Jan-1982

Electrical Schematic

Model
Fanuc 6M
Dry Clutch / No Auto Index

Coma 506072 (From serial no. C67275 - )

Coma 505072 (From serial no. C57467 - )
Coma 505050 (From serial no. C55161 - )

Vela II 305050 (From serial no. VII55321 - )

(From serial no. AV550001 - )

Pega 304040 (From serial no. P3440574 - )

(From serial no. AH440045 - )
(From serial no. ALH440001 - )
 Copyright © 2005 by Amada America, Inc.

All rights reserved. No part of this work covered by the copyrights hereon may be
reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including
photocopying, recording, taping or information storage and retrieval systems - without written
permission of Amada America, Inc.

This document, containing information which is proprietary and confidential to Amada

America, Inc., remains the property of Amada America, Inc. It is provided to you on the express
conditions that neither it nor the information contained therein shall be made available to others
without the prior express consent of Amada America, Inc. and that the information therein shall
be used by you only as permitted by Amada America, Inc. No other uses are authorized.

This document is based on information available at the time of its publication. While
efforts have been made to be accurate, the information contained herein does not purport to cover
all details of variations in the machinery, or to provide for every possible contingency in
connection with installation, operation, and maintenance. Features may be described herein which
are not present in all types of machinery. Amada America, Inc. assumes no obligation of notice to
holders of this document with respect to changes subsequently made.
 Eizb-
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AIR PRESSURE NORMAL

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OVERRIDE CONFIRM
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148 200
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ICO3 - 49, T Page 2,6.
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Page 3
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MODEL

COMA-506072- (-From serial NoiC67325)

.COMA-505072 (From- serial NO. C57585) I

COMA-505050 (From’serial No.C55167)

i

VELA’II-305050 (From serial No. ~55415)

PEGA
(Erom serial No. P3440793)
-
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R o m
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230V 50/6OHr
4 6 0 V 6OHz

NC UNIT
6SKVA
A M P E R E RATING OF THERMAL RELAY THl

5.5KW FOR COMA 9.1~ 17.2~ I

3.7KW ;$$ EPA ” 13A 7.5A’ 6SA %?A

COOLING FAN
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Page 3
MDFX
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Page 6
SOL?
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ICOI-46
Page 17 NORMAL

11
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OVERTRAVEL (+X1

OVERTRAVEL

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PARI‘S LIS’L‘
-ELECTRIC

SYMBOL PARTS NAME TYPE MAKER REMARK

NFB Non-fuse breaker EA63/60 Fuji

TFI Transformer 0.200.230,0-200-230-350V Sankyo
860VA, 245
*TF2 Transformer 0-230V San kyo
MDF Magnet contactor SRC363 l-5-2, AClOOV Fuji COMA
SRC3631-5-J. AClOOV Fuji VELA II, PEGA
THI Thermal relay l-R-2, 18-26A (230V) .- Fuji COMA
9-l 3A (400,460V)
RCa3737-1C 12-18A (23OV) Fuji VELA II, PEGA
4-8A (400,460V)
MFA Magnet switch SRC3931-0, ACIOOV, 4A Fuji-
*WMF, WMB Magnet contactor SRC363 1-S-l Fuji
*TH2 Thermal relay Fuji
HMI Hour meter ;TM25 AC 1 OOV 2000h Fuji ceramic
*cPl Zircuit protector 13A1512d5 (2A) Matsushita PEGA
13A121205 (2A) Matsushita COMA, VELA II
CEC? Zircuit protector I3A121505 (SA) Matsushita
CP3 Zircuit protector I%A151 105 (IA) Matsushita c0MA,&A II
E lA121105 (1A) Matsushita PEGA
CP4 Xrcuit protector E$A121505 (5A) tiatsushita
R4 Zectifier IXSlOBNL tiitsubishi
D Xode XB0142 ?uji
:IIB01~6 Gji
Cl Iapacitor 2 :200pF 50WV rlatsushita
C2 Japacitor 6 ‘PF Matsushita
rl lesistor 1 oosz, 2ow cion teikooki ,
r2 &istor 3 .3kR 1W -
Rl :ontrol relay FfH62P DC24V ‘uji
Ez2 :ontroi relay EIH54PW DC24V :uji
ml ‘ress motor i‘EFOUP-KK 5.5 kW 4P Iitachi :0MA
Y‘EFQU-K 3.7 kW 4P htachi TEL4 II, PEGA
m3 bbrication motor S K505 HI
c
*ml1 v’ork.pusher motor S SG200.20 ‘UJl

FmlO :ooliig fan motor C T3BSSB 1OOV iihon servo

Fm15 :ooling fan motor P N-254-002SC2 Hitachi
Fm16, 17 :ooling fan motor S F20340 , ‘owa kinzoku
VARI ‘aristor 2 15L102SP hizuka
VAR ‘aristor E NB221C-14A uji
VAR2 ‘aristor Z lOL221 hizuka
SSI, ss4, ss6 elect switch A H30P2BlO uji
ss2 elect switch A H301’3B IO uji
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ss3 elect switch A H301’2B01 uji F 2.
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sss elect switch (with key) A 1130J2AOlA uji

- 23 -
 SYMBOL PARTS NAME TYPE MAKER REMARK
*ss11 Select switch Fuji
.ji
.I., ;3 *ss12 Select switch SS-5021D-1 I Tokyo denki
*..
*ss13 Select switch SS-5031El-22 Tokyo denki
*ss14 Select switch (with key) RCa470-K2 12 Fuji
*ss18 Select switch AH30P2BOl Fuji

ss7,7-1 Snap switch S-6A Nihon kaiheiki PEGA

Select switch AH30P2BlO Fuji COMA, VELA II
SW1 Snap switch WDlOll Matsushita
FTSl Foot switch OFL-BS-SMZK Ojiden
PBI, 2,2-l Push button switch AH30-FGlO Fuji
PB3 Push button switch AH30GlGlO Fuji
Fuji COMA, VELA II
-@ pB4 Push button switch AH30-VRO 1
AH30-VlROl Fuji PEGA
PBS Push button switch AH30-VI ROl %ji
PB6,7,7-1 - Push button switch AH30-FYlO ?uji
iB8,9 E&h button switch AH25-SFGlO ?uji
*PBlO, 11 Push button switch AH30-VlROl ruji
LSl,2,3,4 Proximity switch. BEG-5 16-344HO-X 3alluff
L.S6 Proximity switch BES-516-105BO-X 3alluff
Ls7 Proximity switch BES-5 16-340HO-X salluff
LS8,9,10 Proximity switch BES-516-329GO-X 3alluff
_ *’
LSll, 12,13, Proximity zwitch BEiS516-300~S76 IalJuff
14
LS21,22,23 Liiit switch 3ZE6-2RN-J- lamatake
LS24,26,.27, Limit switch K-Q22 Yateishi
.30,31

(0 Ls25,28,29
32,33,35,76
Liiit switch (multiple) LDZ54 12
LDZ53 12
!amatake
!amatake
:OMA, VELA II
‘EGA
LS72,73 Limit switch XSI-J ‘amatake :OM.A, VELA II
*LS72,73 Limit switch XSI-J !amatake ‘EGA
*LS53 ” :roximity switch 3ES-516-111 lalluff :OMA
*LS73,74 &it switch v’3L-5004 ‘amatake :OMA, VELA II
*LS78,79 Limit switch USI-J ‘amatake
PLI, 2,3,4, ‘ilot lamp :P164BW Zmuden
5-6
IBulb for PL) iT (with step) *
PSI, 2,3 ‘ressure switch iPS-882 c x 1 f4” anwa :GMA, VELA II
-
‘ressure switch ;ps-8T anwa ‘EGA
*ps2 ‘ressure switch ;PR- I 00 Let denki

*: OPTIONAL

-- 24 -
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 Sep-1984

Electrical Schematic

Model
Fanuc 6M
Dry Clutch / Auto Index

Coma 506072 (From serial no. C67403 - )

Coma 505072 (From serial no. C57710 - )
Coma 505050 (From serial no. C55191 - )

Vela II 305050 (From serial no. VII55617 - )

Pega 304040 (From serial no. P3441244 - )

 NFB Page2
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IC13-1l
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I Cl3-181
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TOP DEAD CENTER

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ICOI-41 NIBBLING START

Black 96 o LST I
ICOI-341 STRIKER (INNER)

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LS9 A
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LSPIA
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STRIKER (OUTER 1

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ICO4-201 TAPPING (RIGHT)
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M22 M22
(CO4 -38)
M21
ICOQ-37) M21

MIB Ml6
lCOQ-241
Ml4 Ml4
tco4-29

Ml2
(CO4 - 221 Ml 2
K
MII
ICOQ-211 Ml 1
I -

WORK CLAMP
I Page 16,17

5’
I WORK HOLD
Poge16,17

6su ?awf7 I, 3 UNLOADING POSITION

114s ORIGIN SETTING X GAUGE BLOCK
DEVICE UPPER LIMIT Page 18
,155
AUX. ROLLER UPPER
LIMIT
II75
NCT STOP ROTARY LIGHT
i-r
112s
WORK CLAMP
113s
WORK HOLD

Et ‘/ IISS
* AUTO OPERATION
RUNNING

N2 P2
 P2

338A SCRAP CONVEYOR

D R I V E (AUX.1
Page 16
SCRAP CONVEYOR 1
0.4KW
339 AUTO OPERATION STOP
Paqe 17,te
NC __-

@-%a X GAUGE BLOCK UP

Page 16
u
t
SRU HFN
- - -It--,,-+ - - - - h Y - A X I S PIN
Page 16

I I

SCRAP CON\jEYOR
DRIVE
Page 16

_-
Page16
A L P
B-3 r /
SOL12

G -
1 X GAUGE BLOCK

\ 1$‘AR2

Page16
ALPY .
, Y-AXIS PIN
84
1

I ,

‘.

“.<,I ;/
 c
..,_:_. ,’

[CA-l) MS3102A 24-268 (CA-Z) MS3102A 22-225

Ml1 AT HFN SOFF USF ULZ osu AKU ASPL

102s 109s 119s 100s 1OOBA 110s 111s 1’14s 115s 117s
W X Y z

(CA-3) MS3’102A 20-298

A B C D E F 0 H J K
AMA .CLR
139s 116s 130s 131s 1325 133s 134s 124s 120s 121s
L M N P R S T

1235 125s 1225 126s 127s 128s 153s

Rl Sl

CPIO
COMA, VELA 11
53 R3

--
Page20
SOL34
IBKA
,II 100 ( A U T O - INDEX B R A K E (A)

Cl6
22oOpF 5OWV e
tiVAR2
Iv
PCS2

Page 20
i IBKB sa35.
II1 I01 o A U T O - I N D E X B R A K E (6)
P2
I 2
VAR2
I

Page 20
ICLP SOL36
IIII 102 o A U T O -INDEX ,CLAMP

I ;VAR2 ’
SIBKB 351 AUTO - INDEX BRAKE IB)
(Cl l-231 (’
M_A_CHINE

R3
SICLP 352 AUTO - INDEX CLAMP
ICII-241 ’
-.. NC ._-
.

I
, P2

,
r PEGA
I I I
‘Page20
I BRAKE
XLHSC
ICOI-441
C-AXIS ORIGIN
AND SLOWDOWN

CLAMP

AUTO-INDEX ON/OFF L

..
,’ .,

1 t.l.2
 I

_.._ .’

COMA, VELA II - 168 LOVI k24Vl

I, WI 169 lf24VI

-
33 w

w
Ls58

Ls5g
620X

621X
UPPER AUTO-INDEX
BRAKE (Al
Paqe 22

UPPER AUTO- INDEX

BRAKE (8)
Page 22

LOWER AUTO -INDEX

BRAKE 16)
VJTO-INDEX
:ONFIRM
‘age22
POSITION

JPPER AUTO-INDEX
tLAMP (DISENGAGE)
Page 22

JPPER AUTO-INDEX
:LAMP (ENGAGE 1
‘oqe 22

,OWER AUTO-INDEX
*LAMP (DISENGAGE1
Page 22
Page22
1
3
MACHINE
-- 1
L OWER AUTO-INDEX
i
I66 . I69
I CLAMP (ENGAGE I
Page 22

I
16a;O”’ PEGA , 169 If2 4VI

I
JPPEA AUTO-INDEX
B R A K E (Al
‘age 22

166

UPPER AUTO-INDEX
B R A K E (B)
Page22

0
1
MACHINE

I
168
 .
- .’
LEKUA UPPER AUTO - INDEX
ICOS-151 BRAKE (A)

LSKUE UPPER AUTO- INDEX

(CO9161
BRAKE 18)

LOWER AUTO- \NOEX

BRAKE (A)

LSKDS
ICOS-181
LOWER AUTO - INDEX
BRAKE ( 8)

LI PC AUTO - INDEX
(cog-301
POSITION CONFIRM

LCPUA UPPER AUTO - INDEX

~co9-32l
CLAMP (DISENGAGE)

. LCPUR
, ices-311
UPPER AUTO- \NDEX
C L A M P (ENGAGE1

LCPDA
tcos-411
LOWER AUTO -INDEX
CLAMP (DISENGAGE)
Page 21
C PDB
LCPDB II LOWER AUTO- INDEX
ICOS-421 1,
CLAMP (ENGAGE)

200
XLES tT EXTERNAL
cco3-31 SLOWDOWN (+T )

! XLES -T 200 EXTERNAL

(CO3-211 SLOWDOWN l-T 1
NC
-- _.

“1 PEGA : Close I
200
COMA : Open
VELA II : Open

! ‘. /
;..
 PARTS LIS-T
.ELECTRIC

SYMBOL PARTS NAME TYPE MAKER REMARK

NFB Non-fuse breaker EA63/60 Fuji
“;
TFl Transformer O-200-230,0-200-230-350V Sankyo
860VA, 24
*TF2 Transfomrer 0-230V Sankyo
MDF Magnet contactor SRC3631-5-2, AClOOV Fuji COMA
SRC3631-5-1, AClOOV Fuji VELA II, PEGA
THI Thermal relay TR-2,18-26A (230V) Fuji COMA
9-13A (400,460V)
RCa3737-1C 12-18A (230V) Fuji -. VELA II, PEGA
4-8A (400,460V)
MFA IMagnet switch SRC393 l-0, AC 1 OOV, 4A Fuji
*WMF, WMB Magnet contactor SRC363 l-5-1 Fuji
.’
*TH2 Thermal relay Fuji
HMI Hour meter TM25 AC 1 OOV 2000h Fuji ceramic
*cPl Circuit protector BA1.51205 (2A) Matsushita PEGA
BA121205 (2A) Matsushita COMA, VELA II
: CP2 Circuit protector BA121505-(SA) Matsushita
CP3 Circuit protector BAlSl-105 (1A) Matsushita COMA, VELA II
BA121105 (1A) Matsushita PEGA
CP4 Circuit protector BA121505 (5A) Matsushita
R4 Rectifier DSlOBNL Mitsubishi
D Diode SIBOl-02 Fuji
.-, Fuji
SlBOl-06 -
.: _,I
Cl Capacitor 2200pF 50WV Matsushita
c2 Capacitor 6PF Matsushita
rl Resistor 1 eon, 2ow Nihon teikooki
r2 Resistor 3.3 kn 1W
Rl Control relay HH62P DC24V Fuji
R2 Control relay HH54PW DC24V Fuji
ml Press motor YEFOUP-KK 5.5 kW 4P Hitachi COMA
YEFQU-K 3.7 kW 4P Hitachi VELA II. PEGA
c
m3 Lubrication motor SK505 IHI
*ml1 Work pusher motor SSG200-20 Fuji
FmlO Cooling fan motor CT3B55B 1 OOV Vihon servo
Fm1.5 Cooling fan motor PN-254-002SC2 , Hitachi
Fm16,17 Cooling fan motor SF20340 fowa kinzoku
-
VARl Varistor ZlSL102SP Ishizuka
VAR Waristor ENB221C14A ‘uji
VAR2 Varistor ZlOL221 yshizuka
SSI, SS4, SS6 Select switch AH30P2BlO ‘uji
ss2 Select switch 4H30P3BlO ‘uji
,’
ss3 Select switch 4H30P2BOl ‘uji
ss5 Select switch (with key) 4H30J2AOlA :uji
 SYMBOL
*ss11
*ss12
PARTS NAME
Select switch
Select switch
c
SS-5021D-11
TYPE
c MAKER
Fuji
Tokyo denki
REMARK ,2
;

*ss13 Select switch SS-503lEl-22 Tokyo denki

*ss14 Select switch (with key) RCa470-K212 Fuji
*SS18 Select switch AH30P2BOl Fuji

ss7,7-1 Snap switch S6A Nihon kaiheiki PEGA

Select switch AH30P2BlO Fuji COMA, VELA II
SW1 Snap switch WDlOll Matsushita
FTSl Foot switch OFL-BS-SMZK Ojiden
PBl, 2,2-l Push button switch AH30-FGIO Fuji
PB3 Push button switch AH30-GlGlO Fuji
PB4 Push button switch AH30-VRO 1 Fuji COMA, VELA II
AH30-VlROl Fuji PEGA
PBS Push button switch AH30-VlROl Fuji
PB6,7,7-1 Push button switch AH30-FYlO Fuji
PB8,9 Push button switch AH25SFG 10 Fuji
*PBlO, 11 Push button switch AH30-VlROl Fuji
LS1,2,3,4 Proximity switch BES-5 16-344HO-X Balluff
LS6 Proximity switch BES-516-105BO-X Balluff
IS7 Proximity switch BES-5 16-340HO-X Balluff
LS8,9, 10 Proximity switch BESJl6-329GO-X Balluff
LSll, 12,13, Proximity switch BES-5 16.300-S76 Balluff
14
LS2 1,22,23 Limit switch BZE6-2RN-J Yamatake
LS24,26,27, Limit switch ZC-Q22 Tateishi
30,31
LS25,28,29 Limit switch (multiple) LDZ54 12 Yamatake COMA, VELA II
32,33,35,7(i LDZ53 12 Yamatake PEGA
LS72,73 Limit switch 2LSI-J Yamatake COMA, VELA II
*LS72,73 Limit switch 2LSl-J Yamatake PEGA
*Ls53 Proximity switch BES-516-111 Balluff COMA
*LS73,74 Limit switch V3L-5004 / Yamatake COMA, VELA II
*LS7q 79 Limit switch 2LSI-J Yamatake
PL1,2,3,4, Pilot lamp KP164BW Kimuden -
596
(Bulb for PL) 5T (with step)
PSI, 2,3 Pressure switch SPS-882 c x 114” Sanwa COMA, VELA II
Pressure switch SPS-8T Sanwa PEGA
*ps2 Pressure switch SPR-100 Act denki

*: OPTIONAL
 FEB. 1986

IVIODEL
Fanuc 6M
Dry Clutch / Auto Index

COMA-506072m (From serial No.C67508)

C O M\ A - 5 0 5 0 7 2 (From serial No. C57854)

~o~t’~-50505() (From serial No. C55202)

VELA 11-3~5050 ‘(From serial Nd. w55771)

pEGA- (From serial No.P3441698) -

 NFB Pope2
16OAl
NF610 MDF Ml
VI

5%
Ro w
“I
so 0%
WI
To 0%
XI
ml
Yl

-:I -. /’ 230v 50/6DHz

. RI

. 51 NC UNIT
6SKVA
.TI AMPERE RATiN OF THERMAL RELAY THl
-- ,. bE
-_
S.5KW FOR COMA 16-S IO.!lA 9.lA 7.2A

3.7KW ggc WA” 13A CIA 6.SA %?A

FAN
DC. MOTOR I
TFI
w 22ov

Fml
FAN
-
F%sG DC MOTOR)

CP2 Page 3

%lOA
’ !CUVA JT;r;;’
j AC IOOV

0
-I?4
CP3
_ R4 m
hII5
-3ov - O0
IA;
I ;.
6OVA AC30V
-4.
^ s4
- ov ass
L-----rye PILGE4
,
- %
lOOVA
-

DC. 24V

:.:

l When the machine is equipped with the AUTO INDEX DEVICE, “Cp2(T’ is not used and the electric pomr
for the NC unit cooling fan is supplied from the NC power unit.
 Ill ‘RESS MOTOR
‘age t
P

1
- - - .YACWNE
- - 1
Pago 6 Page 6 FmlO
SOL9
ST6
A DOLING FAN
----A’ 7 -lI n STRlKER(INNERi UCTRICAL ENCLOSURE)
i., M ,,l VAR2
\
Y’ I n I. L YI VAR2
u
MACHINE
SOL6 - - -1
A CP24 FmlS
STRIKER (OUTER)
:OOLING FAN
VARi :TOP COVER)
u
I
Pago 6
SOL?
SHP
A
INDEX PIN
I --------------I’ 80 -
VAR2
I

N u <

I . SOL5
v WORK CLAMP
VAR2
I 4
H I
S O L 3 l X.AXIS

A BALL SCREW
COOLING
VAR2

SOL6 WORK HOLD

i----+1 78
1

l OPTIONAL
 PCBI

r---!
PZ--qC3-3,4 ?V, ;,&;,; ,

N*.7c3~,,2- - -‘- - - -

RI4 0Cl.l Cl-4 *I49 It24vl

DC24V
PROXIM~;~~RWITCH
PRESS MOTORI;D;~E s5--QCl-2 Cl-5 6 ‘I4B IOVI
Page 2,s I

CPNTROL PANE:6 , .- . .-i ..- _ _

l 232’
STRIPPING MISS
*tOOlt24NI

STRIPPING MISS ON/OFF

,D WTC Page 3
CONTROL PANEL 6 *-.
MACHINE
‘-.‘.. ‘7 - .- _’

- 149
IL.
406

M
- A C- H I N- E
l - 1
I OFF 0 , .
422
u EjloRMn~ L.- ._._ ,
I I WSPO
ION0 -’ ‘y 4M ’ I N D E X P I N (INI I .. Nc 1
L----T A Pow3 * -. - .-
WSPI
I1
II

.-. _._ -..i

PUNCH.40 COMMANO
I
i. ._ _ _ . . _ _ 4 L- _.__ ---. -I
, . - . , ’
t!tACHlNE ; ;WERRlOE C I R C U I T .
;-.- .,
‘Po9ii3‘ R-y; I
“‘0 C4.6 ,yc4-I7j.
cr r233 OVERRIDE X

I
1 I N2 c4-le.!
.200 ,+24ti,
I
I-_ ---..._ _ .-.!
OYERRlOE IX, 1
,NP”T .I L . --.-- --.. . .A I~.o”rp”,
 2c !4Nl

WLST LUBRICATION
(COI-I41 INDEX PIN

OVERRDE CONFIRM

WTS 0 0
ICOI-161 ,
-.” CENlEk

WSTI 203
STRIKER (INNER1
ICO2-B I I

204
!
wsr3 STRIKER IOUTER 1
IcO2-lOI I
WTRR TURRET ROTATION
x02-22 (CLOCKWISE1

WCS1 I TURRET ROTATION

START (COUNTERCLDCKWISE I
(co?-4 I

ss’3

WREP 213 I ONXFF REPOSITIONING

START ICO3-30 CONFIRM
FTSI
WFWC II4
lCO2*41; Or0 WORK CLAMP

1 8
Poa.~7-Rla.l I P/S WYH
CP38 ICOI-311 WORK HOLDER

Em +3+
W-Y SYtY
?oBc’ 2060 H”‘l--l’- 2lxF .
cF,o cP23 CF.24 cl26 cm6

“1
472 414 4lS 476
w
P/S WC
lC01-47
PI6
PS2
WORK CLAMP

PSf
P/S Pm
ICOI-48
217
?i=L
YACHINE _-i

t24N
ICOI-33

+24N
IoJ2 - 31

t24N
ICO3-33
S T O P
l wP3w - .206A
Irn142 STOP BUTTON
UC
-.. -

@=
w&4
lco2-7 I
L-. CONTRO& PANEL A .1
OVERRIDE
I
‘2 normally wired
 2OOlt24N)

2C0ltHNl
8 TOOL CHANGE - m!‘C__
” DOOR OPEN
: REAR ’ *UPPER LOWER ,
1 L..,..i LS24 1
l :: WIIEY 229
II LHSX 220 I lCUZ-3lO EMERGENCY STqP
lC02-16)” +# X-AXIS ORIGIN I I

WOFX ’ 2 3 0
ICOZ-ato PRESS MOTOR OFF
Y-AXiS ORIGIN

LWTC
I 231
TOOL CHANGE
I Ico2-l2lo
I

I
OVERTRAVELI-XI I

OMRTRAVEL(t+I

OVERTRAVELt-Yl

I
OVERRIDE IY 1 *La-C
EXTERNAL SLOWDOWN+II ’ Icol-4310

!
*L6ttl
X-GAUGE BLOCK LOWER tcoz-490
j.
*L&-T <
LUBRICATION FINISH ICOZ-5010
I
ULES -1
ICO3-2116

ItLESt )’
TAPPING DOWN (LEFT) ICO3.31’

TAPPING DOWN (RIGHT J *LEStI

ICO3-21 ” EXTERNAL SLOWDOWN (tYI
a
H-CLAMP ON/OFF 0
N LES MI‘,
ICO3-tI ’ EXTERNAL .SU)WDOWN (+x1
E$qy$+~C” I
IILES-X0
lCO3-I91 1 EXTERNAL SLOWDOWN (-Xl
WORK PUSHER ORIGIN
1
SEOUENCER OFF
200

l Close vrhen LSl7 is not attached.

 ,t’
‘!,. ‘,., >i.
. ’

PP

---(H: - - - l

fMf,R$E,~CY STOP

AlJTOM~TlC OPEJ?ATlw
’ ORIGIN RETRACT
R’ ’ WORK CLAMP
Poqa 2 OVERTRAVEL RELEASE

,,
. me STRIPPING MISS ON/OFF

EMERGENCY STOP

fONTROC
PAN&B,
I
I STRIKER IINNER) I
m
ICI3.21 I
I STRIKER ICENTERI I
I
I
STRIKER (CUTER)
I
I
1
I
APY 311 81;; MOTOR I------ LUG&T, l N2
IcI3-11l
Poqr 3

I
I I r----' EUGINl 0 .EYGINl-74
~f&t~ATION MOTOR I
PGqn 3
iU
I
‘L, ECC - EYGlN2 0
I
I
.EUGIN2-R3

+O+I--@-~~~TOPDEA~CENTER

L-- -- -I
I
I

I'2
 4Vl

14 “I 149 4VI

TOP DEAD CENTER

TURRET ORIGIN

*LCeFF
Ic0l.201 CLUTCH OFF

II LNBS
lcoI-4I NIBBLING START

STRIKER (INNER)

+LEFX PUNCHING FINISH 1AUX.I

ICOI-PI

STRIKER (CENTER)

1SPtA
ICO9-201 INDEX PIN IN (UPPER)

I I STRIKER (OUTER)

812 o LSPIS
ICO9-41 INDEX PIN. IN (LOWER1

LSPOA
ICO9.21 INDEX PIN OUT IUPPER)

INDEX PIN OUT (LOWER)

,.:,.
 .I,

CA-03
CA-01

CA-02

101 S P A R E .
 I
-9-
 i \

WIRING OF TF2 lOPllONALI

TFi
HI i30 220 #. s77.
- : S76
H2 230 200
I
I
H3 200
T77
H4 0 Elf 0 T70
100
H5 230
I
wov 230V
H 6 200

w 0
x 0 ” Rll Rll A70
CI 30 0 R70

I 22 S77 S77 S70

0 20
S70
.
I 18
I-l1 TX! T76
Tl8
E 0

460V QOOV

I377 I378 ~
 I2 P2

,) r
-Lioi
- .
WC ICO>501 ."i
“,.,l
I

I
ICO3.4ll 325
WORK CHUTE
PagaIt
I .I uD

-+-II
I’ n

08
4
Lo
mkc
1co3~421O
’
32G X@-

,D
.I
WORK SELECTOR
Pagrtl

I
P2

24Vl

WORK CHUTE (CLOSEI

WORK CHUTE (OPEN1

WCfiK SELECTOR (LEFT1

WORK sELECTOR (RIGHT)

N2 200

I
., . .‘..’

NC
--I

- or
fl3
TAPPING IAl
S? Pagal
MACHINE
-_---- 4

hjit2 9;1(2 SOL40

20 lb
I,
22 - h
TAPPING IA) ;;APP;NG ICI
I,
c ,.J VAR2 . ’
*\
I vl
;:q
/’ *\ SOL42 TAPPING OIL MIST IMAIN)
TC ,I 34 fA,:w 25
Page 12
,I 91 TAPPING ICI
TL I
VAR2
Gl
TAPPING OIL MIST (Al
Pa9d2
Pa9a12
SOL43
Ts?L II0 _
I, TAPPING OIL MIST
v , IMAIN)
VAR2 TAPPING OIL MIST ICI
H < Pa9012

PO9812 SOL44.
TOA ?o n
II TAPPING OIL MIST
IAl
VAR2 P2
ll I

SOL46 2ol t24Nl

MIST
v :CAPP’NG OIL
t- I I VAR2 I ’

TAPPING DOWN (Al

TAPPING DOWN IC)

: TAPPING RETRACT
 P2

W.CLAMP
,,;UtNAL SLOWDOWN
L__ _.. _ - .
,D
m
g+.__ _ _ss14
,

XX)1+24NI
H - CLAMP
OVERTRAVEL I-Y I
ss14 Pops13
THIN CLALP H.CLAMP I
H-CLAMP

OVERTRAVEL 1-Y)

N.2 PP
OVERRlDE ix,

I EXTERNAL SLOWDOWN l-Y I

OVERRIDE (Y b
w 7.’ . -NC - .- . _.

I’ I
r . .’

1 OT RELEASE
’ ; 00
iI Ir.. EMERGENCY STOP

! :

: :
I
’ VP2 EMERGENCY STOP
OVERRIDE IXJ Po9s2,S
Po9pc3,5,13

I L -
0 0. - EYGoUl2 l N2
!

* Close: When the machine is not equipped with tarwing unit

Open: When the machine is equipped with tapping unit.
 ,.‘-
.i ;.
‘\.. _ J

Al Sl T l P2

NC

WORK PUSHER (FORW’D:

I -,D

341 WORK PUSHER (BACKH

II I
Pago 14
400VA
I--I

--YFt-J
Rl Sl Tl

WMF
N-2 ‘P2

I
3;
I
_.
_.
33 I)3 200 lt24Nl
.a

-.- --
STOP
Pago14
PI39014 Pa9014 epclw’D FORW’D
; ,.
TH2 wMFX WMB
u WORK PUSHER MOTOR WWP 294
ICOI* 381 --Q$Q 1 WORK PUSHER (BACKM
-33 ” 34). n’ 34 AUX. (FORW’D)
Paw 14 I 0
,.O I
VI .” 215 -L
wwPF
py:4 ICOI. 3210 0 0 ( WORK PUSHERtFORW
%I!

e-w-
IY WORK PUiHER MOTOR
” 35A rl’ 33
33 AUX. IBACKW’DI A CONTROL
. PANEL
- - I -

r
Paga 14
-0
m,’

\
WORK PUSHER ORIGI

53 R3
 SHEET COUNTER
IAUX.)
Page 15

HIT COUNTER
(AUX.1
Page 15

ti2 h

SHEET COUNTER

I---
Paqal5
cux
HIT COUNTER
Paw 16

IiOURhlETER
(RUNNING)

4 HCURMETER
(POWER ONI
 , ;.

‘.
,../-

Q4Nl N2 P2

FEED HOLD
UNEFFECTIYE

UNCLAMP

LOADING 6 FIN

ORIGIN RETRACT
EXTERNAL RESET

SEOUENCER OFF

UNLOADING POSITION

-r WC--
L-UL STOP

E#JLE OPERATION
P/S WI
Icot-31

P/S WC 216
ICOI-41

START

LJ!!
I
WCS11
ICO2-I START

Wat3
ICO2-I OVERRIDE ON/#F

WaRc
lCO2-21

L---
-
-. _
C MAICOI-251
IOOAS

EllFH OlSTRleUTlON

T
MF
f
M28 UNLOADER SAFE
p,o,s,lp;
M24 ,

M22
UNLOADING. POSITION
Paqr4,16,17
M2l

Ml6
ORIGIN SETTING CEVICE
Ml4 Upggy4 #“IT
I
MI 2

MI 1 kUX. ROLLER
L-__ ;opop:4R ;MIT
I
AT Papal7
I, 109s w ;;FE AND MEMORY
s
HM R~9el6 I WORK CLAMP
I 119
III X- AN0 Y-AXIS
- ORIGIN RETRACT
Page 16, I7

SEOUSNCER OFF WORK HOCD

Pope 16, I7
U&pT’tC&R SAFE

Xpa;t$GE BLOCK

AlJX. ROLLER UPPER

LIMIT
NCT STOP ROTARY LIGHT
WORK CLAMP

WORK HOLD
TAPE AND MEMORY
AUTO OPERATION MODE
RUNNING Paga I7

NC READY

CLEAR
-BOX-

l Not attached on PEGA.

 I
!
-i-x

ECRAP CONVEYOR
b
%?a IAUXJ
SCRAP CONMlOR I
0.4KW
335 A P R2’ WTO OPERATION STOP
ICZI I
1 @- Pogotl,W

Y-AXIS PIN
Pogr (8

I
a, SSl I
,
&En\ UINTE .
I

1 *
’ X GAUGE BLOCK

Y-AXIS PIN

I
 (CA- 1) MSJIOZA .24-26s [CA-2) MS3102A 22-22s

I
rr, (CA-3) MS3102A 20-29s

/ “.
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 COMA, VELA II
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166
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ICOI-Ill BRAKE (A’,

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IcOa-l9l
BRAKE I@’

LBKM LOWER AUTO- INDEX

ICOVIn BRAKE (A’

LIKDI LOWER AUTO - INIEX

IcO3-lel
BRAKE (8’

LIPC AUTO - INOEX

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Ri. lco9-12l
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VELA ‘I: Open 1
 PARTS LIST
ELECTRIC
SYMBOL PARTS NAME TYPE MAKER REMARK ,’
-(
NFB Non-fuse breaker EA63/60 Fuji

NFBlO Non-fuse breaker EA53/50 Fuji COMA (2OOV, 230V)

EA53/30 (4OOV, 460V)
EA53/30 Fuji PEGA (2OOV. 230V)
EA53/20 Fuji VELA I1 (4OOV, 460V)

*NFBI 1 Non-fuse breaker 200V-SA Fuji COMA

+NFBIZ Non-fuse breaker 200V-5A Fuji

l NFBl3 Non-fuse breaker 2OOV-5A Fuji

TFl Transformer l@ 860VA Sankyo

020023035OV. 6200230’.‘/
O-l OOV SOOVA, 0 18-2022V
1 OOVA. 03OV 60VA.
.. 820022OV 200VA

l TF2 Transformer 400VA 0-230V Sankyo COMA

MDF Magnet contactor SRC3931-5-2 AClOOV Fuji COMA

SKC3931-5-1 AClOOV VELA 11, PEGA

THI Thermal relay TR-2. 3G 18-26A (200V. 23OV) Fuji COMA

3@ 9-13A (4OOV. 460V)

RC3737- lc 3@ Fuji VELA 11. PEGA

12-18A (2OOV. 23OV)
4-8A (4OOV. 46OV)

MFA Magnet switch SRC3631-0. AClOOV 4A Fuji I’

:
*WMF Magnet contactor . SRC363 l-5- 1 Fuji
‘WMB
*TH2 Thermal relay
HMl Hour meter TM’S. AC I OOV. 2OOOH Fuji ceramic

CP2 Circuit protector CP32 E/5 (AC) Fuji

CP3 Circuit protector CP32 E/lW (AC) Fuji

CP4 Circuit protector CP3 1 E/5 (DC) Fuji

cP20 Circuit protector CP31 E/0.5 (AC) Fuji

Cl21
cP22
cP23 Circuit protector CP3 1 E/0.25W (AC) Fuji

cP24 Circuit protector CP3 1 E/l W (AC) Fuji

CP25 Circuit protector CP32E/lW ( A C ) ’ Fuji

CP26 -
\
Ful Fuse ATM A6Y-2 1A Could

Fu2 Fuse ATM A6Y-2 1A Could

-23-
 SYMBOL PARTS NAME TYPE MAKER REMARK
\
‘1 Gould
-- . . __.,. ,’ FulOA :USt ATM A6Yr2

FulOB 10A (200V, 23ov)

SA (4OOV. 46ov)
3A (58Ov)
. : _ . *FullA ?use ATM A6Y-2 Gould

*FullB 8A (2OOV, 23Ov)

5A (4OOV, 46Ov)

l Ful IC 3A (580A)

l TH4 fhermal relay Fuji

l THs
RF Rectifier DSIOBNL Mitsubishi

D Diode SIBOI-02 Fuji

SIB0 I-06 Fuji

Cl Capacitor 22OOfiF SOW’J Matsushita

CZ Eapacitor 6MF Matsushita

rl Resistor lOOl2.2OW Nion teikooki

r2 Resistor 3.3 kQ IW

Rl Control relay .HH62P DC24V Fuji

R2 Control relay HHs4Pw. Dc24v Fuji

ml Press motor YEFOUP-KK 5.5 kW 4P Hitachi COMA

YEFQU-K 3.7 kW 4P _ Hitachi. VELA 11. PEGA

m3 Lubrication motor SK505 IHI

*ml1 Work pusher motor SSG200-20 Fuji ,

FmlO Cooling fan motor CT3BSSB 1OOV Niion servo

FmlS CooBng fan motor PN-254.002X2 Hitachi

Fm16.17 Cooling fan motor sF203-40 Towa kiruoku

VARl ., Varistor Z15L102SP khizuka

VAR Varistor ENB221C14A Fuji

VAR2 Varistor ZlOL221 Ishizuka

SSl, SS4, SS6 Select switch AH30P2BlO Fuji

ss2 Select switch AH3OP3BlO , Fuji

SS3 Select switch AH3OpzBOl Fuji

sss Select switch (with key) AH30J2AOlA Fuji

- 24 -
 SYMBOL PARTS NAME TYPE MAKER
%Sll Select switch Fuji
+ss12 Select switch ss5021D-11 Tokyo denki
l ss13 Select switch SS503lEl-22 Tokyo denki
l ss14 Select switch (with key) RCa470-K2 12 Fuji
‘SSl8 Select switch AH30P2BOl Fuji

SS7.7.1 Snap switch S4A Niion kaiheiki PEGA

Select switch AH3&2B 10 Fuji .. COMA, VEM II
SW1 Snapswitch WDlOll Matsushita
FTSI Foot switch OFL-BS-SMZK Ojiden
PB1;2.2-1 Push button switch AH30-FGlO Fuji
PB3 Push button switch AH3OGlGlO Fuji
PB4 Push button switch AH30-VROI Fuji COMA, VELA II
AH30-VIROI Fuji PEGA
PBS Push button switch AH30VIROl Fuji
PB6,7,7-1 Push button switch AH30-FY 10 Fuji
PB8.9 Push button switch AH5SFG 10 F u j i
l PBlO, 11 Push button switch AH30-VI ROl Fuji
LSI. 2.3.4 Proximity switch BES-5 16-344HO-X Balluff
LS6 Proximity switch BES-516.IOSBO-X Ball&f
LS7 Proximity switch BES-5 16.340HO-X Bailuff
LS8.9.10 Proximity switch BE!%5 16-329GO-X Balluff
LSll, 12.13. Proximity switch BES-5 16-300576 palhlff
14
IS21.22.23 Limit switch BZE6-2RN-J Yamatake
LS24.26.27, Limit switch zc-Q22 Tateishi
30.31
LS25.28.29 Limit switch (multiple) LDZS4 12 Yamatake COMA, VELA II
32.33.35.76 LDZS3 12 Yamatake PEGA
LS72,73 ., Limit switch ZLSI-J Yamatake COMA, VELA II
.,+&2 73 Limit switch ZLSI-J Yamatake PEGA
_ ,:;.,* .’
.~ejj’.q. Pr&imity switch BES-516-I 1 1 - Balluff COMA
l LS73, 74 Limit switch V3LSOO4 Yamatake COMA, VELA II
l L.S78, 79 Limit switch ZLSI-J Yamatake
PL1.2.3.4, Pilot lamp KPl64BW ’ Kimuden
5.6
(Bulb for PL) ST (with step)
PSI.2.3 Pressure switch SPS-882 C x l/4” sanwa COMA, VEG II
Pressure switch SPS-ST sanwa ?EGA
‘PS2 Pressure switch SPR-100 Act denkl

l : OPTIONAL

- 25 -
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