MODULE 14
TURBINE ENGINES
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CATEGORY B2– AVIONICS Sub Module 14.1 – TURBINE ENGINES
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INTRODUCTION
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Fig. A
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TURBOJET ENGINE
Turbojet engine produces thrust solely by the acceleration of the
hot gasses from the turbine to a high velocity at the exhaust
nozzle. In turbojet engines, all of the air entering the intake passes
through the compressor, combustor, turbine and the exhaust.
Turbojet engines are also known as Pure jet or Straight jet
engines.
In comparison with other types of gas turbine engines, the turbojet
accelerates a small mass of air to a very high velocity to produce
thrust. Because of this the efficiency of the turbojet is sustained at
its best at high altitude and high airspeed. Therefore, turbojet
engines are well suited for highflying, high-speed aircraft that
operate over sufficient range to make the climb to their best
operating altitude worthwhile.
But, the thrust of a turbojet engine is much dependent upon the
ram air pressure at the inlet, which is a function of the forward
speed of the aircraft. Therefore, turbojet engine equipped aircraft
need longer runways for take-off.
The constructional arrangement of typical turbojet engine is
shown in Figure A.
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Fig. A
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Rear fan or Aft fan engine - In an aft fan engine, the fan is
mounted in the turbine section as an extension of the turbine
wheel blades.
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Fig. A Fig. B
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Fig. A
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Fig. A
Fig. B
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Fig. A Fig. B
Fig. C
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CATEGORY B2– AVIONICS Sub Module 14.1 – TURBINE ENGINES
GAS TURBINE ENGINE FUEL SYSTEM These functions are performed according to the inputs from
the,
The fuel system of a gas turbine engine serves two main
- Human or the auto pilot (Thrust Demand,
functions. They can be classified as the primary function and the Start/shutdown command)
secondary function.
- Atmospheric conditions (TAT, P-0)
PRIMARY FUNCTION
- Engine itself (EGT, CDP, RPM)
The primary function of the fuel system is,
- To supply the engine combustion chamber with the required
amount of fuel (metered), in proper state (filtered and COMPONENTS OF THE FUEL SYSTEM
pressurized) for easy starting, in-flight relighting To perform these primary and secondary functions the fuel
acceleration/deceleration and stable running under all system consists of the following components.
operating conditions of the engine.
- Fuel low-pressure valve (LP Cock)
- To automatically control Engine gas temperature (EGT) and
Speed of the rotating assemblies (RPM) within the safe - Low pressure fuel pump
margin. - Fuel filters (LP & HP)
- Also some means must be provided to stop the engine when - Fuel / Oil heat exchanger (FOHE / FCOC / Fuel
required. heater)
- High pressure fuel pumps
- Fuel control unit – metering valve, pressurizing &
SECONDARY FUNCTION shutoff valve ( HP Cock ), bypass valve and/or spill
valve , acceleration / deceleration control unit , RPM
The secondary function is, governors , dump valve , over speed control system
- To use fuel as a cooling medium for engine and IDG oil. - Fuel flow transmitter
- To use pressurized fuel as servo pressure to operate certain - Flow divider
engine system actuators and valves (ex. VIGV / VSV / VBV
actuators, AOHE valve etc). - Fuel nozzles
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They are
FUEL CONTROL UNIT (F.C.U.) - Speed of individual spools, to prevent over speeding,
This is one of the major components of the fuel system. The - Turbine gas temperature to prevent damage to the
primary function of the unit is metering of fuel. Other functions hot section of the engine.
include fuel shutoff, over speed protection and supply of servo fuel The fuel flow is calculated according to these parameters.
to various fuel pressure operated actuators. Calculated fuel signal is then used by the metering module
In a fuel control unit there are two major modules. to control the fuel flow to the combustion chamber. On
conventional fuel control systems computing module is a
- Computing module hydro mechanical unit, where all the inputs are received
- Metering module and interpreted using rods, cams, pipes and pneumatic
bellows.
COMPUTING MODULE
This module computes the required amount of fuel supply to the
combustion chamber depending upon various control input signals
it receives.
These inputs are
- Throttle position,
- Compressor discharge pressure (CDP),
- Compressor inlet temperature (CIT),
- Ambient temperature and pressure (TAT, P-0).
Until recently the controlling thrust (mainly fuel flow) of most gas The American manufacturers took a different approach.
turbine engines were achieved with conventional methods, which They tried to increase the efficiency of the engine by
employed cables, bellcranks, pulleys and push pull rods to give optimizing the engine operating conditions with the use of
input to a hydro-mechanical fuel control unit, which controlled the electronics. They initially installed several electronic
fuel flow. Although this type of conventional controls are still amplifiers on the engine, which made fine adjustments and
available on the engines that are currently in use and also being refined the engine operating parameters as per the pilot
manufactured, with the advancements in the field of the inputsand inputs from the engine such as RPM, EGT, CIT.
electronics the engine manufacturers are increasingly opting to and thrust demand signal.
hand over the control of the engine to computers. Due to the advancements made in this field of electronic
This practice of manufacturing computer-controlled engines was engine control, in the early 1980s the aviation community
not developed overnight. accepted the term “Full Authority Digital Engine Control”
(FADEC) as a general term used to identify electronic
As the engines with purely conventional control systems were engine control systems.
relatively slow to respond to inputs and were relatively inefficient
in operation, the engine manufactures recognized that, with the The advantage of FADEC is the speed and accuracy with
use of computers they could improve this situation. With this view which the engine is controlled. This has been found to give
engine manufacturers started experimenting on using computers significant savings in specific fuel consumption in airline
for the purpose of engine control. use. Further improvements has enabled the handing over
of secondary engine control functions such as engine fuel
by the onset of the decade of 1970 leading engine manufacturers and oil temperature, bleed valves and variable stator vanes
on either side of the Atlantic Ocean has started experimenting on to the FADEC for programming and control during all
some form of electronic device associated with the engine control. engine operating conditions.
British engine manufacturer Rolls Royce introduced an electronic
unit, just for the purpose of monitoring the engine operation, which
was called an Engine Supervisory Unit (ESU). Then with further
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FADEC COMPONENTS AND THEIR FUNCTIONS If at any time the control channel was identified as
defective, the control of the engine will be handed over to
The primary component in the FADEC system is an Engine the monitor channel, thus making it the control channel.
Electronic Controller (EEC). On some engines it is also called as Even if the both channels are healthy normally at every
Electronic Control Unit (ECU) or Electronic Control Box (ECB). engine start the monitor and the control channels will
This unit is shock mounted and provided with some means of switchover. On some engine models this channel
cooling. changeover takes place after the engine shutdown.
The EEC is generally a two channel digital unit, which use two
high integrity computers as two channels. The two Channels are
generally identified as Channel A and Channel B. Each Channel is
supplied with identical inputs from aircraft and FADEC system
sources. Thus each Channel can monitor and control the
operation of the engine and transmit engine data to the aircraft. At
any moment of engine operation, one channel is the monitor
computer while the other Channel is the control computer. The
control computer can access the input and the output interfaces of
the monitor computer. This is so that it can stay in control if a
related input or output becomes defective. A failure such as the
failure of the control computer circuits causes control to be given
to the monitor computer.
In each channel there are two central processing units (CPU).
One is the control CPU and the other is the monitoring CPU. Both
these CPUs receive same inputs and carry out the same
calculations, but only the control CPU output is sent out as an
engine controlling command. The outputs of both CPUs are sent
to a comparator, which compares the two outputs. If the two
outputs dose not match then the particular channel is declared as
unserviceable.
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STUDENT NOTES
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