National Board Number :

Manufacturer serial number :

Mfr. Representative :
Authorized Inspector :

FORM U-1A MANUFACTURER’S DATA REPORT FOR PRESSURE VES

(Alternative Form for Single Chamber, Completely Shop or Field Fabricated V
As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, S

1. Manufactured and certified by ALTECH INFRASTRUCTURE PVT. LTD.

PLOT NO. : E – 535 (A), INDUSTRIAL AREA, CHOPANKI, BHIWADI (ALWAR), RAJASTHAN 30
(Name and address of Manufacturer)

2. Manufactured for THERMAX LIMITED

(Name and address of Purchaser)

3. Location of Installation EGYPT

(Name and address)

4. Type VERTICAL TANK ALT - 323A ---- ALT-323-FAB-DA--01, Rev - 2

(Horizontal or Vertical tank) (Manufacturer’s serial number) CRN (Drawing number)

5. ASME Code, Section VIII, Division 1 EDITION 2017 ---

[Edition and Addenda, if applicable (date)] (Code Case numbers)

6. Shell SA-516 GR. 70 10 mm 1.6 mm 2134 mm

(Material spec. number, grade) (Nominal thickness) (Corr. allow.) (inside diameter)

Body Flanges on Shells

Min Hub How

No. Type ID OD Flange Thk Material Location
Thk attached Num & Size

---- ---- ----- ----- ----- ---- ------ ----- ---- ------
---- ---- ----- ----- ----- ---- ------ ----- ---- ------

7. Seams Type 1 Full 100 ----- ----- Type 1

[Long. (welded, dbl., sngl., lap, butt)] [R.T. (spot (Eff., %) (H.T. temp.) (Time, hr) [Girth (welded, dbl., sngl., lap, bu
or full)]

8. Heads (a) Material SA-516 GR. 70 (b) Material SA

(Spec. no., grade) (Spe

Minimum Corrosion Crown Knuckle Conical Apex

Location Elliptical Hemispherical Ra
Thickness Allowance Radius Radius Angle
(Top, Bottom, Ends) Ratio
mm mm mm mm Degree mm
(a) LHS 8.5 1.6 --- --- 2:1 --- -----
(b) RHS 8.5 1.6 --- --- 2:1 --- -----

Body Flanges on Heads

Location Type ID OD Flange Thk Min Hub Thk Material How attached
Num & Size

(a) ----- ---- ---- ---- ---- ---- ----- ------ -----
(b) ---- ---- ---- ---- ---- ---- ----- ----- -----
9. MAWP 3.5 kg/cm²g Full Vacuum at max. temp. 270 °C
(Internal) (External) (Internal)

Min. design metal temp. 0.2 ⁰C at 3.5 kg/cm²g . Hydro., pneu., or comb. test pressure

Proof test ----

10. Nozzles, inspection, and safety valve openings:

Purpose Diameter or Material Nozzle Thickness

No. Type
(Inlet, Outlet, Drain etc.) Size
Nozzle Flange Nom. (mm) Corr. (mm)

SEE ATTACHED FORM U - 4 FOR DETAILS

11. Supports : Skirt No Lugs -- Legs 4 Other ---- Attached

(Yes or no) (Number) (Number) (Describe)

12. Remarks: Manufacturer’s Partial Data Reports properly identified and signed by Commissioned Inspectors have been furnished
items of the report : NONE
(Name of part, item number, Manufacturer’s name and identifying s

National Board Number :

Manufacturer serial number :
Mfr. Representative :
Authorized Inspector :

FORM U-1A (Back)

CERTIFICATE OF SHOP / FIELD COMPLIANCE

We certify that the statements made in this report are correct and that all details of design, material, construction, and workmans
conform to the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. “U” Certificate of Authorization Numbe
expires JUNE 10, 2019 .

Date 16/01/2019 Co. name ALTECH INFRASTRUCTURE PVT. LTD. Signed

(Manufacturer)

CERTIFICATE OF SHOP / FIELD INSPECTION

Vessel constructed by ALTECH INFRASTRUCTURE PVT. LTD at PLOT NO. E-535(A),INDUSTRIAL AREA CHOPANKI,BHIWAD
I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and emplo
LLOYD'S REGISTER VERIFICATION LIMITED UK.
have inspected the component described in this Manufacturer's Data Report on 16/01/2017
to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel in accordance with AS
VESSEL CODE, Section VIII, Division 1. By signing this certificate neither the Inspector nor his/her employer makes an
implied, concerning the pressure vessel described in this Manufacturer's Data Report. Furthermore, neither the Inspecto
shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or conne

Date 16/01/2019 Signed Anil Nanda Commissions AI COM

(Authorized Inspector) [National B
 ALT - 323A
R.K.Sutradhar Date : 16/01/2019
Anil Nanda Date : 16/01/2019

URE VESSELS
bricated Vessels only)
Rules, Section VIII, Division 1

. LTD.
ASTHAN 301019, INDIA

Rev - 2 -- 2019
(National Board number) (Year built)

NA
numbers) [Special service per UG-120(d)]

2134 mm 3061 mm
ide diameter) [Length (overall)]

Bolting
Washer
Bolting Material Washer Material
(OD, ID, thk)
----- ----- -----
----- ----- -----

e1 Full 100 1
, sngl., lap, butt)] [R.T. (spot (Eff., %) (No. of
or full)] courses)

SA-516 GR. 70
(Spec. no., grade)

ispherical Radius Flat Diameter Side to Pressure

(Convex or Concave)
mm mm
----- ----- Both Side
----- ----- Both Side

Bolting
Washer
Bolting Material Washer Material
(OD, ID, thk)
----- ---- -----
----- ----- -----
 270 °C 270 °C
(Internal) (External)

5.25 kg/cm²g (see note 6)

Attachment Details Location

Reinforcement
(insp.
Material
Open.)
Nozzle Flange

Leg Attached to shell with Wear Plate by

Welding
(Where and how)

n furnished for the following

d identifying stamp)

ALT - 323A
R.K.Sutradhar Date : 16/01/2019
Anil Nanda Date : 16/01/2019

d workmanship of this vessel

ation Number 53,968

R.K.Sutradhar
(Representative)

NKI,BHIWADI (ALWAR) RAJASTHAN 301019, INDIA.

s and employed by

, and state that,

nce with ASME BOILER AND PRESSURE
er makes any warranty, expressed or
he Inspector nor his / her employer
m or connected with this inspection.

AI COMMISSION NO. 14159

[National Board (incl. endorsements)]
 FORM U-4 MANUFACTURER’S DATA REPORT SUPPLEMENTARY SH
As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, S

1. Manufactured and certified by ALTECH INFRASTRUCTURE PVT. LTD.

PLOT NO. : E – 535 (A), INDUSTRIAL AREA, CHOPANKI, BHIWADI (ALWAR), RAJASTHAN 30
(Name and address of Manufacturer)

2. Manufactured for THERMAX LIMITED

(Name and address of Purchaser)

3. Location of Installation EGYPT

(Name and address)

4. Type VERTICAL TANK DEAERATOR

(Horizontal or Vertical tank) (Tank, separator, heat exch., etc.)

------ ALT-323-FAB-DA--01, Rev - 2 ------

(CRN) (Drawing number) (National Board number)

Data Report
Remarks
Item Number

Item - 10 (Nozzles, inspection, and safety valve openings)

Purpose Diameter or Material Nozzle Thickness

No. Type
(Inlet, Outlet, Drain etc.) Size
Nozzle Flange Nom. (mm)
(N1) DM WATER 1 DN 150 cl 150 flg SA 312 TP 304 SA 182 F304 7.11

(N2) STEAM INLET 1 DN 300 cl 150 flg SA 106 GR. B SA 105 10.31
(N3) VENT 1 DN 80 cl 150 flg SA 312 TP 304 SA 182 F304 5.49
(N4) VACUUM BREAKER 1 DN 80 cl 150 flg SA 106 GR. B SA 105 7.6
(N5) PSV 1 DN 100 cl 150 flg SA 106 GR. B SA 105 11.12
(N6) DOWNCOMER 1 DN 350 cl 150 flg SA - 516 Gr 70 SA 105 10
(N7) EQUALIZER 1 DN 250 cl 150 flg SA 106 GR. B SA 105 9.3
(N8) MANHOLE WITH DAVIT 1 DN 500 cl 150 flg SA - 516 Gr 70 SA 105 10

NOTES :-
1 Job No. : ALT-323A
2 Except Manhole, All Nozzle to flange as per fig. UW 21 (1).
3 Manhole to flange circumferential seam are butt welded using Type -1 joints are fully radiographed, joint efficiency
4 Impact testing is exempted as per UG 20 (f) for plates & pipes, as per fig.UCS-66 Note(c) for fasteners and as per UC
HAZ as per UCS 67 and as per UHA-51 for stainless steel pipes, flanges & fasteners.
5 Blind Flange on nozzle N8 attached with DN 500 BLRF flange with 20 Nos stud and two nuts each of
size 1&1/8" x Lg 170 mm of material SA 193 Gr B 7 for studs & SA 194 Gr 2H for nuts
6 Vessel Hydro tested in Vertical condition.
7 Pressure relief valve is not in scope of supply.
8 MSN of ALT-323A is mounted over Feed Water Storage Tank of MSN - ALT-323B and loading imposed by top vessel
9 Top vessel of MSN - ALT-323A & bottom Vessel of MSN-ALT-323B are connected and drain provided on bottom vess
Certificate of Authorization : Type U No. 53,968 Expires

Date 16/01/2019 Name ALTECH INFRASTRUCTURE PVT. LTD

(Manufacturer)

Date 16/01/2019 Name Anil Nanda Commissions

(Authorized Inspector)
LEMENTARY SHEET
el Code Rules, Section VIII, Division 1

URE PVT. LTD.

AR), RAJASTHAN 301019, INDIA

Purchaser)

ress)

ALT - 323A
etc.) (Manufacturer’s serial number)

------ 2019
nal Board number) (Year built)

emarks

zzle Thickness Reinforcement Attachment Details Location (insp.

Material Open.)
Corr. (mm) Nozzle Flange
0 SA - 516 Gr 70 UW 16.1 (c) TYPE 1 ---

1.6 SA - 516 Gr 70 UW 16.1 (c) TYPE 1 ---

0 SA - 516 Gr 70 UW 16.1 (c) TYPE 1 ---
1.6 SA - 516 Gr 70 UW 16.1 (c) TYPE 1 ---
1.6 SA - 516 Gr 70 UW 16.1 (c) TYPE 1 ---
1.6 SA - 516 Gr 70 UW 16.1 (c) TYPE 1 ---
1.6 SA - 516 Gr 70 UW 16.1 (c) TYPE 1 ---
1.6 SA - 516 Gr 70 UW 16.1 (c) TYPE 1 ON SHELL

aphed, joint efficiency is 1.0.

asteners and as per UCS 66( c)(1) for flanges, and for weld metal and

each of

mposed by top vessel on bottom vessel has been analysed.

ovided on bottom vessel.
 JUNE 10, 2019

Signed R.K.Sutradhar
(Representative)

Commissions AI COMMISSION NO. 14159

[National Board (incl. endorsements)]