0000000694_010_EN_06-06-2018
Acquisition Basic
GOM Software 2018
ATOS
Legal Notes
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ous bodily harm or death!
CAUTION
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bodily harm!
NOTICE
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damages can result on the product or in the vicinity of the product!
Info
The label indicates important application notes and useful information.
Fig. 1: ATOS Triple Scan sensor with measuring volume and measuring object
in the software
For further information about the ATOS sensors and the measuring volumes,
refer to the GOM Service Area.
The system transforms the individual measurements into a global coordinate
system. To do so, the system uses reference points (circular point markers).
You apply the reference points to the measuring object or in the vicinity of
the measuring object. If you apply the reference points in the vicinity of the
measuring object, you can use e.g. fixtures, rotation tables or frames.
A2 System Components
The ATOS system is a stand-alone measuring system.
The measuring system mainly consists of the following components.
• Sensor, consisting of:
• Two cameras
• Projector
• Control unit
• Stand (for manual measuring)
• High-performance computer or laptop
For automation purposes, you can use the system together with rotation
tables, lifts and robots.
The system variants differ by the fringe projection, the cameras and the
measuring volumes. For more information, see www.gom.com.
For further information about your sensor, refer to the sensor-specific hard-
ware manuals.
You evaluate the computed 3D points in the GOM software applications (for
Windows operating systems only).
You can inspect the measuring data with GOM Inspect Professional license
and in the free inspection software GOM Inspect.
Info
In GOM Inspect, not all functions are available.
Info
The basic function of an ATOS sensor is described in the video Unit 2 – A
Brief Introduction to the ATOS system using the ATOS Core as an example.
A4 Demonstration
With the GOM training object as an example, the trainer shows the basic
procedure for scanning and digitizing.
Scanning means that you carry out a single measurement (scan process with
fringe projection).
Digitizing is the procedure to capture a complete measuring object with its
3D coordinates in several scans.
Video 2 shows the workflow of a measurement with ATOS using the exam-
ple of the GOM training object.
When you start the software, the start screen of the software appears. You
can open a project in different ways.
If you choose Sample Data, Project Templates or Recently Used Projects, the
software displays an overview. As a default, the overview is arranged in tiles.
Using the button in the top right corner, you change the display to a
list.
When you move the mouse cursor over the projects and project templates,
the software displays further details. You see the name of the project, a pre-
view image and storage details.
If you choose one of the options for selecting a project or project template,
you can search for projects or project templates.
As soon as you start entering a word in the search field, the software adjusts
the display. Then, you can only see the projects or project templates which
contain the entered letter sequence.
You can sign up for free via the registration dialog. You will have restricted
access to the information shared in the GOM Service Area.
If you have a valid support contract and a Dongle ID, you receive access to all
information. You find your Dongle ID via the GOM Maintenance Tool or Help
► System Analysis ► Dongle License Information....
On the top of the application software, you can save the project, undo and
redo steps. You can add functions to the title toolbar by simply dragging the
function into the toolbar.
The menu bar is below. The menu bar contains the functions which you
need for your work. Here, you also see the selected skin. Via the drop-down
list, you can change the skin or manage your skins.
On the left side, there are the workspaces in a drop-down list. Workspaces
are e.g. Report or Inspection. Choose the appropriate workspace depending
on your task. If the workspace is enabled, the button is displayed in color.
Using the shortcut Shift + Page Up and Shift + Page Down , you can navi-
gate through the workspaces.
Info
The available workspaces depend on the software license.
The main toolbar changes together with the chosen workspace. The soft-
ware displays only those buttons and icons that you need for your task.
Info
Both, the workspaces and the toolbars represent the workflow as far as pos-
sible.
Info
In the 3D view , you see the measuring data, the CAD data and all created
elements. In this window area, you work most of the time. Here, tabs with
additional display options are available (e.g. display of elements in diagrams
or tables). If you considerably zoomed in your object in the 3D view, you can
use the tab PIP (Picture in Picture) to display the overview of the object.
In the 3D toolbar in the lower window area , the most frequently used
selection tools are shown. Here, you can also enable and disable the image
mapping. You can add functions to the 3D toolbar by simply dragging the
function into the toolbar.
In the element properties , you find important information about the selec-
ted element. You can set various parameters for the element.
If you click the logo , the GOM website opens. Therefore, you need Internet
access.
The buttons for initializing the sensor are only visible when a sensor is con-
nected to your computer and when you are in a workspace for measuring.
Info
To open and close window areas, click . For the explorer area, you can
also use the shortcut Shift + Tab . For the properties area, you can also use
the shortcut Tab .
If the software carries out computations, it shows a status bar at the bottom.
By clicking the cross, you abort the running process.
The symbol indicates whether you can drag off a window. Click with
LMB on the symbol. Drag the window to the desired position.
• Explorer
• Properties
• PIP
• Diagram
• Table
• Camera
• Report explorer
• Report page
• Reference points
B3 Explorer
The explorer is divided into two parts:
• In the upper part of the explorer, there are all elements of the project sor-
ted by their functionality. You get an overview over all elements in the
project.
• The lower part of the explorer contains the sub-explorer. In the sub-
explorer, there are further categories by which the elements are sorted.
The elements are classified in the groups Nominal Elements, Inspection and
Actual Elements. Also, the alignments, coordinate systems and report pages
are listed in own categories in the explorer.
The sub-explorer contains further categories by which the elements are sor-
ted.
In the categories Relates To, Measurements and CAD body, you get further
details on the elements in the explorer.
You can sort the elements by their occurrence in the project in further cate-
gories like Imported, Depends On, Required For and so on.
To see results for the categories Relates To, Depends On and Required For,
select one or several elements in the explorer or in the 3D view.
Used abbreviations
In the GOM documentation, the following abbreviations are used:
Press LMB + drag elements into the 3D The element is displayed exclusively.
view or into the PIP
Shift + LMB + drag elements into the The element is displayed additionally to
3D view or into the PIP the existing elements.
RMB + drag elements into the 3D view The software opens a context menu.
or into the PIP You decide whether the elements are
displayed exclusively or additionally.
drop-down list, you find the function which recalculates the project with
report pages.
Locked report pages are excluded from recalculation.
B4 Skins
Different inspection tasks sometimes require different evaluations and report
representations. Therefore, you can adapt in the software the default tem-
plates to your needs.
Skins summarize all templates in your project to one parent template. A skin
saves:
• Label templates
• Legend templates
• Table templates
• Report templates
• Project keywords
• I-Inspect configurations
With a skin, you can use your adapted templates in any project.
The software provides two system skins:
• Inspection
• Deformation
The system skin Inspection is defined for all standard inspection tasks of the
sheet metal industry, the foundry industry, etc. The system skin Deformation
is configured for inspection tasks of deforming and moving parts.
As a skin also contains the configuration of I-Inspect, the available inspections
depend on the selected skin.
In the menu bar, you see the currently set skin. Here, you can choose skins
for your project and manage skins.
As soon as you change any template, e.g. a label template, a (*) appears
next to the name of the currently used skin.
You can reach the skins also via Edit ► Skins ► ....
B5 Timeline
The software manages multiple measurements or objects in stages. Thus, you
manage repeated scans of parts such as polygonized meshes. In addition, you
manage measurements which were carried out over a certain time period or
which represent a specific state of an object. The explorer contains only one
object which works as placeholder. If you want to manage ten meshes or ten
measurements, the explorer contains just one element. For ten objects, the
software creates ten stages which you manage using the Timeline.
The Timeline appears automatically as soon as there are stages in the project.
If you click a certain stage, the stage is directly displayed in the 3D view.
Example:
Example:
B6 Direct Help
In the direct help, you get selective information about software functions.
You can get information about how you use the function and how the func-
tion works. The direct help describes the single elements of the dialogs and
their functions.
All menu and dialog texts of the GOM software are marked with dark red let-
ters.
As soon as you start to enter a term in the search field, a list with possible
hits opens.
LMB + move mouse cursor in the live Sets the exposure time.
view
MMB + move mouse cursor in 3D view Moves the object in the view.
and live view
Shift + LMB + move mouse cursor in Rotates the object around the clicked
the 3D view point.
Ctrl + LMB + move mouse cursor Draws a selection frame for selecting
several elements.
Move the mouse cursor to the coordi- Shows the rotation feature.
nate system icon
LMB (left mouse button) + click coordi- Sets the standard view.
nate arrow
LMB + click border or edge of coordi- Sets the ISO standard view.
nate cube
LMB + move mouse cursor over angle Rotates the view by the selected angle.
display of coordinate cube + click
Info
You can find a list of the most important shortcuts in the direct help.
Info
As soon as you save your project, you can no longer undo or redo an action.
Edit ► Undo several actions: Using this menu item, you ---
Undo open a list of all actions. Click an entry in this list. All
Steps... actions below are undone.
Redo several actions: If you click an entry below the
selected entry, you can redo actions you just undid.
All actions below are redone.
Info
If you save or open the project, this list is empty.
Procedure:
1.
In the measuring software, open the workspace Set Up ►
3. Place the measuring object under the sensor onto a white piece of paper.
If the contrast of the fringe projection is low, prepare the object before digi-
tizing.
Example:
Video 5 shows that in case of a fringe projection with low contrast, the pro-
jector light penetrates into the surface of the measuring object. After spray-
ing, the fringe projection has a high contrast and is clearly visible.
The ATOS system identifies the reference point markers via the cameras in
real time.
In the image pixel transitions (gray values) between the black background
and the white circular marker, the software fits an ellipse. The software com-
putes the center point of the white circular marker.
Fig. 14 shows a reference point in the software. An ellipse is drawn around
the center point. The reference point has a reference point ID. The system
automatically defines the reference point ID.
The system tracks each reference point as long as the left or the right camera
sees the reference point.
If the sensor sees three or more reference points, the ATOS system can orient
in 3D space.
Scanning with reference points
The software captures the reference point markers which are visible in the
camera images. The reference point markers captured in the first measure-
ment, are then known. The software transforms all following scans with the
help of the reference points known from the first measurement. Each further
scan has to capture at least three known reference points in the live views.
The software captures more, new reference points bit by bit.
Info
GOM recommends a reference point marker size for each measuring volume.
Use the reference point marker size recommended in the sensor-specific
hardware manuals.
Only if the reference point marker size is correct, the measuring system can
compute highest-quality data.
Info
All reference point marker size information refers to the diameter of the
white center circle.
Fig. 16: GOM training object with four reference point markers
• Outside the measuring object
Fig. 19: GOM “m” with reference point markers on and outside the
measuring object
Info
Do not place too many reference point markers in the measuring volume.
Many reference point markers do not result in a higher accuracy.
Fig. 20: GOM training object with four reference point markers
If the reference points are applied only outside the measuring object, you can
easily change the measuring object. The preparation time for series measure-
ments is minimal.
Info
Measure small objects in a reference point frame using an ATOS SO system
and an automated or manual rotation unit.
The software can transform scans from different directions into each other.
The mounting pins of the reference point frame create defects on the digi-
tized surface. Remove the defects in the software.
Fig. 23: GOM “m” with reference point markers on and outside the measur-
ing object
The reference point markers on the sides of the GOM “m” are common ref-
erence point markers. You need common reference point markers for digi-
tizing the surfaces of the top and bottom sides of a measuring object in two
separate measurement series. The software can transform both measurement
series into each other via the common reference points. After transformation,
the measuring object is in the measuring project with its top and bottom
side.
For more information, see Measuring Top and Bottom Surfaces.
ware can transform the individual measurements easily into a common coor-
dinate system.
Info
For difficult and complex measuring objects as well, it makes sense to capture
the reference point markers of the measuring object before scanning. When
scanning, you do not have to mind the acquisition of the reference points
anymore.
Example:
Fig. 26: Photogrammetric measurement of a sports car with the TRITOP sys-
tem
Fig. 28: 3D view of the imported reference points with first measurement
Fig. 29: 3D view of the imported reference points with second measurement
Fig. 30: 3D view of the imported reference points with all measurements
D2 Initializing Sensor
If a running sensor is connected to the PC and you change to the workspace
Digitize, the software asks whether the sensor should be initialized automati-
cally. Click Yes.
Using the function Initialize/Close Sensor, you can initialize and close the con-
nected sensor manually.
Info
If the sensor is running less than the sensor-specific warm-up time, the icon is
yellow ( ). A tooltip displays the necessary warm-up time of the sensor.
Only start scanning when the sensor is warmed up (the icon is no longer yel-
low).
The warm-up time starts from the moment you switch on the sensor. The
warm-up time does not depend on starting the computer or the GOM soft-
ware.
GOM recommends switching on the sensor first.
Info
If the sensor is switched off more than five minutes, the icon is yellow
( ). A tooltip displays the necessary warm-up time of the sensor. In this
case, the warm-up time is two minutes.
NOTICE
Not warmed-up sensor leads to measuring deviations.
Measurements with a not warmed-up sensor can lead to measuring devia-
tions. The measurements are marked with a yellow exclamation mark ( )
in the sub-explorer.
▶ Only start scanning when the sensor is warmed up!
Procedure:
1.
Switch on the laser pointers of the sensor ( ).
Fig. 34: Measuring object in the center of the measuring volume, front view
D4 Live View
Make sure that the projector light is switched on ( ).
In the camera image on the screen, you see the live view of the right or the
left camera of the sensor. You use the live view for setting up the exposure
time.
You can toggle between the live views of the right, the left or both cameras.
Displays the view of the left Displays the views of the left
camera. and the right camera
Displays the view of the right together.
camera.
The system captures the surface and displays the data in the 3D view of the
software as preview meshes.
Info
The sensor only captures the areas which it sees from its position. For digitiz-
ing an object, you need several scans.
Fig. 37: Measuring Object after the first scan with incomplete surface
Fig. 38: Measuring Object after the second scan with almost complete sur-
face
The system orients in real time via the reference points. The 3D view can
show the relation of the measuring volume of the sensor to the measuring
object online.
Via, View ► 3D View Elements ► Show Measuring Volume, you can enable
and disable the display of the measuring volume.
In the 3D toolbar with selection options, you can enable the option Rotate
3D View To Sensor.
With the different views, you can observe the sensor position without using
the 2D camera images. This is helpful with large and complex measuring
objects.
To achieve a good data quality in corners and on edges, make sure that the
fringes during scanning run approximately in 90° to the corners and edges.
That way, the system captures many details of the edge and corner together
with the flat surfaces.
Info
With ATOS Triple Scan sensors, the first projected fringe pattern is relevant.
The software displays all scans in the sub-explorer in one measurement series.
The green icon behind a measurement shows that everything is fine.
If you captured less than three reference points in a measurement, the soft-
ware transforms the measurement anyway. The software transforms the
measurement via best-fit of the scanned surface.
For further information about the best-fit transformation, see the software
manual Inspection Basic - 3D Metrology.
Measurements
In this category, all measurement series and all measurements from the
project are displayed.
The following icons inform you about the quality of the measurements:
•
The quality of the measurement is not optimal. Check the quality param-
eters in the properties of the measurement.
•
If you use a virtual measuring room, the following icons can appear:
•
The path is free of collisions. The path was not validated in reality.
•
On every icon, a tooltip shows brief information. You find precise information
about the measurements in the properties.
D9 Image Mapping
You can use the image mapping function to display 2D camera images and
3D measuring data together in the 3D view. Thus, you have a good overview
of the different camera positions from which you measured the measuring
object. You can combine inspection results with image information. The soft-
ware offers the possibility to use image mapping in report pages.
You enable the image mapping using the button (Image Mapping On).
To display an image in the 3D view with maximum size, click the image with
the left mouse button. Using shortcut R , you can arrange the image parallel
to the screen.
When you move the mouse cursor over an image, the software displays the
reference points as red spheres. The software only displays the reference
points which come from this measurement. The software marks the image
with a red frame.
The image icons display adjacent images. When you move the mouse cursor
over an image icon, the software displays a preview image. To change to the
full screen mode, click the preview with LMB. When the image mapping is
enabled, you can also select the images in the sub-explorer.
D 10 Polygonizing
After scanning, the software shows the individual measurements as separate
preview meshes. Polygonize the data.
During polygonization, the software edits the captured measuring points. The
software converts the captured measuring points into a single mesh of non-
overlapping triangles. Depending on the curvatures of the measuring object
surface, the triangle mesh has a different density.
You can change the postprocessing of the polygon mesh in five or six steps.
In the 3D view, select the measuring data which you want to polygonize.
Procedure:
1.
Open the polygonization using the main toolbar ( ).
3. Decide if the software fills the holes which occur under the reference
point markers during digitizing.
The software selects and polygonizes all visible data of a measurement series.
Fig. 45: Polygonized surface of the measurement object with the polygons
displayed
D 11 Save Project
You can save a project with File ► Save and File ► Save As.... The software
writes the entire content in one file. You can open the file with the free
viewer GOM Inspect.
D 12 Exercise
D 12.1 Goal
At the end of this exercise you are able to:
• Position a measuring object correctly for scanning
• Set exposure times for the scanning process
• Scan measuring objects
• Transform individual measurements into a common coordinate system via
reference points
• Polygonize measurements
D 12.2 Prerequisites
• GOM training object
• ATOS software
• ATOS sensor
D 12.3 Task
Procedure:
3. Create a project.
5. Adjust the exposure times for the measuring object and for the reference
point markers.
6. Scan the GOM training object according to the basic measuring strat-
egies.
Info
For information about changing the camera support to another measuring
volume, refer to the sensor-specific hardware manuals.
The required measures depend on the sensor type and the measuring vol-
umes.
Before starting the changing procedure, make sure that you have the set of
lenses required for the respective measuring volume.
Procedure:
Info
The common reference points must appear both in the measurements of the
top and in the measurements of the bottom side.
Info
You need at least three common, well distributed reference points. For a high
transformation quality, GOM recommends using more than three common
reference points.
As you use a rotation table for digitizing, you can place the reference points
for the transformation of the measurements on the rotation table (see Fig.
46).
Fig. 46: GOM training object with reference point markers on and outside
the measuring object
Procedure:
1. Position the measuring object on the rotation table.
Example:
Procedure:
1. Create a project.
• Exposure times
• Quality
• Resolution
• Scan Area and
• Observe Gray Value Features
Info
When you initialize the sensor, the measurement parameters appear in the
live camera view.
If you opened the software with a VMR license and loaded a VMR template,
the project contains only one calibration measurement series. As soon as you
create an additional measurement series, the software displays the measure-
ment parameters in the live view.
To compute the automatic exposure time, you can choose the mode Auto-
matic By Matrix or the mode Automatic By Spot.
The software illuminates the area optimally, identifies outliers and sets the
exposure time to at least 25% of the brightest pixels in the spot.
Using the shortcut Ctrl + LMB, you can define an area on the measuring
object and directly trigger the measurement. If you do not define an area, the
spot is in the center of the measuring volume of both camera images.
Use the spot metering if you
• want to measure simple objects with a homogeneous gray value distribu-
tion or
• need only one exposure time for the measurement, e.g. for small objects
with similar brightness which are positioned in the center of the rotation
table.
Info
For more information, refer to the Direct Help.
If you use one of the functions, the software automatically determines the
optimum setting for the exposure time once. The software saves the deter-
mined setting of the exposure time in the project. For further measurements,
the software uses the saved exposure times until you determine the one-time
exposure time automatically or change it manually.
If you choose an automatic exposure time, the one-time exposure time
modes are not available anymore. The exposure time setting in the live view
is still available for controlling the exposure times.
Exposure times
You determine the exposure times for the measurement using the arrow
keys. You determine the exposure time for the reference point markers and
for scanning separately.
As soon as you change the exposure time or click with LMB in the live view,
a tooltip shows the currently set exposure time.
Info
You change the exposure time by keeping the left mouse button pressed and
moving the mouse cursor in this window up or down.
Info
For the reference points, the white surface of the reference point markers is
important. The surface must not be overexposed.
Info
To get a good contrast, choose the longest possible exposure time. Adjust
the exposure time such that the bright areas of the measuring object are not
overexposed (red areas in the live view). In overexposed or underexposed
areas, no data will result.
In the exposure time mode Interactively ( ), you can also set several
exposure times.
Determine the number of exposure times for the measuring object. With 1,
you use the exposure time you determined with the arrow keys in the live
view.
With 2, you use two exposure times. The first exposure time is the time you
determined with the arrow keys in the live view. The second exposure time is
three times the exposure time.
With 3, you use three exposure times. The exposure time you determined
with the arrow keys in the live view plus three times the exposure time plus
nine times the exposure time.
Info
The maximum exposure time of one second cannot be exceeded.
Whether you need one or more exposure times, depends on the measuring
object used and the positioning of the sensor.
If the measuring object has a homogeneous color distribution, one exposure
time is sufficient.
If the measuring object is multicolored, has larger differences in brightness,
has reflections or reflecting areas, two or three exposure times are required.
Info
The more exposure times you use, the longer a measurement takes.
Info
Use as many exposure times as necessary but as few as possible.
F 2.3.2 Quality
Quality
You can choose between three quality settings: High quality, More points
and User-defined. For the best data quality, GOM recommends using the set-
ting High quality.
With the setting High quality , the scanning process creates 3D points
with a high quality. On difficult surfaces of measuring objects (e.g. textile sur-
faces), surface defects can be visible.
With the setting More points , the scanning process creates many 3D
points. On difficult surfaces of measuring objects, no or only few surface
defects are visible.
If you click the button User-defined, a menu with further parameters opens.
User-Defined Quality Parameters
With the user-defined Scan Point Computation, you can use different quality
settings than provided with High Quality and More Points .
Info
GOM recommends using the factory-adjusted settings High quality and More
points only. To achieve the best data quality possible, use High quality.
Procedure:
1. Digitize the top surface of the “m”.
a) Carry out eight scans.
With each scan, the software collects new reference points. The software
adds the reference points to the measurements of the measurement series.
The 3D view shows the result of the digitization (Fig. 57). The software cap-
tured the data of the “m” and the data of the rotation table surface.
Procedure:
1. Rotate the measuring object in the 3D view such that it is shown from
the side.
3. Draw a polygon line around the data of the rotation table surface.
4. To finish the selection, press and hold RMB. Drag the mouse cursor onto
the icon . As soon as the icon is green ( ), release the mouse
button.
5.
If you selected too much, you can deselect the area with the icon .
6. Delete the selected data using Edit ► Delete Selected 3D Area or Ctrl +
Del .
NOTICE
As soon as you save your project, you can no lon-
ger undo or redo an action.
▶ Carry out the function before you save the
project!
Procedure:
1.
Open the dialog New Measurement Series using the button .
Requirements:
• Keep the sensor in the same position as for the measurement of the top
surface.
Procedure:
2. Place the “m” such that it cannot move on the rotation table.
The software scans the bottom surface of the “m”. The software adds the
new measurement to the active second measurement series. The data of the
rotation table are also captured as background points.
Using the function Cut Out Points , you can cut out the points to be
removed automatically during or after a measurement.
You can cut out points with respect to a plane, CAD data or shadow points
of a fixture.
Procedure:
Example:
Info
You define the function for each measurement series individually. The soft-
ware removes the points that the function captured from all measurements
of the measurement series.
Info
You can also cut out points outside CAD data. To do so, the measuring data
must be aligned to the CAD data.
Procedure:
1.
Open the function Transform By Common Ref. Points.
2. With Ctrl + LMB, click three common reference points in the 3D view.
Info
The software transforms the active measurement series (bold letters in the
explorer) into the other measurement series. That means that the active
measurement series moves.
Example:
Fig. 62 shows the initial situation. The top and bottom surfaces of the “m”
are in two different measurement series. The measurement series are not yet
transformed into each other. The bottom side (yellow) is the active measure-
ment series.
As soon as you open the dialog, the software sets only the active measure-
ment visible. With Ctrl + LMB, click the common reference points in the 3D
view. As soon as you clicked three common reference points, the software
computes the transformation and displays the preview (Fig. 63). The trans-
formed bottom surface shows through the top surface. The reference points
used for transformation are displayed in orange.
F5 Polygonizing
Polygonize both measurements series together.
Procedure:
1.
Open the function Polygonize And Recalculate.
Info
If you do not select anything, the software automatically shows all meas-
urement series when opening the function and selects all measuring
data.
Info
As you usually polygonize all measurement series together, GOM recom-
mends measuring and polygonizing data for different component part condi-
tions in separate projects. These data are e.g. data for a trend analysis or for
fitting and removing situations.
F6 Exercise
F 6.1 Goal
At the end of this exercise you are able to:
• Scan the top and bottom surfaces of a measuring object in two measure-
ment series
• Cut out background points automatically and manually
• Transform two measurement series by common reference points into
each other
F 6.2 Prerequisites
• GOM training object
• ATOS software
• Project ... ► training_data_atos_basic ► top_bottom.atos (optional)
• ATOS sensor (optional)
F 6.3 Task
1. Repeat the workflow of the unit.
F 6.4 Approach
Procedure:
1. Scan the top and bottom surfaces of the “m”.
Using the function Measure With Rotation Table, you can measure semi-
automatically.
Only when the rotation table is configured, you can measure with the rota-
tion table. If your rotation table is not configured, the button (Measure
With Rotation Table) is disabled. Configure the rotation table with Help ►
System Analysis ► Automation Controller....
Info
In GOM Inspect Professional with VMR license, you can open the function
also via Acquisition ► Measurement ► Measure With Rotation Table.... You
can teach measurements with the rotation table. You cannot configure the
rotation table in GOM Inspect Professional.
Steps
Enter the number of steps into which the software divides the range of rota-
tion. Per step, the software carries out a measurement.
Total coverage
Define here how far the rotation table has to rotate (max. 360°).
Invert rotation direction
If you enable ( ) this option, the rotation table moves in the opposite direc-
tion. This option can be useful when your rotation table has a limited axis
working range (less than 360°).
Measure the GOM training object with the automated rotation table.
The dialog displays the current position of the rotation table and the pro-
gress.
Procedure:
The system scans the measuring object in the eight measurement positions.
NOTICE
If you measure without reference points, the measurement stability is
reduced.
▶ Only scan measuring objects without reference points if the measure-
ment reliability is not critical!
Measuring without reference points has advantages, e.g. when do not cap-
ture enough reference points in certain views. The software however trans-
forms the measurements correctly.
If all conditions are fulfilled, the software can carry out a stable transforma-
tion. The software marks the measurement transformed via best-fit in the
sub-explorer with .
If the overlapping area is not enough for a stable best-fit transformation, the
software marks the measurement with .
In Fig. 65, the measurement is transformed but the transformation stability is
low. The measurement is not stable because it is verified only in one direc-
tion.
Example:
The software cannot transform the measurement M6 due to missing overlap-
ping areas with other measurements (Fig. 66).
H3 Monitoring Functions
The ATOS system is a self-monitoring measuring system. The monitoring is
based on the observation of reference points.
Monitoring guarantees process reliability and displays a warning in case of an
error.
When you enable the checks, you ensure that influences due to movements,
vibrations and decalibration of the sensor do not have negative effects for
the measuring project.
Info
The software does not monitor measurements without reference points.
Make sure that the sensor and the measuring object are stable and do not
move.
Info
The software checks the transformation stability of measurements without
reference points. If the icon behind the measurement in the sub-explorer is
green ( ), the quality is sufficient.
Info
If the system captures only one reference point in a measurement, the self-
monitoring is active again.
Info
If one quality criterion is low, the software marks the total quality of the
measurement in the sub-explorer also as low.
Transformation
Movement
The software displays the movement of the sensor and the object to each
other. The software recognizes the movement via reference points.
Info
You need at least one reference point.
Lighting change
During the scanning process, the lighting conditions must stay constantly
within the limit values. The lighting change describes the changing of the
gray values during the scanning process.
Transformation stability
If a measurement which was transformed via best-fit has few overlapping
areas or only such in one direction, the transformation stability is Low.
If the overlapping areas change during the scanning process, the software
reevaluates the transformation stability when recomputing.
If measurements are transformed via reference points, the transformation
stability is always High.
Projector residual
The projector residual is relevant only for sensors with Triple Scan functional-
ity.
The projector residual describes the discrepancy between points which were
determined with one camera and points which were determined with both
cameras.
If you open Edit Creation Parameters, the 3D view displays the measurement
in full resolution. You can select and delete the data in the 3D view.
Example:
Procedure:
Example:
Fig. 71: Defining a help point in the image and the 3D view
H6 Exercise
H 6.1 Goal
At the end of this exercise you are able to:
• Scan a measuring object without reference points
• Transform measurements without reference points
• Analyze the quality of measurements
• Change the creation parameters of measurements
H 6.2 Prerequisites
• Measuring object without reference points, e.g. shoe last
• ATOS software
• ATOS sensor
H 6.3 Task
Procedure:
1. Scan a suitable measuring object without reference points from all sides.
a) Also, scan the bottom surface of the measuring object.
Example:
Requirements:
Procedure:
1. Place the measuring object in the frame.
4. Move each pin towards the measuring object until the glue touches the
measuring object.
Info
The pin itself must not touch the measuring object.
5. Fix each pin with the respective set screw and the Allen key.
NOTICE
Tensions caused by wrong fixing order
If you fasten the set screws after the glue sets, occurring tensions can deform
the measuring object.
▶ Fasten the set screws always before the glue sets!
Using this information and the entered measurement temperature, the soft-
ware compensates the expansion of the frame.
Fig. 73: Example for a reference point frame box with storage medium
If you bought the reference point frame and the GOM system separately, you
have to import the reference point frame file into the software. After doing
so, you can use the frame for measuring.
Requirements:
Procedure:
3. To use the reference point file for measuring, open the file in your
project.
a) Open Acquisition ► Measurement Series ► Use Reference Point
Frame....
Example:
Procedure:
1. Position the reference point frame with the measuring object below the
sensor in the middle of the measuring volume.
2. To capture the side surfaces, tilt the rotation table by 30° to 40°.
Info
With very complex measuring objects, you might need several tilt posi-
tions.
3. Rotate the rotation table in eight steps by 45° each. The total coverage is
360°.
Info
Depending on the complexity of the measuring object, you might need
more or less steps.
Fig. 75: Side view on a measuring volume with a frame tilted by 45°
4. Turn the reference point frame with the measuring object around.
Example:
Fig. 77 shows that these areas can be captured with a directed additional
measurement.
The software can cut out the background points automatically based on the
CAD data.
Requirements:
Procedure:
b)
Click button Create Alignment in the main toolbar Inspection.
6. For Distance to CAD, enter a value which is higher than the expected
deviation.
The software removes all 3D data which are in the defined distance outside
the CAD data.
Example:
Info
In Inspection Basic - 3D Metrology, you find detailed information about
importing CAD data and about alignments.
I6 Motion Replay
Info
Observe the information and notes in the corresponding hardware manual.
I 6.1 Approach
For the approach, use the motorization kit for ATOS SO or the ATOS
ScanPort. Since for both products the functional principle is similar, they are
called Tilt and Swivel Unit + Lift in the following.
Info
Arrange the measuring setup reproducibly. This is especially important for
measurements with the motorization kit for ATOS SO.
Procedure:
The additional pins help you to reposition further measuring objects. When
you remove the first measuring object from the frame, keep the additional
pins at the same position in the frame. That way, you can position and fix the
next measuring object which is identical in construction more exactly.
Requirements:
Procedure:
1. Create a project.
3.
Open the function Calibrate Sensor using the button .
Requirements:
• ATOS Professional software
• Tilt and Swivel Unit + lift
• ATOS sensor
Procedure:
c)
Trigger the measurement using or Space .
The software carries out the measurement and saves the measurements
in the sub-explorer.
3. Save the project as template using the function File ► Create Template
From Project....
Info
If you save a project as project template, the software also saves the existing
calibration measurement series.
Info
If you want to measure a measuring object in different measuring setups, you
can create preview images for the measuring setups in the software. When
you switch between saved measuring setups in the software, you see in a
preview image how to arrange the measuring setup in reality.
Info
For more information, refer to the Direct Help.
Requirements:
Procedure:
2. Choose the corresponding project template for the part (see Direct Help).
3.
Use the icon (Execute Measurement Series) to choose the meas-
urement series which you want to execute automatically.
Fig. 83: Icon Execute Measurement Series with saved measurement series
NOTICE
The Tilt and Swivel Unit and the lift move together, this can cause colli-
sions.
Be prepared for intervening manually. Otherwise, risk of considerable mate-
rial damages.
▶ Carefully observe the automatic measurement procedure!
▶ To prevent collisions, stop the procedure. To react fast, keep your hand
over the emergency stop button!
Info
At the end of the measurement, the Tilt and Swivel Unit and the lift move to
position zero.
Info
If you aborted your measurement series in a previous procedure, you can use
this option. The software then captures the data for the measurement posi-
tions for which no measurements exist.
Clear
Using the option Clear, the software deletes the existing measuring data. The
software moves along the measurement series and captures new measuring
data.
If you want to measure a new part, use this option.
Cancel
To close the dialog, click Cancel. The software does not carry out any actions.
Info
Using the function Acquisition ► Measurement ► Clear Measuring Data,
you can also delete the measuring data manually (see Direct Help).
Info
You can delete the scan areas of individual measurements or of several meas-
urements together.
Procedure:
1. Move the sensor or the measuring object to the new measurement posi-
tion.
NOTICE
The Tilt and Swivel Unit and the lift move together, this can cause colli-
sions.
Be prepared for intervening manually. Otherwise, risk of considerable mate-
rial damages.
▶ Carefully observe the automatic measurement procedure!
▶ To prevent collisions, stop the procedure. To react fast, keep your hand
over the emergency stop button!
Info
Before you save a project as template, delete all data which you do not need
(e.g. measurements). Thus, a project template creates an empty project with
all necessary parameters.
Procedure:
1. Open the function Edit ► Project Keywords....
J4 Acquisition Parameters
Using the function Acquisition Parameters, you specify parameters which are
valid for the measurement.
Acquisition parameters can contain information about the following subjects:
• Measurement temperature
• Reference points
• Checks
• Automation
• Components
• Adapters
Info
GOM recommends a reference point marker size for each measuring volume.
Use the reference point marker size recommended in the sensor-specific
hardware manuals.
Only if the reference point marker size is correct, the measuring system can
compute highest-quality data.
Info
If a wrong reference point size is set, a warning message appears. The system
can automatically set the correct size of the reference point markers used.
Type
Determine the size, shape and type of the GOM reference point markers
used in the project. The mm value refers to the diameter of the white center
circle.
Used
Enable ( ) the reference point type which you use.
Info
In exceptional cases, you can use reference point markers with different
diameters. Use only the recommended reference point marker sizes.
Type
Determine the size, shape and type of the GOM reference point markers
used in the project. The mm value refers to the diameter of the white center
circle.
Diameter
Here, the diameter of the reference point type selected under Type is dis-
played.
Marker material thickness
Here, the material thickness of the reference point type selected under Type
is displayed.
Color
Select here the color of your reference point markers.
J 4.2 Checks
The ATOS system is a self-monitoring measuring system. The monitoring is
based on the observation of reference points.
Monitoring guarantees process reliability and displays a warning in case of an
error.
When you enable the checks, you ensure that influences due to movements,
vibrations and decalibration of the sensor do not have negative effects for
the measuring project.
The system monitors the following parameters:
• Movement of the measuring object or the sensor
• Calibration status of the sensor
Info
To get the highest data quality and process reliability, enable ( ) all checks.
J 4.3 Automation
For automated measurements, e.g. with the virtual measuring room or rota-
tion table, the software provides an exception handling.
Under Automation, you can determine how the system behaves in case of an
error, e.g. a movement. Determine e.g. that the system repeats the measure-
ment three times.
Procedure:
1. Open the function Acquisition ► Acquisition Parameters....
Application Examples:
• Archive project
• Save project on a storage medium (e.g. USB).
• Work on polygonized data only
NOTICE
If you use the function, the software locks the measurement series.
You can no longer edit the measurement series. You cannot add further
measurements to the project.
▶ Use the function only after you finished all measurements and polygon-
ized the data!
To carry out further measurements in the project, delete the locked measure-
ment series.
Info
As the measurements need much memory space, you can considerably
reduce the project size. Depending on how many measurements the project
contains, the reduction can be several gigabytes.
Procedure:
b) Keep Used Image Mapping Data and delete the measuring data
Procedure:
Example:
Requirements:
• Initialized sensor
Procedure:
1. If you do not want to measure with the exposure time mode Automatic
By Matrix, change the exposure time mode.
2.
Under Quality, choose the setting High quality .
Requirements:
Procedure:
2.
Open the function Cut Out Points.
Info
Pay attention to the normal direction of the plane.
Requirements:
• You have a project in your computer of which you want to make a mas-
ter project.
Procedure:
4. Determine a preview image. Use e.g. the 3D view. You can also load an
own image as preview.
5. Enter a short project description. When you later move the mouse cursor
over the project template, the preview image appears together with the
project description in the detailed view.
The template appears on the start screen in the tile Project Templates.
Info
Before saving, the software deletes all unnecessary actual data from the
project.
Info
Do not delete any other actual elements since they contain the creation rules.
If these elements are missing, a recalculation of the project is not possible.
You can edit project templates under Edit ► Application Settings ► Prefer-
ences... ► Templates ► Projects.
If you do not want to display the templates on the start screen, you can
switch off the visibility.
Using Import and Export, you can transfer the templates to other computers.
2.
Change to the workspace ► Start .