Design of frame –

A Frame made up of rectangular Pipe of 25*25*3 mm

BEAM A& B having same forces.

Lets,

25

25

To determine position of neutral axis -

25

12.5

25

At section 1 & 2 –

ý=¿ 12.5 mm

Moment of inertia of beam –

Ixx = Ixx1 +Ixx2

Ixx = 2 ¿
[ ] [ ]
b 2 d3
12
+2
b 2 d3
12

=
[ ][ ]
3 ¿ 253
12
+
19∗33
12

= 7898mm4

A frame made up of structure steel -

Material Structure steel BSI BSV EN10056

E = 210 GPa, γ =0.3 , Syt =335N/mm2

Maximum Load on Column DG Check design for that

Max Force created By cylinder is = 100 kg on = 9810 N

Front side of frame considers max. Load. i.e. Member AB

C B

18 INCH

D A

36 INCH

Force On frame A

9810 N

A 450 mm B

1373.4 N-m

Let,s

RA =RB = 4905N
Maximum bending moment about mid-point =

B.M. max at E= 9810 * (0.560/2) = 1373.4 N-m

Check for bending

M σ
=
I Y

1373.4 σ
=
7897 12.5

σ max =21.73926 N /mm2

Structure steel having Syt = 335N/mm2

σ permisible >σ max

Therefore designis safe .

Frame having symmetric structure therefore,

A B C D E F

A horizontal member A-B-C-D-E-F having long length with maximum forces. Therefor check it in bending.
Design of weld Joint –

A frame having rectangular Pipe of 25*25*3 mm is welded another steel pipe by edge of
25.4 mm load of vertically downward therefore shear stress induced in it. subjected to static load

Total Force =9810/4 = 2452.5N

From PSG design data book ..

Allowable shear stress for weld joint = 75 MPa

Shear stress induce in weld is,

P
τ=
l∗t

2452
τ=
25.4∗3

= 32.18 Mpa

Allowable stress is greater than induced stress, therefore design is safe.

Rectangular Tapered Hopper Volume

V = (H / 3) [(X2Y - x2y) / (X - x)]

Where,

V = Volume 15.6217

H = Height between Bases 350

X = Length of Upper Rectangular Base 350

Y = Width of Upper Rectangular Base 350

x = Length of Lower Rectangular Base 30

y = Width of Lower Rectangular Base