R&M SOLUCIONES INTEGRALES LTDA. Separador Trifasico Diseño Calculos

R&M SOLUCIONES INTEGRALES LTDA.
Bogotá, Colombia
CALCULOS DE DISEÑO DE RECIPIENTES A PRESION
SERVICIO: SEPARADOR TRIFASICO ANSI 300# OD 50in x LSS 16ft

TAG: ACT-007
DISEÑO: R&M SOLUCIONES INTEGRALES LTDA.
AÑO: 2013
Table Of Contents
1. General Arrangement Drawing
2. GAD Sheet 2 of 2
3. Deficiencies Summary
4. Nozzle Schedule
5. Nozzle Summary
6. Pressure Summary
7. Revision History
8. Settings Summary
9. Thickness Summary
10. Weight Summary
11. Hydrostatic Test
12. VIROLA1
13. VIROLA2
14. CABEZA1
15. Straight Flange on CABEZA1
16. CABEZA2
17. Straight Flange on CABEZA2
18. ENTRADA (N1)
19. SALIDA GAS (N2)
20. SALIDA AGUA (N3)
21. DRENAJE (N4)
22. SALIDA CRUDO (N5)
23. PSV (HIGH) (N6)
24. PSV (HIGH-HIGH) (N7)
25. TI (N8)
26. CONEXION BOTA 1 (N9A)
27. CONEXION BOTA 1 (N9B)
28. CONEXION BOTA 2 (N10A)
29. CONEXION BOTA 2 (N10B)
30. PI (N11B)
31. PI (N11A)
32. VISOR (N12A)
33. VISOR (N12B)
34. VISOR (N12C)
35. VISOR (N12D)
36. LEVEL (N14)
37. MANHOLE (M1)
R&M SOLUCIONES INTEGRALES LTDA. 1/108

38. OREJA IZAJE1
39. OREJA IZAJE2
40. SILLETA 50"
41. CARGA SIMULADA
42. NIVEL DE LIQUIDO
43. Wind Code
44. Seismic Code

Deficiencies Summary
No deficiencies found.

Nozzle Schedule
Materials
Nozzle Service Size
mark Fine Fine
Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain
SA-516 SO A105
M1 MANHOLE 19.00 IDx0.50 SA-515 70 No No No No No No
70 Class 300
SA-106 A SA-516 WN A105

N1 ENTRADA 4" Sch 80 (XS) No No No No No No
Smls pipe 70 Class 300
CONEXION SA-106 B WN A105

N10A 2" Sch 160 No No No N/A N/A N/A N/A
BOTA 2 Smls pipe Class 300

N10B 2" Sch 160 No No No N/A N/A N/A N/A
0.750" Class
N11A PI SA-105 No No No N/A N/A N/A N/A N/A
3000 - threaded
0.750" Class
N11B PI SA-105 No No No N/A N/A N/A N/A N/A
3000 - threaded
0.750" Class
N12A VISOR SA-105 No No No N/A N/A N/A N/A N/A
3000 - threaded
0.750" Class
N12B VISOR SA-105 No No No N/A N/A N/A N/A N/A
3000 - threaded
0.750" Class
N12C VISOR SA-105 No No No N/A N/A N/A N/A N/A
3000 - threaded
0.750" Class
N12D VISOR SA-105 No No No N/A N/A N/A N/A N/A
3000 - threaded
2" Class 3000 - SA-516

N14 LEVEL SA-105 No No No No No No N/A
threaded 70
SA-106 B SA-516 WN A105

N2 SALIDA GAS 4" Sch 80 (XS) No No No No No No
SA-106 B SA-516 WN A105

N3 SALIDA AGUA 3" Sch 80 (XS) No No No No No No
SA-106 B SA-516 WN A105

N4 DRENAJE 3" Sch 80 (XS) No No No No No No
SALIDA SA-106 B SA-516 WN A105

N5 3" Sch 80 (XS) No No No No No No
CRUDO Smls pipe 70 Class 300
SA-106 B SA-516 WN A105

N6 PSV (HIGH) 2" Sch 160 No No No No No No
PSV SA-106 B SA-516 WN A105

N7 2" Sch 160 No No No No No No
(HIGH-HIGH) Smls pipe 70 Class 300
0.750" Class
N8 TI SA-105 No No No N/A N/A N/A N/A N/A
3000 - threaded

N9A 2" Sch 160 No No No N/A N/A N/A N/A

N9B 2" Sch 160 No No No N/A N/A N/A N/A

Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width t
pad
(in) (in) (in) (in) (in)
M1 20.00 0.5000 0.3906 Yes Yes 1.0000 0.8760 6.0000 1.0000 0.0625 100.0
N1 4.50 0.3370 0.3084 Yes Yes 1.0000* 0.8021 2.0000 1.0000 0.0625 139.7
N10A 2.38 0.3440 0.2254 Yes Yes 1.0000 N/A N/A N/A 0.0625 Exempt
N10B 2.38 0.3440 0.2254 Yes Yes 1.0000 0.9376 N/A N/A 0.0625 137.5
N11A 1.38 0.1625 0.1250 No No 1.0000 N/A N/A N/A 0.0625 Exempt
N11B 1.38 0.1625 0.1250 No No 1.0000 N/A N/A N/A 0.0625 Exempt
N12A 1.38 0.1625 0.1250 No No 1.0000 N/A N/A N/A 0.0625 Exempt
N12B 1.38 0.1625 0.1250 No No 1.0000 N/A N/A N/A 0.0625 Exempt
N12C 1.38 0.1625 0.1250 Yes Yes 1.0000 N/A N/A N/A 0.0625 Exempt
N12D 1.38 0.1625 0.1250 No No 1.0000 N/A N/A N/A 0.0625 Exempt
N14 3.00 0.3125 0.1250 No No 1.0000 0.7508 1.2500 1.0000 0.0625 100.0
N2 4.50 0.3370 0.3084 Yes Yes 1.0000 0.9378 1.7500 1.0000 0.0625 122.2
N3 3.50 0.3000 0.2874 Yes Yes 1.0000 0.9373 1.5000 1.0000 0.0625 122.9
N4 3.50 0.3000 0.2874 Yes Yes 1.0000 0.9373 1.5000 1.0000 0.0625 122.9
N5 3.50 0.3000 0.2874 Yes Yes 1.0000 0.9373 1.5000 1.0000 0.0625 122.9
N6 2.38 0.3440 0.2254 Yes Yes 1.0000 N/A 1.0000 1.0000 0.0625 Exempt
N7 2.38 0.3440 0.2254 Yes Yes 1.0000 N/A 1.0000 1.0000 0.0625 Exempt
N8 1.38 0.1625 0.1250 No No 1.0000 N/A N/A N/A 0.0625 Exempt
N9A 2.38 0.3440 0.2254 Yes Yes 1.0000 N/A N/A N/A 0.0625 Exempt
N9B 2.38 0.3440 0.2254 Yes Yes 1.0000 0.9376 N/A N/A 0.0625 137.5
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
* Head minimum thickness after forming

Pressure Summary
Pressure Summary for Chamber bounded by CABEZA1 and CABEZA2
P T Total Corrosion
Identifier MAWP MAP MDMT MDMT Impact
Design Design ( psi) ( psi) (°F) Exemption Allowance Test
( psi) (°F) (in)
CABEZA2 600.0 150.0 610.99 653.29 -20.0 Note 1 0.063 No
Straight Flange on CABEZA2 600.0 150.0 759.43 813.01 -20.0 Note 1 0.063 No
VIROLA1 600.0 150.0 759.43 813.01 -20.0 Note 1 0.063 No
VIROLA2 600.0 150.0 759.43 813.01 -20.0 Note 1 0.063 No
Straight Flange on CABEZA1 600.0 150.0 759.43 813.01 -20.0 Note 1 0.063 No
CABEZA1 600.0 150.0 610.99 653.29 -20.0 Note 1 0.063 No
SILLETA 50" 600.0 150.0 610.99 N/A N/A N/A N/A N/A
MANHOLE (M1) 600.0 150.0 659.17 692.37 -20.0 Nozzle Note 2; Pad Note 3 0.063 No
ENTRADA (N1) 600.0 150.0 709.48 740.00 -20.0 Nozzle Note 4; Pad Note 3 0.063 No
CONEXION BOTA 2 (N10A) 600.0 150.0 709.15 740.00 -37.3 Note 5 0.063 No
CONEXION BOTA 2 (N10B) 600.0 150.0 708.16 740.00 -37.2 Note 5 0.063 No
PI (N11A) 600.0 150.0 761.15 813.00 -155.0 Note 6 0.063 No
PI (N11B) 600.0 150.0 761.15 813.00 -155.0 Note 6 0.063 No
VISOR (N12A) 600.0 150.0 760.72 813.00 -155.0 Note 7 0.063 No
VISOR (N12B) 600.0 150.0 759.57 813.00 -155.0 Note 8 0.063 No
VISOR (N12C) 600.0 150.0 760.57 813.00 -155.0 Note 9 0.063 No
VISOR (N12D) 600.0 150.0 759.57 813.00 -155.0 Note 8 0.063 No
LEVEL (N14) 600.0 150.0 657.44 607.96 -20.0 Nozzle Note 10; Pad Note 3 0.063 No
SALIDA GAS (N2) 600.0 150.0 710.00 740.00 -20.0 Nozzle Note 11; Pad Note 3 0.063 No
SALIDA AGUA (N3) 600.0 150.0 707.76 740.00 -20.0 Nozzle Note 12; Pad Note 3 0.063 No
DRENAJE (N4) 600.0 150.0 707.76 740.00 -20.0 Nozzle Note 12; Pad Note 3 0.063 No
SALIDA CRUDO (N5) 600.0 150.0 707.76 740.00 -20.0 Nozzle Note 12; Pad Note 3 0.063 No
PSV (HIGH) (N6) 600.0 150.0 710.00 740.00 -20.0 Nozzle Note 13; Pad Note 3 0.063 No
PSV (HIGH-HIGH) (N7) 600.0 150.0 710.00 740.00 -20.0 Nozzle Note 13; Pad Note 3 0.063 No
TI (N8) 600.0 150.0 760.29 813.00 -155.0 Note 14 0.063 No
CONEXION BOTA 1 (N9A) 600.0 150.0 709.15 740.00 -37.3 Note 5 0.063 No
CONEXION BOTA 1 (N9B) 600.0 150.0 708.16 740.00 -37.2 Note 5 0.063 No
Chamber design MDMT is 10.00°F

Chamber rated MDMT is -20.00°F @ 610.99 psi
Chamber MAWP hot & corroded is 610.99 psi @ 150.0°F
Chamber MAP cold & new is 607.96 psi @ 70.0°F

This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note # Exemption Details
1. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 1 in
2. Nozzle is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.5 in.
3. Pad is impact test exempt per UG-20(f) UCS-66 governing thickness = 1 in.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
4. Fig UCS-66.1 MDMT reduction = 109.9 °F, (coincident ratio = 0.38991) UCS-66 governing thickness = 0.2949 in.
Rated MDMT is governed by UCS-66(b)(2)
5. Flange rating governs: UCS-66(b)(1)(b)
6. Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.1829).
Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

7.
0.18304).

8.
0.18339).

9.
0.18309).

10.
0.15576).

11.
0.31053).

12.
0.27707).

13.
0.13876).

14.
0.18317).
Design notes are available on the Settings Summary page.

Revision History
No. Date Operator Notes
R&M SOLUCIONES INTEGRALES

0 2/ 1/2013 CONDICIONES OPERACIONALES
LTDA.
1 2/25/2013 REVISIÓN INTERNA
LTDA.
2 2/25/2013 REVISÓN TÉCNICA EXTERNA
LTDA.
R&M SOLUCIONES INTEGRALES APROBADO PARA
3 3/ 1/2013
LTDA. CONSTRUCCIÓN

Settings Summary
COMPRESS Build 6258
Units: U.S. Customary
Datum Line Location: 0.00" from left seam
Design
ASME Section VIII Division 1, 2007 Edition
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1/16" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 1.0000"
Juncture calculations for α > 30 only: No
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1.3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116 (e) Radiography: RT1

UG-116 (f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: Yes

Disallow UG-20(f) exemptions: No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): Yes
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: Yes
UG-22 (f) Seismic reactions: Yes
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.

Thickness Summary
Component Material Diameter Length Nominal t Design t Joint Load

Identifier (in) (in) (in) (in) E
CABEZA2 SA-516 70 50.00 OD 11.67 1.0000* 0.9835 1.0000 Internal
Straight Flange on CABEZA2 SA-516 70 50.00 OD 2.00 1.0000 0.8061 1.0000 Internal
VIROLA1 SA-516 70 50.00 OD 96.00 1.0000 0.8061 1.0000 Internal
VIROLA2 SA-516 70 50.00 OD 96.00 1.0000 0.8061 1.0000 Internal
Straight Flange on CABEZA1 SA-516 70 50.00 OD 2.00 1.0000 0.8061 1.0000 Internal
CABEZA1 SA-516 70 50.00 OD 11.67 1.0000* 0.9835 1.0000 Internal
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs

Weight Summary
Weight ( lb) Contributed by Vessel Elements

Component Metal
Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid
CABEZA2 794.51 747.10 0.00 0.00 0.00 598.42 588.68

VIROLA1 4,087.00 3,836.56 0.00 0.00 0.00 6,362.01 6,328.42
VIROLA2 4,163.34 3,908.13 0.00 0.00 0.00 6,310.00 6,276.53
CABEZA1 799.01 751.32 0.00 0.00 0.00 595.88 586.33
SILLETA 50" 674.00 674.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 10,517.85 9,917.11 0.00 0.00 0.00 13,866.30 13,779.95
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Component Nozzles &
Body Flanges Packed Trays & Rings & Vertical
Flanges
Beds Supports Clips Loads
New Corroded New Corroded
CABEZA2 0.00 0.00 46.09 44.37 0.00 0.00 0.00 0.00
VIROLA1 0.00 0.00 1,153.90 1,142.68 0.00 0.00 14.73 0.00
VIROLA2 0.00 0.00 167.87 159.26 0.00 0.00 14.73 800.00
CABEZA1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 0.00 0.00 1,367.86 1,346.32 0.00 0.00 29.47 800.00
Vessel operating weight, Corroded: 25,959 lb

Vessel operating weight, New: 26,581 lb
Vessel empty weight, Corroded: 12,093 lb
Vessel empty weight, New: 12,715 lb
Vessel test weight, New: 26,495 lb
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 12,715 lb

Center of Gravity: 95.87"
Vessel Capacity
Vessel Capacity** (New): 1,645 US gal

Vessel Capacity** (Corroded): 1,654 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.

Hydrostatic Test
Shop test pressure determination for Chamber bounded by CABEZA1 and CABEZA2 based
on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 794.29 psi at 70 °F (the chamber MAWP = 610.993 psi)
The shop test is performed with the vessel in the horizontal position.
Test
Local Stress Allowable
liquid UG-99 UG-99
test during test Stress
Identifier static stress pressure
pressure test stress excessive?
head ratio factor
psi psi psi
psi
CABEZA2 (1) 796.276 1.985 1 1.30 17,120 34,200 No
Straight Flange on
796.276 1.985 1 1.30 19,506 34,200 No
CABEZA2
VIROLA1 796.276 1.985 1 1.30 19,506 34,200 No
VIROLA2 796.276 1.985 1 1.30 19,506 34,200 No
Straight Flange on
796.276 1.985 1 1.30 19,506 34,200 No
CABEZA1
CABEZA1 796.276 1.985 1 1.30 17,120 34,200 No
CONEXION BOTA 1
795.169 0.879 1 1.30 21,676 47,250 No
(N9A)
CONEXION BOTA 1
796.162 1.871 1 1.30 21,703 47,250 No
(N9B)
CONEXION BOTA 2
795.169 0.879 1 1.30 21,676 47,250 No
(N10A)
CONEXION BOTA 2
796.162 1.871 1 1.30 21,703 47,250 No
(N10B)
DRENAJE (N4) 796.528 2.238 1 1.30 16,502 47,250 No
ENTRADA (N1) 794.883 0.593 1 1.30 14,916 40,500 No
LEVEL (N14) 794.956 0.666 1 1.30 16,665 48,600 No
MANHOLE (M1) 794.507 0.217 1 1.30 25,070 51,300 No
PI (N11A) 794.507 0.217 1 1.30 20,889 48,600 No
PI (N11B) 794.507 0.217 1 1.30 20,889 48,600 No
PSV (HIGH) (N6) 794.507 0.217 1 1.30 15,621 47,250 No
PSV (HIGH-HIGH) (N7) 794.507 0.217 1 1.30 15,621 47,250 No
SALIDA AGUA (N3) 796.528 2.238 1 1.30 16,502 47,250 No
SALIDA CRUDO (N5) 796.528 2.238 1 1.30 16,502 47,250 No
SALIDA GAS (N2) 794.507 0.217 1 1.30 17,088 47,250 No
TI (N8) 795.428 1.138 1 1.30 20,913 48,600 No

VISOR (N12A) 795.013 0.723 1 1.30 20,902 48,600 No
VISOR (N12B) 796.15 1.86 1 1.30 20,932 48,600 No
VISOR (N12C) 795.158 0.867 1 1.30 20,906 48,600 No
VISOR (N12D) 796.15 1.86 1 1.30 20,932 48,600 No
Notes:
(1) CABEZA2 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol.
399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to
the top-most flange.
The field test condition has not been investigated for the Chamber bounded by CABEZA1 and
CABEZA2.
The test temperature of 70 °F is warmer than the minimum recommended temperature of 10 °F

so the brittle fracture provision of UG-99(h) has been met.

VIROLA1
Component: Cylinder
Material specification: SA-516 70 (II-D p. 18, ln. 22)
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 1 in
Internal design pressure: P = 600 psi @ 150°F
Static liquid head:
Ps =1.9876 psi (SG=1.0000, Hs=55.0625" Operating head)

Pth =1.9853 psi (SG=1.0000, Hs=55.0000", Horizontal test head)
Corrosion allowance: Inner C = 0.0625" Outer C = 0.0000"
Design MDMT = 10.00°F No impact test performed

Rated MDMT = -20.00°F Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1

Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 4182.1890 lb corr = 3925.8030 lb

Capacity: New = 752.0239 gal corr = 755.9457 gal
OD = 50.0000"
Length Lc = 96.0000"
t = 1.0000"
Design thickness, (at 150.00°F) Appendix 1-1
t = P*Ro/(S*E + 0.40*P) + Corrosion

= 601.99*25.0000/(20000*1.00 + 0.40*601.99) + 0.0625
= 0.8061"
Maximum allowable working pressure, (at 150.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 20000*1.00*0.9375 / (25.0000 - 0.40*0.9375) - 1.9876
= 759.4337 psi

Maximum allowable pressure, (at 70.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 20000*1.00*1.0000 / (25.0000 - 0.40*1.0000)
= 813.0081 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 1.0000 / 24.5000) * (1 - 24.5000 / ∞)
= 2.0408 %

VIROLA2
Component: Cylinder
Static liquid head:



Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1

OD = 50.0000"
Length Lc = 96.0000"
t = 1.0000"

= 601.99*25.0000/(20000*1.00 + 0.40*601.99) + 0.0625
= 0.8061"
P = S*E*t/(Ro - 0.40*t) - Ps
= 20000*1.00*0.9375 / (25.0000 - 0.40*0.9375) - 1.9876
= 759.4337 psi

P = S*E*t/(Ro - 0.40*t)
= 20000*1.00*1.0000 / (25.0000 - 0.40*1.0000)
= 813.0081 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 1.0000 / 24.5000) * (1 - 24.5000 / ∞)
= 2.0408 %

CABEZA1
ASME Section VIII, Division 1, 2007 Edition
Component: F&D Head

Material Specification: SA-516 70 (II-D p.18, ln. 22)
Internal design pressure: P = 600 psi @ 150 °F
Static liquid head:
Ps= 1.9876 psi (SG=1, Hs=55.0625" Operating head)

Pth= 1.9853 psi (SG=1, Hs=55" Horizontal test head)
Corrosion allowance: Inner C = 0.0625" Outer C = 0"
Design MDMT = 10°F No impact test performed

Rated MDMT = -20°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Full UW-11(a) Type 1

Head to shell seam - Full UW-11(a) Type 1
Estimated
new = 799 lb corr = 751.3 lb
weight*:
Capacity*: new = 70.3 US gal corr = 71.5 US gal
* includes straight flange
Outer diameter = 50"

Crown radius L = 43"
Knuckle radius r = 6"
Minimum head thickness = 1"
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 1"
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 0.0625" + 0.0625" = 0.125"
Design thickness due to internal pressure (t) = 0.9835"
Maximum allowable working pressure (MAWP) = 610.99 psi
Maximum allowable pressure (MAP) = 653.29 psi

M (Corroded)
M=1/4*[3 + (L/r)1/2]=1/4*[3 + (43.0625/6.0625)1/2]=1.416291
M (New)
M=1/4*[3 + (L/r)1/2]=1/4*[3 + (43/6)1/2]=1.419266
Design thickness for internal pressure, (Corroded at 150 °F) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

= 601.99*44*1.4163 / (2*20,000*1 + 601.99*(1.4163 - 0.2)) + 0.0625
= 0.9835"
The head internal pressure design thickness is 0.9835".
Maximum allowable working pressure, (Corroded at 150 °F) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

= 2*20,000*1*0.9375 / (1.4163*44 - 0.9375*(1.4163 - 0.2)) - 1.99
= 610.99 psi
The maximum allowable working pressure (MAWP) is 610.99 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

= 2*20,000*1*1 / (1.4193*44 - 1*(1.4193 - 0.2)) - 0
= 653.29 psi
The maximum allowable pressure (MAP) is 653.29 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*1 / 6.5)*(1 - 6.5 / ∞)
= 11.5385%
The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch;. Heat
treatment per UCS-56 is required if fabricated by cold forming.

Straight Flange on CABEZA1
Component: Straight Flange

Static liquid head:



Circumferential joint - Full UW-11(a) Type 1

OD = 50.0000"
Length Lc = 2.0000"
t = 1.0000"

= 601.99*25.0000/(20000*1.00 + 0.40*601.99) + 0.0625
= 0.8061"
P = S*E*t/(Ro - 0.40*t) - Ps
= 20000*1.00*0.9375 / (25.0000 - 0.40*0.9375) - 1.9876
= 759.4337 psi
P = S*E*t/(Ro - 0.40*t)
= 20000*1.00*1.0000 / (25.0000 - 0.40*1.0000)

= 813.0081 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 1.0000 / 24.5000) * (1 - 24.5000 / ∞)
= 2.0408 %

CABEZA2
ASME Section VIII, Division 1, 2007 Edition
Component: F&D Head

Material Specification: SA-516 70 (II-D p.18, ln. 22)
Internal design pressure: P = 600 psi @ 150 °F
Static liquid head:
Ps= 1.9876 psi (SG=1, Hs=55.0625" Operating head)

Pth= 1.9853 psi (SG=1, Hs=55" Horizontal test head)
Corrosion allowance: Inner C = 0.0625" Outer C = 0"
Design MDMT = 10°F No impact test performed

Rated MDMT = -20°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Full UW-11(a) Type 1

Head to shell seam - Full UW-11(a) Type 1
Estimated
new = 794.5 lb corr = 747.1 lb
weight*:
Capacity*: new = 70.3 US gal corr = 71 US gal
* includes straight flange
Outer diameter = 50"

Crown radius L = 43"
Knuckle radius r = 6"
Minimum head thickness = 1"
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 1"
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 0.0625" + 0.0625" = 0.125"
Design thickness due to internal pressure (t) = 0.9835"
Maximum allowable working pressure (MAWP) = 610.99 psi
Maximum allowable pressure (MAP) = 653.29 psi

M (Corroded)
M=1/4*[3 + (L/r)1/2]=1/4*[3 + (43.0625/6.0625)1/2]=1.416291
M (New)
M=1/4*[3 + (L/r)1/2]=1/4*[3 + (43/6)1/2]=1.419266
Design thickness for internal pressure, (Corroded at 150 °F) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

= 601.99*44*1.4163 / (2*20,000*1 + 601.99*(1.4163 - 0.2)) + 0.0625
= 0.9835"
The head internal pressure design thickness is 0.9835".
Maximum allowable working pressure, (Corroded at 150 °F) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

= 2*20,000*1*0.9375 / (1.4163*44 - 0.9375*(1.4163 - 0.2)) - 1.99
= 610.99 psi
The maximum allowable working pressure (MAWP) is 610.99 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

= 2*20,000*1*1 / (1.4193*44 - 1*(1.4193 - 0.2)) - 0
= 653.29 psi
The maximum allowable pressure (MAP) is 653.29 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*1 / 6.5)*(1 - 6.5 / ∞)
= 11.5385%
The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch;. Heat
treatment per UCS-56 is required if fabricated by cold forming.

Straight Flange on CABEZA2
Component: Straight Flange

Static liquid head:



Circumferential joint - Full UW-11(a) Type 1

OD = 50.0000"
Length Lc = 2.0000"
t = 1.0000"

= 601.99*25.0000/(20000*1.00 + 0.40*601.99) + 0.0625
= 0.8061"
P = S*E*t/(Ro - 0.40*t) - Ps
= 20000*1.00*0.9375 / (25.0000 - 0.40*0.9375) - 1.9876
= 759.4337 psi
P = S*E*t/(Ro - 0.40*t)
= 20000*1.00*1.0000 / (25.0000 - 0.40*1.0000)

= 813.0081 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 1.0000 / 24.5000) * (1 - 24.5000 / ∞)
= 2.0408 %

ENTRADA (N1)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.625 in
Dp = 8.8555 in
te = 1 in
Note: round inside edges per UG-76(c)
Located on: CABEZA2

Liquid static head included: 0.5234 psi
Nozzle material specification: SA-106 A Smls pipe (II-D p. 6, ln. 22)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 4" Sch 80 (XS)
Pad material specification: SA-516 70 (II-D p. 18, ln. 22)
Pad diameter: 8.8555 in
Flange description: 4 inch Class 300 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
Flange rated MDMT: -37.4°F
(UCS-66(b)(1)(b))
Liquid static head on flange: 0.5234 psi
ASME B16.5 flange rating MAWP: 710 psi @ 150°F
ASME B16.5 flange rating MAP: 740 psi @ 70°F
ASME B16.5 flange hydro test: 1125 psi @ 70°F
Nozzle orientation: 0°
Calculated as hillside: yes
Local vessel minimum thickness: 1 in
End of nozzle to datum line: -19.5 in
Nozzle inside diameter, new: 3.826 in
Nozzle nominal wall thickness: 0.337 in
Nozzle corrosion allowance: 0.0625 in

Opening chord length: 4.2728 in
Projection available outside vessel, Lpr: 6.9479 in
Projection available outside vessel to flange face, Lf: 8.1979 in
Distance to head center, R: 16.5 in
Pad is split: no
Reinforcement Calculations for Internal Pressure
The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45 Nozzle
UG-37 Area Calculation Summary (in2) Wall
For P = 710 psi @ 150 °F
Thickness
The opening is adequately reinforced Summary (in)
The nozzle passes
UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
3.4235 4.8628 0.6864 0.39 -- 3.6901 0.0963 0.2699 0.2949
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
56,001.84 83,528.98 102,672.09 16,777.22 220,485.91 90,580.2 183,276.03
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (in) size (in)
Nozzle to pad fillet (Leg 41) 0.1922 0.2625 weld size is adequate
Pad to shell fillet (Leg 42) 0.375 0.4375 weld size is adequate
Nozzle to pad groove (Upper) 0.1922 1 weld size is adequate
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45 Nozzle
For P = 740 psi @ 70 °F
Thickness
The nozzle passes
UG-45

A A A
3.49 4.876 0.7769 0.5811 -- 3.4217 0.0963 0.2074 0.2949

56,089 81,982.97 106,333.09 22,781.8 227,024.36 91,216.77 189,814.47

size (in) size (in)

SALIDA GAS (N2)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.625 in
Dp = 8 in
te = 1 in
Located on: VIROLA2

Nozzle material specification: SA-106 B Smls pipe (II-D p. 14, ln. 5)
Pad diameter: 8 in
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))
Liquid static head on flange: 0 psi
Nozzle center line offset to datum line: 185 in
End of nozzle to shell center: 31 in

Projection available outside vessel to flange face, Lf: 6 in
Pad is split: no
UG-45 Nozzle
For P = 710.22 psi @ 150 °F
Thickness
The nozzle passes
UG-45
A A A
3.5282 4.3118 0.2406 0.549 -- 3.402 0.1202 0.2699 0.2949

66,334.55 81,424 98,777.96 22,185.16 224,902 90,225.16 175,045.63

size (in) size (in)
UG-45 Nozzle
For P = 740 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
3.5765 4.3961 0.3299 0.794 -- 3.152 0.1202 0.2074 0.2949

65,952.27 81,324 103,347.54 29,809.4 231,440.45 92,849.4 181,584.06

size (in) size (in)

SALIDA AGUA (N3)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.625 in
Dp = 6.5 in
te = 1 in
Located on: VIROLA1

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))

Pad is split: no
UG-45 Nozzle
For P = 709.78 psi @ 150 °F
Thickness
The nozzle passes
UG-45
A A A
2.7066 3.3273 0.1853 0.4718 -- 2.55 0.1202 0.2515 0.2625

50,934.25 62,840 77,106.28 19,454.84 174,923.8 70,454.85 138,819.14

size (in) size (in)
UG-45
Nozzle Wall
UG-37 Area Calculation Summary (in2) Thickness
For P = 740 psi @ 70 °F Summary
The opening is adequately reinforced
(in)
The nozzle passes
UG-45
A A A

2.7227 3.3741 0.2489 0.705 -- 2.3 0.1202 0.189 0.2625

50,383.52 62,504 80,587.67 26,764 180,009.25 72,764.01 143,904.59

size (in) size (in)

DRENAJE (N4)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.625 in
Dp = 6.5 in
te = 1 in
Located on: VIROLA1

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))
Nozzle center line offset to datum line: 35.5 in

Pad is split: no
UG-45 Nozzle
For P = 709.78 psi @ 150 °F
Thickness
The nozzle passes
UG-45
A A A
2.7066 3.3273 0.1853 0.4718 -- 2.55 0.1202 0.2515 0.2625

50,934.25 62,840 77,106.28 19,454.84 174,923.8 70,454.85 138,819.14

size (in) size (in)
UG-45
Nozzle Wall
(in)
The nozzle passes
UG-45
A A A

2.7227 3.3741 0.2489 0.705 -- 2.3 0.1202 0.189 0.2625

50,383.52 62,504 80,587.67 26,764 180,009.25 72,764.01 143,904.59

size (in) size (in)

SALIDA CRUDO (N5)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.625 in
Dp = 6.5 in
te = 1 in
Located on: VIROLA2

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))

Pad is split: no
UG-45 Nozzle
For P = 709.78 psi @ 150 °F
Thickness
The nozzle passes
UG-45
A A A
2.7066 3.3273 0.1853 0.4718 -- 2.55 0.1202 0.2515 0.2625

50,934.25 62,840 77,106.28 19,454.84 174,923.8 70,454.85 138,819.14

size (in) size (in)
UG-45
Nozzle Wall
(in)
The nozzle passes
UG-45
A A A

2.7227 3.3741 0.2489 0.705 -- 2.3 0.1202 0.189 0.2625

50,383.52 62,504 80,587.67 26,764 180,009.25 72,764.01 143,904.59

size (in) size (in)

PSV (HIGH) (N6)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.625 in
Dp = 4.375 in
te = 1 in
Located on: VIROLA2

Nozzle description: 2" Sch 160
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))

Pad is split: no
UG-45
Nozzle Wall
UG-37 Area Calculation Thickness
Summary (in2) Summary
For P = 710.22 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A
This nozzle is exempt from area

0.1973 0.301
calculations per UG-36(c)(3)(a)
Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

size (in) size (in)
This opening does not require reinforcement per UG-36(c)(3)(a)
UG-37 Area Calculation UG-45

Summary (in2) Nozzle Wall
For P = 740 psi @ 70 °F Thickness
Summary
(in)

The nozzle passes
UG-45
A A A

0.1348 0.301


size (in) size (in)

PSV (HIGH-HIGH) (N7)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.625 in
Dp = 4.375 in
te = 1 in
Located on: VIROLA2

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))

Pad is split: no
UG-45
Nozzle Wall
For P = 710.22 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.1973 0.301


size (in) size (in)

Summary
(in)

The nozzle passes
UG-45
A A A

0.1348 0.301


size (in) size (in)

TI (N8)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA1

Nozzle material specification: SA-105 (II-D p. 18, ln. 8)
Nozzle description: 0.750" Class 3000 - threaded
Projection available outside vessel, Lpr: 1 in
The vessel wall thickness governs the MAWP of this nozzle.
UG-45
Nozzle Wall
For P = 761.41 psi @ 150 °F
(in)
The nozzle passes
UG-45

A A A

0.125 0.1625


throat size (in) throat size (in)
Nozzle to shell fillet (Leg 41) 0.07 0.2625 weld size is adequate
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle
UG-37 Area Calculation Wall
Summary (in2) Thickness
For P = 813 psi @ 70 °F Summary (in)
The nozzle passes
UG-45
A A A

0.0625 0.1625



CONEXION BOTA 1 (N9A)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))
Offset from center, Lo: -7.5 in

UG-45
Nozzle Wall
For P = 710 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.1973 0.301


Reinforcement check in the plane parallel to the longitudinal axis
UG-45
Nozzle Wall
For P = 710 psi @ 150 °F
(in)
The nozzle passes
UG-45

A A A

0.1973 0.301


UG-45
Nozzle Wall
For P = 740 psi @ 70 °F
(in)
The nozzle passes
UG-45
A A A

0.1348 0.301



UG-45
Nozzle Wall
For P = 740 psi @ 70 °F
(in)
The nozzle passes
UG-45
A A A

0.1348 0.301



CONEXION BOTA 1 (N9B)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))
Offset from center, Lo: 20 in

UG-45
Nozzle Wall
(in)
The nozzle passes
UG-45
A A A
1.4217 1.9555 1.543 0.2923 -- -- 0.1202 0.1973 0.301


UG-45
Nozzle Wall
For P = 710 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.1973 0.301


UG-45
Nozzle Wall
(in)
The nozzle passes
UG-45
A A A
1.3962 2.1296 1.5587 0.4507 -- -- 0.1202 0.1348 0.301



UG-45
Nozzle Wall
For P = 740 psi @ 70 °F
(in)
The nozzle passes
UG-45
A A A

0.1348 0.301



CONEXION BOTA 2 (N10A)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))

UG-45
Nozzle Wall
For P = 710 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.1973 0.301


UG-45
Nozzle Wall
For P = 710 psi @ 150 °F
(in)
The nozzle passes
UG-45

A A A

0.1973 0.301


UG-45
Nozzle Wall
For P = 740 psi @ 70 °F
(in)
The nozzle passes
UG-45
A A A

0.1348 0.301



UG-45
Nozzle Wall
For P = 740 psi @ 70 °F
(in)
The nozzle passes
UG-45
A A A

0.1348 0.301



CONEXION BOTA 2 (N10B)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))

UG-45
Nozzle Wall
(in)
The nozzle passes
UG-45
A A A
1.4217 1.9555 1.543 0.2923 -- -- 0.1202 0.1973 0.301


UG-45
Nozzle Wall
For P = 710 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.1973 0.301


UG-45
Nozzle Wall
(in)
The nozzle passes
UG-45
A A A
1.3962 2.1296 1.5587 0.4507 -- -- 0.1202 0.1348 0.301



UG-45
Nozzle Wall
For P = 740 psi @ 70 °F
(in)
The nozzle passes
UG-45
A A A

0.1348 0.301



PI (N11B)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA1

UG-45
Nozzle Wall
For P = 761.36 psi @ 150 °F
(in)
The nozzle passes
UG-45

A A A

0.125 0.1625


UG-45 Nozzle
The nozzle passes
UG-45
A A A

0.0625 0.1625



PI (N11A)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2

UG-45
Nozzle Wall
For P = 761.36 psi @ 150 °F
(in)
The nozzle passes
UG-45

A A A

0.125 0.1625


UG-45 Nozzle
The nozzle passes
UG-45
A A A

0.0625 0.1625



VISOR (N12A)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2


For P = 761.42 psi @ 150 °F Thickness
Summary

(in)
The nozzle passes
UG-45
A A A

0.125 0.1625


UG-45
Nozzle Wall
For P = 761.42 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.125 0.1625


UG-45 Nozzle
The nozzle passes
UG-45
A A A

0.0625 0.1625


UG-37 Area Calculation UG-45 Nozzle

Summary (in2) Wall

Summary (in)
The nozzle passes
UG-45
A A A

0.0625 0.1625



VISOR (N12B)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2


Summary

(in)
The nozzle passes
UG-45
A A A

0.125 0.1625


UG-45
Nozzle Wall
For P = 761.41 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.125 0.1625


UG-45 Nozzle
The nozzle passes
UG-45
A A A

0.0625 0.1625



Summary (in2) Wall

Summary (in)
The nozzle passes
UG-45
A A A

0.0625 0.1625



VISOR (N12C)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2


Summary

(in)
The nozzle passes
UG-45
A A A

0.125 0.1625


UG-45
Nozzle Wall
For P = 761.42 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.125 0.1625


UG-45 Nozzle
The nozzle passes
UG-45
A A A

0.0625 0.1625



Summary (in2) Wall

Summary (in)
The nozzle passes
UG-45
A A A

0.0625 0.1625



VISOR (N12D)
tw(lower) = 1 in
Leg41 = 0.375 in
Located on: VIROLA2


Summary

(in)
The nozzle passes
UG-45
A A A

0.125 0.1625


UG-45
Nozzle Wall
For P = 761.41 psi @ 150 °F
(in)
The nozzle passes
UG-45
A A A

0.125 0.1625


UG-45 Nozzle
The nozzle passes
UG-45
A A A

0.0625 0.1625



Summary (in2) Wall

Summary (in)
The nozzle passes
UG-45
A A A

0.0625 0.1625



LEVEL (N14)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.625 in
Dp = 6.0962 in
te = 1 in
Located on: VIROLA2

Nozzle description: 2" Class 3000 - threaded
Offset from center, Lo: 13.75 in
Pad is split: no
Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-45
Nozzle Wall
For P = 658.07 psi @ 150 °F Summary
(in)
The nozzle passes
UG-45
A A A
2.4576 2.4578 -- -- -- 2.4578 -- 0.125 0.3125

42,804.43 59,198 73,771.23 19,417 152,445.78 68,573 124,036.72

size (in) size (in)
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
For P = 607.96 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
2.1615 2.1616 -- -- -- 2.1616 -- 0.0625 0.3125

31,997.46 56,542 77,121.45 25,810 156,804.75 69,042 128,395.68

size (in) size (in)

MANHOLE (M1)
tw(lower) = 1 in
Leg41 = 0.375 in
tw(upper) = 1 in
Leg42 = 0.75 in
Dp = 32 in
te = 1 in
Located on: VIROLA1

Nozzle material specification: SA-515 70 (II-D p. 18, ln. 21)
Pad diameter: 32 in
Flange description: 20 inch Class 300 SO A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
Bolt Material:
33)
(UCS-66(b)(1)(b))
Nozzle inside diameter, new: 19 in

Pad is split: no
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
Nozzle Wall
For P = 659.38 psi @ 150 °F Summary
(in)
The nozzle
passes UG-45
A A A
15.5582 15.5599 2.3715 0.4853 -- 12 0.7031 0.3906 0.5

265,903.75 263,768 557,664.63 28,924.25 1,016,305.25 280,174.25 805,347.31

size (in) size (in)
= (50*t / Rf)*(1 - Rf / Ro)

= (50*0.5 / 9.75)*(1 - 9.75 / ∞)
= 2.5641%
The extreme fiber elongation does not exceed 5%.
Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (in2) UG-45
For P = 692.37 psi @ 70 °F Nozzle Wall
The opening is adequately reinforced Thickness
Summary
(in)
The nozzle
passes UG-45
A A A
16.2192 16.2223 2.7808 0.7384 -- 12 0.7031 0.3359 0.5

271,694.41 268,830 583,865 37,580 1,045,365 288,830 834,407

size (in) size (in)

OREJA IZAJE1
Minimum report
Geometry Inputs
Attached To VIROLA1
Material A36
Orientation Longitudinal
Distance of Lift Point From Datum 19.0000"
Angular Position 0.00°
Length of Lug, L 7.0000"
Height of Lug, H 5.0000"
Thickness of Lug, t 1.0000"
Hole Diameter, d 1.5000"
Load Eccentricity, a1 0.0000"
Distance from Load to Shell or Pad, a2 2.5000"
Weld Size, tw 0.5000"
Width of Pad, Bp 3.0000"
Length of Pad, Lp 10.0000"
Pad Thickness, tp 0.5000"
Pad Weld Size, twp 0.3750"
Load Angle Normal to Vessel, β -45.0000 °
Load Angle from Vertical, φ -45.0000 °

Intermediate Values
Load Factor 1.5000

Vessel Weight (new, incl. Load Factor), W 19073 lb
Lug Weight (new), Wlug 15 lb
Distance from Center of Gravity to this lug, x1 76.8750"
Distance from Center of Gravity to second lug, x2 77.1250"
12667
Allowable Stress, Tensile, σt
psi
Allowable Stress, Shear, σs 8445 psi
19000
Allowable Stress, Bearing, σp
psi
14075
Allowable Stress, Bending, σb
psi
Allowable Stress, Weld Shear, τallowable 8445 psi
Allowable Stress set to 1/3 Sy per ASME B30.20 Yes
Summary Values
Required Lift Pin Diameter, dreqd 1.0091"

Required Lug Thickness, treqd 0.4740"
Lug Stress Ratio, σratio 0.32
Weld Shear Stress Ratio, τratio 0.58
Lug Design Acceptable
Local Stresses Acceptable

OREJA IZAJE2
Minimum report
Geometry Inputs
Attached To VIROLA2
Material A36
Orientation Longitudinal
Distance of Lift Point From Datum 173.0000"
Angular Position 0.00°
Length of Lug, L 7.0000"
Height of Lug, H 5.0000"
Thickness of Lug, t 1.0000"
Hole Diameter, d 1.5000"
Load Eccentricity, a1 0.0000"
Distance from Load to Shell or Pad, a2 2.5000"
Weld Size, tw 0.5000"
Width of Pad, Bp 3.0000"
Length of Pad, Lp 10.0000"
Pad Thickness, tp 0.5000"
Pad Weld Size, twp 0.3750"
Load Angle Normal to Vessel, β 45.0000 °
Load Angle from Vertical, φ 45.0000 °

Intermediate Values
Load Factor 1.5000

Vessel Weight (new, incl. Load Factor), W 19073 lb
Lug Weight (new), Wlug 15 lb
Distance from Center of Gravity to this lug, x1 77.1250"
Distance from Center of Gravity to second lug, x2 76.8750"
11100
Allowable Stress, Tensile, σt
psi
Allowable Stress, Shear, σs 7400 psi
16650
Allowable Stress, Bearing, σp
psi
12334
Allowable Stress, Bending, σb
psi
Allowable Stress, Weld Shear, τallowable 7400 psi
Allowable Stress set to 1/3 Sy per ASME B30.20 Yes
Summary Values
Required Lift Pin Diameter, dreqd 1.0762"

Required Lug Thickness, treqd 0.5391"
Lug Stress Ratio, σratio 0.36
Weld Shear Stress Ratio, τratio 0.66
Lug Design Acceptable
Local Stresses Acceptable

SILLETA 50"
Saddle material: A36

Saddle construction is: Centered web
Saddle allowable stress: Ss = 24,000 psi
Saddle yield stress: Sy = 36,000 psi
Saddle distance to datum: 168.375in
Tangent to tangent length: L = 196 in
Saddle separation: Ls = 144.75 in
Vessel radius: R = 25 in
Tangent distance left: Al = 25.625 in
Tangent distance right: Ar = 25.625 in
Saddle height: Hs = 46.625 in
Saddle contact angle: θ = 101 °
Wind pressure: 10.1 psf
Wear plate thickness: tp = 0.5 in
Wear plate width: Wp = 10 in
Wear plate contact angle: θw = 131 °
Web plate thickness: ts = 0.5 in
Base plate length: E = 41.9291in
Base plate width: F = 6.25 in
Base plate thickness: tb = 0.5 in
Number of stiffener ribs: n= 3
Largest stiffener rib spacing: di = 19.4646in
Stiffener rib thickness: tw = 0.5 in
Saddle width: B = 6.25 in
Anchor bolt size & type: 0.875 inch series 8 threaded
Anchor bolt material:
Anchor bolt allowable shear: 15,000 psi
Anchor bolt corrosion allowance: 0 in
Anchor bolts per saddle: 4
Base coefficient of friction: µ= 0.45
Saddle mounted on a steel foundation.
Weight on left saddle: operating corr =12,599 lb, test new =12,885 lb
Weight on right saddle: operating corr =12,686 lb, test new =12,936 lb
Weight of saddle pair =674 lb
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical
Pressure Vessels on Two Saddle Supports" by L.P. Zick.
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.

ASCE 7-05 ground
Method of seismic analysis:
supported
Vertical seismic accelerations considered: No
Importance factor: I= 1
Site Class: C
Short period spectral response acceleration: Ss = 100 percent of g
From Table 11.4-1: Fa = 1

SMS = Fa*Ss = 1*1 = 1
SDS = (2/3)*SMS = 0.6667
Fp = 0.3*SDS*I*W*0.7
= 0.3*0.6667*1*25,285*0.7
= 3,539.9 lbf
Saddle reactions due to weight + seismic
Vv = vertical seismic force acting on right saddle

V = horizontal seismic shear acting on right saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql (right saddle):
Ql = V * Hs / Ls + 0.14*SDS*W
= 3,539.9 * 46.625 / 144.75 + 0.14*0.6667*12,686
= 2,324.25 lbf
Seismic transverse reaction, Qt (right saddle):
Qt = V*Hs/(Ro*Sin( θ /2 )) + 0.14*SDS*W
= 1,776.04*46.625/(25*Sin( 101 /2 )) + 0.14*0.6667*12,686
= 5,476.68 lbf
Q = Weight on saddle + larger of Qt or Ql

Q = W + Qt = 12,686 + 5,476.68 = 18,162.68 lbf
Transverse wind shear on vessel
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))

= 10.1*0.85*(0.55*74.3585 + 2*1.8772)
= 383.28 lbf
End wind shear on vessel
Vwe = Pw*G*(Cf(shell)*π*Ro2 / 144 + Cf(saddle)*(Projected saddle area))

= 10.1*0.85*(0.5*π*252 / 144 + 2*7.04)
= 179.36 lbf
Load Vessel Bending + pressure Bending + pressure

condition
between saddles at the saddle
(psi) (psi)

S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)
Seismic Operating 8,081 24,000 214 20,500 8,244 24,000 378 20,500
Wind Operating 8,022 24,000 155 20,500 8,212 24,000 346 20,500
Wind Test 9,701 34,200 145 20,500 9,887 34,200 332 20,500
Stress
Tangential Circumferential over Splitting
Load
Vessel shear (psi) stress (psi) saddle (psi)
condition (psi)
S4 allow
S3 allow S5 allow S6 allow
(horns) (+/-)
Seismic Operating 936 16,000 -2,542 30,000 1,086 17,850 336 16,000
Wind Operating 621 16,000 -1,840 30,000 786 17,850 243 16,000
Wind Test 574 27,360 -1,619 34,200 890 32,400 242 32,400
Longitudinal stress between saddles (Seismic ,Operating, right saddle loading and
geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.427*18,162.68*(196/12) / (π*24.53132*0.9375)
= 214 psi
Sp = P*R/(2*t)
= 612.98*24.0625/(2*0.9375)
= 7,867 psi
Maximum tensile stress S1t = S1 + Sp = 8,081 psi

Maximum compressive stress (shut down) S1c = S1 = 214 psi
Tensile stress is acceptable (<=1.2*S*E = 24,000 psi)

Compressive stress is acceptable (<=1.2*Sc = 20,500 psi)
Longitudinal stress at the left saddle (Seismic ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*11.6735/3 + 196 + 2*11.6735/3
= 211.5647 in
Seismic vertical acceleration coefficient m = 0.6667*0.14 = 0.0933
w = Wt*(1 + m)/Le = 25,285*(1 + 0.0933)/211.5647 = 130.67 lb/in

Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 130.67*(2*11.6735*25.625/3 + 25.6252/2 - (252 - 11.67352)/4)
= 52,994.2 lb-in
S2 = +- Mq*K1'/ (π*R2*t)
= 52,994.2*12.6367/ (π*24.53132*0.9375)
= 378 psi
Sp = P*R/(2*t)
= 612.98*24.0625/(2*0.9375)
= 7,867 psi
Maximum tensile stress S2t = S2 + Sp = 8,244 psi

Maximum compressive stress (shut down) S2c = S2 = 378 psi
Tensile stress is acceptable (<=1.2*S = 24,000 psi)

Compressive stress is acceptable (<=1.2*Sc = 20,500 psi)
Tangential shear stress in the shell (right saddle, Seismic ,Operating)
Qshear = Q - w*(a + 2*H/3)

= 18,162.68 - 130.67*(25.625 + 2*11.6735/3)
= 13,797.37 lbf
S3 = K2.2*Qshear/(R*t)
= 1.56*13,797.37/(24.5313*0.9375)
= 936 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Circumferential stress at the right saddle horns (Seismic ,Operating)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2)
= -18,162.68/(4*0.9375*(6.25+1.56*Sqr(25*0.9375))) -
12*0.0706*18,162.68*24.5313/(196*0.93752)
= -2,542 psi
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 30,000 psi)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at
least {B + 1.56*(Rotc)0.5} =13.8023 in
Ring compression in shell over right saddle (Seismic ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.8466*18,162.68/((0.9375 + 0.5)*(0.5 + 1.56*Sqr(25*1.4375)))
= 1,086 psi

Ring compression in shell is acceptable (<= 0.5*Sy = 17,850 psi)
Saddle splitting load (right, Seismic ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8.3333*0.5 + 0.5*10
= 9.1667 in2
S6 = K8*Q / Ae
= 0.1695*18,162.68 / 9.1667
= 336 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 16,000 psi)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 3,539.9 lbf
Thermal expansion base shear = W*µ = 13,023 * 0.45= 5,860.35 lbf
Corroded root area for a 0.875 inch series 8 threaded bolt = 0.419 in2 ( 4 per saddle )
Bolt shear stress = 5,860.35/(0.419*4) = 3,497 psi
Anchor bolt stress is acceptable (<= 15,000 psi)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 24,000 or 22,138 psi: (22,138)
Sc = Ki*π2*E/(12*(1 - 0.32)*(di/tw)2)
= 1.28*π2*29E+06/(12*(1 - 0.32)*(19.4646/0.5)2)
= 22,138 psi
Allowable compressive load on the saddle
be = di*ts/(di*ts + 2*tw*(b - 1))

= 19.4646*0.5/(19.4646*0.5 + 2*0.5*(6.25 - 1))
= 0.6496
Fb = n*(As + 2*be*tw)*Sc
= 3*(2.875 + 2*0.6496*0.5)*22,138
= 234,080.36 lbf
Saddle loading of 18,499.68 lbf is <= Fb; satisfactory.

Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 3,539.9 * (46.625 - 21.8866)* 3.125 / 30.67 + 18,162.68 / 27.9156
= 9,572 psi
The primary bending + axial stress in the saddle <= 24,000 psi; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal
expansion, assumes one saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 9,400.25 * (46.625 - 21.8866)* 3.125 / 30.67 + 18,162.68 / 27.9156
= 24,342 psi
The secondary bending + axial stress in the saddle < 2*Sy= 72,000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 19.4646, b = 2.875 in
tb = (β1*q*b2/(1.5*Sa))0.5
= (3*71*2.8752/(1.5*24,000))0.5
= 0.2205 in
The base plate thickness of 0.5 in is adequate.

CARGA SIMULADA
Vertical
Load Orientation:
Load
Distance above datum: 122.00"
90.00
Direction angle:
degrees
Distance from center of vessel: 0.00"
Magnitude of force: 800.00 lb
Present when operating: Yes

Included in vessel lift weight: Yes
Present when vessel is empty: Yes
Present during hydrotest: Yes

NIVEL DE LIQUIDO
Location from Center Line 31.0000"
Operating Liquid Specific Gravity 1.0000

Test liquid specific gravity 1.0000

Wind Code
Wind calculations are reported in the saddle report.

Seismic Code
Seismic calculations are reported in the saddle report.

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R&M SOLUCIONES INTEGRALES LTDA.

CALCULOS DE DISEÑO DE RECIPIENTES A PRESION

SERVICIO: SEPARADOR TRIFASICO ANSI 300# OD 50in x LSS 16ft

R&M SOLUCIONES INTEGRALES LTDA. 1/108

R&M SOLUCIONES INTEGRALES LTDA. 2/108

R&M SOLUCIONES INTEGRALES LTDA. 5/108

SA-106 A SA-516 WN A105

CONEXION SA-106 B WN A105

CONEXION SA-106 B WN A105

2" Class 3000 - SA-516

SA-106 B SA-516 WN A105

SA-106 B SA-516 WN A105

SA-106 B SA-516 WN A105

SALIDA SA-106 B SA-516 WN A105

SA-106 B SA-516 WN A105

PSV SA-106 B SA-516 WN A105

CONEXION SA-106 B WN A105

CONEXION SA-106 B WN A105

R&M SOLUCIONES INTEGRALES LTDA. 6/108

N8 1.38 0.1625 0.1250 No No 1.0000 N/A N/A N/A 0.0625 Exempt

tn: Nozzle thickness

R&M SOLUCIONES INTEGRALES LTDA. 7/108

Pressure Summary for Chamber bounded by CABEZA1 and CABEZA2

CABEZA2 600.0 150.0 610.99 653.29 -20.0 Note 1 0.063 No

VIROLA1 600.0 150.0 759.43 813.01 -20.0 Note 1 0.063 No

VIROLA2 600.0 150.0 759.43 813.01 -20.0 Note 1 0.063 No

CABEZA1 600.0 150.0 610.99 653.29 -20.0 Note 1 0.063 No

PI (N11A) 600.0 150.0 761.15 813.00 -155.0 Note 6 0.063 No

PI (N11B) 600.0 150.0 761.15 813.00 -155.0 Note 6 0.063 No

VISOR (N12A) 600.0 150.0 760.72 813.00 -155.0 Note 7 0.063 No

VISOR (N12B) 600.0 150.0 759.57 813.00 -155.0 Note 8 0.063 No

VISOR (N12C) 600.0 150.0 760.57 813.00 -155.0 Note 9 0.063 No

VISOR (N12D) 600.0 150.0 759.57 813.00 -155.0 Note 8 0.063 No

TI (N8) 600.0 150.0 760.29 813.00 -155.0 Note 14 0.063 No

Chamber design MDMT is 10.00°F

Chamber MAWP hot & corroded is 610.99 psi @ 150.0°F

Chamber MAP cold & new is 607.96 psi @ 70.0°F

R&M SOLUCIONES INTEGRALES LTDA. 8/108

Notes for MDMT Rating:

Note # Exemption Details

1. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 1 in

5. Flange rating governs: UCS-66(b)(1)(b)

Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio =

Design notes are available on the Settings Summary page.

R&M SOLUCIONES INTEGRALES LTDA. 9/108

No. Date Operator Notes

R&M SOLUCIONES INTEGRALES

R&M SOLUCIONES INTEGRALES LTDA. 10/108

COMPRESS Build 6258

Units: U.S. Customary

Datum Line Location: 0.00" from left seam

ASME Section VIII Division 1, 2007 Edition

Design or Rating: Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

t = PRo/(SE + 0.40*P) + Corrosion

t = PRo/(SE + 0.40*P) + Corrosion