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Repair and Settings Instructions

Calibrate and Latching Position


Drive System
System Pecom 95
System Pecom 2000

Version 07.11.2006

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 1
Table of contents
GENERAL .......................................................................................................................................3
CALIBRATE ....................................................................................................................................3
LATCHING POSITION DRIVE (GERMAN: „RASTPOSITIONSFAHRT“)..................................................3
ATTENTION PLEASE ........................................................................................................................3
BLOCK DIAGRAM OF ENCODER INSTALLATION: PRINTING UNITS .........................4

BLOCK DIAGRAM OF ENCODER INSTALLATION: FOLDER..........................................6

INSTRUCTIONS TO BUILD-IN THE ADJUSTMENT TEMPLATE .....................................7

SYSTEM PECOM 95......................................................................................................................9

CALIBRATE WITH PROGRAM MPP_TOOLBOX ...............................................................10


AUXILIARY MEANS.......................................................................................................................10
PRINTING UNIT [UNISET 70 UND CROMOMAN 50].......................................................................10
FOLDER KFN80, FALZ DFN128/DDFN128 [UNISET 70 AND CROMOMAN 50]...........................11
LATCHING POSITION WITH PROGRAM MPP_TOOLBOX.............................................12
AUXILIARY MEANS.......................................................................................................................12
ALL SYNCHRONOUS DRIVES .........................................................................................................12
SYSTEM PECOM 2000................................................................................................................14

CALIBRATE WITH MOBILE BOX ..........................................................................................15


PRINTING UNIT [REGIOMAN / UNISET 65 / UNISET 75 / GEOMAN 70].......................................15
FOLDER TYPE: KFN, DFN128 [UNISET AND REGIOMAN] ..........................................................16
REGIOMAN FALZ TYP: KFZ (MRA).............................................................................................17
LATCHING POSITION WITH MOBILE BOX........................................................................18
ALL SYNCHRONOUS DRIVES .........................................................................................................18
APPENDIX ....................................................................................................................................19
REFERENCE NUMBERS OF DRAWING .............................................................................................19
REFERENCE NUMBER OF POSITION SENSOR...................................................................................19

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 2
General
Calibrate

The calibration set a define mechanical fix-point, which use as zero point for the encoder
system. A adjustment template fix the zero point. The drive system store this value.

Latching position drive (German: „Rastpositionsfahrt“)

This process is necessary only for synchronous motors, for adjust the motor encoder to the
rotor of the motor. The encoder stores this value permanent. The drive system set the motor
current dependent of rotor position (motor management).

Reserve motors normally ready adjust at factory.

Synchronous motors know by type name: DS...(example: DS100M35)

Attention please

It is absolute necessary to follow the instructions to build-in the adjustment template.

Among other things:

• Position cylinder

• State Impression ON/OFF

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 3
Block diagram of encoder installation: printing units

UNISET 70

SI SII

SC IE cylinder

motor

SC SIN/COS encoder with data interface


IE incremental encoder (impulse)

CROMOMAN 50

SI SII

cylinder motor SC IE

SC SIN/COS encoder with data interface


IE incremental encoder (impulse)

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 4
UNISET 65

SI SII

motor SC IE

cylinder

Initiator

SC SIN/COS encoder with data interface


IE incremental encoder (impulse)
Sensor sensor to detect the clear position
Built-in side 2 (SII)

REGIOMAN / UNISET 75

SI SII
sensor

cylinder

motor SC IE

SC SIN/COS encoder with data interface


IE incremental encoder (impulse)
Sensor sensor to detect the clear position
Built-in side 2 (SII)

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 5
Block Diagram of Encoder Installation: Folder

Second Folder type: KFN

SII
IE SC
cylinder

SI motor SC

SC SIN/COS encoder with data interface


IE incremental encoder (impulse)

SIN/COS encoder 1:1 ( through translation)


SIN/COS encoder on the motor for motor management
the folder motor have a synchronous motor)

Third folder type: DFN / Double third folder DDFN

IE SC cylinder

motor SC

SC SIN/COS encoder with data interface


IE incremental encoder (impulse)

SIN/COS encoder with data interface


SIN/COS encoder on the motor for motor management
the folder motor have a synchronous motor)

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 6
Instructions to build-in the adjustment template

UNISET 65 ZCH_PDF\C30.00961-0141.pdf

UNISET 70 (incl. ISC-DE) ZCH_PDF\C30.00961-0133.pdf

UNISET 70 - DynaChange ZCH_PDF\C30.00961-0137.pdf

UNISET 75 ZCH_PDF\C30.00961-0139.pdf

REGIOMAN ZCH_PDF\C30.00961-0138.pdf

Geoman 70 – Serie 1(A C30.00961-0146

Geoman 70 – Serie 2(B C30.00961-0145

CROMOMAN ZCH_PDF\C30.00961-0134.pdf

CROMOMAN 70 ZCH_PDF\C30.00961-0144.pdf

Folder KFN 80 ZCH_PDF\C30.17000-0223.pdf

Folder KFN (new US75) ZCH_PDF\C30.17059-0102.pdf

Folder KFZ F16.25262-0002


Folder KFZ fan wheel F16.23262-0003
3.Folder for KFZ F16.25262-0006
please look on the operation manual

Hinweis:
(A
Hoyerswerda, Lafayette
(B
Guangxi, Denver

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 7
Third folder, type: DFN128 / Double third folder, type: DDFN128

Mechanical normal-position
• Move folding cylinder, that tucker blade must show straight up (vertical)
• In that point fix folding cylinder with a adjustment pin (12 mm pin)
• Use hole at the side frame

Split unit (only by DDFN128)

Mechanical normal-position

The mechanical adjustment please look at the operating manual.

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 8
System Pecom 95

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 9
Calibrate with program MPP_Toolbox
Auxiliary means
• Program: MPP_Toolbox.exe
• Cable PC-COM to connect -X23 MDrive (Baumüller Controller)
Cable: 9pins SubD connector male and female
Pins 2,3,5 connect (1:1)

Printing Unit [Uniset 70 und Cromoman 50]


Preconditions
• Circumferential register and lateral register set to zero
• Unloading the product
• Set Impression ON with operator keyboard or directly the pneumatic valve
Steps
− Adjustment template must build-in, follow the adjustment instructions, if necessary dismount
guards
− Connect PC and motor controller (MDrive)
− Start program MPP_Toolbox and set up the unit, choose operation „calibrate“
− Carry out („Start“ und „Continue“)
- Set unit „free“ – remove hand wheel, close all guards, clear faults
- Set hardware signals through loading product or set unit in setup mode
Program works interactive, all steps are explain.

Check
• Simple check you can do with the automatic plate positioning. Test if the stop point correct.
• Build in adjustment template and read out with MPP_Toolbox operation: „M0-check“.
¾ The value should be between 359,95..0.05 degree.

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 10
Folder KFN80, Falz DFN128/DDFN128 [Uniset 70 and Cromoman 50]

Preconditions
• Unloading the product
Steps
− Adjustment template must build-in, follow the adjustment instructions
− Connect PC and motor controller (MDrive)
− Start program MPP_Toolbox and set up the unit, choose operation „calibrate“
− Carry out („Start“ und „Continue“)
- Set unit „free“ – remove hand wheel, close all guards, clear faults
- Set hardware signals through loading product or set unit in setup mode
Program works interactive, all steps are explain.

Check
• Build in adjustment template and read out with MPP_Toolbox operation: „M0-check“.
¾ The value should be between 359,95..0.05 degree.

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 11
Latching position with program MPP_Toolbox
Auxiliary means
• Program: MPP_Toolbox.exe
• Cable PC-COM to connect -X23 MDrive (Baumüller Controller)
Cable: 9pins SubD connector male and female
Pins 2,3,5 connect (1:1)

All synchronous drives


Use this function only with synchronous drives, witch name begins with DS… (Exam..: DS100M35)

Preconditions
• Unloading the product
• Check the free motion of motor drive:
system 1 motor 2 motors
example folder with one motor, folder with two motors
exfeed, infeed
prepare folder: should not be in the near dismount the motor which needs to set
of the tucker blade, move with up
handwheel in the middle of an
easy range
• Connect PC and motor controller (MDrive)
Steps
− Adjustment template must build-in, follow the adjustment instructions
− Connect PC and motor controller (MDrive)
− Start program MPP_Toolbox and set up the unit, choose operation „get latching position“
− Carry out („Start“ und „Continue“)
- Set unit „free“ – remove hand wheel, close all guards, clear faults
- Set hardware signals through loading product or set unit in setup mode
Program works interactive, all steps are explain.

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 12
Important
Through this operation „latching position“ get the calibration value invalid for folder-types KFZ - with only one
encoder on the motor side. Following have to calibrate the folder.
This is not necessary on folder KFN.
Tips
Always the process can interrupt through Safe STOP push button.
During the process you can watch a oscillate movement.

Drives with faulty latching position:


• Motor haven’t full moment
• After the switch on the motor do uncontrolled move, turn direction is indefinite
Causes:
• Read error between MDrive controller and encoder, know when after a reset the fault not more
exist
• Encoder fault

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 13
System Pecom 2000

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 14
Calibrate with mobile box
Printing Unit [Regioman / Uniset 65 / Uniset 75 / Geoman 70]
Preconditions
• Circumferential register and lateral register set to zero
• Unloading the product
• Mobile box connect in the drive control cabinet
• Set test switch on, the drive that you work on
• Set Impression ON with operator keyboard or directly the pneumatic valve
Steps
− Press Safe STOP push button prior to working in the unit hern
− Adjustment template must build-in, follow the adjustment instructions, if necessary dismount
guards
− Press button ones „calibrate“: signal lamp will sparkle
(background: now present angle stored)
− Remove adjustment template! Do not move the cylinder!
− Set unit „free“, remove hand wheel, close all guards
− Release Safe STOP push button
− Press operating box „calibrate“: the horn ring 3s, do start the calibration in the next 12s with:
− Press operating box „calibrate“ again to start calibration: signal lamp is on, cylinder will turn on
After the detection of sensor the cylinder stop, the calibration is finish: signal lamp is off
− Set test switch off, disconnect the mobile box

Tips
Always the process can interrupt through Safe STOP push button:
- Press Safe STOP push button, then
- Reset the procedure: press simultaneous button „+“ und „-“ signal lamp off
Do you interrupt the process, so is invalid the calibration. It is necessary to do a complete cycle.

Check
• Simple check you can do with the automatic plate positioning. Test if the stop point correct.
• Build in adjustment template and read out with BAUDIS the ID158 [grd].
¾ The value should be between 359,95..0.05 degree.
BAUDIS is the diagnostic system program of drive system.

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 15
Folder Type: KFN, DFN128 [Uniset and Regioman]
Preconditions
• Unloading the product
• Mobile box connect in the drive control cabinet
• Set test switch on, the drive that you work on
Steps
− Press Safe STOP push button prior to working in the unit hern
− Adjustment template must build-in, follow the adjustment instructions
− Press button ones „calibrate“: signal lamp will sparkle
− Release Safe STOP push button
− Press button ones „calibrate“: signal lamp will sparkle (background: now present angle stored)
− Press operating box „calibrate“ again to end the calibration: signal lamp is going off
Hint: The folder do not turn on, because the encoder is mount direct!
− Remove the adjustment template
− Set test switch off, disconnect the mobile box

Check
• Build in adjustment template and read out with BAUDIS the ID158 [grd].
¾ The value should be between 359,95..0.05 degree.
BAUDIS is the diagnostic system program of drive system.

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 16
Regioman Falz Typ: KFZ (MRA)
Preconditions
• Unloading the product
• Mobile box connect in the drive control cabinet
• Set test switch on, the drive that you work on
Steps
− Press Safe STOP push button prior to working in the unit hern
− Adjustment template must build-in, follow the adjustment instructions, follow the adjustment
instructions of the folder manual
− Remove the adjustment template, the folder brake holding still the unit
− Press button ones „calibrate“: signal lamp will sparkle
(background: now present angle stored)
− Release Safe STOP push button
− Press operating box „calibrate“: the horn ring 3s, do start the calibration in the next 12s with:
− Press operating box „calibrate“ again to start calibration: signal lamp is on, cylinder will turn on
− After the detection of sensor the cylinder stop, the calibration is finish: signal lamp is off
− Set test switch off, disconnect the mobile box

Hinweis
Always the process can interrupt through Safe STOP push button:
- Press Safe STOP push button, then
- Reset the procedure: press simultaneous button „+“ und „-“ signal lamp off
Do you interrupt the process, so is invalid the calibration. It is necessary to do a complete cycle.
You can calibrate also with the control panel. See the repair and settings instructions of the folder.

Check
• Build in adjustment template and read out with BAUDIS the ID158 [grd].
¾ The value should be between 359,95..0.05 degree.
BAUDIS is the diagnostic system program of drive system.

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 17
Latching position with mobile box
Use this function only with synchronous drives, witch name begins with DS… (Exam..: DS100M35).

All synchronous drives


Preconditions
• Unloading the product
• Mobile box connect in the drive control cabinet
• Set test switch on, the drive that you work on
Preconditions
• Check the free motion of motor drive, which needs to set up with the new latch position:

system 1 motor 2 motors


example folder with one motor, folder with two motors
exfeed, infeed
prepare folder: should not be in the near dismount the motor which needs to set
of the tucker blade, move with up
handwheel in the middle of an
easy range

− Press mobile box „approach latched position“-button once: the warning horn will sound.
− After that starts the process. The motor shaft should make a rapid jerk into the latch position.
− The process is finished, then the lamp „approach latched position“ is OFF. IF you think the
procedure was not O.K., repeat it.
− Set test switch off.
− Disconnect the mobile box

Important
Through this operation „get latching position“ get the calibration value invalid for folder-types KFZ - with only
one encoder on the motor side. Following have to calibrate the folder.
Tips
Always the process can interrupt through Safe STOP push button.
During the process you can watch a oscillate movement.

Drives with faulty latching position:


• motor haven’t full moment
• after the switch on the motor do uncontrolled move, turn direction is indefinite
Causes:
• Read error between MDrive controller and encoder, know when after a reset the fault not more exist
• Encoder fault

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 18
Appendix
Reference numbers of drawing

Uniset 65 C30.00961-0141
Uniset 70 C30.00961-0133
Uniset 70 DynaChange C30.00961-0137
Uniset 75 C30.00961-0139
Regioman C30.00961-0138
Cromoman 50 C30.00961-0134
Cromoman 70 C30.00961-0144
Falz KFN 80 C30.17000-0223
Falz DF128 -
Falz DDF 128 -
Splitmodul -

Reference number of position sensor

K 07.94741-8019

j) ergänzt 07.11.06 RP Bearb. 26.09.02 R. Posselt Benennung


i) ergänzt 10.08.06 RP Konstr. Repair and Settings Instructions
h) überarb. 06.12.04 RP Stand
g) berichtigt 26.11.04 RP Datum Name eichen_antrieb_eng_11.doc
f) ergänzt 08.07.04 RP Blatt
F30.95461-0001
e) berichtigt 16.04.04 RP Anz. Nr.
AZ Mitteilung Datum Name Ers. fuer Ers. durch 19 19