Figuur 2.3
.,n
HPVS/EVS system book v20 e31
GI
NAFTrucks bv
Wageningselaan 243903LA
Veenendaal
Tel
ephone: 0318- 557444
Tel
efax:0318-510983
E-mail
:inf
o@ginaf .
nl
Reproduct
ion, copyingandal lother means ofduplicat
ion oft
he cont
entor port
ions t
hereofare
onl
y permitt
edwit hprior writ
ten permission ofGI
NAFTrucks bv
Inthe int
erestofcontinualproductdevel opment , GINAFreserves t
he rightt
o change
speci!cat
ions andproducts wit
houtprior noti!cation.
OG0000070109
HPVS/EVS system book v20 e31
HPVS/EVS system book v20 e31
Inhoudsopgave
1. Safety instructions 1
2. HPVS/EVS operation 1
2.1 General 1
2.2 HPVS operation 2
2.3 EVS operation 5
3. HPVS/EVS powersupply 1
3.1 General 1
3.2 Oil supply system with pump 3
3.2.1 Pump with regulation block 3
3.2.1.1 Pump regulation 4
3.2.2 HPVS/ EVS reservoir with "oat and !lters 6
3.2.4 Proportional pump "ow unit 8
3.2.4.1 Proportional pump "ow valve 9
3.2.4.2 Pressure sensor for pump pressure ( DP) 9
3.2.4.3 Measurement point for pump pressure/ control pressure (
MP) 10
3.2.4.4 Pressure !lter 10
4.1 General 1
4.1.1 HPVS/ EVS valve block 1
4.1.2 2/ 2 Steering valve 2
4.1.3 Restrictor 2
4.2 HPVS cylinder 3
4.3 Suspension accumulator 4
4.4 LSP valve 5
4.5 Hydraulic system operation 6
4.5.1 Filling and draining 6
4.5.1.1 Filling right-rear 8
4.5.1.2 Draining right-rear 9
4.5.1.3 Filling left-rear 10
4.5.1.4 Draining left-rear 11
4.5.2 Stabilisation 12
4.5.2.1 Lateral stabilisation ( option) 12
4.5.2.2 Super stabilisation ( option) 13
4.5.3 Stabilisation 14
4.5.4 Container lifting system ( option) 15
4.5.5 Pump lowering system 15
4.5.6 Flushing 17
4.5.7 Lift axle unit 18
4.5.7.1 Lower/ block valve ( v20/43 and v20/ 44) 20
4.5.7.2 Raise valve ( all versions)or lower valve (
v20/
3x) 20
HPVS/EVS system book v20 e31
5.1 General 1
5.1.1 HPVS/EVS valve block 1
5.1.2 Axle tilting valve block 2
5.2 2/2 steering valve 3
5.3 Proportional steering valve 4
5.3.1 Emergency steering safety valve 4
5.4 Non-return valve 5
5.4.1 Restrictor 5
HPVS/EVS system book v20 e31
6.3.1 Screen 2-0: settings selection screen for pump and EVS 12
6.3.2 Screen 2-1 14
6.3.3 Screen 2-2: reading in the correction factors 15
6.3.4 Screen 2-3: code calculation 19
6.3.5 Screen 2-4: automatic "ushing HPVS/EVS 20
6.3.6 Screen 2-7: reading out faults 21
6.3.7 Reading out "ash code 22
6.3.7.1 Reading out fault messages 22
6.3.7.2 Erasing fault codes 22
6.3.8 Summary of "ash codes 23
6.3.9 Screen 2-8: reading out data 25
Bijlage 2: Schema
s hydrauliek 1
HPVS/EVS system book v20 e31
Preface
This system book for the GINAF Hydro Pneumatic
Suspension System (HPVS)/ Electronic Vehicle
Steering system (EVS), version 20 (v20) contains
the following sections:
HPVS/EVS operation
HPVS/EVS power supply
HPVS system description
EVS system description
HPVS/EVS diagnosis box
Al
ways follow the saf
ety pr
ecauti
ons pr
esent-
ed i
n Chapter1.
1. Safety instructions
W arning symbols
When text is accompanied by the warning symbol
shown here, this indicates that the information
provided is essential for the health and personal
safety of the mechanic.
1-1
HPVS/EVS system book v20 e31
Safety instructions
1-2
HPVS/EVS system book v20 e31
Safety instructions
1-3
HPVS/EVS system book v20 e31
Safety instructions
1-4
HPVS/EVS system book v20 e31
HPVS/EVS operation
2. HPVS/EVS operation
2.1 General
HPVS and the EVS are two systems that can be !tted
on a vehicle. If both systems are !tted, several com-
ponents are shared between them. The HPVS/EVS
consists of a hydraulic section and an electric (con-
trol) section.
Figure 2.2
2-1
HPVS/EVS system book v20 e31
HPVS/EVS operation
2-2
HPVS/EVS system book v20 e31
HPVS/EVS operation
lif
t axle,variable loadaxle or upcoupling lif t
axle
for lifting an axle in the unloaded or loaded
condition, or for the ability to temporarily un
load an axle.
levelling system for levelling the chassis,
which allows safer tipping.
hydraulic roll stabiliser (superstab)
for improvement of the lateral stability of the
vehicle in a turn, for superstructures with a
high centre of gravity or dynamic load (liq
uids)
automatic hydraulic lateral stabiliser
ensures that the HPVS cylinders on a station
ary vehicle can be compressed but cannot
rebound (additional tipping stability)
manual hydraulic lateral stabiliser
ensures that the HPVS cylinders can be com
pressed but cannot rebound when the switch
is operated (additional tipping stability). This
can be done at any speed and is standard on
the 3-side tipper.
container pull- upsystem allows the chassis to
sink to 3 cm above the axle buffers to enable
easier pulling-up or demounting of containers.
2-3
HPVS/EVS system book v20 e31
HPVS/EVS operation
2-4
HPVS/EVS system book v20 e31
HPVS/EVS operation
For the EVS, the torque rods of the rear axle are
replaced by EVS cylinders (see Figure 2.3). An EVS
cylinder consists of a cylinder with a double-acting
piston. The double-acting piston is for control of the
retraction and extension of the EVS cylinder. During
turning, the cylinder on one side is retracted and the
cylinder on the other side is extended. Because the
axle is attached to the chassis via a V-rod, the axle
can be turned around this point, resulting in a steer-
ing movement.
2-5
HPVS/EVS system book v20 e31
HPVS/EVS operation
2-6
HPVS/EVS system book v20 e31
HPVS/EVS power supply
FILLER CONNECTION
RETURNFILTER DP
MP MPEH
MP DP MPEH T
AXI
ALPISTON PUMP
M
PP
P
LTER
PRESS.FI
FILLING FILTER SP12
S
FLOAT SW ITCH
PROPORTI
ONEL PUMPFLOW-UNI
T
Figure 3.1
3-1
HPVS/EVS system book v20 e31
HPVS/EVS power supply
3.2):
Pump with regulation block
Reservoir with "oat and !lters
Filling system
RETURNFI
LTER
M
FILLING FILTER
FLOAT SW ITCH
Figure 3.2
3-2
HPVS/EVS system book v20 e31
HPVS/EVS power supply
Figure 3.3
Figure 3.4
M A
A:Axialpist
onpump;B:Regul
ator
Figure 3.5
3-3
HPVS/EVS system book v20 e31
HPVS/EVS powersupply
3.
2.1.
1 Pump r
egul
ati
on
Fi
gur
e3.
7
52
Toconsumer
s
3 4
Fi
gur
e3.
8
3-4
HPVS/EVS system book v20 e31
HPVS/EVS power supply
3-5
HPVS/EVS system book v20 e31
HPVS/EVS power supply
Figure 3.14
3-6
HPVS/EVS system book v20 e31
HPVS/EVS power supply
FILLERCONNECTION
RETURNFILTER
Figure 3.16
3-7
HPVS/EVS system book v20 e31
HPVS/EVS powersupply
Figure 3.17
MP DP
MPEH
0.5 mm
MP DP MPEH
T
PP
3.5 mm
PRESS. FILTER P
SP12
PUMPFLOW VALVE
PROPORTIONAL PUMPFLOW-UNIT
Figure 3.18
3-8
HPVS/EVS system book v20 e31
HPVS/EVS power supply
3.
2.4.
1 Pr
opor
tionalpump "ow val
ve
Figure 3.19
SP12
3.2.
4.2 Pr
essur
e sensorf
orpump pr
essur
e
(DP) Figure 3.20
Figure 3.21
Figure 3.22
3-9
HPVS/EVS system book v20 e31
HPVS/EVS power supply
Figure 3.23
Figure 3.24
Figure 3.25
3-10
HPVS/EVS system book v20 e31
HPVS system description
4.1 General
The pump "ow unit described in the previous chapter
supplies oil to the HPVS/EVS valve block(see Figure
4.1) in which all the valves for the HPVS and EVS
are located except the valves for the lift axle. I fa
lift axle, varialble load axle or an uncoupling lift axle
is present, a separate valve blockis !tted for that
system.
Figure 4.1
DY
M1
T P
SP1 SP2
B A
SP7
MPE ACCUMULATORVALVE
SP30 SP5.
2 SP5.
1
6 2.0mm
8 NON-RETURN VALVE
(STEERINGSYSTEM)
RELEASE VALVE RELEASE VALVE
PP 7 5
1.0mm
NON-RETURN VALVE 9
(em ercengy steering system )
PUMPBLOCK VALVE EMERGENCYSTEERING VALVE
(regulate 330+10bar)
TT TT
PP
Tandem:1.
00mm
Tandem:1.00mm Tri
dem: 1.
50mm
1 Tridem:1.50mm 2
MBL BL MBR BR T1 T2
Figure 4.2
4-1
HPVS/EVS system book v20 e31
HPVS system description
4.1.2 2/2 St
eer
ingval
ve
(12x)
Thi
sisa2/2 steer i
ngvalve,el
ectr i
call
yoperatedand
wit
haspr i
ngr eturn,twelveofwhi chare!ttedinthe
HPVS/EVS val
vebl ockandwhi chcanbecl assi!ed
i
ntothreetypes( seeFigure4.3).
ForHPVS onlytypesB andC ar eused.
A:
Whent hecoilisnotenergised,thecircuitisopened
sooilcan"ow inbot hdirect
ions.
Whent hecoilisenergi
sed,t heci r
cui
tisr out
ed
thr
ought henon- ret
urnvalvesot heoilcanonly"ow
inonedirect
ion. (
SP5.1/SP5.2)
B:
Whent hecoilisenergised,t hecir
cui
tisopenedso
oilcan"ow i
nbot hdi r
ections.
Whent hecoilisnotener gised,theci
rcuiti
srouted
Figure 4.3
throughthenon- ret
urnval vesot heoilcanonl
y"ow
i
nonedi rect
ion. (
SP6.1/SP6.2/SP7/SP9/SP11/SP30)
C:
Thisist hesameval veast ypeB. However,thisvalve A
hasani nt
egratednon-returnvalve. Thenon-ret
ur n
valveisplacedsot heoilcanonl y"ow throught he
steeri
ngval veinonedi r
ection.
Whent hecoilisnotenergised,both"ow directi
ons
B
areblocked.
Whent hecoilisenergi
sed,t heoilcanonly"ow i n
onedi r
ection. (
SP8/SP10/SP31.1/SP31.2)
4.1.3 Rest
rict
or
Figure 4.6
4-2
HPVS/EVS system book v20 e31
HPVS system description
Figure 4.7
Figure 4.8
4-3
HPVS/EVS system book v20 e31
HPVS system description
Figure 4.10
Figure 4.11
4-4
HPVS/EVS system book v20 e31
HPVS system description
Figure 4.13
4-5
HPVS/EVS system book v20 e31
HPVS system description
4.
5.1Fillingand draining
On the basis ofuser commands and operatingcondi-
tions,the electronics ( ECU)operate certain valves so
the HPVS cylinders are !lled withoil or oil is drained
from them.As explained earlier,the cylinders at the
left and right sides ofthe vehicle operate independ-
ently and thus the !llingand drainingare also per-
formed independently.The height ofthe chassis is
monitored via angle sensors that are !tted to one of
the rear axles,on the lef t and right sides.
Example:
The vehicle is stationary.The driver wishes to tem-
porarily lower the chassis and operates the lower
chassisbutton on the control panel.When this but-
ton is operated,oil is drained f
rom the lef t and right
HPVS cylinders,loweringthe chassis.
The driver leaves the chassis height in this position
and begins to drive.The chassis height is reported
to the ECU via the height sensors,as is the vehi-
cle speed.I fthe vehicle speed exceeds 2km/ hfor
longer than 3to 5seconds,the ECU will cause the
HPVS cylinders to be !lled until the chassis height
returns to the normal drivingposition ( automatic
level regulation).
4-6
HPVS/EVS system book v20 e31
HPVS system description
4-7
HPVS/EVS system book v20 e31
HPVS system description
4.
5.1.
1 Fi
lli
ng r
ight-
rear
PP
MPE
TT TT
PP
1 2
MBL BL MBR BR T1 T2
LIEFT RIGHT
HPVS-CI
L.AXLE 3
HPVS-CI
LAXLE 3
HPVS-CI
L.AXLE 4
HPVS-CI
L.AXLE 4
Figure 4.14
4-8
HPVS/EVS system book v20 e31
HPVS system description
PP
MPE
TT TT
PP
1 2
MBL BL MBR BR T1 T2
RIGHT
LEFT
HPVS-CIL.AXLE 3 HPVS-CIL AXLE 3
HPVS-CIL.AXLE 4
HPVS-CIL.AXLE 4
Figure 4.15
4-9
HPVS/EVS system book v20 e31
HPVS system description
PP
MPE
TT TT
PP
1 2
MBL BL MBR BR T1 T2
LEFT RIGHT
HPVS-CI
L.AXLE 3
HPVS-CI
LAXLE 3
HPVS-CI
L.AXLE 4
HPVS-CI
L.AXLE 4
Figure 4.16
4-10
HPVS/EVS system book v20 e31
HPVS system description
PP
MPE
TT TT
PP
1 2
MBL BL MBR BR T1 T2
RIGHT
LEFT
HPVS-CIL.AXLE 3 HPVS-CIL AXLE 3
HPVS-CIL.AXLE 4
HPVS-CIL.AXLE 4
Figure 4.17
4-11
HPVS/EVS system book v20 e31
HPVS system description
4.5.2 Stabilisation
4-12
HPVS/EVS system book v20 e31
HPVS system description
PP
MPE
TT TT
PP
2
1
MBL BL MBR BR T1 T2
ALR-CILINDER
HPVS-CI
L AXLE 2
HPVS-CI
L.AXLE 2
LEFT RIGHT
HPVS-CI
L.AXLE 3 HPVS-CI
L AXLE 3
HPVS-CI
L.AXLE 4
HPVS-CI
L.AXLE 4
Figure 4.18
4-13
HPVS/EVS system book v20 e31
HPVS system description
4.5.3 Stabilisation
This system makes it possible to level the vehicle
in the lateral direction so tipping can be done more
safely (see Figure 4.19 and Figure 4.20). An impor-
tant part of the lateral levelling system is the level
sensor.
The level sensor is an electronic sensor that meas-
ures the horizontal position of the vehicle in the
transverse direction (see also the section Electronic
operation).
For the HPVS there is a level sensor !tted to the
rearmost cross member of the chassis. This value is
sent to the ECU.
4-14
HPVS/EVS system book v20 e31
HPVS system description
4.5.4 Container l
if
tingsystem (
option)
4.5.5 Pumpl
oweringsystem
When a vehicl e without the pumpl oweringsystem is
loweredbyrel easingoilf rom the HPVS cyl inders,this
isachievedasa resul t ofthe weight ofthe chassis.
Thiscan be a probl em f or vehicleswithl ittle weight
above the rear axl es,because it occurstoo sl owlyas
a result ofthe friction ofthe HPVS cyl inders.
Withthe pumpl oweringsystem,asthe oildrains
from the piston side ofthe HPVS cyl inders,pump
pressure isappl iedto the rodside ofthe cyl inders
causingthe chassisto l ower rapidl yregardl essofthe
weight ofthe chassis. Two extra 2/ 2steeringval ves
(SP31.1andSP31.2)are !ttedin the HPVS/ EVS
valve blockf or thispurpose.
When the lower chassisor container l if
tingsystem
switchisoperated,the ECU wil l!rst checkwhether
valvesSP6.1andSP6.2( stabil
isation)are energised
and,ifso,it wil lde- energise them. Then val vesSP9
andSP11( drain l eft andright respectivel y)are en-
ergisedso the piston sidesofthe HPVS cyl indersare
connectedto the tank. Next,val vesSP31.1,SP31.2
andSP12are engagedso the rodsidesofthe HPVS
cylindersare connectedto the pump.
4-15
HPVS/EVS system book v20 e31
HPVS system description
MPE
PP
TT TT
PP
1 2
MBL BL MBR BR T1 T2
LEFT
RIGHT
HPVS-CIL.AXLE 3 HPVS-CILAXLE 3
HPVS-CIL.AXLE 4
HPVS-CIL.AXLE 4
Figure 4.21
4-16
HPVS/EVS system book v20 e31
HPVS system description
4.5.6 Flushing
There is hardly any oil "ow in the HPVS section dur-
ing normal compression and rebound of the cylin-
ders. As a result, the oil is only !ltered to a very
limited degree. In order to !lter this oil it is possible
to run the HPVS system through a "ush procedure
via the DCS1.
During this procedure the vehicle is !rst put in the
highest position and then in the lowest position in
order to "ush the oil in the HPVS cylinders. Then the
oil in the HPVS section is circulated by the pump so
the oil is !ltered.
To achieve "ushing, the supply (SP8and SP10) and
drain valves (SP9 and SP11) for the left and right
sides are alternatingly energised. All the valves are
open during this procedure so the oil can be circu-
lated without raising or lowering the vehicle.
The "ush procedure ends when the vehicle is once
again at driving height.
PP
MPE
TT TT
PP
1 2
MBL BL MBR BR T1 T2
LEFT RIGHT
HPVS-
CIL.AXLE 3 HPVS-
CILAXLE 3
HPVS-
CIL.AXLE 4
HPVS-
CIL.AXLE 4
Figure 4.22
4-17
HPVS/EVS system book v20 e31
HPVS system description
4-18
HPVS/EVS system book v20 e31
HPVS system description
HPVS-CIL. AXLE2LEFT
HPVS-CIL. AXLE 2LEFT HPVS-CIL. AXLE 2RIGHT HPVS-CIL. AXLE2RIGHT
MH MH
H1 H2 H2
SP15 SP14 SP15 SP14 H1
PRV CV S2
CV S2 DS
DS PLUG
P P
DRUKSCHAKELAAR
T S1 T S1
HEFAS-UNIT v20/
44
HEFAS-UNIT v20/
43
Figure 4.23
HZ1 HZ2
pilot pilot
HPVS-CIL. AXLE 2LEFT HPVS-CIL AXLE2RIGHT
HS1 HS2
SP14 SP15 MH2
ACC
HEFAS-UNIT v20/
34
T
Figure 4.24
4-19
HPVS/EVS system book v20 e31
HPVS system description
4.5.
7.1 Lower
/bl
ock val
ve (v20/43 and
v20/44)
4.5.7.2 Rai
se val
ve (al
lver
sions)orl
ower
valve (v20/3x)
A
This is a 3/2 steering valve, electrically operated SP14
and with a spring return.
When the coil is not energised, connections A and T
are connected. When the coil is energised, connec-
P T
tions A and P are connected.
Figure 4.26
4.
5.7.
3 Pr
essur
e swi
tch
4.5.7.4 Pr
essur
e-oper
ated non-
retur
n
valve
4-20
HPVS/EVS system book v20 e31
HPVS system description
4.5.
7.5 Li
ft axl
e v20/43 and v20/44,not
operated
PP
SP6.
1 SP6.
2
SP10 SP8
SP11 SP9
2
1
MBL BL MBR BR T1 T2
HPVS-CI
L.AXLE 4LEFT LOAD SENSING VALVE (ALR)
HPVS-CI
LAXLE 4RIGHT
HPVS-CI
L.AXLE 3LEFT
HPVS-CI
LAXLE 3RIGHT
HPVS-CI
L.AXLE 2 LEFT HPVS-CI
L.AXLE2 RIGHT
SP15 SP14
P PRESSURE SW ITCH
T
HEFAS-UNI
T v20/
43
Figure 4.29
4.
5.7.
6 Li
ft axl
e v20/43 and v20/44,r
aise
4-21
HPVS/EVS system book v20 e31
HPVS system description
P PP
TT TT
T
PP
SP6.
1 SP6.
2
SP10 SP8
SP11 SP9
1 2
MBL BL MBR BR T1 T2
HPVS-
CIL.AXLE 4LEFT LOAD SENSI
NG VALVE (ALR)
HPVS-
CILAXLE4RI
GHT
HPVS-
CIL.AXLE 3LEFT
HPVS-
CILAXLE3RI
GHT
HPVS-
CIL.AXLE 2 LEFT HPVS-
CIL.AXLE2 RI
GHT
SP15
SP14
P
PRESSURE SW I
TCH
HEFAS-
UNI
T v20/
43
Figure 4.30
4-22
HPVS/EVS system book v20 e31
HPVS system description
Note:
If the ignition switch is turned off while the axle is
raised, a buzzer signal will sound. The system is
constructed in such a way that the axle must !rst
be lowered before the ignition switch can be turned
off. The reasons for this are that the axle can only
remain in the raised position by keeping SP14 en-
ergised, which could drain the battery, and lowering
the axle automatically when the ignition switch is
turned off could result in hazardous situations.
P
PP
TT TT
T
PP
SP6.
1 SP6.
2
SP10 SP8
SP11 SP9
1 2
MBL BL MBR BR T1 T2
HPVS-
CIL.AXLE4LEFT LOAD SENSI
NG VALVE (ALR)
HPVS-
CILAXLE4RI
GHT
HPVS-
CIL.AXLE3LEFT
HPVS-
CILAXLE3RI
GHT
HPVS-
CIL.AXLE2 LEFT
HPVS-
CIL.AXLE2 RI
GHT
Figure
SP14
SP15
P
PRESSURE SW I
TCH
HEFAS-
UNI
T v20/
43
Figure 4.31
4-23
HPVS/EVS system book v20 e31
HPVS system description
4-24
HPVS/EVS system book v20 e31
HPVS system description
MBL T1 T2
BL MBR BR
ALR-CI
LINDER
HPVS-CI
L.AXLE3 LEFT HPVS-CI
L AXLE3RIGHT
HPVS-CI
L.AXLE 4LEFT
HPVS-CI
L.AXLE4RIGHT
T P
NHZ1 drai
n drai
n NHZ2
T1 pil
ot pil
ot T2
T3 T4
HZ1 HZ2
pil
ot pil
ot
HPVS-CI
L.AXLE 2LEFT HPVS-CI
L AXLE 2RIGHT
HS1 HS2
SP14 SP15 MH2
ACC
T
HEFAS-
UNI
T v20/
34
Figure 4.
32
4-25
HPVS/EVS system book v20 e31
HPVS system description
MBL T1 T2
BL M BR BR
ALR-CILINDER
NHZ2
T P drain drain
NHZ1 T1 T2
pilot pilot
T3 T4
HZ1 HZ2
HS1 HS2
SP14 SP15 MH2
ACC
T
HEFAS-UNIT v20/34
Figure 4.33
4-26
HPVS/EVS system book v20 e31
HPVS system description
MBL T1 T2
BL MBR BR
ALR-
CILI
NDER
HPVS-
CIL.AXLE 3LEFT
HPVS-
CIL AXLE3RI
GHT
HPVS-
CIL.AXLE 4LEFT HPVS-
CIL.AXLE 4RI
GHT
T P NHZ1 NHZ2
dr
ain dr
ain
pi
lot pi
lot
HZ1 HZ2
HPVS-
CIL.AXLE2LEFT pi
lot pi
lot HPVS-
CIL AXLE2 RI
GHT
HS2
HS1 SP14 MH2
SP15
P
ACC
T
HEFAS-
UNI
T v20/
34
Figure 4.34
4-27
HPVS/EVS system book v20 e31
HPVS system description
MBL T1 T2
BL MBR BR
ALR-CI
LINDER
HPVS-CI
L.AXLE 3LEFT HPVS-CI
L AXLE 3RIGHT
HPVS-CI
L.AXLE 4LEFT
HPVS-CI
L.AXLE 4RIGHT
T P NHZ1 NHZ2
drain drain
T1 pilot pi
lot T2
T3 T4
HZ1 HZ2
HPVS-CI
L.AXLE2LEFT pi
lot pi
lot HPVS-CI
L AXLE 2RIGHT
HS2
HS1
SP14 MH2
SP15
P
ACC
T
HEFAS-UNI
T v20/
34
Figure 4.35
4-28
HPVS/EVS system book v20 e31
HPVS system description
4.
5.7.
12 Li
ft axl
e v20/3x,l
ower
,phase 3
MBL T1 T2
BL MBR BR
ALR-CI
LINDER
HPVS-CI
L.AXLE3LEFT HPVS-CI
L AXLE3RIGHT
HPVS-CI
L.AXLE4LEFT HPVS-CI
L.AXLE 4RIGHT
T P NHZ1 NHZ2
drai
n drai
n
pil
ot pil
ot
HZ1 HZ2
pil
ot
pil
ot
HPVS-CI
L.AXLE 2LEFT HPVS-CI
L AXLE2RIGHT
HS2
HS1
MH2
SP14 SP15
P
ACC
T
HEFAS-UNI
T v20/
34
Figure 4.36
Not
e:
4-29
HPVS/EVS system book v20 e31
HPVS system description
1 23 4
90
Figure 4.38
4-30
HPVS/EVS system book v20 e31
HPVS system description
1 2 3
Figure 4.38
4-31
HPVS/EVS system book v20 e31
HPVS system description
4-32
HPVS/EVS system book v20 e31
HPVS system description
4-33
HPVS/EVS system book v20 e31
HPVS system description
4-34
HPVS/EVS system book v20 e31
HPVS system description
4-35
HPVS/EVS system book v20 e31
HPVS system description
4-36
HPVS/EVS system book v20 e31
HPVS system description
4-37
HPVS/EVS system book v20 e31
HPVS system description
4-38
HPVS/EVS system book v20 e31
EVS system description
DY M1
T P
SP1 SP2
B A
SP7
MPE ACCUMULATORVALVE
SP30 SP5.
2 SP5.
1
D1 6 2.
0mm
8 NON-RETURN VALVE
(steeringsystem )
RELEASEVALVE RELEASEVALVE
PP 7 5
NON-RETURN VALVE 1. 0mm
(em ergency steering system )
MP PUMPLOCK VALVE 9
EMERGENCY STEERING VALVE
TT TT
PP
SP6.
1 SP6.
2
SP10 SP8
SP11 SP9
DRAINING LEFT DRAINING RIGHT SUPERSTABVALVE RIGHT
FILLING RIGHT SUPERSTABVALVE LEFT
FILLING LEFT
1 1.
5 mm 2 1.
5 mm
MBL BL MBR BR T1 T2
Figure 5.1
5-1
HPVS/EVS system book v20 e31
EVS system description
X2 X2
SP26 SP27
XA XB
Figure 5.3
5-2
HPVS/EVS system book v20 e31
EVS system description
5.2 2/2 st
eer
ingval
ve
Thi
sisa2/2 st eeri
ngvalve,electri
cal
lyoperat
edand
wit
haspr ingr et
urn,twelveofwhi chare!tt
edi nt
he
HPVS/EVS valveblockandwhi chcanbecl assi
!ed
i
ntothreet ypes(seeFigure5.5).
ForEPS onlytypesA andB areused.
A:
Whent hecoilisnotenergised,thecircuitisopened
sooilcan"ow inbot hdirect
ions.
Whent hecoilisenergi
sed,t heci r
cui
tisr out
ed
thr
ought henon- ret
urnvalvesot heoilcanonly"ow
inonedirect
ion. (
SP5.1/SP5.2)
B:
Whent hecoilisenergised,t hecir
cui
tisopenedso
oilcan"ow i
nbot hdi r
ections.
Whent hecoilisnotener gised,theci
rcuiti
srouted
throughthenon- ret
urnval vesot heoilcanonl
y"ow Figure 5.4
i
nonedi rect
ion. (
SP6.1/SP6.2/SP7/SP9/SP11/SP30)
C:
Thisist hesameval veast ypeB. However,thisvalve
hasani nt
egratednon-returnvalve. Thi
snon-return
valveisplacedsot heoilcanonl y"ow throught he
steeri
ngval veinonedi r
ection. A
Whent hecoilisnotenergised,both"ow directi
ons
areblocked.
Whent hecoilisenergi
sed,t heoilcanonly"ow i n
onedi r
ection. (
SP8/SP10)
B
Thet ypeA st eeri
ngvalvesar e!t tedwit
hbot h13-
Voltand26- Voltcoi
ls(inser i
es).
Thet ypeB st eeri
ngvalvesar e!t tedwit
hei ther13-
Volt(SP6.1andSP6.2)or26- Vol t(al
lot
her s)coil
s. C
Mostoft het ypeC steeringval vesar e!ttedwi t
h26-
Voltcoil
s. SP31.1andSP31.2 ar eexcept ions:these
are!t t
edwi th13- Voltcoil
s.
Figure 5.5
5-3
HPVS/EVS system book v20 e31
EVS system description
Figure 5.6
T P
SP1 SP2
B A
5.3.1 Emergency steering safety valve
Figure 5.7
Figure 5.8
Figure 5.9
5-4
HPVS/EVS system book v20 e31
EVS system description
5.4.1 Restrictor
Figure 5.11
A restrictor (see Figure 5.13) is a constriction in a
circuit. When "uid passes through the restrictor, the
pressure before the restictor will be higher than the
pressure after it. We refer to this as a pressure drop.
At a lower "ow rate the pressure drop will be less
than at a higher "ow rate.
Figure 5.12
Figure 5.13
Figure 5.14
5-5
HPVS/EVS system book v20 e31
EVS system description
Figure 5.15
Figure 5.16
5-6
HPVS/EVS system book v20 e31
EVS system description
5.6 Measurement/blow-off/bleed
point for emergency steering system
(M1)
Figure 5.17
Figure 5.18
5-7
HPVS/EVS system book v20 e31
EVS system description
5.
7 EVS cyl
inder
TheEVS cyl i
nder(seeFigure5.
19)consi
stsoftwo
secti
ons:thest eeri
ngsecti
onandtheemer gency
steeri
ng/centri
ngsecti
on.Thetwosecti
onshave
separateoilcir
cuit
s.
Figure 5.19
5.
7.1EVS cyl
inderst
eer
ingsect
ion Y
Thesteeri
ngsect i
onconsi stsoft hepist
ont hatis X2 X1
operatedviali
neconnect ionsX1andX2.Vi at he
steeri
ngvalve,theconnect ionsbet weenX1andX2 Figure 5.20
andt hepressureandr eturnl i
nesar eexchangedt o
achievethedesiredsteeringdi recti
on.Thiscauses
theEVS cyli
ndert oextendorr etract.
5.
7.2EVS cyl
inderemer
gencyst
eer
ing
sect
ion
Theemer gencysteeri
ng/centr
ingsectionisconnect-
edt otheemer gencysteeri
ngcircui
tvial i
neconnec-
tionYont heemer gencysteeri
ngcircuit.
Thef unct
ionoftheemer gencysteering/cent
ringsec-
tionisthe(ret
urnand)bl ocki
ngoft heEVS cyl i
nder
i
nt hecent r
epositi
on.
Theemergencyst
eeri
ngsecti
onconsi
stsoft
wo
chamber
s,wi t
harodsurf
aceononesideanda
"oat
ingpist
onontheother
.
5-8
HPVS/EVS system book v20 e31
EVS system description
RI
GHT
5-9
HPVS/EVS system book v20 e31
EVS system description
5-10
HPVS/EVS system book v20 e31
EVS system description
5-11
HPVS/EVS system book v20 e31
EVS system description
DY
M1
SP1 SP2
B A
SP7
ACCUMULATORVALVE
MPE
SP5.
2 SP5.
1 6
SP30 8
RELEASEVALVE RELEASEVALVE
PP 7 5
9
EMERGENCY STEERI
NG VALVE
TT TT
PUMPLOCK VALVE
Figure 5.26
5-12
HPVS/EVS system book v20 e31
EVS system description
DY
M1
T P
SP1 SP2
B A
SP7
ACCUMULATORVALVE
MPE
SP5.2 SP5.1
6
SP30 8
VRI
JZETKLEP VRI
JZETKLEP
PP 7 5
9
EMERGENCYSTEERING VALVE
TT TT
PUMPLOCKVALVE
Figure 5.27
5-13
HPVS/EVS system book v20 e31
EVS system description
DY
M1
T P
SP1 SP2
B A
SP7
ACCUMULATORVALVE
MPE
SP5.2 SP5.1
6
SP30 8
RELEASEVALVE RELEASEVALVE
PP 7 5
9
NOODSTUURVEILIGHEIDSKLEP
TT TT
PUMPLOCK VALVE
Figure 5.28
5-14
HPVS/EVS system book v20 e31
EVS system description
EMERGENCYSTEERING ACCUMULATOR
Y Y ACC
X1 X1
X2 X2
DY
M1
SP1 B A SP2
SP7
ACCUMULATORVALVE
MPE
SP5.2 SP5.1
6
SP30 8
VRI
JZETKLEP VRI
JZETKLEP
PP 7 5
9
EMERGENCYSTEERING SYSTEM
TT TT
PUMP LOCKVALVE
Figure 5.29
5-15
HPVS/EVS system book v20 e31
EVS system description
DY
M1
T P
SP1 SP2
B A
SP7
ACCUMULATORVALVE
MPE
SP5.2 SP5.1
6
SP30 8
RELEASEVALVE RELEASEVALVE
PP 7 5
9
EMERGENCY STEERING VALVE
TT TT
PUMPLOCK VALVE
Figure 5.30
5-16
HPVS/EVS system book v20 e31
EVS system description
5.10.3 Operation
For the measurement of the wheel de"ection on the
front axle, angle sensor GD005 is !tted to the sector
shaft on the steering house. For the measurement
of the steering angle of the rear axle, angle sensor
GD006is !tted to the V-rod on the tandem. These
angle sensors are supplied with approx. 5 V from the
ECU and respond to angular rotation.
A changing signal from angle sensor GD005 (front
axle) tells the ECU that the vehicle is being steered.
Depending on the vehicle speed, during a left turn
the ECU energises electromagnetic valve SP1 and
during a right turn the ECU energises electromagnet-
ic valve SP2. Electromagnetic valves SP5.1, SP5.2,
SP7and SP30 are also energised.
5-17
HPVS/EVS system book v20 e31
EVS system description
5-18
HPVS/EVS system book v20 e31
EVS system description
5.
10.
5.1 Si
tuati
on 1
Steer
ing to the l
eftfrom the centr
e positi
on,
speed below transiti
on speed,no faul
ts
Energised valves:
5-19
HPVS/EVS system book v20 e31
EVS system description
5.10.5.2 Situation 2
Energised valves:
5.10.5.3 Situation 3
5-20
HPVS/EVS system book v20 e31
EVS system description
5.10.5.4 Situation 4
5.10.5.5 Situation 5
5-21
HPVS/EVS system book v20 e31
EVS system description
Energised valves:
SP5.1/5.2 Release valves
- First, so pressure can be built up to
the EVS cylinders
5.10.5.6 Situation 6
Energised valves:
Initially none (see situation 3), so the rear axle is
straight ahead and blocked by the emergency steer-
ing system.
Once the transition speed has been exceeded and a
waiting time of 3 sec. has elapsed: SP5.1 and SP5.2
5-22
HPVS/EVS system book v20 e31
EVS system description
5.10.5.7 Situation 7
Note:
The vehicle speeds at which the rear axle transitions
from steering to not steering and vice versa are not
identical. There is a difference of approx. 3 km/h be-
tween these speeds to prevent rapid switching when
driving at speeds around the switch point.
5.10.5.8 Situation 8
5-23
HPVS/EVS system book v20 e31
EVS system description
5-24
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6-1
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6.1.2 Over
view oft
hedeci
malsyst
em
00 10 20 30 40 50 60 70 80 90 A0 B0 C0 D0 E0 F0
01 11 21 31 41 51 61 71 81 91 A1 B1 C1 D1 E1 F1
02 12 22 32 42 52 62 72 82 92 A2 B2 C2 D2 E2 F2
03 13 23 33 43 53 63 73 83 93 A3 B3 C3 D3 E3 F3
04 14 24 34 44 54 64 74 84 94 A4 B4 C4 D4 E4 F4
05 15 25 35 45 55 65 75 85 95 A5 B5 C5 D5 E5 F5
06 16 26 36 46 56 66 76 86 96 A6 B6 C6 D6 E6 F6
07 17 27 37 47 57 67 77 87 97 A7 B7 C7 D7 E7 F7
08 18 28 38 48 58 68 78 88 98 A8 B8 C8 D8 E8 F8
09 19 29 39 49 59 69 79 89 99 A9 B9 C9 D9 E9 F9
0A 1A 2A 3A 4A 5A 6A 7A 8A 9A AA BA CA DA EA FA
0B 1B 2B 3B 4B 5B 6B 7B 8B 9B AB BB CB DB EB FB
0C 1C 2C 3C 4C 5C 6C 7C 8C 9C AC BC CC DC EC FC
0D 1D 2D 3D 4D 5D 6D 7D 8D 9D AD BD CD DD ED FD
E
0E 1E 2E 3E 4E 5 6E 7E 8E 9E AE BE CE DE EE FE
0F 1F 2F 3F 4F 5F 6F 7F 8F 9F AF BF CF DF EF FF
Tabl
e6.
1
6-2
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6-3
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6.2.2 Login
1. Enter the login code (
four characters)
:screen
1 appears.
Note
L OG I N - CO D E :
If the DCS is connected but is not logged in, the
HPVS/ EVS system does not function.
6.2.3 Disconnection
1. Press E.
2. Turn off the vehicle ignition switch.
3. Disconnect the DCS from the ECU.
4. Reattach the fuse panel.
6-4
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Choice Description
0 blanco screen,HPVS/EVS i sworki ng normal
ly
1 '
real-ti
m e'screen HPVS specifi
cati
ons,HPVS/EVS isworki
ng normally
2 '
real-ti
m e'screen EVS speci
fi
cations,HPVS/EVS i
sworking normal
ly
3 Actualal arm s,HPVS/EVS isworking normall
y
4 Actualal arm s,HPVS/EVS isworking normall
y
A Go to screen 2
E exit,
Tabl
e6.
2
Selecti on:
Enter the desired number an the requested screen
appears.
6-5
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6-6
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
1 Filli
ng l eftSP10:acti ve
C3 0 Drai ning l eftSP11:notacti ve
1 Drai ning l eftSP11:acti ve
C5 0 Filli
ng ri ghtSP8:notacti ve
1 Filli
ng ri ghtSP8:acti ve
C7 0 Drai ning ri ghtSP9:notacti ve
1 drai ning rightSP9:acti ve
C9 0 status l evel ling l eft:too low
1 status l evel ling l eft:okay
C11 0 status l evel ling ri gth:too l ow
1 status l evel ling ri ght:okay
C13 0 sol l
/ist-controlsensors :notacti ve
1 sol l
/ist-controlsensors:acti ve
C15,16 regul ation val ue SP12
C18,19 sensorval ue pumppressure
D1,2 00 SP12 forl ifting/l oweri ng:notacti ve
01 SP12 forl ifting/l oweri ng:acti ve
D4 0 Lifti
ng/l oweri ng:notacti ve
1 Lifti
ng
2 Loweri ng
D6,7 Timecounterl owering
D9 0 ignition control :notacti ve
1 ignition control :i
gni ti
on off,axl elifted
D11 0 Pressure swi tch automati cloweri ng:pressure < m ax.
1 Pressure swi tch automati cloweri ng:pressure > m ax.
D13 0 Automati cl oweri ng:notacti ve
1 Automati cl oweri ng:acti ve
D15 0 Laterstabi lizer(superstab):notacti ve
1 Laterstabi lizer(superstab):acti ve
D17,18 Laterstabi lizer(superstab)val ue
D20 0 approach swi tch contai nerl ifti
ng s-ystem:notactive
1 approach swi tch contai nerl ifti
ng s-ystem:acti
ve
Tabl
e6.
3
6-7
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6.2.6 Screen 1-
2:
real
-ti
medi
spl
ayofEVS
data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A X X X X X X X X X X X X X X
Screen 1-2 shows the real-
timedisplayofanumber B
X X X X X X X X X X X X
ofEVS datai tems. The HPVS/ EVS conti
nues to oper-
ate whil
e this screen i
s di
splayed. C X X X X X X X X X
D X X X X X X X X X X
Screen1-
2 Figure 6.9
6-8
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Note
See the workshop instruction manual for an overview
of the fault messages.
Exampl e
In this screen,a 1 is shown in position B11. The po-
sition represents the fault message EVS front angle 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
> allowed.
A X X X X X X X X X X X X ∗ 3
Press C to clear the error message(
s). B 0 0 0 0 0 1 0 0
Press E to return to screen 1.
C 0 0 0 0 0 0 0 0
D 0 0 0 0 0 0 0 0
Screen1-
3 Figure 6.10
6-9
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Note
See the workshop instruction manual for an overview
of the fault messages.
Example
In this screen, a 1 is shown in position C7. The posi-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
tion represents the fault message HPVS left-rear
target-actual value > allowed. A X X X X X X X X X X X X ∗ 4
B 0 0 0 0 0 0 0 0
Press C to clear the error message(s).
C 0 0 0 1 0 0 0 0
Press E to return to screen 1.
D 0 0 0 0 0 0 0 0
Screen1-
4 Figure 6.11
6-10
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Choice Description
0 Setti
ngsselecti
on-screen pump and EVS
1 Setti
ngselecti
on-sreen HPVS
2 Adjustcorrecti
onfactorsHPVS/EVS and
others
3 Code-cal cul
ation
4 Automati cfl
ushing HPVS/EVS
7 Readi ng outfaults
8 Readi ng outspeci fi
cati
ons
C Controlthe ECU
A go to screen 1
Table 6.5
6-11
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6.3.1 Screen 2-
0:set
tingssel
ect
ion screen
for pumpandEVS
I N S T E L K E U Z E S C H E RM
Controlscreen f
or pumpandemergencyst
eeri
ng POMP / NOO D S T U U R S Y S : 1
pressure E V S S E N S OR S E . V . : 2
E = E X I T
Screen2-
0 Figure 6.13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A V H : X X A H : X X P Y : X X
B P O MP = 1 ∗ P P : X X I : X X / X X
C S P 3 0 = 4 ∗ L I = 2 ∗ R E = 3 ∗
D F L OW = F ∗ E X I T = E
Screen2-
0-1 Figure 6.14
Position Description
A4,5 value front-angle sensor
A10,11 value rear-anglesensor
A16,17 value emergencypressure sensor
B11,12 value pump-pressure sensor
B16,17 controlvalue pum pflow
B19,20 m axim um val ue pum pfl
ow
Tabl
e6.
6
Choice Description
1 By-passval ve SP12 on/off
2 Steering LeftSP1
3 Steering ri
ghtSP2
4 pump-l ockval veSP30 on/off
F fl
owcontrol
E exit,go to previ
ousscreen
Tabl
e6.
7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A M V H : X X M A H : X X B - D -/ E
B V 2 4 = X X L / R : 0 / 1 - 4 / 5 *
C V H : X X S P 1 = X X S P 2 = X X
D A H = X X S P 1 2 = X X / X X 6 - A
Screen2-
0-2 Figure 6.15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A M V H : X X M A H : X X E = E X I T
B V 2 4 = X X L / R : 0 / 1 - 4 / 5 *
C V H : X X S P 1 = X X S P 2 = X X
D A H = X X S P 1 2 = X X / X X 6 - A
Screen2-
0-2 Figure 6.16
6-12
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Position Description
A5,6 Middle frontangl e
A12,13 Middle rearangl e
B5,6 Value feedi ng voltage
C4,5 Actualval ue frontangl e
C11,12 Regulati on-value SP1
C18,19 Regulati on-value SP2
D4,5 Actualval ue rear-angle
Control screen for EVS sensors and the steering D12,13 Acti
ve regul ation-value SP12
valve D15,16 Rightregul ation value SP12
For a vehicle without lift axle Tabl
e6.
8
Choice Description
0 Regul ati
on SP1 <-> SP2
1 Lowerregul ati
onval ue SP1
Control screen for EVS sensors and the steering 2 Higherregul ationvalue SP1
valve for a vehicle with lift axle 3 Lowerregul ati
on val ue SP2
4 Higherregul ation value SP2
5 SP5.1 and SP5.2 on/off
6 Min.regul ation value SP12
7 Lowerregul ati
on val ue SP12
8 Higherregul ation value SP12
9 Max.regul ationvalue SP12
B19without *,SP5.1/SP5.
2de- energised
B19with *,SP5.1/SP5.2energised A Make the ri ghtSP12 val ue acti
ve
B Li
ftthe axl e
C Lowerthe axl e
D By-coupl i
ng
E exit,goto the previ ousscreen
Tabl
e6.
9
6-13
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Position Description
D4,5 Actualval
ue, heightsensorleft
D10,11 Actuelval
ue, heightsensorright
D16,17 Actualval
ue levelsensor
Tabl
e6.
10
Choice Description
0 Lateral levelli ng reg.acti ve
1 Filling LeftSP10
2 Drai ning LeftSP1 1
3 Filling Ri ghtSP8
4 Drai ning rightSP9
5 Filling leftand drai ni ng ri
ght
6 Drai ning leftand filling right
7 Filling leftand ri ght
8 Drai ning leftand right
A Hei ghtregulati on acti ve
B Li
ftvalve acti ve (SP14)
C Drai nval ve active (SP15)Attenti on:
SP14 and SP15 sti ll engaged)
D Bycoupli ng active
E exi t,go to previ ousscreen
F Testi ng stabilsation
Tabl
e6.
11
6-14
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Choice Description
1 Adj
ustcorrecti
onfactorsEVS
2 Adj
ustcorrecti
onfactorsHPVS
3 Adj
ustcorrecti
onfactorsothers
Tabl
e6.
12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A E V S - CO R R . F A C T O R E N
B S t u u r d e v o o r a s n a a r
Reading in the EVS correction factors C r e c h t u i t : d r u k A
D S T U U R HO E K V OO R A S : X X
Screen2-
2-1 Figure 6.19
Position Description
D19,20 Actualval
ua front-angl
e sensor
Tabl
e6.
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A E V S - CO R R . F A C T O R E N
B D r a a i s t u u r v o l l e d i g
C n a a r l i n k s : d r u k A
D S T U U R H O E K V O O R A S : X X
Screen2-
2-1-
... Figure 6.20
Position Description
D19,20 Actualval
ue front-angl
e sensor
Table6. 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A E V S - CO R R . F A C T O R E N
B D r a a i s t u u r v o l l e d i g
C n a a r r e c h t s : d r u k A
D S T U U R H O E K V O O R A S : X X
Screen2-
2-1-
... Figure 6.21
Position Description
D19,20 Actualval
ue front-angl
e sensor
Tabl
e6.
15
D e o p n a m e v a n d e E V S
s t u u r h o e k e n g e b e u r t
a u t om a t i s c h ! P A S OP
V OO R D E W I E L E N - E -
Screen2-
2-1-
... Figure 6.22
6-15
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A *
A C H T E R A S M I D D E N *
B 0 = S T O P 1 = S T A R T
C E V S - S T U U R HO E K : X X
D A = A C C E P T . D E W A A R D E
Screen 2-2-1-... Figure 6.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A *
R E C H T S OM S T U R E N *
B 0 = S T O P 1 = S T A R T
C E V S - S T U U R HO E K : X X
D A = A C C E P T . D E W A A R D E
Screen2-
2-1-
... Figure 6.24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A *
L I N K S OM S T U R E N *
B 0 = S T O P 1 = S T A R T
C E V S - S T U U R HO E K : X X
D A = A C C E P T . D E WA A R D E
Screen2-
2-1-
... Figure 6.25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A D E CO R R E C T I E F A C T O R E N
B A FW : X X M I N : X X MA X : X X
C V HM : X X V H L : X X V H R : X X
D A HM : X X AH L : X X A H R : X X
Screen2-
2-1-
... Figure 6.26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A S T D . R I J HOOG T E I N S T .
B L I / R E O P / N E E R = 1 - 4
C S E N S O R L A : X X R A : X X
D A = A C C E P T . D E WA A R D E
Screen2-
2-2 Figure 6.27
Position Description
C11,12 Actualval
ue sensorleft
C17,18 Actualval
ue sensorright
Tabl
e6.
16
D e o p n a m e v a n H P V S
s e n s o r w a a r d e n g a a t
a u t om a t i s c h ! P A S O P ,
V O E R T U I G B EWE E G T - E -
Screen2-
2-2-
... Figure 6.28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A *
HOOG S T E S T A N D *
B 0 = S T O P 1 = S T A R T
C S E N S O R L A : X X R A : X X
D A = A C C E P T D E WA A R D E
Screen2-
2-2-
... Figure 6.29
Position Description
C11,12 Actualval
ue sensorleft
C17,18 Actualval
ue sensorright
Tabl
e6.
17
6-16
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A *
L A AG S T E S T A N D *
B 0 = S T O P 1 = S T A R T
C S E N S O R L A : X X R A : X X
D A = A C C E P T D E WA A R D E
Screen2-
2-2-
... Figure 6.30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A D E C O R R E C T I E F A C T O R E N
B A FW : X X M I N : X X MA X : X X
C L AM : X X L A H : X X L A L : X X
D R AM : X X R A H : X X R A L : X X
Screen2-
2-2-
... Figure 6.31
COR R . F A C T . WA T E R P . : 1
COR R . F A C T . P - S E N S . : 2
E = E X I T
Screen2-
2-3 Figure 6.32
Choice Description
1 Correcti
onfactorslevell
ing control
2 Correcti
onfactors PX en PY
Table6. 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A W A T E R P A S M I D . I N S T .
B L I N K S O P / N E E R = 1 / 2
C S E N S O R WA T E R P A S : X X
D A = A C C E P T D E WA A R D E
Screen2-
2-3-
1 Figure 6.33
Choice Description
1 Fi
ll
ing l
eft(SP10)
2 Draini
ng left(SP8)
Tabl
e6.
19
Position Description
C17,18 Actualval
ua l
evel
sensor
Tabl
e6.
20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A D E C OR R E C T I E F A C T OR E N
B A F W: X X
C WP M : X X
D E = E X I T
Screen2-
2-3-
1-... Figure 6.34
Position Description
B5,6 Maxim um di fferende (08)
C5,6 Realdifference (lessthanAFW )
Tabl
e6.
21
6-17
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A P OMP D R U K P X = X X
B NO OD S T U U R D R U K P Y = X X
C S E N S . W . ME T S P 1 2 U I T
D A = A C C E P T . D E WA A R D E
Figure 6.35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A P OMP D R U K P X = X X
B NO OD S T U U R D R U K P Y = X X
C S E N S . W . ME T S P 1 2 A AN
D A = A C C E P T . D E WA A R D E
Figure 6.36
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A D E CO R R E C T I E F A C T O R E N
B P X : X X / 7 0 - 9 0 P Y : X X
C P X A : X X P X C : X X P Y A : 0 2
D E = E X I T
Figure 6.37
Position Description
B5, 6 Maximum permi tted correcti
onfactor
B19, 20 Maximum permi tted correcti
onfactor
C5, 6 Actualcorrecti
on value
C12, 13 Actualcorrecti
on value
C19, 20 Actualcorrecti
on value
Tabl
e6.
22
6-18
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6.3.4 Screen 2-
3:code cal
cul
ati
on
1 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18 19 20
A K A S T : X X X X C O D 1 : X X X X
B C O D 2 : X X X X C O D 3 : X X X X
C K - W A A R D E : X X X X X X
D V E R D E R : J A = 1 /E = E X I T
D * B E L N U G I N A F ! *
Screen2-
3 Figure 6.38
Position Description
A6-9 ECU seri enumber
A16-19 Value code 1
B6-9 Value code 2
B16-19 Value code 3
C10-14 k-val
ue (tacho)
Tabl
e6.
23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A K A S T : X X X X C O D 1 : X X X X
After the code i
sent ered,press1( =yes). B C O D 2 : X X X X C O D 3 : X X X X
Ifyoudi dnotent er the code correctl
y,press2 C G I N A F / V S E C O D E : - - - -
(=no) . D O K : J A = 1 / N E E = 2 / E = E X I T
Screen2-
2-2-
1 Figure 6.39
6-19
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6.3.5 Screen 2-
4:aut
omat
ic "ushi
ngHPVS/
S P O E L P ROG . H P V S / E V S
EVS DOO R S P O E L E N H P V S = 1
DOO R S P O E L E N E V S = 2
E = E X I T
Screen2-
4 Figure 6.40
Choice Description
1 Fl
ushi
ng HPVS system
2 Fl
ushi
ng EVS system
Tabl
e6.
24
P A S O P B I J S P O E L E N
B EWE E G T H E T V O E R T U I G
T I J D S D U U R : C A . 3 M I N
E = E X I T
Screen2-
4-1 Figure 6.41
P A S O P B I J S P O E L E N
B EWE E G T D E E V S - A S
T I J D S D U U R : C A . 3 M I N
E = E X I T
Screen2-
4-2 Figure 6.42
6-20
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Press C or E C = W I S S E N E N E X I T ,
You now return to screen 7-2. ( N I E T : C O R R . F A C T. )
E = A L L E E N E X I T
Screen2-
7-1 Figure 6.44
A L . T E L L E R : 1 / 2 / C / E
Press 1or 2
Screen2-
7-2 Figure 6.45
Choice Description
1 Errorcounter screen 1
2 Errorcounter screen 2
C Delete errors
E Exit
Tabl
e6.
25
A L . T E L L E R : 1 * / 2 / C / E
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
Screen2-
7-2-
1 Figure 6.46
A L . T E L L E R : 1 / 2 * / C / E
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
Screen2-
7-2-
2 Figure 6.47
6-21
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6.
3.7.
1 Readi
ng out f
aul
t messages
6.
3.7.
2 Er
asi
ng f
aul
t codes
6-22
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
6-23
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Silent alerts
6-24
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
Choice Description
1 Setti
ng vehi
cle parameters
2 Load standard parameters
3 Change parameters
Tabl
e6.
28
K E U Z E S C H E R M G E G E V E N S
E P R O M : 1 T Y P E / D R U K : 2
A C C U M : 3 S MO R I NG E N : 4
P A R A M : 5 D I V : 6 E X I T = E
Screen2-
8-1 Figure 6.49
Choice Description
1 Eprom version
2 Surveypressures
3 Surveyaccumul atorpressures
4 Restri
ctordiametersEVS+HPVS
5 Param eters
6 Di
vers
Tabl
e6.
29
P AG 1 / 1 0 : - E P ROMS -
P ROG R AMMA : X X X X X X X X
Screen2-
8-1-
1 Figure 6.50
H P V S v a r i a n t : V 2 0 / 3 4
P A G 2 / 1 0 : - D R U K K E N -
P O MP D R U K : X X X b a r
R E G E L D R U K : X X b a r
Screen2-
8-1-
2 Figure 6.51
P A G 4 / 1 0 : - A C C U ‘ S -
V E R I NG : P O = X X b - X / + X
E V S : P O = X X X b - X X / + X
H E F A S : P O = X X b - X / + X
Screen2-
8-1-
3 Figure 6.52
6-25
HPVS/EVS system book v20 e31
HPVS/EVS diagnosis box
P A G 5 / 1 0 : - SMOR I NG -
H O OG T E R E G . : X X X mm
H E F K L E P : X X X mm
Z A K K L E P : 2 x X X X mm
Screen2-
8-1-
4 Figure 6.53
P A G 6 / 1 0 : - SMOR I NG -
S P 1 - 2 : G E E N
S M O R I NG 5 : X X X mm
S M O R I NG 6 : X X X mm
Screen2-
8-1-
4-... Figure 6.54
P A G 7 / 1 0 : - P A R A M . -
H P V S S T D . R I J H . : $ X X
H P V S MA X . R I J H . : $ X X
S T D . WA T E R P A SW . : $ X X
Screen2-
8-1-
5 Figure 6.55
P A G 8 / 1 0 : - P A R AM . -
M I N . E V S HO E K : $ X X
M A X . E V S HO E K : $ X X
V O O R : MA X . G E S T U U R D
Screen2-
8-1-
5-... Figure 6.56
P A G 9 / 1 0 : - P A R AM . -
A C H T E R : B I J B E N U T T E N
V A N D E V O L L E D I G S L AG
V A N D E E V S - C I L I N D E RS
Screen 2-8-1-5-... Figure 6.57
P A G 1 0 / 1 0 : - D I V . -
Z I E OO K WP L . H AN D BO E K
V O O R A L G EME N E U I T L EG
O V E R H P V S / E V S !
Screen2-
8-1-
6 Figure 6.58
B A S I S G E G E V E N S L A D E N
S T D . P A R AME T E R S : 3
S T D . T E K S T E N : 4
E = E X I T
Screen2-
8-2 Figure 6.59
U O V E R S C H R I J F T UW
OU D E P A R AME T E R S I N C L
COR R E C T I E F A C T OR E N !
J A = 1 N E E = E
Scherm 2-
8-2-
3 figuur 6.60
U O V E R S C H R I J F T UW
OU D E P A R AME T E R S I N C L
COR R E C T I E F A C T OR E N !
J A = 1 N E E = E
Screen2-
8-2-
4 Figure 6.61
6-26
HPVS/EVS system book v20 e31
Electricalinstallation
Overvi
ew ofbasi
ccode numbersi n the schemati
cdi
agr
am
25093/00 (di
agr
am i
si ncl
uded i
n the appendix)
Numberon
E.
C.N. Descr
ipti
on ref
er ence
bar
GB000 Coil,pump "ow unit,SP12 0018
GB001 Coil,steeringvalve,SP1 0011
GB002 Coil,steeringvalve,SP2 0013
GB003 Coil,release valve,SP51 0003
GB004 Coil,release valve,SP52 0006
GB005 Coil,accumulator valve,SP7 0008
GB006 Coil,EVS protection valve,SP30 0015
GB007 Coil,lateral stabilisation,lef t,SP6. 1 0024
GB008 Coil,lateral stabilisation,right,SP6. 2 0024
GB009 Coil,!ll left HPVS,SP10 0028
GB010 Coil,drain lef t HPVS,SP11 0030
GB011 Coil,!ll right HPVS,SP8 0033
GB012 Coil,drain right HPVS,SP9 0035
GB013 Coil,lift axle,SP14 0037
GB014 Coil,lift axle,SP15 0041
GB015 Coil,rapid- loweringHPVS lef t,SP31. 1 0044
GB016 Coil,rapid- loweringHPVS right,SP31. 2 0044
GB017 Coil,batteryblockingHPVS lef t,SP28. 1 0046
GB018 Coil,batteryblockingHPVS right,SP28. 2 0046
GB019 Coil,axle tiltingprotection,SP26 0020
GB020 Coil,axle tiltingprotection,SP27 0022
GB021 Buzzer,EVS 0051
GB022 Buzzer,4thbrake circuit 0159
GB023 Valve,f ront wheel drive 0125
GB024 Valve,dif f-lock,f ront 0130
GB025 Valve,cross- axle lock,rear 0135
GB026 Valve,dif f-lock,rear 0140
GB027 Valve,cross- axle lock,steered axles 0145
GB028 Valve,intermediate gearbox,low 0153
GB029 Valve,intermediate gearbox,high 0150
GB030 Valve,3rd PTO
GB031 Valve,intermediate gearbox,neutral
GB032 Buzzer,reverse signal
GB033 Valve,"ow- control,SP201 0220
GB034 Coil,steeringvalve,SP011 0224
GB035 Coil,release valve,SP051 0227
GB036 Buzzer,EMAS 0194
GB037 Valve,asphalt brake
GB038 Buzzer,pneumatic lif t axle ( ignition switchoff/lif
t axle raised)
GB039 Valve,lif t bellows
GB040 Valve f or bleedingoflif t bellows ( disconnection)
GB041 Electric motor,lif t axle unit
B1-1
HPVS/EVS system book v20 e31
Electrical installation
B1-2
HPVS/EVS system book v20 e31
Electrical installation
B1-3
HPVS/EVS system book v20 e31
Electrical installation
B1-4
HPVS/EVS system book v20 e31
Electrical installation
Connector overview
1 2 3 4 5
K000 18 Black Conn. to diode block Central PCB
K001 21 Blue Chassis wiring for EVS and Bulkhead feed-through location
HPVS valves D7/8
K002 21 Yellow Chassis wiring for EVS and Bulkhead feed-through location
HPVS sensors A7/8
K003 9 Grey Chassis conn. for diff-lock Bulkhead feed-through location
valves B7
K004 6 Grey Chassis conn. for diff-lock Bulkhead feed-through location
indicator lamps B8
K005 6 Green Conn. for 2nd speed signal Bulkhead feed-through location
C9
K006 6 Green Chassis conn. for proximity Bulkhead feed-through location
switches / oil level C4
K007 6 Yellow Conn. for various DAF signals Bulkhead feed-through location
A4
K008 12 Yellow Conn. for diff.lock control Behind cover for radio panel
switches
K009 21 Green Conn. for switches and indic. Behind cover for radio panel
lamps EVS and HPVS.
K010 6 Blue Conn. for accessories and weigh Behind cover for radio panel
system
K011 12 Yellow Conn. for diff-lock indic. lamps Right-side heater panel
K012 10 Green Conn. for control lamp relay Central PCB
K013 6 Black Conn. for HPVS/EVS fuses Central PCB
K014 6 Black Conn. for accessory fuses Central PCB
K015 4 White Conn. for speed switch, 2nd Under central PCB
speed EVS
K016 18 Black Conn. for 9-position relay block Under central PCB
K017 9 Grey Conn. for E-MAS Under central PCB
K018 4 Black Conn. for axle tilting protection At rear of chassis
K019 4 Black Conn. for proximity switch, For T-beam chassis
lowering system, left
K020 4 Black Conn. for oil level Near HPVS tank
K021 4 Black Conn. for pressure sensor, Right side FUP
pump
K022 4 Black Conn. for front angle sensor Left side FUP
K023 4 Black Conn. for pressure sensors In T-beam chassis
emer. steering system/control
SP30
K024 35 Black Conn. for HPVS/EVS valve block In T-beam chassis
K025 4 Black Conn. for "ow valve SP12 Right side FUP
B1-5
HPVS/EVS system book v20 e31
Electrical installation
1 2 3 4 5
K026 4 Black Conn. for battery blocking At rear of chassis
valves
K027 8 Black Conn. for lift axle valve block For T-beam chassis
K028 4 Black Conn. for levelling unit Right rear, in chassis
K029 4 Black Conn. for pressure sensors, In T-beam chassis
weigh sys.
K030 4 Black Conn. for height sensor, left Left side, under T-beam chassis
K031 4 Black Conn. for height sensor, right Right side, under T-beam
chassis
K032 4 Black Conn. for rear angle sensor On V-rod, rearmost axle
K033 2 White Conn. for press. sensors, weigh Ceiling compartment, driver'
s
sys. side
K034 21 Green Chassis wiring, lighting Bulkhead feed-through location
C5/6
K035 4 Black Conn. for lowered reverse On transmission
switch
K036 35 Black Conn. for tail lights At rear of chassis
K037 21 Yellow Chassis wiring for EMAS Bulkhead feed-through location
A1/2
K038 4 White Conn. for speed switch, 2nd Under central PCB
speed EMAS
K039 10 Green Conn. for relay indicator lamp/ Central PCB
2nd speed EMAS
K040 16 Black Diagnostic connector, EMAS Central PCB
K041 12 Yellow Conn. for diff-lock indic. lamps Left-side heater panel
K042 3 Black Conn. for pressure sensor, PSF E-MAS "ow-valve block
K043 2 Black Connection SP201 E-MAS "ow-valve block
K044 4 Black Conn. for right-front sensor (E- Right-front chassis, near front
MAS) axle 1
K045 4 Black Conn. for right-rear sensor (E- Right-front chassis, near front
MAS) axle 2
K046 3 Black Conn. for pressure sensor, PSX E-MAS steering valve block
K047 2 Black Connection SP051 E-MAS steering valve block
K048 4 Black Connection SP011 E-MAS steering valve block
K049 4 Black Conn. for left-rear sensor (E- Left side of chassis, near front
MAS) axle 2
K050 4 Black Conn. for left-front sensor (E- Left side of chassis, near front
MAS) axle 1
K051 6 Yellow Conn. for relay, transfer Under central PCB
gearbox
K052 4 Black Conn. for prox. sw., PTO Behind cab
protection
K053 6 Blue Chassis wiring, pneum. lift axle Bulkhead feed-through location
D3
K054 4 Black Conn. for press. sw., pneum. lift At lift axle, in chassis
axle
K055 2 Black Conn. for reverse buzzer In tow bar
K056 6 Blue Conn. for lowered reserve Bulkhead feed-through location
switch D9
K057 4 Black Conn. for reverse switch On transmission
K058 4 Black Conn. for 2nd speed sensor On transmission
K059 4 Black Conn. for 2nd speed sensor for On transmission
AS Tronic
K060 4 Black Conn. for 2nd speed sensor for On transmission
AS Tronic
B1-6
HPVS/EVS system book v20 e31
Electrical installation
3 HPVS valves
B1-7
HPVS/EVS system book v20 e31
Electrical installation
B1-8
1000
1010
08 /06
1010a
1000
R 1012
R 1012a
R 1012b
12 14 B2 C 2
Electrical installation
5A
15 A
G D 003
G E 002
G E 003
11 13 B1 C 1
R 1011b
R 1012
R 1014
R 1011
R 001
R 1012f
R 1012e
R 1012d
R 1012c
R 1012b
R 1011c
R 1011a
A2
2A
7 10 10 10 10 6 11 10
G E 001
A1
R 002
R 1014
R 1011d
R 001b
R 001a
R 001c
01
26-12 26-4 22-21 22-1 22-2 26-26
G D 000
22-12 26-13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
HPVS/EVS system book v20 e31
2 5 09 3 /00
B1-9
HPVS/EVS system book v20 e31
Electrical installation
B1-10
B1-11
2 5 09 3 /00 08 /06
02
1
1010
1000
2
3
4
5
6
f
7
2
1
e
1
S P 51 S P 51 S P 51
8
16-15
G B003
10
h
2
1
g
11
11
S P 52 S P 52 S P 52
26-6
12
15
SP7 SP7 SP7
26-3
16
G B005
17
18
b
2
1
a
3
19
SP1 SP1 SP1
26-16
20
G B001
21
22
c
d
2
1
4
23
K 024 K 024 K 001
24
G B002
25
G D 000
2
1
10
26
S P 30 S P 30 S P 30
26-8
27
K 024 K 024 K 001
28
G B006
29
2
2
1
1
12
30
S P 12 S P 12 S P 12
16-12
31
G B000
32
33
2
2
1
1
16
34
S P 26 S P 26 S P 26
26-20
35
G B019
36
37
4
2
1
3
17
S P 27 S P 27 S P 27
38
K 018 K 018 K 001 26-19
39
G B020
40
R 001b
41
22-12
R 001a
42
R 001c
43
22-1 22-2 26-26
26-13
44
45
C1
C2
15 A
46 47
R 001 1000
48
G E 003
4
Electrical installation
HPVS/EVS system book v20 e31
HPVS/EVS system book v20 e31
Electrical installation
3 HPVS valves
B1-12
B1-13
2 5 09 3 /00 08 /06
03
1
1010
1000
2
3
4
5
6
6
2
S P 14a
K 061
7
2
2
1
1
13
S P 14 S P 14 S P 14
8
16-1
GB 013
10
6
1
S P 15a
K 061
4
2
1
3
14
11
S P 15 S P 15 S P 15
16-8
12
2
1
8
15
S P 10 S P 10 S P 10
16-3
16
K 024 K 024 K 001
17
GB 009
18
x
2
1
9
19
S P 11 S P 11 S P 11
16-14
20
GB 010
21
22
r
s
2
1
6
23
SP8 SP8 SP8
16-16
24
GB 011
25
GD000
26
t
u
2
1
7
27
K 024 K 024 K 001
28
GB 012
29
6
1
K 012 S P 6a
l
j
2
1
2
1
5
30
SP6 SP6 SP6
16-5
31
K 024 K 024 K 024 K 001
32
GB 008 GB 007
33
2
1
2
1
15
F
E
D
34
S P 31 S P 31 S P 31
26-9
35
GB 016 GB 015
36
37
2
2
1
2
1
1
18
38
S P 28 S P 28 S P 28
26-7
K 026 K 026 K 001
39
GB 018 GB 017 0ptioneel
40
R 001b
41
22-12
R 001a
42
R 001c
43
22-1 22-2 26-26
26-13
44
45
C 1
C 2
15 A
46 47
R 001 1000
48
GE003
49
Electrical installation
HPVS/EVS system book v20 e31
HPVS/EVS system book v20 e31
Electricalinstallation
4 Angl
e sensor
s/l
ater
all
evel
ling system
B1-14
1000
1010
08 /06
Electrical installation
G D 000
22-13 22-15 26-15 22-14 22-22 22-16 26-2 22-4 26-11 26-14 22-9 22-3
PM 1
PM 1
PM 1
PM 4
PM 3
PM 3
PM 3
PM 2
P M 61
P M 61
P M 62
P M 62
1 2 3 4 5 6 7 8 15 13 20 21
K 002
04
PM 1
PM 1
PM 1
PM 4
PM 4
PM 4
PM 3
PM 3
PM 3
PM 2
PM 2
PM 2
PM 6
PM 6
PM 6
PM 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
K 022
K 032
K 031
K 030
K 028
o o o o
90 90 90 90
U U U U U
G D 005 G D 006 G D 008 G D 007 G D 004
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
HPVS/EVS system book v20 e31
2 5 09 3 /00
B1-15
HPVS/EVS system book v20 e31
Electrical installation
Wei
ghti
ndi
cat
ion
Whenswi tchGC006isoperated,displ
ayunitGD019
receivespoweronpin7vi aDAFf useE163,wire
1258and"oat i
ngfuseGE010.
PressuresensorsGF006andGF007ar ewir
edinpar -
all
elanddet erminet
hecur r
entl evelt
othedisplay
unitbasedont hepressur
eont hesuspensi
onatt he
l
eftandr ightsi
desofthevehi cl
e.
B1-16
1000
1010
08 /06
1010
25A
10A
E 163
(D A F )
E 117
(D A F )
Electrical installation
1258
G D 000 2630
PM 7
PM 5
PM 5
PM 5
PM 9
PM 8
PM 8
PM 8
PM 8
2 1
14 9 10 11 12 16 17 18 19
K 002
0 1
E S 603
E S 602
G C 006
05
1 2
6 10
K 033
PM 7
PM 7
PM 7
PM 5
PM 5
PM 5
PM 9
E S 602
E S 603
E S 602a
E S 603a
1
1 2 3 4 1 2 3 4 1 2 3 4
K 021
K 023
K 029
3A
G E 010
PM 7
PM 7
PM 7
PM 5
PM 5
PM 5
PM 9
PM 9
PM 9
5 1 2 6 7 8
+ + +
_ out _ out _ out 1 2 1 2
P P P P P G D 019
U U U I I
G F 005 G F 004 G F 003 G F 006 G F 007
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
2 5 09 3 /00
HPVS/EVS system book v20 e31
B1-17
HPVS/EVS system book v20 e31
Electrical installation
B1-18
B1-19
2 5 09 3 /00 08 /06
06
1
1010
1000
2
3
4
5
6
7
B1
B2
5A
8
10
30
R 1011 1010
G G 011
G E 002
9
2
1
11
R 1011a
6
10
K 017
R 1011a R 1011c
K 027
10
14
K 006 R 1011d
13
R 1012b
R 1011b R 1012a
11
R 1011
R 1011c
12
11
12
R 1012
13
14
15
G D 002
1
2
1
16
E S 114 E S 114 E S 114
12-7
R 1014
17
R 1011d
K 006
E S 114a
18
G F 000
22-21
19
3
20
21
K 009
26-4
2
1
13
22
E S 114 E S 114a
2
11
K 017
23
K 009
1
G D 012
10
R 1012
K 005
24
S P 14a
S P 14b
13
2
1
14
15
25
3
1
16
S P 14
K 027
16-1
S P 115 S P 115
K 001
26
K 009
17
G D 010 18
27
S P 15a
14
28
3
3
G D 003 S P 15
K 027
16-8
S P 15b
K 001
29
10
86
G G 011
3
11
K 017
30
31
G D 000
E S 004 E S 004
16-7
32
7
1
33
G B 021 K 009
R 1012f
34
1
A2
R 1012e
35
G E 001
2
1
16
B4
B3
S P 61 S P 61
36
B5
R 1012e
K 009
G D 011
37
S P 6a
B2
B1
38
5
G G 000
j
3
SP6
K 024
16-5
39
R 1012d
K 001
40
2
1
15
A4
A3
E S 009 E S 009
41
A5
R 1012c
K 009
G D 009
42
E S 008
A2
A1
16-13
43
G G 001
44
1
10
R 1012c
G D 001
R 1012b
45
46 47
48
49
Electrical installation
HPVS/EVS system book v20 e31
HPVS/EVS system book v20 e31
Electrical installation
B1-20
1000
1010
08 /06
2630a 2630b 2630c 2630d 2630e
R 1011a R 1011b R 1011c R 1011d R 1011e
9 5 9 3 9 3 9 3 9 3 9 3
Electrical installation
1 0 1 0 2 1 0 2 1 0 1 0 1 0
G C 001
G C 002
G C 003
G C 004
G C 005
2 2 2 2
G C 000
6 6 6 6
10 1 7 10 7 1 10 7 1 10 7 1 10 1 7 10 1 7
E S 013
E S 035
E S 201
E S 203
E S 204
E S 031
E S 030
E S 210
E S 215
2630
R 1011
1 2 3 12 7 6 4 5 9 8 10 11
K 009
07
2630
2630a
R 1012f
G E 001 K 008
E S 013
E S 035
E S 201
E S 203
E S 204
E S 031
E S 030
E S 210
E S 215
A2 2 1
1 8 D AF
G D 000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
2 5 09 3 /00
HPVS/EVS system book v20 e31
B1-21
HPVS/EVS system book v20 e31
Electrical installation
8 Dif
f-lock control switches
B1-22
B1-23
2 5 09 3 /00 08 /06
08
1
1010
1000
2
3
4
B1
B2
10 A
5
R 007 1010
G E 007
6
7
1
R 007 R 007
8
9
10
2
2630 2630
D AF
11
12
7
2
2630a
K 009
13
3
14
15
B
A
16
2
6
1
1
5
17
1
S P 082a S P 082
10
K 051
7
18
3
1 0
19
G C 012
2630a
2
1
5
8
20
S P 084 S P 084 S P 084
R 007a
21
B
A
22
G B 029
2
1
2
5
23
1
5
24
1 0
25
G B 024
G C 008
2630b
26
27
R 007b
28
B
A
29
2
1
1
4
1
5
30
7
31
1 0
G B 023
G C 007
32
2630c
33
R 007c
34
B
A
35
2
1
7
10
1
5
36
G 4518 G 4518 G 4518
7
37
1 0
G B 026
38
G C 010
2630d
39
40
R 007d
B
A
41
42
2
1
4
7
1
5
S P 083 S P 083 S P 083
43
7
1 0
44
G B 027
G C 011
45
2630e
R 007e
46 47
B
A
48
2
1
6
9
1
5
49
G 4517 G 4517 G 4517
50
1 0
K 003 K 008
G B 025
51
G C 009 Electrical installation
HPVS/EVS system book v20 e31
HPVS/EVS system book v20 e31
Electrical installation
B1-24
B1-25
2 5 09 3 /00 08 /06
09
1
1010
1000
2
3
4
-
+
E S 3600a
5
6
G B 022
7
7
2
1
8
2
1
K 003 K 011
9
G D 013
G F 013
10
11
5
12
G 3408 G 3408
K 004
13
17 15 13 11 9 7 5 3 1
14
R 005f
G 3408
13
15
3408
G D 003
16
K 034
18 16 14 12 10 8 6 4 2
17
D AF
18
C 34
D 310
19
20
21
22
3408
R 080
R 081
R 083
3408a
3409a
3409b
R 080a
R 081a
R 083a
23
24
2
1
1
4
2
1
R 080 R 083
25
G D 018
26
G F 008
27
2
1
2
R 081
R 005
28
R 005e
29
G F 009
30
2
1
3
3
2
1
31
3408 3408
32
G D 016
G F 010
33
2
1
R 005d
34
R 083a
35
6
2
1
3409
36
G F 017
2
1
G D 017
37
R 083b
38
R 005c
39
G F 016
40
2
1
1
2
1
R 083c R 080
41
G D 014
42
R 005b
G F 012
43
2
1
2
2
1
3409b R 081
44
6
G D 015
45
12
G F 011 3409 R 005 R 005a
K 004
2
1
K 011 R 005
46 47
3409a
10
48
12-8
G D 000
49
G F 018
A1
A2
1A
R 005 1010
50
G E 008
5
Electrical installation
HPVS/EVS system book v20 e31
HPVS/EVS system book v20 e31
Electrical installation
PTO protection
B1-26
1000
1010
08 /06
6
R 1011a E S 036
2
1010
R 1011c R 1011 K 027 2
4594 B2 K 006
P
G F 001
5A
R 1011
4D
G E 002
2
K 002
3
D AF B1 K 020
1
6
E S 006
R 1011a
4594
Electrical installation
R 1011
5
G E 012
K 027
85 30
R 1011b
R 1011c
1 3 2
107C 107C
E S 006
K 052
12 8
K 017 G D 003 3
D AF D AF
G G 011
1 13
R 1013
E S 022
K 006
11 1 21
86 87a
K 001
20
3003
3502
E S 006
R 1013
E S 022
R 1012b
K 001 R 1011d
R 1012
R 1012
E S 351
R 1012a
11 1
26-10 26-8 26-5
10
G D 003 G D 003
14 12
1 1 E S 351a
E S 351
R 1012b
R 1012c
4 1 3 2
S P30
E S 010
E S 350a
K 005
E S 350
K 001 8
2 3 1 4
K 011
10
2
2
K 015
G D 001
E S 010
K 051
4 1 3 2 87 86
S P82
K 058
G D 032
1
N
G G 022
K 051
G F 002 30 85
S P82
S P82a
9
K 011
3 K 008 K 003
6 3
K 051
8 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 4
2 5 09 3 /00
HPVS/EVS system book v20 e31
B1-27
HPVS/EVS system book v20 e31
Electricalinstallation
11 PowerforE-MAS / Indicatorlamp /
Buzzer/ 2nd gearprotecti
on
B1-28
B1-29
2 5 09 3 /00 08 /06
11
1
1010
1000
2
3
3
4
5
K 008
9
12
1
2
K 017 K 008
G D 031
8
8
11
1
2
2
1
1
5A
12
2010 1011 1011 R 1011 1010
4
G E 002
13
K 017
2009
5
3
14
1011a
1011d
15
-
G G 005
2008
16
2
1
17
1011e
18
3
2100
19
G G 006
20
30
21
1011c
87a
22
2115
1
2
86
85
19
23
4
2114a 2114
24
2101 K 037
G G 012
3
6
25
3
G F 023
10
E S 351 E S 351a
G D 001
26
K 017
1
20
1011e
27
1011f 1011f 1011
2
K 037
28
6-B 2114
29
G D 026
12-B 2100
30
2-C 2008
31
2
32
6
15
12-A S P 14 S P 14 S P 14b
G D 003
2010 1-C
3
33
9-A S P 15 S P 15 S P 15b
4
34
6
17
35
3-A 2015 2015
36
8
37
K 017
38
8
12-D 3502 3502 D AF
107C
39
2
1
G D 027
2
10A
40
1-A 1221 1221 1221
107C E 062
41
4-A 1117a
2
1
1
5-A 1117b 10A
42
1117 1117
1-B 1117c
107C E 051
43
2-B 1117d
(D A F )
44
1117e
45
2-A 5-D 2011 2011
8
18-B 6-D 2012 2012
10
3-B 15-C 2013 2013
46 47
16
2
48
K 040
49
50
Electrical installation
HPVS/EVS system book v20 e31
HPVS/EVS system book v20 e31
Electrical installation
B1-30
B1-31
2 5 09 3 /00 08 /06
12
1
1010
1000
2
3
4
5
6
7
8
9
10
11
12
13
15
16
G B 033
17
18
15
19
2020 2020 2020 16-B
20
1
2
16
21
2020 2021 2021 2021 17-B
4
3
22
G B 034
23
24
17
25
2022 2022 2022 10-B
26
1
2
18
27
2022 2023 2023 2023 11-B
G D 027
28
G B 035
29
30
31
2019a
32
_
P
10
out
2718 2718 2718 9-C
33
G F 020
U
+
34
2016a
35
36
37
38
12
2019 2019 2019 3-D
39
_
P
11
40
out
2018 2018 2018 10-C
G F 021
U
9
41
2016 2016 2016 4-D
42
K 037
43
44
45
46 47
48
Electrical installation
HPVS/EVS system book v20 e31
HPVS/EVS system book v20 e31
Electrical installation
B1-32
1000
1010
08 /06
Electrical installation
G D 027
4-C
14-C
3-C
13-C
1-D
12-C
2-D
11-C
PM 1
PM 1
PM 1
PM 2
PM 3
PM 3
PM 3
PM 4
1 2 3 4 5 6 7 8
K 037
13
PM 1
PM 1
PM 1
PM 2
PM 2
PM 2
PM 3
PM 3
PM 3
PM 4
PM 4
PM 4
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
K 050
K 044
K 049
K 045
o o o o
90 90 90 90
U U U U
G D 021 G D 022 G D 023 G D 024
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 4
2 5 09 3 /00
HPVS/EVS system book v20 e31
B1-33
HPVS/EVS system book v20 e31
Electrical installation
B1-34
HPVS/EVS systeemboek v20 e31
Electrische installatie
B2-1
HPVS/EVS systeemboek v20 e31
Elektrische installatie
B2-2
© January 2007 GINAF Trucksb.v. OG0000070109
1 2 3 4 5 6 7 8 9 10
F
SNELVULAANSLUITING F
16x2.0
HPVS MANIFOLD
RETOURFILTER
MET BYPASS (3.5 BAR), - BLACK ANODIZED ALUMINIUM, 350 bar, 32 l/min.
B75=05 um DP 10x1.5 D1 - NG6-CONNECTION FOR STEERING VALVE
MP - G1/2": PP(2x)-TT(2x)-T1-T2
E MPEH - G3/8": BR-BL E
- G1/4": MP-D1-MBL-MBR
0.5 mm
MP DP MPEH nulleiding -SMORINGEN 1 en 2 MONTEREN NA SPOELEN
16x2.0
T
MP
AXIALE PLUNJERPOMP
A10VO/028-28bar
M
PP
16x2.0
28x1.5
VLOTTERSCHAKELAAR
POMPFLOW MANIFOLD
16x2
- G1/2": PP-P
- G1/4": T-S-MP-DP-MPEH 16x2 16x2
2nd axle right side
HPVS-CYL. 2nd axle left.
25x3
10x1.5 75x56x320
75x56x320
25x3
16x2
16x2
16x2 GINAF HYDR. ALR-CYLINDER
with reducing valve 1mm. in connection. ACCUM.
25x3
16x2 16x2
16x2 25x3
1.0L-PO=10bar
1.0L-PO=10bar 16x2 16x2 16x2
3rd axle right side
16x2
16x2
25x3
HPVS-CIL. 3rd axle left. 80x56x260
25x3
80x56x260
16x2
25x3
B B
16x2
16x2 25x3
25x3
16x2
1.0 L - P0=10 bar
1.0 L - P0=10 bar 16x2
16x2
4th axle right side
HPVS-CIL. 4th axle left. 16x2 16x2 80x56x260
80x56x260
16x2
16x2
GINAF
schriftelijke toestemming, noch
geheel, noch gedeeltelijk
DATUM 14-03-2007 VAN gekopieerd of aan derden ter hand
1 gesteld of getoond worden.
A SCHAAL A
MAT. MAT. NR. PROJECTIE
OPM.
schema,hydr-HPVS/EVS-V22 25703/00 A1
X5376
CAD SCHEMATIC
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6
GET.
GB
GB
1000 1000
05-10-2007
20-09-2007
DATUM
1010 1010
D 5A 3A 5A D
approach switch
GE012 GE011 GE010
GE012
GE002
Added for dump body indication light and buzzer
GINAF
R1014a
R1014
R1015
R1013
1 3
K052
1 3 2
ES022b
1 3
ES022
Check light D7/8:20
R1013
D7/8:21 4A
Overrule switch 3039 4
ES705a
ES700
approach switch 2 4
DAF
2 1
A1/2:2
C ES705 C
ES035c 3
ES022
ES706 ES706b
5 ES706a
1 3 A 7
16
22-20 R1 (GG024) 1 0
Brake deactivation
Pressure P P Air pressure GD000 R2 (GG025) switch
switch HPVS switch adjustable
0-150 bar (77 bar) 0-10 bar 26-18 26-17 16-9 2 5 B 5
15
SP090b
ES035
V = 0 km/h
4594
11 12
A1/2:5
ES708
13
1 0
3 1
SP090
14 ES035a
R1 = Relay v=0
5 2 D993 C750 R2 = Relay Brake
2630
C7 1 A1/2:1
valve
DAF DAF
R3 = Relay vmax
R4 = Relay v=0
Dashboard light
Updated schematic
OMSCHRIJVING
1 2
ES035b
REV.
03
02
LOCATIE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
A A
Deze tekening blijft het eigendom van GINAF en GET. G. de Bruin
CAD SCHEMATIC mag
zonder haar schriftelijke toestemming, noch geheel, GEC. GEZ.
noch gedeeltelijk gekopieerd of aan derden ter hand
gesteld of getoond worden DATUM 18-04-2007
TITEL: TEKENING NR. Formaat
1 2 3 4 5 6