STEC-NA1a
Operation Manual
<Technical Edition>
Foreword
● Corresponding model
• CZ-500(S)
• CZ-700(S)
• CZW-700(S)
• CZ-1100(S)
• CZ-1700(S)
Composition of Operation Manual
.Preface
1.
.Preface.................................................................................................................................... 1
1-1.
1-2. Safety Precautions .............................................................................................................. 2
.Warning sign plate ................................................................................................................ 4
1-3.
.Specifications....................................................................................................................... 15
1-4.
.Alarm history
2.
.Displaying alarm history .................................................................................................... 18
2-1.
.Change to display the date and time of the alarm occurred ........................................... 19
2-2.
.Deleting alarm history ........................................................................................................ 19
2-3.
.Stroke limit setting
3.
.Display of stroke limit setting screen................................................................................. 21
3-1.
.Stroke limit setting ............................................................................................................ 22
3-2.
.Setting of max./min. values
4.
.Display of max./min. value setting screen .................................................................. 23
4-1.
.Setting of max./min. values .......................................................................................... 24
4-2.
.System setting
5.
.System mode setting............................................................................................................ 25
5-1.
.LCD setting ........................................................................................................................ 27
5-2.
.Setting the LCD automatic shut-off time .......................................................................... 28
5-3.
.Date and time setting .......................................................................................................... 28
5-4.
.Display of version................................................................................................................ 29
5-5.
. Operation error messages
6.
.Operation error display function....................................................................................... 30
6-1.
.List of error messages ......................................................................................................... 31
6-2.
.Alarm messages
7.
.Alarm function .................................................................................................................. 39
7-1.
.Method for clearing alarm ................................................................................................. 41
7-2.
.List of system alarms .......................................................................................................... 43
7-3.
.List of servo alarms............................................................................................................. 49
7-4.
.List of alarms....................................................................................................................... 57
7-5.
.Troubleshooting except for alarm............................................................................................. 71
8.
.Internal structure of control box
9.
.Opening the control box ..................................................................................................... 74
9-1.
.Internal structure of control box ....................................................................................... 78
9-2.
.Hardware block diagram ................................................................................................... 85
9-3.
.Main PCB (NA1MAIN)...................................................................................................... 89
9-4.
-i-
Content
-ii-
1. Preface
1. Preface
1-1. Preface
The Technical Edition of this Operation Manual describes the maintenance, troubleshooting, and
safety precautions on operation for the control system.
Please read this operation manual carefully.
It is prohibited to execute or use the procedures or methods that are not described in this Operation
Manual.
If any mechanic failure or physical injury occurs in operation without fully understanding of
the contents of Operation Manual, our company will not bear any responsibilities.
In order to read this Operation Manual at any time, please place this Operation Manual near the
machine and designate a responsible person for the related management.
DANGER!
If the content of this precaution is not followed, death or
serious injury may be caused.
ACAUTION!
If the content of this precaution is not followed, personnel may
be injured or the machine may be damaged.
-1-
1. Preface
DANGER!
z In the course of maintenance, in order to prevent other people from turning on the
power supply by mistake or touching the interlock box, place a warning sign plate at
the eye-attracting position, on which the words “In maintenance, do not touch the main
body control box, driver box and other parts” should be written.
z In the course of maintenance, be sure to turn off the circuit breaker on the main body
control box and the main control power switch of the factory.
In addition, note that the remaining voltage may exist for several minutes after the
power is turned off. Do not open the cover during this period.
WARNING!
CAUTION!
z Use the tools that match the work and the specifications of the unloader. Particularly,
when using the wrenches or the like, make sure that such tools match the sizes of bolts
and nuts and the locations so as to avoid slipping accidents.
z The maintenance work must be carried out by personnel who have received related
special training.
z When replacing the electric parts such as the indicator and the fuse or the parts of the
unloader, use the products specified by our company.
z If covers are removed in the course of maintenance, reattach them correctly to the
-2-
1. Preface
original positions.
z Strictly follow the procedures and methods described in this Operation Manual. If
anything is ambiguous or doubtful, contact our company.
z Execute the regular checks for the items mentioned in this Operation Manual.
z The contents and results of maintenance must be recorded and reported to the
responsible person for inspection.
z In the course of maintenance and check, pay attention not to allow water or oil to be
dripped into the main body control box and driver box.
WARNING!
z When cleaning the unloader or the surrounding area, stop all actions of the unloader
and turn off the circuit breaker on the main body control box first.
z If the unloader will not be operated for a long time, mount the jumper plug between
the unloader and the molding machine.
CAUTION!
z It is prohibited to use the air gun to clean the unloader, Fine dust may enter the
assembled parts for precision processing, resulting in deterioration of the
performance of the unloader.
z Since the motor, solenoid switches and other parts may still maintain high
temperature for some time after power off, take care when operating them.
-3-
1. Preface
DANGER!
If the content of this precaution is not followed, death or serious
injury may be caused.
WARNING!
If the content of this precaution is not followed, serious injury
may be caused or the machine may be seriously damaged.
-4-
1. Preface
-5-
1. Preface
-6-
1. Preface
-7-
1. Preface
-8-
1. Preface
-9-
1. Preface
CZ-500(S)
- 10 -
1. Preface
CZ-700(S)
- 11 -
1. Preface
CZW-700(S)
- 12 -
1. Preface
CZ-1100(S)
- 13 -
1. Preface
CZ-1700(S)
- 14 -
1. Preface
1-4. Specifications
z Operating conditions
Items Specifications
CZ-500(S)
CZ-700(S)
Single-phase AC200-220V ± 10% , 50/60 Hz
Power voltage CZW-700(S)
CZ-1100(S)
CZ-1700(S) Three-phase AC200-220V ± 10% , 50/60 Hz
Operating ambient temperature 0 ~ +40°C
Operating ambient humidity 85% RH or less
·No erosive gas
·No conductive dust containing metal or carbon
Working environment
·No water drip
·No dew condensation on PCB and parts
Insulation resistance 500V 10MΩ or more
Noise immunity 2000Vp-p 1µsec (phase-to-phase, ground-to-ground )
Items Specifications
Power indicator 1
Control box Circuit breaker 1
Alarm buzzer 1
Power switch 1
Power indicator LED(POWER) 1
Automatic operation indicator LED (AUTO) 1
Alarm indicator LED (ALARM) 1
Pendant
Emergency stop switch 1
Operable key: (Enabling Switch) 1
STN color LCD
3.5 inches, 320 × 240, 256 colors
Interface for
RS-422
pendant
- 15 -
1. Preface
Items Specifications
z Program function
Items Specifications
- 16 -
1. Preface
z Specifications of controller
Items Specifications
Number of controlled axis 5 axis (T, W, V, S, VS)
Manual: Jog operation, MDI, manual operation, step-feed operation
Operation mode
Automatic: Action by special sequence
Input: 44
Output: 44
Standard I/O
Axis input: 10 (home position, overrun)
Internal power capacity: 24VDC,4.2A
Auxiliary function Positioning, pass action
Axis control PTP
Speed setting 1-100% of motor speed for each axis
Acceleration/decelerat
10 levels from 10 to 100% for each axis
ion setting
Axis control function Acceleration/decelerat
Trapezoid shape control, S shape control
ion mode
Override function 5 levels
Home position LS Home position limit check
control Home position shift parameter compensation
Offset compensation Automatic compensation
32 + 2 + 8
Mode Standard mode: 32
Code mode: 2
System mode: 8
Standard timer: 55 (T1-T20, T30-64)
Timer 64
Alarm timer: 9 (T21-T29)
Extraction quantity: 1
Counter Total counter: 1
Preset counter: 4
For each axis: 50
Number of points Standard packaging (pitch): 256 × 256 × 256
Free packaging (optional): 256
Setup condition storage Max. 50 sets
Switching over among six languages
Language select Japanese, English, Simplified Chinese, Korean, Traditional Chinese,
Thai.
- 17 -
2. Alarm history
2. Alarm history
2-1. Displaying alarm history
The history information of alarms that have occurred up to now can be viewed (30 items in the past).
Through the alarm information, the trend of the past alarms can be checked.
※For details of alarms, refer to 7. Alarm messages.
-18-
2. Alarm history
alarm title.
-19-
2. Alarm history
deleted.
-20-
3. Stroke limit setting
POINT
If the maximum effective value needs to be changed, first make sure that the maximum
effective value of each teach point is not exceeded.
screen .
2. Move the cursor to “Axis parameter setting”
-21-
3. Stroke limit setting
POINT
-22-
4. Setting of max./ min. values
screen
2. Move the cursor to “Axis parameter”
press .
(NEXT).
-23-
4. Setting of max./ min. values
POINT
-24-
5. System setting
5. System setting
5-1. System mode setting
This function is used for setting some modes related to the system of unloader.
POINT
The setting of system mode is not saved into the setup condition data.
-25-
5. System setting
-----Used
-----Not used
-26-
5. System setting
screen.
2. Move the cursor to “System setting” using the
the contrast.
-27-
5. System setting
value.
※For the method of inputting numerical values,
refer to 5-3 Method for Inputting Numbers of
Operation Edition.
POINT
value。
-28-
5. System setting
screen.
2. Move the cursor to “System setting” using the
-29-
6. Operation error messages
- 30 -
6. Operation error messages
- 31 -
6. Operation error messages
- 32 -
6. Operation error messages
OPERATION ERROR(35)
THE ROTATION MODE 1, 2 & 3 (MDR1, MDR2, MDR3) ARE OFF.
UNABLE TO DO THE ROTATION OPERATION.
OPERATION ERROR(36)
THE RUNNER RELEASE WITHIN OLD MODE(MDSK) IS ON.
UNABLE TO DO THE TRAVERSE OPERATION.
OPERATION ERROR(37)
THE UNDER CUT MODE(MDCS) IS OFF.
UNABLE TO DO THE SLIDE OPERATION.
OPERATION ERROR(38)
THE SLIDE ACTION(V-14) IS ON.
DO THE SLIDE RETURN OPERATION.
OPERATION ERROR(39)
THE SLIDE ACTION(V-14) IS OFF.
DO THE SLIDE ACTION OPERATION.
OPERATION ERROR(40)
THE NT(TRAVERSE END) GATE CUT MODE (MDNT) IS OFF.
UNABLE TO DO THE NT GATE CUT OPERATION.
OPERATION ERROR(41)
THE NT(TRAVERSE END) GATE CUT POSITION MODE(MDNT2) IS OFF.
UNABLE TO DO THE NT GATE CUT OPERATION.
OPERATION ERROR(42)
THE CARRIAGE UNIT HAS NOT REACHED TO THE NT(TRAVERSE END) GATE CUT
POSITION.
DO THE TRAVERSE ADVANCE OPERATION.
OPERATION ERROR(43)
THE ARM HAS NOT REACHED TO THE NT(TRAVERSE END) GATE CUT POSITION.
DO THE DESCENT OPERATION.
OPERATION ERROR(44)
THE ARM HAS NOT REACHED TO THE NT(TRAVERSE END) GATE CUT STAND-BY
POSITION.
DO THE CROSSWISE RETURN OPERATION.
OPERATION ERROR(45)
THE ARM HAS NOT REACHED TO THE NT(TRAVERSE END) GATE CUT ADVANCE
POSITION.
DO THE CROSSWISE ADVANCE OPERATION.
OPERATION ERROR(46)
THE NT(TRAVERSE END) GATE CUT PULL (V-9) IS OFF.
DO THE NT-PULL OPERATION.
OPERATION ERROR(47)
THE NT(TRAVERSE END) GATE CUT PULL (V-9) IS ON.
DO THE NT-PULL RETURN OPERATION.
OPERATION ERROR(48)
THE TRAVERSE HOME(LS-1) IS OFF.
DO THE TRAVERSE RETURN OPERATION.
OPERATION ERROR(49)
. THE ROTATION RETURN END(LS-14) IS OFF.
DO THE ROTATION RETURN OPERATION BY FREE INTERLOCK.
OPERATION ERROR(50)
THE ROTATION ACTION(LS-15) IS OFF.
DO THE ROTATION ACTION OPERATION BY FREE INTERLOCK.
- 33 -
6. Operation error messages
OPERATION ERROR(51)
THE POSTURE ACTION END(LS-9) IS OFF.
SWITCH TO THE MANUAL OPERATION AND DO THE POSTURE ACTION OPERATION.
OPERATION ERROR(52)
THE POSTURE ACTION END(LS-9) IS OFF.
CONFIRM IF NO ANY INTERFERENCE WITH THE TRAVERSE RAIL ETC.,
AND PRESS THE [RESET] KEY AND DO THE POSTURE ACTION OPERATION.
OPERATION ERROR(53)
THE ARM HAS NOT REACHED TO THE POSTURE ACTION POSITION.
DO THE CROSSWISE ADVANCE OPERATION UNTIL THE COMPLETION MESSAGE IS
DISPLAYED.
OPERATION ERROR(54)
DO THE CHUCK-2 OPEN OPERATION BEFORE THE ARM DESCENT OPERATION AT
EXTRACT SIDE.
OPERATION ERROR(55)
THE DELAYED RETURN TRAVERSE MODE(MDYT) IS OFF.
UNABLE TO DO THE DELAYED RETURN TRAVERSE OPERATION.
OPERATION ERROR(56)
AT FREE INTERLOCK, MOVE THE CARRIAGE UNIT TO THE POSITION
WHERE THE RELEASE SIDE AREA SOFT LIMIT IS ON.
OPERATION ERROR (57) It is not posture action position. Until an image showing the
completion of the movement of the posture action position, the ascent and descent
action will be executed.
OPERATION ERROR(60)
THE NT GATE CUT FREE MODE(MDNF) IS OFF.
UNABLE TO DO THE NT GATE CUT OPERATION.
OPERATION ERROR(61)
THE CARRIAGE UNIT HAS NOT REACHED TO THE NT GATE CUT POSITION.
DO THE TRAVERSE ADVANCE OPERATION.
OPERATION ERROR(62)
THE ASCENT END(LS-3) IS OFF.
DO THE ASCENT OPERATION BY FREE INTERLOCK.
OPERATION ERROR(63)
THE POSTURE RETURN END(LS-8) IS OFF.
DO THE POSTURE RETURN OPERATION BY FREE INTERLOCK.
OPERATION ERROR(64)
THE UNDER CUT EXTRACT FREE MODE (MDCS2) IS OFF.
UNABLE TO DO THE UNDER CUT OPERATION.
OPERATION ERROR(65)
THE ARM HAS NOT REACHED TO THE EXTRACT CHUCKING POSITION.
DO THE CROSSWISE ADVANCE OPERATION UNTIL THE COMPLETION MESSAGE IS
DISPLAYED.
OPERATION ERROR(66)
CHUCK 1 NOT USED FOR INCHED OPENING MODE (MD2K) OF PRODUCT 2. CHUCK 2
OPENING CAN’T BE EXECUTED.
- 34 -
6. Operation error messages
OPERATION ERROR(67)
THE ARM HAS NOT COMPLETED TO THE UNDER CUT EXTRACT OPERATION.
DO THE UNDER CUT OPERATION.
OPERATION ERROR(69)
NOT AT THE MANUAL MODE.
[STOP/MANU] DO OPERATION AFTER PUSHING KEY FOR MANUAL MODE.
SETTING ERROR(70)
THE TRAVERSE HOME (LS-1) IS OFF.
CHECK THE EXTRACT STAND-BY POSITION AND EXTRACT SIDE AREA ON THE TRAVERSE
AXIS.
SETTING ERROR(71)
THE RELEASE SIDE AREA SOFT LIMIT IS OFF.
CHECK THE TRAVERSE POINT AND RELEASE SIDE AREA.
SETTING ERROR(72)
THE RELEASE SIDE AREA SOFT LIMIT IS OFF.
CHECK THE RELEASE SIDE DESCENT POSITION AND RELEASE SIDE AREA ON THE
TRAVERSE AXIS.
SETTING ERROR(73)
THE RELEASE SIDE AREA SOFT LIMIT IS OFF.
UNABLE TO SWITCH THE EXTRACT DIRECTION MODE.
DO TRAVERSE ADVANCE OPERATION UNTIL THE RELEASE SIDE AREA IS ON, AND
SWITCH THE MODE.
SETTING ERROR(74)
THE RELEASE SIDE AREA SOFT LIMIT IS OFF.
CHECK THE NT(TRAVERSE END) GATE CUT POSITION AND RELEASE SIDE AREA ON THE
TRAVERSE AXIS.
SETTING ERROR(75)
THE RELEASE SIDE AREA SOFT LIMIT IS OFF.
CHECK THE DELAYED RETURN RAVERSE POSITION AND RELEASE SIDE AREA ON THE
TRAVERSE AXIS.
SETTING ERROR(76)
NOT AT THE MANUAL MODE.
[STOP/MANU] DO SETTING AFTER PUSHING KEY FOR MANUAL MODE.
SETTING ERROR(77)
THE ASCENT END(LS-3, LS3S) IS OFF.
DO THE ASCENT OPERATION BEFORE SETTING.
SETTING ERROR(78)
UNABLE TO TURN OFF ALL MODES OF PRODUCT CONFIRMATION!
PRODUCT CONFIRMATION(MD4), PRODUCT CONFIRMATION IN CHUCK
(MD4T) OR VACUUM CONFIRMATION (MDCV) MUST BE ON.
SETTING ERROR(80)
PRESS THE OPERATE KEY AS WELL.
SETTING ERROR(81)
THE EXTRACT SIDE(LS-1) IS OFF.
CHECK THE EXTRACT STAND-BY POSITION AND EXTRACT SIDE END ON THE TRAVERSE
AXIS.
SETTING ERROR(82)
SINCE THIS UNLOADER HAS NO RUNNER SIDE ARM, FREE INTERLOCK OPERATION ON
RUNNER SIDE ARM IS NOT POSSIBLE.
- 35 -
6. Operation error messages
SETTING ERROR(83)
THE TRAVERSE HOME(LS-1) IS OFF.
CHECK THE POSTURE ACTION POSITION AND EXTRACT SIDE AREA ON THE TRAVERSE
AXIS.
SETTING ERROR(84)
THE TRAVERSE HOME(LS-1) IS OFF.
CHECK THE POSTURE ACTION POSITION AND EXTRACT SIDE END ON THE TRAVERSE
AXIS.
SETTING ALTERATION(87)
THE EXTRACT DIRECTION IS FROM THE MOVING SIDE.
CHANGE THE SETTING VALUE.
SETTING ALTERATION (88)
THE EXTRACT DIRECTION IS FROM THE FIXED SIDE. CHANGE THE SETTING VALUE.
OPERATION ERROR(89)
AFTER PUSHING [STOP/MANU] KEY FOR MANUAL MODE, AND PUSH [RESET] KEY.
HOME POSITION ERRORS(90)
THE TRAVERSE HOME(LS-1) IS OFF. [STOP/MANU] DO HOME POSITION RETURN
OPERATION AFTER PUSHING
KEY FOR MANUAL MODE.
HOME POSITION ERRORS(91)
THE PRODUCT SIDE ARM ASCENT END(LS-3) IS OFF.
[STOP/MANU] DO HOME POSITION
RETURN OPERATION AFTER PUSHING KEY FOR MANUAL MODE.
HOME POSITION ERRORS(92)
THE RUNNER SIDE ARM ASCENT END(LS-3S) IS OFF. [STOP/MANU] DO HOME POSITION
RETURN OPERATION AFTER PUSHING KEY FOR MANUAL MODE.
HOME POSITION ERRORS(93)
THE PRODUCT CONFIRMATION(LS-4) IS ON. [STOP/MANU] DO RELEASE THE PRODUCT
BY MANUAL OPERATION AFTER PUSHING KEY FOR MANUAL MODE.
HOME POSITION ERRORS(94)
THE PRODUCT CONFIRMATION WITHIN CHUCK(LS-4T) IS ON. [STOP/MANU] DO
RELEASE THE PRODUCT BY MANUAL OPERATION AFTER PUSHING KEY FOR MANUAL
MODE.
HOME POSITION ERRORS(95)
THE VACUUM CONFIRMATION(LS-4V) IS ON. [STOP/MANU] DO RELEASE THE PRODUCT
BY MANUAL OPERATION AFTER PUSHING KEY FOR MANUAL MODE.
HOME POSITION ERRORS(96)
THE RUNNER CONFIRMATION(LS-4S) IS ON. [STOP/MANU] DO RELEASE THE PRODUCT
BY MANUAL OPERATION
AFTER PUSHING KEY FOR MANUAL MODE.
HOME POSITION ERRORS(97)
THE POSTURE RETURN END(LS-8) IS OFF.
[STOP/MANU] DO HOME POSITION RETURN OPERATION AFTER PUSHING.
KEY FOR MANUAL MODE.
HOME POSITION ERRORS(98)
DO THE CONDITION SETTING BY MANUAL OPERATION.
HOME POSITION ERRORS(99)
THE NT(TRAVERSE END) GATE CUT PULL(V-9) IS ON.
[STOP/MANU] DO HOME POSITION RETURN OPERATION AFTER PUSHING KEY FOR
MANUAL MODE.
- 36 -
6. Operation error messages
- 37 -
6. Operation error messages
Password error
The input password is different at two times. Please input the password again.
Press “F3” to return.
Password error
Password error, please input again.
Log on data failure
Section replacing capacity exceeded, please select the following methods:
1. Overwrite operation
2. After deleting other contents for section replacing, execute the write
operation.
Press “F3” to return.
Read failure
Data reading for section replacing fails.
Please try to read the data again.
Press “F3” to return.
Write failure
Data writing data replacing fails.
Please try to write the data again.
Press “F3” to return.
Delete failure
Data deletion for section replacing fails.
Please try to delete the data again.
Press “F3” to return.
- 38 -
7. Alarm messages
7. Alarm messages
7-1. Alarm function
When an error occurs in the process of power on or in manual operation or automatic operation, a
message will appear on the screen.
The alarm messages are classified into system alarm, servo alarm, limit switch error, molding
machine input error, cycle watch, chuck error, product drop, product release error, etc.
The stop state of the machine at an alarm is classified into three categories:
●Full stop alarm------This alarm occurs when dangerous situation may occur if the operation is not
stopped immediately. To clear the alarm, press the key on the pendant
when the unloader is in the manual mode and the molding machine is in a
mode other than the full-automatic mode or the safety door is open.
※In the case of system alarm (such as servo driver error), if the power is not
turned off one time, the alarm cannot be cleared.
●Automatic operation stop alarm------This alarm occurs when automatic start-up or continuous
automatic operation causes a problem. After the automatic operation is
stopped, check and clear the cause that leads to the alarm. After the alarm is
cleared, the automatic start-up can be executed again.
●Step suspension alarm------In automatic operation, this alarm occurs when the condition for
execution of next action is not satisfied. If the condition is satisfied, the
automatic operation can continue.
·Pressing closes the alarm screen. You can switch to other screens to check the error and carry
·Pressing clears the displayed content in the screen. (If the cause of alarm is not eliminated,
- 39 -
7. Alarm messages
●Types of alarms
Stopping
Name Description
method
has elapsed.
- 40 -
7. Alarm messages
In automatic operation, if the buzzer beeps, press to switch to the manual mode. Then the
·Table alarm
2. Change the molding machine mode to “semi-automatic” or “manual” or leave the safety door
open.
3. Check the cause displayed in the alarm screen and eliminate it.
4. Press the [RESET] key on the pendant and clear the alarm.
5. Execute home position return.
6. Press to switch to the automatic mode and start the automatic operation.
2. Check the cause displayed in the alarm screen and eliminate it.
3. Execute home position return.
4. Press to switch to the automatic mode and start the automatic operation.
- 41 -
7. Alarm messages
1. Check the cause displayed in the alarm screen and eliminate it.
2. Restart the automatic operation.
CAUTION
If the operator has to check the alarm causes within the working range of the unloader, press
- 42 -
7. Alarm messages
- 43 -
7. Alarm messages
- 44 -
7. Alarm messages
COMMUNICATION ERROR BETWEEN THE PPC PC BOARD AND THE I/O BOARD (ID0).
TURN OFF, THEN TURN ON THE POWER AND CHECK THE COMMUNICATION CABLE.
Remarks
COMMUNICATION ERROR BETWEEN THE PPC PC BOARD AND THE I/O BOARD (ID1).
TURN OFF, THEN TURN ON THE POWER AND CHECK THE COMMUNICATION CABLE.
Remarks
- 45 -
7. Alarm messages
COMMUNICATION ERROR BETWEEN THE PPC PC BOARD AND THE I/O BOARD (ID2).
TURN OFF, THEN TURN ON THE POWER AND CHECK THE COMMUNICATION CABLE.
Remarks
COMMUNICATION ERROR BETWEEN THE PPC PC BOARD AND THE I/O BOARD (ID3).
TURN OFF, THEN TURN ON THE POWER AND CHECK THE COMMUNICATION CABLE.
Remarks
COMMUNICATION ERROR BETWEEN THE PPC PC BOARD AND THE I/O BOARD (ID4).
TURN OFF, THEN TURN ON THE POWER AND CHECK THE COMMUNICATION CABLE.
Remarks
COMMUNICATION ERROR BETWEEN THE PPC PC BOARD AND THE I/O BOARD (ID5).
TURN OFF, THEN TURN ON THE POWER AND CHECK THE COMMUNICATION CABLE.
Remarks
- 46 -
7. Alarm messages
COMMUNICATION ERROR BETWEEN THE PPC PC BOARD AND THE I/O BOARD (ID6).
TURN OFF, THEN TURN ON THE POWER AND CHECK THE COMMUNICATION CABLE.
Remarks
- 47 -
7. Alarm messages
- 48 -
7. Alarm messages
- 49 -
7. Alarm messages
- 50 -
7. Alarm messages
- 51 -
7. Alarm messages
- 52 -
7. Alarm messages
- 53 -
7. Alarm messages
CONNECTION.
- 54 -
7. Alarm messages
CONNECTION.
- 55 -
7. Alarm messages
- 56 -
7. Alarm messages
THE ASCENT END(LS-3, LS-3S) AND MOLD-OPEN-COMPLETE(MO) ARE OFF AT THE SAME TIME.
CHECK THE ASCENT END LIMIT SWITCH, RELATIVE WIRING AND INPUT FROM THE IMM (MO).
Remarks
IS NOT IN USE.
- 57 -
7. Alarm messages
IS NOT IN USE.
- 58 -
7. Alarm messages
THE INPUT FROM IMM ERROR. CHECK THE CYCLE START OUTPUT, RELAY CIRCUIT,
MOLD-OPEN-COMP. CIRCUIT, WIRING OF INTERLOCK SIGNAL BETWEEN UNLOADER - IMM.
Remarks
- 59 -
7. Alarm messages
THE EXTRACT SIDE AREA(LS-1) AND RELEASE SIDE AREA SOFT LIMIT ARE ON AT THE SAME
TIME. CHECK THE LS-1,LS-1 LIMIT SWITCHES AND RELATIVE WIRING.
Remarks
TIME.
- 60 -
7. Alarm messages
THE PRODUCT SIDE CROSSWISE AXIS AND THE RUNNER SIDE CROSSWISE AXIS.
CARRIAGE UNIT AND TO DESCEND THE ARM AT RELEASE SIDE. CLOSE THE RELEASE SIDE
SAFETY GUARD SURELY.
CHECK THE INTERLOCK SIGNAL WIRING WHEN THE (OD) IS NOT ON.
Remarks
- 61 -
7. Alarm messages
CHECK THE SIGNAL OUTPUT, RELAY CIRCUIT, IMM MOLD OPEN COMPLETE CIRCUIT AND
INTERLOCK SIGNAL WIRING BETWEEN THE IMM AND UNLOADER.
Remarks
SAME TIME. THE INPUT FROM THE IMM ERROR. CHECK THE IMM CIRCUIT OF MOLD-OPEN-
COMPLETE AND MOLD-CLOSE-COMP., THE INTERLOCK SIGNAL WIRING BETWEEN THE IMM
AND UNLOADER.
Remarks
CHECK THE PRODUCT CONFIRMATION WITHIN CHUCK LIMIT SWITCH LS-4T AND RELATIVE
WIRING.
Remarks
- 62 -
7. Alarm messages
- 63 -
7. Alarm messages
CHECK THE SUCTION PADS AND PIPING FIRST. THEN, CHECK THE VACUUM GENERATOR,
VACUUM PRESSURE SENSOR AND RELATIVE WIRING.
Remarks
CHECK THE SUCTION PADS AND PIPING FIRST THEN, CHECK THE VACUUM GENERATOR, VACUUM
PRESSURE SENSOR AND RELATIVE WIRING.
Remarks
- 64 -
7. Alarm messages
THE PRODUCT CONFIRMATION WITHIN CHUCK (LS-4T) IS NOT OFF. CHECK THE LS-4T LIMIT
SWITCH AND RELATIVE WIRING.
Remarks
THE RUNNER CONFIRMATION(LS-4S) IS NOT OFF. CHECK THE LS-4S LIMIT SWITCH AND
RELATIVE WIRING.
Remarks
THE VACUUM CONFIRMATION 2 (LS-4V2) IS NOT OFF. CHECK THE VACUUM PRESSURE SENSOR,
LS-4V2 LIMIT SWITCH AND RELATIVE WIRING.
Remarks
- 65 -
7. Alarm messages
THE ROTATION RETURN END(LS-14) AND ACTION END(LS-15) ARE ON AT THE SAME TIME.
CHECK THE LS-14 AND LS-15 LIMIT SWITCH AND RELATIVE WIRING.
Remarks
CHECK THE SOLENOID VALVE SWITCHING SITUATION WHEN THE POSTURE RETURN
SIGNAL(V4R) IS OUTPUT.
POSITION. CHECK THE LS-1 LIMIT SWITCH AND RELATIVE WIRING FIRST.
- 66 -
7. Alarm messages
- 67 -
7. Alarm messages
- 68 -
7. Alarm messages
CHECK THE POSTURE CYLINDER MOTION AT MANUAL OPERATION AND ADJUST THE POSTURE
RETURN SPEED WITH SPEED CONTROLLER.
ALSO CHECK THE LS-8 LIMIT SWITCH AND RELATIVE WIRING.
Remarks
ACTION SPEED
OPERATION AND
ME LIMIT SWITCH AND RELATIVE WIRING. CHECK THE INTERLOCK WIRING BETWEEN THE IMM
AND UNLOADER IF THERE IS NO ERROR AT THE IMM SIDE.
Remarks
- 69 -
7. Alarm messages
CHECK THE ROTATION CYLINDER MOTION AT MANUAL OPERATION AND ADJUST THE ROTATION
RETURN SPEED WITH SPEED CONTROLLER.
RETURN
CROSSWISE AXIS.
CHECK IF CHECK WHICH ONE IS NOT SET. RELEASE BY PUSHING [RESET] KEY.
Remarks
- 70 -
8. Troubleshooting except for alarm
- 71 -
8. Troubleshooting except for alarm
- 72 -
8. Troubleshooting except for alarm
- 73 -
9. Internal structure of control box
DANGER!
When opening the door of control box for the purpose of internal maintenance, be sure to
turn off the circuit breaker for the control box and turn off the main control power in
advance (ensure that the power indicator is off). Since residual voltage remains in the circuit
for several minutes after the power is turned off, wait for 10 minutes or more and use the
multimeter or another instrument to check the voltage before starting the maintenance
operation.
• When the equipment is electrified or running, do not open the cover. Otherwise, an
electric shock may occur.
• After the cover is removed, do not run the machine. Since the connection terminal and
the charging part at a high voltage are exposed, accidents of electric shock may occur.
• Do not damage or fold the cables, do not place heavy objects on the cables or do not
catch the cables. Otherwise, an electric shock may occur.
z Control box
CZ-500(S)
- 74 -
9. Internal structure of control box
CZ-1700(S)
- 75 -
9. Internal structure of control box
z Driver box
CZ-500(S)
CZ-700(S) / CZW-700(S)
- 76 -
9. Internal structure of control box
CZ-1100(S)
CZ-1700(S)
- 77 -
9. Internal structure of control box
- 78 -
9. Internal structure of control box
⑧ ⑥
⑦ ⑤
○
12
○
11
○
9
B ○
10
- 79 -
9. Internal structure of control box
CZ-1700(S)
- 80 -
9. Internal structure of control box
●Driver box
CZ-500(S)
No. Name
1 Servo driver (W axis)
2 Servo driver (V axis)
3 Servo driver (S axis)
4 Servo driver (VS axis)
5 I/O PCB 1
6 Terminal block
7 Fan
- 81 -
9. Internal structure of control box
CZ-700(S) / CZW-700(S)
No. Name
1 Servo driver (W axis)
2 Servo driver (S axis)
3 Servo driver (V axis)
4 Servo driver (VS axis)
5 I/O PCB 1
6 Terminal block
7 Fan
- 82 -
9. Internal structure of control box
CZ-1100(S)
No. Name
1 I/O PCB 1
2 Servo driver (W axis)
3 Servo driver (VS axis)
4 Servo driver (V axis)
5 Servo driver (S axis)
6 Fan
7 NA1CAP PCB
8 Vacuum generation unit
- 83 -
9. Internal structure of control box
CZ-1700(S)
No. Name
1 Servo driver (V axis)
2 Servo driver (W axis)
3 Servo driver (S axis)
4 Servo driver (T axis)
5 Servo driver (VS axis)
6 I/O PCB 1
7 Fan
8 PPC PCB
9 Vacuum generation unit
10 Valve
- 84 -
9. Internal structure of control box
- 85 -
9. Internal structure of control box
CZW-700(S)
- 86 -
9. Internal structure of control box
CZ-1100(S)
- 87 -
9. Internal structure of control box
CZ-1700(S)
- 88 -
9. Internal structure of control box
- 89 -
9. Internal structure of control box
z Connector guide
CN2 Power supply PCB connector:
Board side JST B08B-XASK-1 (8P)
Harness side JST XAP-08V-1 (8P)
Pin JST SXA-001T-P0.6
Pin No. Symbol Name
1 GND GND
2 3.3V 3.3V power
3 InRush Current prevention circuit release output
4 Br Resistance output connection
5 VDC VDC power monitor input
6 AVC Momentary stop detection output
7 24V1 24V power
8 GND GND
- 90 -
9. Internal structure of control box
CNNT Gate Cut I/O Connector Board side Molex 5566-10A (10P)
Harness side Moles 5557-10R (10P)
Pin Moles 5556TL
Pin No. Symbol Name
1 GND GND
2 L13 Spare input 3
3 L22 Spare input 4
4 24V1 24V1
5 24V1 24V1
6 GND GND
7 V9 NT Gate Cut Pull
8 V10 NT Gate Cut
9 V11 Spare output 3
10 24V1 24V1
CNR Switching power supply secondary side connector: Board side JST B5P-VH (5P)
Harness side JST VHR-5N (5P)
Pin JST SVH-41T-P1.1
Pin No. Symbol Name
1 24V0 24V0
2 24V0 24V0
3 -
4 GND GND
5 GND GND
- 91 -
9. Internal structure of control box
CNF Molding machine interlock connector Board side JST B14B-XASK-1 (14P)
Harness side JST XAP-14V-1 (14P)
Pin JST SXA-001T-P0.6
Pin No. Symbol Name
1 24G2 24G2
2 MO Mold open complete
3 MD Safety door
4 MN Defective product signal
5 MC Mold close complete
6 ME Ejector advance end
7 50
Mold opening safe (RY1)
8 51
9 54
Mold closing safe (RY2)
10 55
11 58
Cycle Start (RY3)
12 59
13 EJ1
Ejector Start (RY7)
14 EJ2
- 92 -
9. Internal structure of control box
TB1 External device I/O terminal block: Board side Weidmuller LMZF5.08/12/90
Weidmuller LMZF5.08/4/90
Pin No. Symbol Name
1 SP3
Spare output 2 (RY9)
2 SP4
3 SP1
Spare output 1 (RY8)
4 SP2
5 SG1
Jig start (RY6)
6 SG2
7 AL1
Unloader alarm (RY5)
8 AL2
9 RD Descent command at release side
10 OD Release side safe
11 MA Molding machine automatic
12 SP7 Spare input 1
13 SP10 Spare input 2
14 24G2 24G2
15 24G2 24G2
16 24G2 24G2
TB2 Emergency stop terminal block: Board side Satoparts ML-250-SIBF-4 (4P)
Pin No. Symbol Name
1 ES1
Emergency stop input
2 ES2
3 ES3
Emergency stop input
4 ES4
- 93 -
9. Internal structure of control box
- 94 -
9. Internal structure of control box
- 95 -
9. Internal structure of control box
z Monitor LED
Symbol Name Description
LD1 RUN1 RUN LED
LD2 CMM1 Communication Monitor LED
LD3 LD3 24V1 Power LED (Red)
LD4 LD4 24V2 Power LED (Red)
LD5 LD5 3.3V Power LED (Red)
- 96 -
9. Internal structure of control box
DIPSW 1
Symbol Name Description
1 DSW1-1
2 DSW1-2 Machine model selection
3 DSW1-3
4 DSW1-4
Language type selection
5 DSW1-5
6 DSW1-6
Interlock type selection
7 DSW1-7
8 DSW1-8 S side setting
DIPSW 2
Symbol Name Description
1 DSW2-1 Program write mode start
2 DSW2-2 SH7145F Debug Mode release (Normal mode start)
3 DSW2-3 SH7145F Boot Mode Start
4 DSW2-4 SH7145F Flash ROM Protect Release
JP
Symbol Name Description
JP1 JP1 Molding machine link/independent operation switching
- 97 -
9. Internal structure of control box
CAUTION
If the output relay of main PCB (NA1MAIN) is connected to a load that exceeds the
switching capacity, the lifetime of output relay will be remarkably reduced and a fire or an
accident may occur.
POINT
For the specification and other information regarding the relay output contact, refer to the
product catalog provided by the manufacturer and connect a load accordingly.
- 98 -
9. Internal structure of control box
●Features
Unlike existing analog controlled servo drivers, this driver is controlled digitally in all points.
Since the axis control circuit is incorporated in the Servo Driver as integral design, no servo PCB is
required.
● Function
The motor speed and torque can be output to the monitor through analogue voltage.
The pendant of STEC-NA1a can be used to change driver data.
Various types of protection functions are provided so that any error can be checked by watching the
description on alarm display.
- 99 -
9. Internal structure of control box
■ Precautions
DANGER
1) After the power supply is switched off, the internal circuit is still charged at a high
voltage for a while. When touching the terminals of terminal block and the interior of
servo driver, cut off the external input power completely outside the driver and wait for
10 minutes or more before starting the work.
2) Note that even though the servo driver is off, a high voltage is applied to the motor
output terminals (U, V, W) when the power is on or for a while after the power is turned
off.
3) Since high frequency switching current exists in the servo motor, leakage current
occurs. To dissipate this leakage current, be sure to connect the terminal (E) for
installing driver with the motor earth terminal (E) and ground them at a point. In
addition, ground the driver box and the main body control box. To prevent an electronic
shock or a malfunction, the third earth method is recommended (Japan Standard: 1.6
φ—100Ω).
4) Never approach the motor and its driving machines to avoid possible malfunction after
switching on the power supply.
5) If the machines are not used for a long time, be sure to cut off the power supply.
6) Install the front panel and the terminal block cover when operating machines, so as to
prevent an electric shock.
WARNING
1) Use a specified set of motor and driver to avoid fire or other failures.
2) Do not touch the driver, motor and other peripheral machines because they become hot. A
scald may occur.
3) Do not touch the radiator of amplifier, regenerative resistor and motor when the power is
on or for a while after the power is turned off. They are hot, resulting in a scald.
DANGER
- 100 -
9. Internal structure of control box
- 101 -
9. Internal structure of control box
■ List of alarms
When an axis related alarm occurs, the pendant will display a servo alarm. In addition, the alarm contents
can be recognized through the number of flashing times of RUN lamp (LED).
Number
Alarm of
message flashing Alarm name Description Solution
No. times of
LED
The motor current is too Replace the motor.
10 1 Current error large. Replace the driver.
- 102 -
9. Internal structure of control box
Number
Alarm of
message flashing Alarm name Description Solution
No. times of
LED
REGENERATION
THE REGENERATIVE CHECK THE CONNECTION OF
74 7 RESISTANCE EXCEEDED REGENERATIVE RESISTANCE.
ERROR
THE LIMIT.
SPI communication error Turn on the driver control
Servo PCB
81 8 at DSP side for SE data power supply again.
error
communication
SPI communication error Turn on the driver control
between the power power supply again.
Servo PCB
83 supply PCB side and
error
DSP (detection of main
PCB side DSP).
SPI communication error Turn on the driver control
between the power power supply again.
Servo PCB
84 supply PCB side and
error
DSP (parameter check
error).
DSP Flash and E2PROM Repair the driver.
91,92,93 ROM error
error
9
Parameter Repair the driver.
99 SUM check error
error
Number
Alarm of
message flashing Alarm name Description Solution
Code times of
LED
Battery Battery voltage is too Clear the sensor alarm.
01 1 voltage too low (only 17 bit ABS). Replace the battery.
low
Driving power Power supply PCB Turn on the driver power
02 2
is cut off parameter error again.
- 103 -
9. Internal structure of control box
Main ROM
Constant
There are 96 pieces of drive data, of which only 5 pieces can be set. The others are fixed values and cannot
be changed.
The driver data is divided into following 4 areas:
Name of Data Area Description
Pendant Rom In the pendant ROM constant area on the main PCB, data to
Constant be initialized (initial data) is set.
Initial data RAM Initial data RAM in the servo driver to which the pendant
ROM constants are transmitted through MSNET
communication.
Work Area RAM Work area RAM in the servo driver of which the data is
normally changed from the pendant. This data influences the
action of motor.
EEPROM EPPROM in the servo driver that serves as a storage device
for data backup. If the data is not written into the EPPROM,
they cannot be backed up even if you change the data in the
work area RAM.
- 104 -
9. Internal structure of control box
When the power is turned on, the pendant Main FLASH Rom constants on the main PCB transmit the
driver data to each axis through MSNET communication.
Each axis starts to operate with the EEPROM data in the servo driver.
Use the STEC-NA1 pendant to execute “Initialization” to copy the initial data to the work area RAM and
EEPROM in the servo driver.
Usually the driver data in the work area RAM can be changed with pendant operation on STEC-NA1 in
real time. However, the data in the work area RAM will be cleared when the power is off and therefore the
fixed data must be stored into the EEPROM with the “Write” command.
Use the STEC-NA1 pendant to execute the “Write” command to copy all data from the work area RAM
into the EEPROM.
CAUTION
z The value of driver data of each axis has been adjusted at the time of shipping from the
factory. Careless change of the value will cause mechanical failure or deterioration.
z The value of driver data will be effective immediately after it is changed. Change
steadily the values of driver data that affects seriously the motor action (such as speed
loop).
z After changing the driver data, be sure to use the EEPROM write command to store the
changed data into the EEPROM. Otherwise, the changed data will be cleared when the
power is turned off.
z If the initialization command is used to change the data in the work area RAM or
EEPROM to the initial values, the rotation direction of motor may be changed. After
setting, be sure to check the rotation directions, correct any wrong directions and store
them into the EEPROM.
- 105 -
9. Internal structure of control box
You can operate the pendant to change the driver data (driver parameter).
CAUTION
When operating and changing the servo driver, initialize the parameters.
Otherwise, the newly added vibration suppression control parameters will not be written into
the driver and vibration or a servo alarm may occur.
screen.
- 106 -
9. Internal structure of control box
numbers.
For the method of inputting numbers, refer to “5-3
Method for inputting numbers” in the Operation Edition.
For the set values, refer to “■List of driver data
(parameters) for each model”.
Two pages of driver parameter setting screen are
(NEXT) .
POINT
- 107 -
9. Internal structure of control box
POINT
CAUTION
If one of the 5 pieces of data for each axis is changed, the data in the work area RAM will
be rewritten. Although this data has influence on the action of motor, it will be cleared when
the power is turned off. Therefore, press the key (WRITE) (step 9) to write the data
screen.
- 108 -
9. Internal structure of control box
screen.
- 109 -
9. Internal structure of control box
- 110 -
9. Internal structure of control box
Caution
The values of driver data (parameters) indicate standard values for each model.
Take care when setting the data because the values differ a little depending on the mechanical
characteristics.
The rotation direction of traverse axis listed in the table is indicated for regular operation side
extraction. For reverse operation side extraction, set the rotation direction of traverse axis to
the reverse direction value (0→1 or 1→0).
- 111 -
9. Internal structure of control box
CZ-500(S)/CZ-700(S)
Digital Servo Driver
Traverse Product Product Runner Runner
Axis
axis crosswise vertical crosswise vertical
Power Driver Side CN3 CN3 CN3 CN3 CN3
connector
name Motor Side MT MW MV MS MVS
Encoder Driver side CN4 CN4 CN4 CN4 CN4
connector
name Motor Side MET MEW MEV MES MEVS
TA8098N4111E TA8098N4111E TA8098N4111E TA8098N4111E TA8098N4111E
Driver model and axis 111 111 111 111 111
wattage
400W 400W 400W 400W 400W
Axis No
(Rotary Switch)
CZW-700(S)
Digital Servo Driver
Traverse Product Product Runner Runner
Axis
axis crosswise vertical crosswise vertical
Power Driver Side CN3 CN3 CN3 CN3 CN3
connector
name Motor Side MT MW MV MS MVS
Axis No
(Rotary Switch)
- 112 -
9. Internal structure of control box
CZ-1100(S)
Digital Servo Driver
Traverse Product Product Runner Runner
Axis
axis crosswise vertical crosswise vertical
Power Driver Side CN3 CN3 CN3 CN3 CN3
connector
name Motor Side MT MW MV MS MVS
Axis No
(Rotary Switch)
CZ-1700(S)
Digital Servo Driver
Axis Traverse Product Product Runner Runner
axis crosswise vertical crosswise vertical
Power Driver Side CN3 CN3 CN3 CN3 CN3
connector
name Motor Side MT MW MV MS MVS
Axis No
(Rotary Switch)
- 113 -
9. Internal structure of control box
- 114 -
9. Internal structure of control box
- 115 -
9. Internal structure of control box
- 116 -
9. Internal structure of control box
- 117 -
9. Internal structure of control box
- 118 -
9. Internal structure of control box
- 119 -
9. Internal structure of control box
- 120 -
10. Data Backup Function
CAUTION
Executing this operation causes the stored mode setting, axis related set data and timer
setting to be cleared and the data to be returned to the initial values (initial data).
POINT
- 121 -
10. Data Backup Function
POINT
As above mention, when pendants change battery, the time disappear, please set time
again.(According to the technical book[5-4.Date and time setting])
mode setting parameter、Axis parameter and timer setting parameter and so on do not
disappear , so they do not need to set again.
Useful tools
・Plus driver (P.2)
screw screw
※ Pay attention to keep screws.
- 122 -
10. Data Backup Function
Notice1. Please pay attention to the enable key which may be fall of with pendant back cover.
- 123 -
11. Language Setting
Select the desirable language for display. 6 languages are available. For the operation method, see
below.
selection screen.
POINT
- 124 -
12. Harness
12. Harness
Unloader
Driver
Cable conduit ○
C ○
d
Pendant
Control box
a
○
○
b
Molding Machine
- 125 -
12. Harness
00
Sheath 剥剥
peeled 15
150
R
R
S VCTF 4C× 2. 0sq
S
Model
形形
E
E
收 缩 收 ( 30mm)
Shrinkable Tube
Round
圆Terminal
端端
J ST
R2- 3. 5
- 126 -
12. Harness
201515-001-1 CZ-1700(S)
- 127 -
12. Harness
Molding成成成侧
Machine Side
Cutting
切切长
length 10100
200 Mai n基基侧
PCB side
剥剥
Sheath 15
200
CNF 14P
ES3
JST
XA连
Connector Metal connector
ES4
接接 金金接头
C XAP- 14V- 1
MA connector
接头
SXA- 01T- P0. 6
MD
MO VCTF 20Cx0. 3sq
MC 第1Pi
No.1 n Shrinkable
收缩收 tube
形形
Model
ME H套收
H tube
MN MA Japan
日日
50 收( 30mm)
手缩tube
Shrinkable Wei dmul l er
SPV 902575
51
收缩收 tube
Shrinkable
54 ( SPV扎线线
Tapin )
55
58 ES1
59 ES2 Y端端
Y Terminal
JST
1. 25- YS3A
EJ1
ES3
EJ2 收缩收( 扎线线
Shrinkable )
tube(Tie band)
ES1 ES4
ES2
Cutting length l =60
1007 AWG22 Black,
黑 切切长
SPV
MA电线
Cable的tie
电of的wire
Mark记tube
号收 H tube
H套收
日日Japan
Wei dmul l er
902575
- 128 -
12. Harness
- 129 -
12. Harness
201870-001-0 CZ-500(S)
CZ-700(S)
201850-001-0
CZW-700(S)
201860-001-0 CZ-1100(S)
201510-003-0 CZ-1700(S)
Cutting length
切切长
收Shrinkable
缩收( 30m tube (30mm)
m)
Traverse
Port Symbol I/O PCB 1 Port Symbol Name Remarks
servo
A1 GND A1 GND
A2 CAN- A2 CAN-
A3 A3
A4 CAN+ A4 CAN+
- 130 -
12. Harness
201850-005-0 CZ-500(S)
CZ-700(S)
201850-005-0
CZW-700(S)
201860-005-0 CZ-1100(S)
201510-002-4 CZ-1700(S)
Cutting length
切切长
Control
控控BOboxX Relay terminal
中继 端端中侧
Power PCB side
电源基基侧TBD
TBD block side
P
RMFEV- SB( 2517) 。 。22.0sq×4C
RMFEV-SB(2517) . 0sqX4C
P
N
N
E E
R Terminal
R端端
1015 AWG16 G/ Y 收缩收( 30m
Shrinkable m)
tube(30mm) R2- 3. 5( JST)
R Terminal
R端端
R2- 4( JST)
E E Ground
- 131 -
13. STEC-NA1 Parts List
Pendant
CZ-500(S)
Code Name Model Manufacturer CZW-700(S) CZ-1100(S) CZ-1700(S) Remarks
CZ-700(S)
PNA1-4.5 STAR SEIKI STN
Pendant Unit 1 1 1 1
PNA1-4.5T STAR SEIKI TFT
NA1PEN STAR SEIKI STN
Pendant Board 1 1 1 1
NA1PENT STAR SEIKI TFT
MCT-G240320DTSW-2W(T/P) TRULY STN
LCD 1 1 1 1
L9035NC111 CHIHSIN TFT
ENB-SW HE3B-M2PB Idec 1 1 1 1
Power-SW AS6M-2Y1 Idec 1 1 1 1
EMG-SW AH165-VR01-S Fuji Elec. 1 1 1 1
Battery CR-2032 1 1 1 1
- 132 -
118
14. Overall Dimension
CZ-500 (s)
133
14. Overall Dimension
134
14. Overall Dimension
CZ-1700(S)
135
14. Overall Dimension
136
14. Overall Dimension
CZ-700(S)
137
14. Overall Dimension
CZW-700(S)
138
14. Overall Dimension
CZ-1100(S)
139
14. Overall Dimension
CZ-1700(S)
140
14. Overall Dimension
14-3. Pendant
141
15. CIRCUIT DIAGRAM
15-1. CZ-500 BOX CIRCUIT DIAGRAM
External inpit
- 142 -
.CZ-700 / CZW-700 BOX CIRCUIT DIAGRAM
15-2.
External inpit
- 143 -
15-3. CZ-1100 BOX CIRCUIT DIAGRAM
External inpit
- 144 -
15-4. CZ-1700 BOX CIRCUIT DIAGRAM
Machine Side
BOX Side
Traverse
Relay Connector CNPD
NA1IO PCB
NT Gate Cut Connector (Spare) (Carriage Unit
Side)
Traverse
FAN
Product Vertical
BUZZER
PCB
Product Vertical
MOTOR
Regenerative
Resistor
MAGNET
RELAY
FAN1
FAN2
Mode Setting Regenerative
Resistor
Power Indicator
Lamp
Switching
Power NA1IO PCB Product Crosswise
Supply (Product Side)
Product
Servo Motor Servo-Amp Crosswise
Product Vertical Product Vertical MOTOR
Runner Vertical Runner Vertical
Product Crosswise Product Crosswise
Runner Crosswise Runner Crosswise
3Phase Traverse Traverse External inpit
- 145 -
15-5. CZ-500S BOX CIRCUIT DIAGRAM
External inpit
- 146 -
15-6. CZ-700S / CZW-700S BOX CIRCUIT DIAGRAM
External inpit
- 147 -
15-7. CZ-1100S BOX CIRCUIT DIAGRAM
External inpit
- 148 -
15-8. CZ-1700S BOX CIRCUIT DIAGRAM
GND A1
24V1 A5
CAN- A2 CN2-A A1 - - A1
CAN+ A4 B1 - - B1
4
3
5
24V1 B5 - -
2 B2 B2
CAN- B2 1
6
A3 SD SD A3
B3 SE
7
CAN+ B4 0 B3 SD SD
机机侧
8
SG A3 F
C
9 A4 - - A4
SG B3 B4 - - B4
A
电气回路图
B
A6 +5V +5V A6 S Side
CN1
CZ-1700S
B6 GND GND B6
N 1
侧制制
ELECTRIC CIRCUIT DIAGRAM P
GND
24V1
A1
A5
2 CN4 A5 -
B5 SG
-
SG
A5
B5
SCrosswise
MOTOR
MOTOR
CAN- A2 1 U U 1
CAN+ A4 CN3 2 V V 2
L1 1 A1 GND GND B1 3 W W 3
BOXSide
LHX 2 A5 24V1 24V1 B5 CN2-B 4 F.G F.G 4 MOTOR
BOX 侧
L2 3 A2 CAN- CAN- B2 5 - - 5
L1 2 L1 LOX 4 CNA A4 CAN+ CAN+ B4 6 - - 6
molex 1 GND GND 5 B1 GND SG A3
5025-03R1 3 24V1 24V1 6 CN2 B5 24V1 SG B3
4
3
5
24V1 7 B2 CAN-
GND 2
8 1 7
6
B4 CAN+
0
Relay Connector CNPD 2 LHS LHS 1 F
8 A3 SG
走走走走
Traverse
C
LHS B3 SG
中继CNPD
9
molex 1 GND LHZ 2 SERVO-AMP
SG B3
A
5025-03R1 3 24V1 - 3
B
2 LHZ - 4 SG A3
LHZ
1 GND GND 1 GND GND 1 molex 1 GND GND 5 CNB CAN+ B4
CN2-B
2 24V1 24V1 2 24V1 24V1 2 5025-03R1 3 24V1 24V1 6 CAN- B2 A1 - -
1 GND A1
3 GND GND 3 GND GND 3 - 7 24V1 B5 B1 - -
2 L13 B1
4
GND B1
5
3
4 24V1 24V1 4 24V1 24V1 4 - 8 A2 - - A2
CN6 3 L23 CAN+ A4 2
5 A A 5 Y Y 5 NA1IO PCB B2 - -
基基 1
6
B2
JST
CN4 6 B B 6 Z Z 6 CNNT
4 24V1
L3S 2 L3S L3S 1 NA1IO V5 ( -) A V5 SMC CAN- A2
0
7
A3 SD SD A3
SE
Z Z 7 B B JST 5 24V1 NT Gate Cut Connector
外磁外外外 备外外外 (Spare)
(Carriage Unit 24V1 ( +) COM SX100-40-4S-6 24V1 A5 8
B12B-XASK-1 7 7 molex 1 GND L4S 2
( 走走侧) F B3 SD
C
6 GND SD B3
8 Y Y 8 A A 8 B12B-XASK-1 5025-03R1 Side) 1 V5 V3S ( -) A GND A1
9
molex 7 V9 3 24V1 L33 3 V3S SMC A4 - - A4
24V1 ( +)
E
V3S
A
9 24V0 24V0 9 24V0 24V0 9 L4S 2 L4S - 4 2 COM SX100-40-4S-6 B4 - -
B
8 V10 B4
10 KSW2 KSW2 10 KSW2 KSW2 10 5566-10A molex 1 GND GND 5 3 V4P V4P ( -) A A6 +5V
11 24V0 24V0 11 24V0 24V0 11
9 V11
5025-03R1 3 24V1 24V1 6
CNC 4 V4R 24V1 ( +) COM V4R V4P SMC N 1 CN1 B6 GND
+5V
GND
A6
B6
12 EMG2 EMG2 12 EMG2 EMG2 12
10 24V1
L33 2 L33 5 V3V1
V32
V4R ( -) A SX100-40-4S-6
V3V1 molex
P 2 CN4 A5 - - A5 走走 马走
Traverse
6 V3V1 1
molex 3 24V1 24V1 7 CNG V14 24V1 2 5559-02P B5 SG SG B5 MOTOR
E 5025-03R1 1 GND GND1 8 7
-)
24V1 B5
CN2-A
JST J ST 8 24V1 V32 ( A V32 SMC
KEC- 12P KEC- 12S NA1MAIN L4V1 1 GND 9 24V1 24V1 ( +) COM SX100-40-4S-6 24V1
GND
A5
A1 1 U
molex 10 24V1 V14 ( -) A V14 SMC CN3 U 1
NA1PENA 5025-03R1
2
3
L4V1
24V1
L4V1 1
PS 2 11 24V1 24V1 ( +) COM SX100-40-4S-6
GND
CAN+
B1
A4
2 V V 2 MOTOR
V31 ( -) 3 W W 3
PS 1 GND GND 3 CND 12 V31
24V1 ( +)
A
COM
V31 SMC
SX100-40-4S-6
CAN- A2 4 F.G F.G 4
molex 2 PS CAN- B2
5025-03R1 5 - - 5
3 24V1 24V1 4 CAN+
GND 1 CNM NA1PPC SG
B4
A3
6 - - 6
风 扇
FAN 24V1 2
JST A1 A2 Y2 A1 A1 GND GND A1
1 IOF
N.C SG B3
2
B02B-XASK-1 A2 B2 Z2 A2 A5 24V1 24V1 A5 CNF 3 GND
A3 Z2 B2 A3 A2 CAN- CAN- A2 4 24V1
A4 Y2 A2 A4 A4 CAN+ CAN+ A4 制制Vertical
Product 侧上上
CN5 A5 24V1 24V1 A5 CN3 B1 GND GND B1 SERVO-AMP
JST B1 GND GND B1 B5 24V1 24V1 B5 CN1 SG 3
CAN-
B10B-J21DK-GGXR
B2 GND GND B2 CN5 B2 CAN- B2 CAN- 2
B3 GND GND B3 B4 CAN+ CAN+
SG
B4 CAN+ 4 CN6A A
B4 24V1 24V1 B4 A3 SG A3 GND 1 B
B5 24V1 24V1 B5 B3 SG SG B3 - 5 C
JST JST D
蜂 鸣蜂 BZ 1 CN9 B10B-J21DK-GGXR B10B-J21DK-GGYR GND 2 A1 - - P
BUZZER
BUZZER
2 JST 24V1 1 CN5 B1 - - R
24V1 3
4
B03B-XASK-1 A2 - -
5
S
2 B2 - - T
L1 1 1
6
L2 2 CN10
7
A3 SD SD E
B3 SD SD F SE
8
F
C
A4 - -
9
L
A
L11 1 B4 - - M
NA1CPU基基
B
PCB CN3 L12 2 A6 +5V +5V H Product Vertical
NA1CAP L13 3 B6 GND GND G
HIROSE CN3 HIROSE - 4 CN2 CN10 - N 制制侧上上
MOTOR
FX6-60S-0.8SV1 FX6-60S-0.8S2 回 P 5 A5 V.B - K MOTOR
Regenerative
24V1` 4
GND 2 CNA B 6 B5 SG SG J
Resistor
NC 3 CN1 molex
1
2
N
P
回 N 7
CN4 GND 1 molex 5566-02A 回 - B5 1 U U 1
HIROSE CN4 NA1POWER 24V1 5 5566-06A CNB - A5 2 V V 2
FX6-80S-0.8SV1 HIROSE 24V1 6 1 N
回 CAN+ B4
CN3 3 W W 3
molex 2 P
FX6-80S-0.8S2 P CAN- B2 4 F.G F.G 4 MOTOR
1 5566-02A BK 5
GND B1
1 GND GND 1 2 N
E
P 3 CNV CNC 1 N GND A1
CN7 BK 6
2 3.3V 3.3V 2 3 N
3 InRush InRush 3
TBD 4 E E
2
1
JST molex 2 P CAN- A2 A1 BK
CN2 R1
B03P-VL 5566-02A CAN+ A4 A2 -
4 Br Br 4 5 L1 CN4
C 1 5 VDC VDC 5 CN2 6 S1 L2 MAGNET T1
CND 1 N
SG A3 B1 BK
JST L3 molex SG B3 B2 -
6 6 1 P
MO 2 CNF B08B-XASK-1 7
ACV
24V
ACV
24V 7 电磁磁磁蜂
RELAY T2
2 CN2 5566-02A
2
MD 3 T3
JST 8 8 GND 3 molex
MN 4 GND GND
SSSide
侧上上 Vertical
MC 5 B14B-XASK-1 JST
CN1 1
2
A1
A2
风 扇1
FAN1 24V1 4 5566-04A TBE 1 E
ME 6 B08B-XASK-1 DINKLE 2 E SERVO-AMP
50 7
molex E SG B3
WKA508A-03P 3 SG A3
51 8
I nt er l ock
5219-02A
风 扇2
FAN2 CAN+ A4
CN2-A A1 - - A1
54 9 1 RB1 CAN- A2 B1 - - B1
55 10 模模Setting
Mode 设模 CN3 2 RB1 回回回回
Regenerative GND A1 A2 - - A2
4
58
3
11
5
3 RB2 GND B1 2 B2 - - B2
59 12
Jumper/Run R2 1 molex 4 RB2 Resistor 24V1 A5 1
6
A3 SD SD A3
EJ1 13 2 5219-04A
7
SE
S2 CP2 24V1 B5 0 B3 SD SD B3
EJ2 14
8
3 F
C
molex E CAN+ B4 A4 - - A4
JST
9
5566-14A CAN- B2 B4 - - B4
A
B03P-VL
B
A6 +5V +5V A6
CN1 S Side Vertical
S侧
N 1 B6 GND GND B6
SP3 1
1 R T P 2 CN4 上上
MOTOR
SP4 2 A5 V.B V.B A5
SP1 3 CNP 2 S
Breaker S R B5 SG SG B5
MOTOR
3 E GND A1
SP2 4 molex R 24V1
SG1 5 5219-03A 断断蜂 CAN-
A5
A2 1 U U 1
SG2 6
AL1 7 S CAN+ A4 2 V V 2
AL2
GND B1 CN3 3 W W 3
8 TB1 T S R 24V1 B5 CN2-B 4 F.G F.G 4 MOTOR
RD 9 Power Indicator CAN- B2
OD 10 Dinkle L 电源源源源
Lamp
T CAN+ B4
5 BK
6 BK
BK 5
BK 6
MA 11 WKA508-16P N
SG A3
SP7 12 E Switching SG B3
SP10 13
24G2 14 Power
SW电源
24G2 15
24G2 16 1 24V0
+ Supply 2 LHW LHW 1 NA1IO基基
NA1IO PCB 制制侧
Product 制制
Crosswise
CNR 2 24V0 LHW
JST 3 - molex
5025-03R1
1
3
GND
24V1
LHV 2
LOW 3
((Product
制制侧) Side)
SG B3
SERVO-AMP
4 24G0
ES1 1
TB2 B5P-VH-B 5 24G0
- LHV 2 LHV LOV 4
CNA
SG
CAN+
A3
GND 5 B4
ES2 2
SatoParts
molex
5025-03R1
1
3
GND
24V1 24V1 6 CAN- B2
CN2-B A1 - - A1
4
ES3 3
5
ES4 4 ML-250-SIBF-4 24V1 7 2 24V1 B5 B1 - - B1
4
3
5
6
GND 8 1 GND B1 A2 - - A2
2
7
3 - 0 CAN+ A4 B2 - - B2
1
6
L8
8
F CAN-
7
molex 2 L8 L8 1 9 A2 0 A3 SD SD A3 SE
24V1
8
1 GND L9 A5 F B3 SD SD B3
C
5025-03R1 2
A
D
9
B
GND A1 A4 - -
C
3 - L4T 3 A4
E L9
A
2 L9 - 4 B4 - - B4 Product
B
molex
5025-03R1 1 GND GND 5 CNC N 1 CN1 A6 +5V +5V A6
2 L4T 24V1 6 B6 GND GND B6 Crosswise
AC 200V 走走马
Servo 走( )
Motor 走走伺制蜂
Servo-Amp
L4T
molex
5025-03R1
3
1
24V1
GND
24V1
GND
7
8
P 2
CN4 A5 -
B5 SG
-
SG
A5
B5
制制侧制制
MOTOR
MOTOR
制制上上:
Product Vertical TS4815N6902E235 1500W Product
制制上上:Vertical TA8412N3500E900 1500W A1 GND GND A1
Vertical TS4614N6020E200
2 L3 CN2-A
DC 280V 水外上上:
Runner 750W Runner
水外上上:Vertical TA8908N711E111 750W L3
molex 1 GND
A5 24V1 24V1 A5
U U
E T S R A2 CAN- CAN- A2
CN3 1 1
Crosswise TS4609N1035E200 400W Product Crosswise TA8908N411E111 400W 5025-03R1 3 24V1 L3 1
制制制制:
Product 制制制制: L4 2 L4 L4 2
A4 CAN+
24V1
CAN+
24V1
A4 2
W
V
W
V 2
Crosswise TS4609N1035E200
CND B5 B5 3 3 MOTOR
水外制制:
Runner 400W Runner Crosswise TA8908N411E111
水外制制: 400W molex 1 GND GND 3 B1 GND F.G F.G
相 CN2 GND B1 4 4
24V1
AC 33Phase 走走 单走: TS4614N6020E200
Traverse 750W 走走 单走: TA8908N711E111
Traverse 750W External
外外输 inpit
外
5025-03R1 3 24V1 4 B2
B4
CAN-
CAN+
SG
CAN-
CAN+
SG
B2
B4
5
6
-
-
-
-
5
6
AC220V A3 A3
B3 SG SG B3
- 149 -
Specifications of this product are subject to change without prior notice.
Head Office 12th Floor CCT Telecom №.11 Wo Shing Street, Fo Tan, Shatin,
New Territories, Hong Kong (852) 2687-6745
China Factory The First Industrial Zone, Bogang Village, Shajing Town,
Baoan District, Shenzhen City, Guangdong, P.R.C
(755)2962-2537
0911-04-CZE-T