Ultrasonic
Testing 100% IS:9565
(On cast steel Level-III
100% before &
after load Test
Physical
condition i.e.
Pitting,rusting,roll
ing defect, etc.
Ultrasonic
Testing of 100% IS:4225 or
plates (100%) ASTM A435
1.3 Stainless Physical Test As per Mill Mill TC and 1. Verification RDSO/Auth One test pc. Fabricato Stain less Manufacturer’s test certificate
Steel (S.S.) UTS, Yield TC & test Challan of reference orized Per heat r records. steel shall shall be furnished. Sample
Stress, required by document. Inspecting conform to from each lot of S.S shall be
Elongation %, RDSO/Auth AISI drawn by authorize inspecting
official of
Hardness orized 2.Complete 316L/xO2Cr1 official and tested in
inspecting visual Zonal 7Ni12Mo2 of Govt./NABL approved
official of inspection. Railway IS:6911 laboratory.
Zonal
Railway Or
Chemical Test from Govt.
C, Mn, Ni, Cr, P, Lab ./ (Grade/class
S, Si, Mo NABL As per
approved relevant
lab. approved
Drg.).
Chemical Test As per Mill Manufacturer Verification RDSO/Auth From each Fabricato IRC:83 Test certificate shall be
i) Ash content TC & tests test certificate of reference orized batch at rs record. (Part-II) & furnished by manufacturer.
shall not required by &Challan document. Inspecting Random IS:3400 (as Sample from each lot of
exceed 5% RDSO/Auth official of per relevant Elastomeric as prescribed in
orized specification shall be drawn by
ii) The raw Zonal test
Zonal authorize inspecting official of
elastomeric Railway Railway procedure) RDSO /Zonal Railway and
( polychlo- inspecting tested in Govt./NABL approved
roprene) official from laboratory.
content of the Govt.lab/
compound NABL
shall not be approved
lab
lower than
60%.
iii) Sp. Gravity
1.6 Brass Physical As per Mill Manufacturer Verification RDSO/Auth One test pc Fabricato IS:410, Test certificate shall be
sealing Ring properties TC & tests test certificate of reference orized for full lot of rs record. CuZn37 (HB) furnished by manufacturer.
required by &Challan document. Inspector supply One sample for full lot of
(20mm wide (i) Tensile RDSO/Auth appointed Or sealing ring supply shall be
x 2mm strength orized by Zonal drawn by RDSO/Authorized
Thick) (N/mm2), Zonal Railway (Grade/class Zonal Railway inspecting
(ii) Elongation % Railway As per official and tested in
(iii) Bend test inspecting relevant Govt./NABL approved
(iv) Vickers official from approved laboratory.
Hardness Govt.lab / Drg.).
NABL
approved
lab
Chemical Test
Cu ,Pb, Fe and
total Cu+Pb+Fe&
Remainder Zn
C,P & S
Dimensional
check as per Visual &
specification Measureme
nt
1.8 Adhesive for Peel of strength As per Mill Manufacturer Verification Zonal One Fabricato Adhesive for Test report shall be furnished
bonding TC & test test certificate of reference Railway. sample per rs record. bonding to inspecting official.
PTFE required by &Challan document. lot. PTFE to
Zonal backing
Railway plates shall
inspection produce a
official from bond with a
Govt./ minimum peel
NABL strength of
approved 4N/mm width
lab. when tested
in accordance
with BS:5350
( Part C9)
1.9 Paint Verification of Visual Manufacturer Verification Zonal Each Batch Fabricato As per Paint should be as per IRS: B1
Manufacture’s test certificate of reference Railway. rs record. relevant
Test Certificate, &Challan document. Specification
Inspection
Certificate,
Chalan
2.1 a) plan Dimensional Visual & As per Measureme Manufactur 100 % Fabricato IRC 83 Part- Internal report shall be
dimension inspection Measureme approved nt of er’sinspecti rs record. III & as per furnished, However random
b) individual nt drawing dimension ng official drawing check may be done in
height of presence of Zonal Railway
the inspecting official.
componen
t
c) Thickness
of
elastomeri
c pad
2.2 Check after Dimensional Visual & As per Measureme Manufactur 100% Fabricato IRC 83 Part- Internal report shall be
attachment inspection Measureme approved nt of er’s rs record. III, IS: 822 & furnished, However, random
of stainless nt drawing dimension inspecting IS:3658 check may be done in
steel plate official presence of Zonal Railway
a) Flatness inspecting official.
b) Surface
Finish
2.3 NDT test DP Test, weld DP Test of As per Visual Manufactur Fabricato IS:3658 -1981 Internal report will be furnished
Size , visual weld, visual approved inspection & er’sinspecti rs record. by the manufacture and final
DP test on & gauge WPSS &Drg. verification ng official/ 100% clearance will be given by
welding of of dimension Zonal RDSO.
the top plate by gauge. Railway/RD
and bearings SO
after load
test
2.4 Hardness Hardness tester measureme
a) On nt As per drg. Fabricators Manufactur 100% Fabricato IRC 83 Part- Internal report will be
major and relevant record & er rs record. III furnished, however, random
steel specification check. inspecting check will be done in presence
compon official/ of Railway representative
ents Zonal inspecting authority.
b) On the Railway Firm should keep the records
hard of hard facing and submit the
facing same to inspection official at
zone the time of inspection
Note: 1. Firm should maintain traceability of raw material used for fabrication of every POT-PTFE bearings and the record should be made available
to the inspecting authority on demand.
2. Certificate of elastomeric should not be older than 6 months.
3. Certificate of PTFE should not be older than 1 year.