid span = 96.02 kN.m
Provided = 420 – 75 – 8 = 337 mm is o.k.
Check for Shear
Shear Stress = 0.3975 N/mm²
Provide shear reinforcements
Shear Capacity
= 0.299 x 337 x 1000 = 100763 N =100.76 kN
Balance shear force
= 133.95 – 100.760 =33.19 kN
x is the distance from face of wall where shear
force equals shear capacity of the section
Then,
and x = 0.613 m say 650 mm
Provide shear reinforcement upto 650 mm from
face of near wall on both sides.
6.3 Side Walls
Maximum moments at junctions of slabs and
walls are same as slabs. Hence provide same
reinforcements as slabs at junctions/supports.
Check for Shear
Maximum shear near top at d

eff
from top slab is
obtained as under :
Fig. 6 Shear force at dig. (All dimensions are in m)
210
Si n h a & S h a r m a o n
ANNEX C
(Para 9)
RCC BOX CULVERT, DESIGNATION: [1/3 x 3/5]
STAAD. Pro : Structural Analysis and Design Software
STaad SP acE
START JOB INFORMATION
ENGINEER DATE 17-Dec-08
END JOB INFORMATION
INPUT WIDTH 79
* ANALYSIS FOR LIVE LOAD
*BOTTOM SLAB
*LONGITUDINAL MEMBER
* TRANSVERSE MEMBER
*TOP SLAB
*LONGITUDINAL MEMBER
* TRANSVERSE MEMBER
* VERTICAL WALL
UNIT METER kN
JOINT COORDINATES
1 0 0 0; 2 0 0 1.6416; 3 0 0 3.284; 4 0 0 4.926; 5 0 0 6.568; 6 0 0 8.21;
7 0 0 9.852; 8 0 0 11.494; 9 0 0 13.136; 10 0 0 14.778; 11 0 0 16.42;
12 0 0 18.062; 13 0 0 19.704; 14 0.57 0 0; 15 0.57 0 1.6416; 16 0.57 0 3.284;
17 0.57 0 4.926; 18 0.57 0 6.568; 19 0.57 0 8.21; 20 0.57 0 9.852;
21 0.57 0 11.494; 22 0.57 0 13.136; 23 0.57 0 14.778; 24 0.57 0 16.42;
25 0.57 0 18.062; 26 0.57 0 19.704; 27 1.14 0 0; 28 1.14 0 1.6416;
29 1.14 0 3.284; 30 1.14 0 4.926; 31 1.14 0 6.568; 32 1.14 0 8.21;
33 1.14 0 9.852; 34 1.14 0 11.494; 35 1.14 0 13.136; 36 1.14 0 14.778;
37 1.14 0 16.42; 38 1.14 0 18.062; 39 1.14 0 19.704; 40 1.71 0 0;
41 1.71 0 1.6416; 42 1.71 0 3.284; 43 1.71 0 4.926; 44 1.71 0 6.568;
45 1.71 0 8.21; 46 1.71 0 9.852; 47 1.71 0 11.494; 48 1.71 0 13.136;
49 1.71 0 14.778; 50 1.71 0 16.42; 51 1.71 0 18.062; 52 1.71 0 19.704;
53 2.28 0 0; 54 2.28 0 1.6416; 55 2.28 0 3.284; 56 2.28 0 4.926;
57 2.28 0 6.568; 58 2.28 0 8.21; 59 2.28 0 9.852; 60 2.28 0 11.494;
61 2.28 0 13.136; 62 2.28 0 14.778; 63 2.28 0 16.42; 64 2.28 0 18.062;
65 2.28 0 19.704; 66 2.85 0 0; 67 2.85 0 1.6416; 68 2.85 0 3.284;
69 2.85 0 4.926; 70 2.85 0 6.568; 71 2.85 0 8.21; 72 2.85 0 9.852;
73 2.85 0 11.494; 74 2.85 0 13.136; 75 2.85 0 14.778; 76 2.85 0 16.42;
77 2.85 0 18.062; 78 2.85 0 19.704; 79 3.42 0 0; 80 3.42 0 1.6416;
81 3.42 0 3.284; 82 3.42 0 4.926; 83 3.42 0 6.568; 84 3.42 0 8.21;
85 3.42 0 9.852; 86 3.42 0 11.494; 87 3.42 0 13.136; 88 3.42 0 14.778;
89 3.42 0 16.42; 90 3.42 0 18.062; 91 3.42 0 19.704; 92 0 3.42 0;
93 0 3.42 1.6416; 94 0 3.42 3.284; 95 0 3.42 4.926; 96 0 3.42 6.568;
97 0 3.42 8.21; 98 0 3.42 9.852; 99 0 3.42 11.494; 100 0 3.42 13.136;
101 0 3.42 14.778; 102 0 3.42 16.42; 103 0 3.42 18.062; 104 0 3.42 19.704;
211
105 0.57 3.42 0; 106 0.57 3.42 1.6416; 107 0.57 3.42 3.284;
108 0.57 3.42 4.926; 109 0.57 3.42 6.568; 110 0.57 3.42 8.21;
111 0.57 3.42 9.852; 112 0.57 3.42 11.494; 113 0.57 3.42 13.136;
114 0.57 3.42 14.778; 115 0.57 3.42 16.42; 116 0.57 3.42 18.062;
117 0.57 3.42 19.704; 118 1.14 3.42 0; 119 1.14 3.42 1.6416;
120 1.14 3.42 3.284; 121 1.14 3.42 4.926; 122 1.14 3.42 6.568;
123 1.14 3.42 8.21; 124 1.14 3.42 9.852; 125 1.14 3.42 11.494;
126 1.14 3.42 13.136; 127 1.14 3.42 14.778; 128 1.14 3.42 16.42;
129 1.14 3.42 18.062; 130 1.14 3.42 19.704; 131 1.71 3.42 0;
132 1.71 3.42 1.6416; 133 1.71 3.42 3.284; 134 1.71 3.42 4.926;
135 1.71 3.42 6.568; 136 1.71 3.42 8.21; 137 1.71 3.42 9.852;
138 1.71 3.42 11.494; 139 1.71 3.42 13.136; 140 1.71 3.42 14.778;
141 1.71 3.42 16.42; 142 1.71 3.42 18.062; 143 1.71 3.42 19.704;
144 2.28 3.42 0; 145 2.28 3.42 1.6416; 146 2.28 3.42 3.284;
147 2.28 3.42 4.926; 148 2.28 3.42 6.568; 149 2.28 3.42 8.21;
150 2.28 3.42 9.852; 151 2.28 3.42 11.494; 152 2.28 3.42 13.136;
153 2.28 3.42 14.778; 154 2.28 3.42 16.42; 155 2.28 3.42 18.062;
156 2.28 3.42 19.704; 157 2.85 3.42 0; 158 2.85 3.42 1.6416;
159 2.85 3.42 3.284; 160 2.85 3.42 4.926; 161 2.85 3.42 6.568;
162 2.85 3.42 8.21; 163 2.85 3.42 9.852; 164 2.85 3.42 11.494;
165 2.85 3.42 13.136; 166 2.85 3.42 14.778; 167 2.85 3.42 16.42;
168 2.85 3.42 18.062; 169 2.85 3.42 19.704; 170 3.42 3.42 0;
171 3.42 3.42 1.6416; 172 3.42 3.42 3.284; 173 3.42 3.42 4.926;
174 3.42 3.42 6.568; 175 3.42 3.42 8.21; 176 3.42 3.42 9.852;
177 3.42 3.42 11.494; 178 3.42 3.42 13.136; 179 3.42 3.42 14.778;
180 3.42 3.42 16.42; 181 3.42 3.42 18.062; 182 3.42 3.42 19.704; 183 0 0.855 0;
184 0 0.855 1.6416; 185 0 0.855 3.284; 186 0 0.855 4.926; 187 0 0.855 6.568;
188 0 0.855 8.21; 189 0 0.855 9.852; 190 0 0.855 11.494; 191 0 0.855 13.136;
192 0 0.855 14.778; 193 0 0.855 16.42; 194 0 0.855 18.062; 195 0 0.855 19.704;
196 3.42 0.855 0; 197 3.42 0.855 1.6416; 198 3.42 0.855 3.284;
199 3.42 0.855 4.926; 200 3.42 0.855 6.568; 201 3.42 0.855 8.21;
202 3.42 0.855 9.852; 203 3.42 0.855 11.494; 204 3.42 0.855 13.136;
205 3.42 0.855 14.778; 206 3.42 0.855 16.42; 207 3.42 0.855 18.062;
208 3.42 0.855 19.704; 209 0 1.71 0; 210 0 1.71 1.6416; 211 0 1.71 3.284;
212 0 1.71 4.926; 213 0 1.71 6.568; 214 0 1.71 8.21; 215 0 1.71 9.852;
216 0 1.71 11.494; 217 0 1.71 13.136; 218 0 1.71 14.778; 219 0 1.71 16.42;
220 0 1.71 18.062; 221 0 1.71 19.704; 222 3.42 1.71 0; 223 3.42 1.71 1.6416;
224 3.42 1.71 3.284; 225 3.42 1.71 4.926; 226 3.42 1.71 6.568;
227 3.42 1.71 8.21; 228 3.42 1.71 9.852; 229 3.42 1.71 11.494;
230 3.42 1.71 13.136; 231 3.42 1.71 14.778; 232 3.42 1.71 16.42;
233 3.42 1.71 18.062; 234 3.42 1.71 19.704; 235 0 2.565 0; 236 0 2.565 1.6416;
237 0 2.565 3.284; 238 0 2.565 4.926; 239 0 2.565 6.568; 240 0 2.565 8.21;
241 0 2.565 9.852; 242 0 2.565 11.494; 243 0 2.565 13.136; 244 0 2.565 14.778;
245 0 2.565 16.42; 246 0 2.565 18.062; 247 0 2.565 19.704; 248 3.42 2.565 0;
249 3.42 2.565 1.6416; 250 3.42 2.565 3.284; 251 3.42 2.565 4.926;
252 3.42 2.565 6.568; 253 3.42 2.565 8.21; 254 3.42 2.565 9.852;
255 3.42 2.565 11.494; 256 3.42 2.565 13.136; 257 3.42 2.565 14.778;
258 3.42 2.565 16.42; 259 3.42 2.565 18.062; 260 3.42 2.565 19.704;
212
MEMBER INCIDENCES
1 1 2; 2 2 3; 3 3 4; 4 4 5; 5 5 6; 6 6 7; 7 7 8; 8 8 9; 9 9 10; 10 10 11;
11 11 12; 12 12 13; 13 14 15; 14 15 16; 15 16 17; 16 17 18; 17 18 19; 18 19 20;
19 20 21; 20 21 22; 21 22 23; 22 23 24; 23 24 25; 24 25 26; 25 27 28; 26 28 29;
27 29 30; 28 30 31; 29 31 32; 30 32 33; 31 33 34; 32 34 35; 33 35 36; 34 36 37;
35 37 38; 36 38 39; 37 40 41; 38 41 42; 39 42 43; 40 43 44; 41 44 45; 42 45 46;
43 46 47; 44 47 48; 45 48 49; 46 49 50; 47 50 51; 48 51 52; 49 53 54; 50 54 55;
51 55 56; 52 56 57; 53 57 58; 54 58 59; 55 59 60; 56 60 61; 57 61 62; 58 62 63;
59 63 64; 60 64 65; 61 66 67; 62 67 68; 63 68 69; 64 69 70; 65 70 71; 66 71 72;
67 72 73; 68 73 74; 69 74 75; 70 75 76; 71 76 77; 72 77 78; 73 79 80; 74 80 81;
75 81 82; 76 82 83; 77 83 84; 78 84 85; 79 85 86; 80 86 87; 81 87 88; 82 88 89;
83 89 90; 84 90 91; 85 1 14; 86 14 27; 87 27 40; 88 40 53; 89 53 66; 90 66 79;
91 2 15; 92 15 28; 93 28 41; 94 41 54; 95 54 67; 96 67 80; 97 3 16; 98 16 29;
99 29 42; 100 42 55; 101 55 68; 102 68 81; 103 4 17; 104 17 30; 105 30 43;
106 43 56; 107 56 69; 108 69 82; 109 5 18; 110 18 31; 111 31 44; 112 44 57;
113 57 70; 114 70 83; 115 6 19; 116 19 32; 117 32 45; 118 45 58; 119 58 71;
120 71 84; 121 7 20; 122 20 33; 123 33 46; 124 46 59; 125 59 72; 126 72 85;
127 8 21; 128 21 34; 129 34 47; 130 47 60; 131 60 73; 132 73 86; 133 9 22;
134 22 35; 135 35 48; 136 48 61; 137 61 74; 138 74 87; 139 10 23; 140 23 36;
141 36 49; 142 49 62; 143 62 75; 144 75 88; 145 11 24; 146 24 37; 147 37 50;
148 50 63; 149 63 76; 150 76 89; 151 12 25; 152 25 38; 153 38 51; 154 51 64;
155 64 77; 156 77 90; 157 13 26; 158 26 39; 159 39 52; 160 52 65; 161 65 78;
162 78 91; 163 92 93; 164 93 94; 165 94 95; 166 95 96; 167 96 97; 168 97 98;
169 98 99; 170 99 100; 171 100 101; 172 101 102; 173 102 103; 174 103 104;
175 105 106; 176 106 107; 177 107 108; 178 108 109; 179 109 110; 180 110 111;
181 111 112; 182 112 113; 183 113 114; 184 114 115; 185 115 116; 186 116 117;
187 118 119; 188 119 120; 189 120 121; 190 121 122; 191 122 123; 192 123 124;
193 124 125; 194 125 126; 195 126 127; 196 127 128; 197 128 129; 198 129 130;
199 131 132; 200 132 133; 201 133 134; 202 134 135; 203 135 136; 204 136 137;
205 137 138; 206 138 139; 207 139 140; 208 140 141; 209 141 142; 210 142 143;
211 144 145; 212 145 146; 213 146 147; 214 147 148; 215 148 149; 216 149 150;
217 150 151; 218 151 152; 219 152 153; 220 153 154; 221 154 155; 222 155 156;
223 157 158; 224 158 159; 225 159 160; 226 160 161; 227 161 162; 228 162 163;
229 163 164; 230 164 165; 231 165 166; 232 166 167; 233 167 168; 234 168 169;
235 170 171; 236 171 172; 237 172 173; 238 173 174; 239 174 175; 240 175 176;
241 176 177; 242 177 178; 243 178 179; 244 179 180; 245 180 181; 246 181 182;
247 92 105; 248 105 118; 249 118 131; 250 131 144; 251 144 157; 252 157 170;
253 93 106; 254 106 119; 255 119 132; 256 132 145; 257 145 158; 258 158 171;
259 94 107; 260 107 120; 261 120 133; 262 133 146; 263 146 159; 264 159 172;
265 95 108; 266 108 121; 267 121 134; 268 134 147; 269 147 160; 270 160 173;
271 96 109; 272 109 122; 273 122 135; 274 135 148; 275 148 161; 276 161 174;
277 97 110; 278 110 123; 279 123 136; 280 136 149; 281 149 162; 282 162 175;
283 98 111; 284 111 124; 285 124 137; 286 137 150; 287 150 163; 288 163 176;
289 99 112; 290 112 125; 291 125 138; 292 138 151; 293 151 164; 294 164 177;
295 100 113; 296 113 126; 297 126 139; 298 139 152; 299 152 165; 300 165 178;
301 101 114; 302 114 127; 303 127 140; 304 140 153; 305 153 166; 306 166 179;
307 102 115; 308 115 128; 309 128 141; 310 141 154; 311 154 167; 312 167 180;
313 103 116; 314 116 129; 315 129 142; 316 142 155; 317 155 168; 318 168 181;
319 104 117; 320 117 130; 321 130 143; 322 143 156; 323 156 169; 324 169 182;
325 183 184; 326 184 185; 327 185 186; 328 186 187; 329 187 188; 330 188 189;
213
331 189 190; 332 190 191; 333 191 192; 334 192 193; 335 193 194; 336 194 195;
337 196 197; 338 197 198; 339 198 199; 340 199 200; 341 200 201; 342 201 202;
343 202 203; 344 203 204; 345 204 205; 346 205 206; 347 206 207; 348 207 208;
349 209 210; 350 210 211; 351 211 212; 352 212 213; 353 213 214; 354 214 215;
355 215 216; 356 216 217; 357 217 218; 358 218 219; 359 219 220; 360 220 221;
361 222 223; 362 223 224; 363 224 225; 364 225 226; 365 226 227; 366 227 228;
367 228 229; 368 229 230; 369 230 231; 370 231 232; 371 232 233; 372 233 234;
373 235 236; 374 236 237; 375 237 238; 376 238 239; 377 239 240; 378 240 241;
379 241 242; 380 242 243; 381 243 244; 382 244 245; 383 245 246; 384 246 247;
385 248 249; 386 249 250; 387 250 251; 388 251 252; 389 252 253; 390 253 254;
391 254 255; 392 255 256; 393 256 257; 394 257 258; 395 258 259; 396 259 260;
397 1 183; 398 183 209; 399 209 235; 400 235 92; 401 2 184; 402 184 210;
403 210 236; 404 236 93; 405 3 185; 406 185 211; 407 211 237; 408 237 94;
409 4 186; 410 186 212; 411 212 238; 412 238 95; 413 5 187; 414 187 213;
415 213 239; 416 239 96; 417 6 188; 418 188 214; 419 214 240; 420 240 97;
421 7 189; 422 189 215; 423 215 241; 424 241 98; 425 8 190; 426 190 216;
427 216 242; 428 242 99; 429 9 191; 430 191 217; 431 217 243; 432 243 100;
433 10 192; 434 192 218; 435 218 244; 436 244 101; 437 11 193; 438 193 219;
439 219 245; 440 245 102; 441 12 194; 442 194 220; 443 220 246; 444 246 103;
445 13 195; 446 195 221; 447 221 247; 448 247 104; 449 91 208; 450 208 234;
451 234 260; 452 260 182; 453 90 207; 454 207 233; 455 233 259; 456 259 181;
457 89 206; 458 206 232; 459 232 258; 460 258 180; 461 88 205; 462 205 231;
463 231 257; 464 257 179; 465 87 204; 466 204 230; 467 230 256; 468 256 178;
469 86 203; 470 203 229; 471 229 255; 472 255 177; 473 85 202; 474 202 228;
475 228 254; 476 254 176; 477 84 201; 478 201 227; 479 227 253; 480 253 175;
481 83 200; 482 200 226; 483 226 252; 484 252 174; 485 82 199; 486 199 225;
487 225 251; 488 251 173; 489 81 198; 490 198 224; 491 224 250; 492 250 172;
493 80 197; 494 197 223; 495 223 249; 496 249 171; 497 79 196; 498 196 222;
499 222 248; 500 248 170;

START GROUP DEFINITION
MEMBER
_TS 253 TO 318
_TS1 247 TO 252 319 TO 324
_BS 91 TO 156
_BS1 85 TO 90 157 TO 162
_DBS 1 TO 84 163 TO 246 325 TO 396
END GROUP DEFINITION
DEFINE MATERIAL START
ISOTROPIC MATERIAL1
E 3.05e+007
POISSON 0.196183
ISOTROPIC MATERIAL2
E 3.05e+007
POISSON 0.196183
DENSITY 24
END DEFINE MATERIAL
MEMBER PROPERTY AMERICAN
85 TO 90 157 TO 162 247 TO 252 319 TO 324 PRIS YD 0.42 ZD 0.821
91 TO 156 253 TO 318 PRIS YD 0.42 ZD 1.642
214
401 TO 444 453 TO 496 PRIS YD 0.42 ZD 1.642
1 TO 12 73 TO 84 163 TO 174 235 TO 246 PRIS YD 0.42 ZD 0.285
13 TO 72 175 TO 234 PRIS YD 0.42 ZD 0.57
397 TO 400 445 TO 452 497 TO 500 PRIS YD 0.42 ZD 0.821

325 TO 396 PRIS YD 0.42 ZD 0.855
CONSTANTS
MATERIAL MATERIAL1 MEMB 1 TO 84 163 TO 246 325 TO 396
MATERIAL MATERIAL2 MEMB 85 TO 162 247 TO 324 397 TO 500
SUPPORTS
1 TO 91 ELASTIC MAT DIRECT Y SUBGRADE 20400
*DEFINE MOVING LOAD
* IMPACT FACTOR 1
* REDUCTION OF LOAD 20%
*TYPE 1 LOAD 28 28 28 28 28 28 28 28 28 28
*DIST 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46
*TYPE 2 LOAD 28 28 28 28 28 28 28 28 28 28
*DIST 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46
*TYPE 3 LOAD 68 68 68 68 48 48 32
*DIST 1.37 3.05 1.37 2.13 1.52 3.96
*TYPE 4 LOAD 68 68 68 68 48 48 32
*DIST 1.37 3.05 1.37 2.13 1.52 3.96
*TYPE 5 LOAD 27 27 27 27 46 46 11 11
*DIST 3 3 3 4.3 1.2 3.2 1.1
*TYPE 6 LOAD 27 27 27 27 46 46 11 11
*DIST 3 3 3 4.3 1.2 3.2 1.1
LOAD 1
MEMBER LOAD
253 TO 318 UNI GY -16.55
247 TO 252 319 TO 324 UNI GY -8.275
*LOAD 2
MEMBER LOAD
253 TO 318 UNI GY -148
247 TO 252 319 TO 324 UNI GY -74
1 TO 12 73 TO 84 UNI GY -30.24
*ACTIVE EARTH PRESSURE ON BOTH SIDE OF WALL
* COEFFICIENT OF ACTIVE EARTH PRESSURE = KA=0.5
* CALCULATION IS BASED ON 0.50x20xWxH
* LOAD 3
MEMBER LOAD
400 448 TRAP GX 0 6.318
399 447 TRAP GX 6.318 12.64
398 446 TRAP GX 12.64 18.95
397 445 TRAP GX 18.95 25.27
404 408 412 416 420 424 428 432 436 440 444 TRAP GX 0 12.64
403 407 411 415 419 423 427 431 435 439 443 TRAP GX 12.64 25.27
402 406 410 414 418 422 426 430 434 438 442 TRAP GX 25.27 37.91
401 405 409 413 417 421 425 429 433 437 441 TRAP GX 37.91 50.54
452 500 TRAP GX -6.318 0 -6.318
215
451 499 TRAP GX -12.64 -6.318 -12.64
450 498 TRAP GX -18.95 -12.64 -18.95
449 497 TRAP GX -25.27 -18.95 -25.27
456 460 464 468 472 476 480 484 488 492 496 TRAP GX 0 -12.64
455 459 463 467 471 475 479 483 487 491 495 TRAP GX -12.64 -25.27
454 458 462 466 470 474 478 482 486 490 494 TRAP GX -25.27 -37.91
453 457 461 465 469 473 477 481 485 489 493 TRAP GX -37.91 -50.54
* VALUE USED 0.50 x 18 x 1.20 x W
* SURCHARGE LOAD
MEMBER LOAD
397 TO 400 445 TO 448 UNI GX 45.812
449 TO 452 497 TO 500 UNI GX -45.812
401 TO 444 UNI GX 91.62
453 TO 496 UNI GX -91.62
253 TO 318 UNI GY -7.42
247 TO 252 319 TO 324 UNI GY -3.71
PRINT SUPPORT INFORMATION
*LOAD 4 MOVING LOAD
*LOAD GENERATION 16 ADD LOAD 1
*TYPE 1 0 3.42 12.12 XINC 0.5
*TYPE 2 0 3.42 14.18 XINC 0.5
*TYPE 1 0 3.42 16.22 XINC 0.5
*TYPE 2 0 3.42 18.28 XINC 0.5
*TYPE 5 0 3.42 20.15 XINC 0.5
*TYPE 6 0 3.42 21.95 XINC 0.5
*TYPE 1 0.5 8.42 12.12 XINC 0.5
*TYPE 2 0.5 8.42 14.18 XINC 0.5
*TYPE 1 0.5 8.42 16.22 XINC 0.5
*TYPE 2 0.5 8.42 18.28 XINC 0.5
*TYPE 5 0.5 8.42 20.15 XINC 0.5
*TYPE 6 0.5 8.42 21.95 XINC 0.5
*TYPE 1 1 8.42 12.12 XINC 0.5

*TYPE 2 1 8.42 14.18 XINC 0.5
*TYPE 1 1 8.42 16.22 XINC 0.5
*TYPE 2 1 8.42 18.28 XINC 0.5
*TYPE 5 1 8.42 20.15 XINC 0.5
*TYPE 6 1 8.42 21.95 XINC 0.5
*TYPE 1 1.5 8.42 12.12 XINC 0.5
*TYPE 2 1.5 8.42 14.18 XINC 0.5
*TYPE 1 1.5 8.42 16.22 XINC 0.5
*TYPE 2 1.5 8.42 18.28 XINC 0.5
*TYPE 5 1.5 8.42 20.15 XINC 0.5
*TYPE 6 1.5 8.42 21.95 XINC 0.5
*TYPE 1 2 8.42 12.12 XINC 0.5
*TYPE 2 2 8.42 14.18 XINC 0.5
*TYPE 1 2 8.42 16.22 XINC 0.5
*TYPE 2 2 8.42 18.28 XINC 0.5
*TYPE 5 2 8.42 20.15 XINC 0.5
*TYPE 6 2 8.42 21.95 XINC 0.5
*TYPE 1 2.5 8.42 12.12 XINC 0.5
*TYPE 2 2.5 8.42 14.18 XINC 0.5
*TYPE 1 2.5 8.42 16.22 XINC 0.5
*TYPE 2 2.5 8.42 18.28 XINC 0.5
*TYPE 5 2.5 8.42 20.15 XINC 0.5
*TYPE 6 2.5 8.42 21.95 XINC 0.5

*TYPE 1 3.995 8.42 12.12 XINC 0.5
*TYPE 2 3.995 8.42 14.18 XINC 0.5
*TYPE 1 3.995 8.42 16.22 XINC 0.5
*TYPE 2 3.995 8.42 18.28 XINC 0.5
*TYPE 5 6.01 8.42 20.15 XINC 0.5
*TYPE 6 6.01 8.42 21.95 XINC 0.5
* IMPACT FACTOR 1
*TYPE 1 LOAD 28 28 28 28 28 28 28 28 28 28
*DIST 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46
*TYPE 2 LOAD 28 28 28 28 28 28 28 28 28 28
*DIST 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46
*TYPE 3 LOAD 68 68 68 68 48 48 32
*DIST 1.37 3.05 1.37 2.13 1.52 3.96
*TYPE 4 LOAD 68 68 68 68 48 48 32
*DIST 1.37 3.05 1.37 2.13 1.52 3.96
*TYPE 5 LOAD 27 27 27 27 46 46 11 11
*DIST 3 3 3 4.3 1.2 3.2 1.1
*TYPE 6 LOAD 27 27 27 27 46 46 11 11
*DIST 3 3 3 4.3 1.2 3.2 1.1
*LOAD 5 MOVING LOAD
*TYPE 3 0 8.42 12.13 XINC 0.5
*TYPE 4 0 8.42 14.06 XINC 0.5
*TYPE 3 0 8.42 16.12 XINC 0.5
*TYPE 4 0 8.42 18.08 XINC 0.5
*TYPE 5 0 8.42 19.93 XINC 0.5

216
*TYPE 6 0 8.42 21.73 XINC 0.5
*TYPE 3 0.5 8.42 12.63 XINC 0.5
*TYPE 4 0.5 8.42 14.56 XINC 0.5
*TYPE 3 0.5 8.42 16.62 XINC 0.5
*TYPE 4 0.5 8.42 18.58 XINC 0.5
*TYPE 5 0.5 8.42 20.43 XINC 0.5
*TYPE 6 0.5 8.42 22.23 XINC 0.5
*TYPE 3 1 8.42 12.63 XINC 0.5
*TYPE 4 1 8.42 14.56 XINC 0.5
*TYPE 3 1 8.42 16.62 XINC 0.5
*TYPE 4 1 8.42 18.58 XINC 0.5
*TYPE 5 1 8.42 20.43 XINC 0.5
*TYPE 6 1 8.42 22.23 XINC 0.5
*TYPE 3 1.5 8.42 12.63 XINC 0.5
*TYPE 4 1.5 8.42 14.56 XINC 0.5
*TYPE 3 1.5 8.42 16.62 XINC 0.5
*TYPE 4 1.5 8.42 18.58 XINC 0.5
*TYPE 5 1.5 8.42 20.43 XINC 0.5
*TYPE 6 1.5 8.42 22.23 XINC 0.5
*TYPE 3 2.395 8.42 12.63 XINC 0.5

*TYPE 4 2.395 8.42 14.56 XINC 0.5
*TYPE 3 2.395 8.42 16.62 XINC 0.5
*TYPE 4 2.395 8.42 18.58 XINC 0.5
*TYPE 5 6.01 8.42 20.43 XINC 0.5
*TYPE 6 6.01 8.42 22.23 XINC 0.5
*TYPE 3 3 8.42 12.63 XINC 0.5
*TYPE 4 3 8.42 14.56 XINC 0.5
*TYPE 3 3 8.42 16.62 XINC 0.5
*TYPE 4 3 8.42 18.58 XINC 0.5
*TYPE 5 3 8.42 20.43 XINC 0.5
*TYPE 6 3 8.42 22.23 XINC 0.5
*TYPE 3 3.5 8.42 12.63 XINC 0.5
*TYPE 4 3.5 8.42 14.56 XINC 0.5
*TYPE 3 3.5 8.42 16.62 XINC 0.5
*TYPE 4 3.5 8.42 18.58 XINC 0.5
*TYPE 5 3.5 8.42 20.43 XINC 0.5
*TYPE 6 3.5 8.42 22.23 XINC 0.5
*TYPE 3 5 8.42 12.63 XINC 0.5
*TYPE 4 5 8.42 14.56 XINC 0.5
*TYPE 3 5 8.42 16.62 XINC 0.5
*TYPE 4 5 8.42 18.58 XINC 0.5
*TYPE 5 5 8.42 20.43 XINC 0.5
*TYPE 6 5 8.42 22.23 XINC 0.5
* IMPACT FACTOR 1
*TYPE 5 LOAD 27 27 27 27 46 46 11 11
*DIST 3 3 3 4.3 1.2 3.2 1.1
*TYPE 6 LOAD 27 27 27 27 46 46 11 11
*DIST 3 3 3 4.3 1.2 3.2 1.1
*LOAD 1 MOVING LOAD
*TYPE 5 0 8.42 20.43 XINC 0.5
*TYPE 6 0 8.42 22.23 XINC 0.5
*TYPE 5 0 8.42 20.23 XINC 0.5
*TYPE 6 0 8.42 22.23 XINC 0.5
*TYPE 5 0 8.42 20.23 XINC 0.5
*TYPE 6 0 8.42 22.23 XINC 0.5
*TYPE 5 0 8.42 20.23 XINC 0.5
*TYPE 6 0 8.42 22.23 XINC 0.5
*TYPE 5 0 8.42 20.23 XINC 0.5
*TYPE 6 0 8.42 22.23 XINC 0.5
*TYPE 5 1.5 8.42 20.43 XINC 0.5
*TYPE 6 1.5 8.42 22.23 XINC 0.5
*TYPE 5 1.5 8.42 20.43 XINC 0.5
*TYPE 6 1.5 8.42 22.23 XINC 0.5
*TYPE 5 1.5 8.42 20.43 XINC 0.5
*TYPE 6 1.5 8.42 22.23 XINC 0.5
*TYPE 5 1.5 8.42 20.43 XINC 0.5
*TYPE 6 1.5 8.42 22.23 XINC 0.5
*TYPE 5 1.5 8.42 20.43 XINC 0.5

*TYPE 6 1.5 8.42 22.23 XINC 0.5
*TYPE 5 6.01 8.42 20.43 XINC 0.5
*TYPE 6 6.01 8.42 22.23 XINC 0.5
*TYPE 5 6.01 8.42 20.43 XINC 0.5
*TYPE 6 6.01 8.42 22.23 XINC 0.5
*TYPE 5 6.01 8.42 20.43 XINC 0.5
*TYPE 6 6.01 8.42 22.23 XINC 0.5
*TYPE 5 6.01 8.42 20.43 XINC 0.5
*TYPE 6 6.01 8.42 22.23 XINC 0.5
*TYPE 5 6.01 8.42 20.43 XINC 0.5
*TYPE 6 6.01 8.42 22.23 XINC 0.5
*TYPE 5 7 8.42 20.43 XINC 0.5
*TYPE 6 7 8.42 22.23 XINC 0.5
*TYPE 5 7 8.42 20.43 XINC 0.5
*TYPE 6 7 8.42 22.23 XINC 0.5
*TYPE 5 7 8.42 20.43 XINC 0.5
*TYPE 6 7 8.42 22.23 XINC 0.5
*TYPE 5 7 8.42 20.43 XINC 0.5
217
*TYPE 6 7 8.42 22.23 XINC 0.5
*TYPE 5 7 8.42 20.43 XINC 0.5
*TYPE 6 7 8.42 22.23 XINC 0.5
PERFORM ANALYSIS
PRINT SUPPORT REACTION
PERFORM ANALYSIS
PRINT MAXFORCE ENVELOPE LIST 85 TO 162
247 TO 324
PRINT MAXFORCE ENVELOPE LIST 397 TO 500
START CONCRETE DESIGN
Fig. 1 Model of box showing nodes and members
CODE INDIAN
FC 25000 ALL
CLEAR 0.05 MEMB 163 TO 500
CLEAR 0.075 MEMB 1 TO 162
FYMAIN 415000 ALL
FYSEC 415000 ALL
DESIGN BEAM 1 TO 500
END CONCRETE DESIGN
FINISH
218
Table 1 Beam End Force Summary
Beam Node L/C Axial Shear Torsion Bending
Fx (kN) Fy (kN) Fz (kN) Mx
(kNm)
My
(kNm)
Mz
(kNm)
Max Fx 473 1 1: 85 294.174 -217.946 0.004 0.000 -0.002 -155.240
Min Fx 163 1 1: 92 -0.004 0.091 -0.025 -0.005 0.021 0.075
Max Fy 283 1 1: 98 181.746 294.014 0.002 -0.001 -0.000 136.419
Min Fy 264 1 1: 172 181.859 -294.142 -0.070 0.004 0.016 136.647
Max Fz 397 1 1: 1 147.825 109.156 5.118 -0.007 -5.533 77.873
Min Fz 445 1 1: 13 147.845 109.162 -5.131 0.009 5.543 77.880
Max
Mx
162 1 1: 78 0.000 142.375 0.000 0.718 0.000 3.481
Min Mx 90 1 1: 66 0.000 142.354 0.000 -0.724 0.000 3.477
Max
My
445 1 1: 13 147.845 109.162 -5.131 0.009 5.543 77.880
Min My 397 1 1: 1 147.825 109.156 5.118 -0.007 -5.533 77.873
Max Mz 405 1 1: 3 293.940 218.072 -0.640 0.030 0.082 155.434
Min Mz 97 1 1: 3 0.000 -284.032 0.000 0.056 0.000 -155.434
Refer Fig. 2
WIDTH OF MEMBERS 97 to 102,405 TO 408,489 TO 492,259 TO 264 = 1.642 m
B.M. PER M RUN AT CORNERS OF TOP SLAB IN MEMBERS 259,264,408 AND 492 = 136.369/1.642 =
83.05 kNm
B.M. PER M RUN AT CORNERS OF BOTTOM SLAB IN MEMBERS 97, 102, 405 AND 489 =
155.434/1.642=94.66 kNm
B.M. PER M RUN AT MID POINT OF TOP SLAB AT JOINT OF MEMBERS 261 AND 262 = 114.918/1.642
= 69.99 kNm
B.M. PER M RUN AT MID POINT OF BOTTOM SLAB AT JOINT OF MEMBERS 99 AND 100 =
134.148/1.642 = 81.70 kNm
B.M. PER M RUN AT MID POINT OF SIDE SLAB AT JOINT OF MEMBERS 406-407 AND 490-491 =
25/1.642 = 15.22 kNm
Refer Fig. 3
SHEAR FORCE DIAGRAM
WIDTH OF MEMBERS 121 to 126,421 to 424,283 TO 288,473 TO 476 = 1.642 m
S.F. PER M RUN AT EFFECTIVE DISTANCE 0.622 m FROM CENTER OF SUPPORT IN TOP SLAB IN
MEMEBR 284=97.972*1.088/(1.642*.57) = 113.88 kN
S.F. PER M RUN AT EFFECTIVE DISTANCE 0.597 m FROM CENTER OF SUPPORT IN BOTTOM
SLAB IN MEMBER 122
=168.253 /(1.642) = 102.46 kN
219
S.F. PER M RUN AT EFFECTIVE DISTANCE 0.622 m FROM CENTER OF SUPPORT IN SIDE SLAB IN
MEMEBR 424 =98.004*1.088/(1.642*.855) = 75.95 kN
S.F. PER M RUN AT EFFECTIVE DISTANCE 0.622 m FROM CENTER OF SUPPORT IN SIDE SLAB IN
MEMEBR 421
=101.89*1.088 (1.642*.855) = 78.96 kN
Fig. 2 Bending Moment Diagram
(Value are for element length of 1.642 m)
Fig. 3 Shear Force Diagram
(Value are for element length of 1.642 m)

Box Design

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N.

W: Construction of HLB across Buckingham Canal, in Km 26/3 of RI road

S.W: Construction of 2x4x4x3 Box culvert in the approachs.

Concrete grade M25 = 25 Mpa

Clear height = 4 m Steel grade Fe 415 = 415 Mpa

Top slab thickness 0.45 m БSc (Concrete) 8.33 Mpa

Bottom slab thickness 0.42 m БSt (Steel) 200 Mpa

Side wall thickness 0.45 m Modular ratio 10

Unit weight of concrete 24 kN/m

n (for depth of neutral axis) 0.294

Unit weight of earth 18 kN/m

j (for effective depth) 0.902

Unit weight of water 10 kN/m

k (for moment of resistance) = 1.105 Mpa

Total cushion on top = 3.0 m

2.1 Top Slab

2.1.1 Dead Load

b) Self weight of top slab = 0.45 x 24 =10.80 kN/m²

c) Total = 64.80 kN/m²

2.1.2 Live Load

Consider moving load of 70R (T). The dispersal

and position of load shall be as shown above

Dispersed area when 1 track loading is considered

= 10.57 x 8.90 = 94.07 m²

Load per unit area when 1 track load (covering

2-lanes) is considered = 700/94.07 = 7.44 kN/m²

1) As the load of wheel after dispersal overlap both

wheels need to be taken together.

2) For dispersal refer IRC:21-2000 Clause 305.16.4.

2.1.3 Total load = 64.80+7.44 = 72.24 kN/m²

2.2 Bottom Slab

2.2.1 Dead Load

Load of walls end walls = 2 x 4 x 0.40 x 24/9.70 = 7.92 kN/m²

Middle wall= 1x4x0.3x24/9.70 = 2.97 kN/m²

Total load = 75.69 kN/m²

Load from top slab without impact = 7.44 kN/m²

2.2.2 Total load =75.69+7.44 = 83.13 kN/m²

2.3 Side Wall

2.3.1 Case 1: Box empty, earth pressure with live load

surcharge equivalent to 1.2 m height of earth on both sides fills.

Pressure due to live load surcharge = 1.2 x 18 x 0.5 = 10.80 kN/m²

Pressure due to earth surcharge = 3 x 18 x 0.5 = 27 kN/m²

Pressure due to earth fill = 0.5 x 18 x 4.45 = 40.05 kN/m²

Case 2 : Box full, Live load surcharge on side fill.

Pressure due to live load surcharge = 10.8 kN/m²

Pressure due to earth surcharge = 45 kN/m²

Pressure due to submerged earth = 0.5 x (18-10) x 4.45 = 17.80 kN/m²

2.3.2 Case 3 : Box full, no live load surcharge on side fill.

This case never be critical. Hence not considered

2.4 Base Pressure

Self weight of bottom slab = 0.45 x 24 =10.80 kN/m²

Total Load = 86.49 kN/m²

There is no live load except coming from top slab

without impact = 7.44 kN/m²

2.4.1 Base pressure = 93.93 kN/m²

(Is safe for a S.B.C of 120 kN/m²)

3.1 Top Slab

Total fixed end moment (AB, BC) = 122.25 kN.m

Total Mid Span Moment =170.87 kN.m

3.2 Bottom Slab

Fixed end moment due to live load = 20.07 kN.m

Total fixed end moment = 139.42 kN.m

Mid span moment due to live load = 17.60