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API Compliant

Steam Turbines
Triveni Turbine Limited
Triveni offers a broad range of steam turbine solutions in
the sub 30MW range to address the specific requirement
of every industrial application.
These turbines are majorly used in the conventional
fossil-fired steam power plants as well as in Oil & Gas, Installations Over 4000
Biomass, District heating, Waste-to-energy, Solar CSP in over 70 steam turbines
and many other industries. countries installed
globally
Joint venture formed between GE Oil & Gas and Triveni
Turbine Limited ( GETL), manufactures and supplies
steam turbines above 30MW upto 100MW range.
With a fleet of more than 4,000 steam turbine units
installed, Triveni is present in more than 70 Countries
worldwide offering its robust, reliable and efficient steam
Reliable & Lower
turbines.
Robust Lifecycle
With over 5 decades of experience and continuous steam cost
development in steam turbine technology, Triveni has turbines
stayed at the forefront of development and is a prime
partner for your business.

Over Higher Range


13 GW of sustained upto
installations efficiency 100 MW
TST 2180 SERIES

API Product Portfolio


Triveni offers a wide range of API compliant steam
turbines from 30kW upto 30MW range in back pressure
and condensing modes suitable for applications in Oil &
Gas, Petrochemical, Refinery and Fertilizer industries.

Triveni’s API compliant steam turbines are designed for


installation in harsh weather conditions (desert, coastal,
tropical, frigid). Triveni customizes its products for both
Safe and Hazardous area installations.

Our products are suitable for continuous essential and


non- essential applications. Modular concept of
construction allows highest degrees of customization to
match the most stringent project specifications
01
Global Presence

Presence in
over 70 Countries

Our Strengths
Proven track record of manufacturing steam Engineering and supply of complete Steam
turbines compliant to highly stringent Shell Turbine package including accessories
Design Engineering Practices (DEP) over and (Panels, Power evacuation systems, control &
above API 612 monitoring (MCMS, DCS / PLC) solutions
Wide range of API 611 compliant steam System Engineering of complex Control &
turbines from 30 kW to 15 MW and API 612 Instrumentation suitable for hazard area
compliant steam turbines from 1.5 MW to 30 installation with IEC Ex, ATEX and other
MW statutory compliances
API 677 & 613 and Shell DEP compliant Turbines, gear units and Lube Oil consoles
general & special purpose high efficiency gear suitable for outdoor installation in desert /
units marine / frigid environments with careful
selection of materials as per International
Complete Turnkey Solutions (Erection &
standards (ASTM / DIN / IS / BS etc)
Commissioning, Annual Maintenance
Contracts, Lifetime Spares Support) Exhaustive product line from proven modular
building blocks

02
Engaging with Global Clientele.
Heightened Engagement with reputed Approved Steam Turbine
International EPCs, Licensors, PMCs such as Test facility by other OEMs
of turbines such as
Fluor Qatar Petroleum Mitsubishi Heavy Industries
L & T Hydrocarbons Petrojet Toshiba
NIOEC Saudi Arabian Basic Industries GE Oil & Gas
Corporation (SABIC)
Engineers India Limited
Egypt General Petroleum Co (EGPC)
Projects & Development India Limited
Qatar Fertilizers
Haldor Topsoe
AMEC Foster Wheeler (Wood PLC)
Chemicals & Allied Industries (Oman)
Jacobs
Abu Dhabi National Oil Company
Tata Consulting Engineers (TCE)

03
API Single Stage Turbines
API 611 compliant Single Stage turbines offer low footprint,
wide speed range, wide range of steam conditions, multiple
options to cater to the user’s operational needs.

Triveni’s robust single stage turbines are suitable for driving

Boiler Feed Water Pumps


Cooling Water Pumps
Process Fluid transfer Pumps
Compressors
ID & FD Fans
AC Generators

TST 1018 SERIES

Features Accelerometers (Casing


Vibration) / Optional bearing
housing vibration probes
Hydrodynamic Bearing (Journal) /
Anti Friction bearing (Thrust) with
optional hydrodynamic thrust bearing Built up rotor (Optional
Integral design)

Mechanical & Electronic Speed


Governor Options with Robust between bearing
Pneumatic / Hydraulic design
Actuators

Mechanical /
Electronic Over
Speed Protection
systems

Carbon Ring End Seals /


Labyrinth Seal (optional)

Combined Trip & Throttle Valve Nozzle forces & moments in


(Manual / Optional Unattended multiples of NEMA SM 23
Auto Start)
04 TST 1003 & 1008 SERIES
API Multi Stage Turbines
Engineered Multi Stage Turbines compliant to API 611 and
API 612. Modular building blocks provide great flexibility to
our customers while selecting the turbines for a wide range
of steam operating conditions, driven equipment and
processes.

Triveni’s highly reliable & durable multi stage turbines are


suitable for driving

Boiler Feed Water Pumps


Cooling Water Pumps
Compressors
ID & FD Fans
LT & HT AC Generators

TST 1100 SERIES

Features Electronic (NEMA D) Governor


controlled valves

Remote Trip (Up to SIL 3)

Bearing Temperature
Detectors / Housing Probes

Single / Dual Independent


Emergency Stop Valve
options

Optional API 677 / API


613 gear units
Electronic Overspeed
Protection (Up to SIL 3)

Optional Bottom / Top


Optional Auto Gland Exhaust
Sealing System

Non Sparking Coupling Common baseplate for turbine


Guards for API 671 couplings and driven equipment

TST 2060 SERIES 05


API 611 General Purpose Steam Turbines
API 611 compliant single and multi stage steam turbines are Boiler Feed Water Pumps
available in the range 30 kW to 15 MW for various drive
Cooling Water Pumps
applications and power generation.
Process Fluid transfer Pumps
Compressors
ID & FD Fans
LT AC Generators

SLN 1 2 3 4 5 6 7 8 9 10 11

TST 1003 TST 1008 TST 1018 TST 1025 TST 1030 TST 1060 TST 1120 TST 2010 TST 2025 TST 2030 TST 2120
Model Series Series Series Series Series Series Series

Turbine Type BP BP BP BP BP BP BP Condensing Condensing Condensing Condensing

Max Inlet Pr in 64 / 910 64 / 910 64 / 910 72 / 1094 85 / 1209 110 / 1565 64 / 910 72 / 1094 85 / 1209
kg/cm2g / psi g 64 / 910 72 / 1094

Max Inlet temp 485 / 905 485 / 905 485 / 905 485 / 905 510 / 950 530 / 986 550 / 1022 485 / 905 510 / 950 530 / 986 530 / 986
C / 0F
0

Max Exhaust Pr in 45 / 640 -0.533/-7.58 -0.533/-7.58 -0.533/-7.58 -0.533/-7.58


kg/cm2g / psi g 9 / 128 9 / 128 18 / 256 18 / 256 18 / 256 32 / 455

Max No of Stages 1 1 1 5 7 8 8 5 5 7 10

Max Speed in RPM 5500 5500 5500 7500 7500 7500 6900 7500 7500 7500 6900

Max Rating in kW 300 800 2500 3000 5000 8000 15000 1500 2500 5000 15000

TST 1003 SERIES

Back Pressure Steam


Turbines Upto 300 kW
Single Stage Turbine

Inlet Steam Power Exhaust Speed Inlet Exhaust


Temp Pressure in RPM Diameter Diameter

4850C / 300 kW / 8.9 barg 3” / 8” /


Up to 5500
9050F 402 HP /129 psig 76.4 mm 203.2 mm

06
TST 1008 SERIES

Back Pressure
Steam Turbines Up
to 800 kW Single
Stage Turbine

Inlet Steam Power Exhaust Speed Inlet Exhaust


Temp Pressure in RPM Diameter Diameter

4850C / 800 kW / 8.9 barg 4” / 101.6 mm 8” / 203.2 mm


Up to 5500
9050F 1073 HP /129 psig 6” / 152.4 mm 12” / 304.8 mm

TST 1018 SERIES


Back Pressure
Inlet Steam Power Exhaust Speed Inlet Exhaust
Steam Turbines
Temp Pressure in RPM Diameter Diameter
Up to 2500 kW
Single Stage 4850C / 2500 kW / 18 barg 12” / 304.8 mm
Up to 6000 6” / 152.4 mm
Turbine 9050F 3352 HP /261 psig

Features Of Triveni API 611 Compliant


Single Stage Steam Turbines
Base Features Optional Features
API 611 compliant steam turbines NEMA D Electronic Governor
Manually operated Stop Valve Unattended Auto Start
Oil Relay (NEMA A) Governor Pneumatic Actuator
Mechanical Over speed Trip mechanism Hydrodynamic Journal and Thrust
bearings
Carbon ring end seals
Integral rotor (Forged shaft and discs)
Hydrodynamic (Sleeve) Journal and Anti Friction (Ball)
Thrust bearings Electronic Over Speed Protection System
(Up to SIL 3)
Built Up Rotor, Between bearings design
Up to SIL 3 rated Solenoid Valves for
Direct / Gear drive options
remote tripping and Partial Stroke test
Suitable for Outdoor / indoor installation
High Back Pressure (exhaust) with
Side Entry and Exit of Steam Labyrinth Seal arrangement
07
API 612 Special Purpose
Turbines
API 612 compliant steam turbines are TST 1060 SERIES
available in the range 1.5MW to 30MW
for various drive applications and
power generation.

TST 1025 &1060 SBH Series


Variable Speed High Back Pressure Multi-Purpose Ex ‘ia’ instrumentation and Local Control Station
Steam Turbines
Skid Mounted Ex ‘ia’, Ex ‘d’, Ex e and Foundation Field
Designed as per API 612 + Shell DEP with further Bus Instrumentation (IEC Ex / ATEX Certification)
customization capabilities. Can be offered as API
Active Type Speed Probes for long distance
611 variants as well.
connectivity
Very High Back pressure capability (up to 45 barg
Valves and Piping designed as per Shell MESC
/ 652 psig)
(Material and Equipment Standards and Codes)
Common baseframe for turbine and API (677 /
Prime mover in dual drive arrangement
613) gear unit designed as per API RP 686
Designed and built for service life of 30+ years
Suitable for installation in harsh outdoor
environment with extremely low MDMT (-300C) Designed and built for highly extended uninterrupted
and high ambient temperature of up to 500C operation periods.
Instrumentation Suitable for both Safe and Removable Cover thermal insulation.
Hazardous area installation
Complete Turbine designed with full compliance to
Ex ‘d’ Electro Hydraulic Actuator Human Factor Engineering.
Ex ‘d’ SIL 3 rated Solenoid Valve Top / Bottom Steam Entry and Exit options
SIL 3 rated Emergency Stop Valve

Maximum Operating Capabilities

SLN 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TST 1025 TST 1060 TST 1100 TST 1150 TST 1230 TST 1250 TST 2025 TST 2030 TST 2060 TST 2080 TST 2100 TST 2180 TST 2280 TST 2300
Model series series Series Series Series Series Series Series Series Series Series

Turbine Type BP BP BP BP BP BP Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing

Max Inlet Pr in 64 / 910 85 / 1209 85 / 1209 85 / 1209 105 / 1493 110 / 1565 72 / 1094 72 / 1094 72 / 1094 72 / 1094 85 / 1209 85 / 1209 120 / 1707 120 / 1707
kg/cm2g / psi g

Max Inlet temp 485 / 905 530 / 986 530 / 986 535 / 986 535 / 995 535 / 995 510 / 950 530 / 986 530 / 986 530 / 986 535 / 995 535 / 995 550 / 1022 550 / 1022
C / 0F
0

Max Exhaust Pr in 18 / 256 32 / 455 10 / 142 10 / 142 4 / 57 4 / 57 -0.533 /-7.58 -0.533 / -7.58 -0.533/-7.58 -0.533 / -7.58 -0.533 / -7.58 -0.533 / -7.58 -0.533 / -7.58 -0.533 / -7.58
kg/cm2g / psi g

Max No of Stages 5 8 8 8 9 9 7 9 10 10 11 11 12 11

Max Speed in RPM 7500 7500 7500 7000 6900 6200 7500 7500 7900 7500 7200 6800 6500 6200

Max Rating in kW 3000 8000 12000 15000 25000 30000 2500 5000 6000 8000 11000 18000 28000 30000

08
Delivering Highly Engineered &
Robust API Compliant Steam Turbines
High Pressure Casing: Bearing Pedestal:
Horizontal Flange (no Vertical Joints) Tilting / Sliding type
Studs with Cap-nuts Tilting Pad – Journal Bearing & Thrust
Bearing
Flange design as per 3 x NEMA SM 23
Multiple RTD provision
Bleed / drain – weld connection
Multiple Vibration probes

High Alloy Material: Skid mounted Gauge


HP Casing Board with
Rotor
IP 65, ATEX / IEC Ex Certified
Blades / Nozzles Instrumentation
SEV & TV body and internals Intrinsically Safe / Explosion Proof
MDMT suitable for sub zero ambience Instrumentation
HART / Foundation Field bus
TST 1025 SERIES Instrumentation

ESV and TV: Compact System:


Electro - Hydraulic actuator Single skid
Quick response (SIL-III) Dynamically Integrated train
Complete Auto and Electronic Compliant to Human Factor
Engineering requirements

Delivering Highly Engineered & Robust API


Compliant Steam Turbines accessories
Shell MESC (Material Equipment Standards
and Codes) compliant Valves
Walkways, Platforms and Ladders from Health
and Safety compliance

Compact System:

Single skid
Compliant to Human Factor Engineering
requirements

TEMA R Shell & Tube Heat Exchangers with ASME


Code Stamp
Winterization / Tropicalization as per project
requirements
09
Best in Class Steam Path Design

Thrust Bearing: Emergency Stop Valve: Throttle Valve:


Tilting Pad type Online check Zero gland system
Designed for variable load Wear resistant Valve seat Wear resistant Valve seat
Equipped with multiple RTD High pressure Hydraulic actuator

Rotor and Blade: Blade Path:


Design for Overspeed Optimised end and internal
Gland system
Provision for multi plane balancing
Optimised axial and radial
Verified for LCF and HCF life clearances considering
Rotordynamics (Lateral and Torsional) transient effects
– satisfy the API requirements (start-up / shut-down)
Integral flange

High-End Engineering for


Optimum Turbine Design
Integral Shroud with Optimized
cover band disk Lug

Optimised
Blade Chord
Higher
Optimized Optimized Fillet Radii
Tongue design disk width
Tapered
Balancing provision Root
on drive flange

Lateral Analysis Over speed calculation based on entrapped


steam and SEV closure time
10
Manufacturing
Excellence
Our state-of-the-art facility, with an installed
capacity to manufacture over 200 turbines
annually, is equipped to provide complete
manufacturing, assembly, testing and
refurbishing services. The facility is
equipped with precision equipments and
the latest softwares for seamless
manufacturing of all critical components.
Our in-house manufacturing for all critical
components along with a strong network
of global suppliers enables faster delivery
of products to our customers.

General & Special Purpose Steam Turbines


No Load Mechanical Run Test (NLMRT) As per API 612 (6th / 7th edition) for Special
Inspections (Optional Witness by Customer / Purpose Steam Turbines – Unbalance response test
Customer nominated Third party inspection and lateral speed verification carried out in High
agency) Speed balancing vacuum tunnel (in lieu of during
NLMRT)
As per API 611 (4th / 5th edition) for General
Purpose Steam Turbines Triveni Turbine Limited – Manufacturing of
Turbines up to 20 MW with Live superheated steam
at 14 kg/cm2g and 2000C and from 20 MW to 100
MW with live superheated steam at 40 kg/cm2g and
4000C)

11
Manufacturing – IT Enabled Operations
Business Software Technical software
SAP – HANA CFX
Salesforce.com ANSYS
Primavera Concepts Aero Suite
IOT – Fleet RMD Dyrobes, ARMD
IOT- CNC shop PLM-Teamcentre
ITO- Cost tools Pro-E, Unigraphics
OTR- Primavera Ax-turbo
MISES
Thermoflow,
Gatecycle
Matlab

12
Comprehensive Service Solutions
We offer a unique combination of the latest equipment, a highly skilled team and OEM expertise to
provide a comprehensive range of customised service solutions for industrial steam turbines. Our aim
is to deliver total customer satisfaction and this customer centric approach has enabled us to attain
extremely high repeat customer orders. Our customers can visit the facility during the repair process
and review the progress.

Service Offerings
Full speed Schenck Rotec vacuum balancing tunnel for balancing
turbines, compressors/alternators.

Overhauling & troubleshooting.

Customisation & upgradation of old turbines for both


industrial and utility segments.

Refurbishment solutions for higher MW turbines, upto 100MW for all makes.
Efficiency restoration/improvement Full speed balancing under vacuum
Health survey & condition assessment Retrofitting turbovisory systems
Relocations of turbine Modernisation of power plants
Upgradation Indigenisation
Re-engineering Residual Life Assessment

13
Case Study 1 Oil Refinery in Middle East
Driven by: Triveni 4 Nos. 1.5 MW and 4 Nos. 2.7 MW
Steam Turbines as per API 612 + Shell DEP +
AMEC FW Project Variations

Steam Turbines designed, manufactured & tested as per API 612


6th edition + Shell DEP + AMEC FW Project variations
4 x 1.5 MW and 4 x 2.7 MW Steam Turbines drive 4 nos. each
Combustion Air Blower and Flue Gas Fans respectively for the
world’s largest reformer package (once commissioned)
Project executed with approved deviations to complete project
2.7 MW Steam Turbine
specifications
Turbines Designed for outdoor installation with MDMT suitable
for -30C
Electrical Hazard Area Zone 1, II C, T3

Steam Turbines constructed in full compliance with Shell DEP /


AMEC PV requirements for Human Factor Engineering
Steam Turbines constructed for long service life of 30 years and
uninterrupted operation of 6 years
Steam Turbines, Gear Units, Lube Oil Units, Unit Control Panels,
1.5 MW Steam Turbine Gland Steam Condensers in Triveni Scope of supply

Case Study 2 Oil Refinery in India


Powered by: Triveni 5 Nos. 12 MWe Steam Turbine
Generator Sets as per API 612

Steam Turbines inlet steam 41.35 bara, 3700 C as per API 612
commissioned during 2008-09, 2014
Gear boxes as per API 613 | Lube oil system as per API 614
Air Cooled Oil Cooler as per API 661
PLC – Alan Bradley (Failsafe) with redundancy and SIL-3 rating
Machine Monitoring System (MMS) Bentley Nevada model 3500
12 MWe Steam Turbine series with System 1 Analysis system
Generator during installation
12 MW AC Generator, IP 54 enclosure, Class F Insulation, Air
cooled CACA, 500 C Ambient

14
Case Study 3 Oil Refinery in Middle East
Powered by: Triveni 4 Nos. 7 MWe Steam Turbine
Generator Sets as per API 612

Steam Turbines inlet steam 41 bara, 380 Deg C as per API 612
commissioned during 2012-13
Lube oil system as per API 614
Surface Condensers suitable for Sea Water Cooling (Cu-Ni
7 MWe Steam Turbine Tubes)
Generator during installation PLC – Siemens S7 400-FS (Failsafe) with redundancy and SIL-2
rating
Machine Monitoring System (MMS) Shinkawa, Japan model
VM-5 with RV-100 Analysis system
7 MW AC Generator, IP 54 enclosure, Class F Insulation with Sea
water cooled Air cooler (Cu-Ni tubes)

Training Session for Operators &


Maintenance staff at site

Case Study 4 Chemical Plant in India


Driven by: Triveni 1 No. 8.28 MW for world’s largest
Air Compressor (Volumetric flow wise)

Steam Turbines inlet steam 105 bara, 535 Deg C and exhaust at
7.3 bara as per API 612 commissioned during 2018
Lube oil system as per API 614
Driving Ingersoll Rand make Centrifugal Air Compressors

8287 kW Steam Turbine


Steam driving 60000 ACFM

15
Triveni Turbines
Key Takeaways

Availability
Robust design, construction of turbines by
skilled foremen with hundred of years of
experience
Our turbines across the globe have clocked
tens of millions of uninterrupted operating
hours.

Reliability
Triveni API Steam turbines are fully compliant
to API code + Shell DEP with stringent
specifications
Combined experience from having
successfully commissioned over 4000
turbines in more than 70 countries across
industry segments Cost optimization through Value Chain
Lower Production Cost owing to over 200
turbines manufactured per year (Economies
of Scale)
Benchmark manufacturing practices that
ensure waste elimination reducing
overheads
High efficiency steam turbines that reduce
operating cost (reduced fuel consumption)

Environment, Health & Safety


Eco friendly Steam turbines that are net
power producers, make less noise and
demand lesser consumables
Assures health and safety of operating and
maintenance staff with Human Factor
Engineering

16
Global Network
INDIA UK INDONESIA
SALES, SERVICE AND SALES, SERVICE AND REGISTERED MARKETING AND
MANUFACTURING FACILITY MANUFACTURING FACILITY OFFICE SERVICE OFFICE

Triveni Turbine Limited Triveni Turbine Limited Triveni Turbines Europe Triveni Turbines DMCC
Private Ltd

12-A, Peenya Industrial Area, Plot No.491, Sompura C/O Vistra UK (3rd Floor) Suite No. 56, 23rd Floor,
Bengaluru-560 058, 2nd Stage, KIADB Sompura 11-12 St James’s Square, ANZ Tower,Jl. Jend.
Karnataka, India. Industrial Area London, SW1Y 4LB, Sudirman, Jakarta
Phone: +91 80 22164000 Nelamangala Taluk, United Kingdom Pusat – 10220, Indonesia
Fax : +91 80 22164100 Bengaluru Rural - 562 123 Phone: +44 203 872 7310 Phone : +62-21-29546888
Fax : +44 203 872 7311 Fax : +62-21-29546889
www.triveniturbines.com www.triveniturbines.co.uk www.triveniturbines.id

UAE SOUTH AFRICA THAILAND


SALES AND MARKETING AND MARKETING AND
SERVICE OFFICE SERVICE OFFICE SERVICE OFFICE
Visit Website
Triveni Turbines DMCC Triveni Turbines Africa (Pty) Ltd. Triveni Turbines DMCC

4502-14 & 4502-15, AMR Building, 571 RSU Tower,Unit 903,


45th Floor, Al Mazaya Business 3 Concorde East Road, 9th Floor, Sukhumvit
Avenue - Tower BB2, Bedfordview, 2007, 31 Road, Klong Ton Nua,
Jumeirah Lake Towers, South Africa Wattana, Bangkok 10110,
Dubai, United Arab Emirates, Phone: +27 10 007 5245 / 5246 Thailand
P.O. Box 393509 Phone: +66 2 117 9575,
Phone: +971-4 5670752 Fax : +66 2 662 3416
Fax : +971-4432 8232

Email: mktg@triveniturbines.com, customercare@triveniturbines.com


© Copyright 2018 Triveni Turbine Ltd.

All rights reserved. No part of this brochure may be reproduced,


copied, translated, adapted and so on or stored in a retrieval
system, tapes, discs, microfilms and so on or transmitted in any
form or by any means of electronic, mechanical, photocopies,
recording or otherwise, without the written permission of Triveni
Turbine Limited

(API Brochure 2018)