250kva/250kv Wiring Principle Diagram Of Test Transformer

Letters Represent Meaning

ab: receiving wire voltage 380V

· 3C: main switch

T Y: voltage regulator

VI Vll: output voltage of regulator

A11Al2: output current of regulator

LH1LH2LH3LH4 : current transformer

4C5C 6C: capacitance inductance

A4 A41: compensation current

A31 A32: receiving wire current of transformer

V2 V21 : measuring winding

B 1: transformer

Rl : protective resistor

Cl: capacitor voltage divider

C2 : LVarm

V3V31: HV voltage

A2A21 : HV current

S: tested object
 Rl RESISTOR
ao
3C
1 TY, B,l .-----1.____ _,

REACTOR
380V

STEP-UP TRANSFORMER
s
CAPACITIVE DIVIDER

COLUMN VOLTAGE
REGULATOR
-tX!§~J]i;I!~

Principle drawing of

primary circuit

SIZE IN CM:
1. COLUMN VOLTAGE REGULATOR:90X95X150(H) 4. RESISTOR (R1):DIA.50, 110(L)-cylinder
2. REACTOR:120X80X90(H) 5. CAPACITIVE DIVIDER:100X100X260(H)
3. STEP-UP TRANSFORMER:DIA.160, 260 (H)-cylinder ~

f, J
..
 0LA 0lC 0A2 G)
V2

0 0 0 0
V21 A21
Et!?~ fl7f*
Power I Door switch Measuring voltage and HV current

fiDt ~ :1m {tj:M( ~ 111

Wiring drawing of aviation plugin

9 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8

2C 1] 2J N2 01 02 03

13 14 15 16 17 18 19 20 21 22 23 24

14 15 V1 V1 1 A1 All A3 A31 A4 A41 3C

1 2 3 4 5 6 7 8 9 10 11 12

LA2 N2 4C1 4C2 5C1 5C2 6C1 6C2 10 11 12 13

To LV switchgears
 LA =~IQJ~L5U!~ N
Principle drawing of
220V
lRD
secondarv circuit
1A3
Power stop switch >--""-'=---~[£] 1Cl o~ lC
Jt?j.~,1tfl7f ~
ZDl
Zero of regulatior
tftlff~~-&
QAl
HV ~ff
2C3 ~ 2C2 31 2Cl_j_
Close Open ~\ 1''1 .g. f'l
*T 1c
'-----1

lJ
Step-down
ff:ff

Voltage withstand itff

41 1S1
Voltage withstand 1S1
itffttst SAl
t im ina
_j_
2]3~ 2]2 -U- 2]1 T~WK2
Step-up 7tff LA2 0

R4 cJ N2

Overcurrent
~~it FAl 31
31
:_L~1L1
Alarm bell
1Al
:!# _L_
lDL lDL
Main contactor 2C
.:E~18t~ 3C
3C
BQl
BTl _j_
4C2
1 Reactor
l lt1it~ ~ ~
4Cl 0

Open Close
~\f'l .g-1''1 2C 4C
I I I I
BQ2
BT2 _j_
5C2
~ ~
2 Reactor 5Cl 0 5C
2ft1it~
Open Close
2C 5C
~\1''1 .g.f'l I I I I

3 Reactor
BT3
6C2
Open Close
3ft1it~ ~ ~
6Cl

~\f'l .g-1''1 2C 6C
I I I I
 Motor wiring of regulator

1J 2J 1] 2J

01 02 03

8 '
Schematic diagram for
LA2 1~:. - ~T)J'.~,oo
s/F' --=
indicating lights N2

2C QAl
Open "frf'iij 1
TAl
C lose :$J'- f'iij 2C 2

1J JA2
Step down 5
~fff
Step up
2] SAl
ltff 6
3J Z02
4
Overcurrent
~~lrt:
4] NAl
7
iilltff
4C BQl
1~tit~"frf'iij 10
BTl
l~til:~:$J'-f'iij
4C 11
Reactor o pen
5C BQ2
2 2~til:~"frf'J 12
Reactor close
BT2
2 2~til:~:$J'-f'iij 5C 13
Reactor open
6C BQ3
3 Reactor c lose 3~1Jc~-frf'J
14
BT3
6C 15
3 Reactor open 3~1Jc~:$J'-f'ii]
JAl
_L JAl
16
Alarm bell ~#
Z03
.. Power supply ~?J
 Operation Instructions for Compensation Reacter

!.Operation conditions

1.1 The altitude in installation and operation places is not more than 1OOOm.

1.2 Surrounding air temp.: -10 ·c---+40 ·c; surrounding air humidity is not more than 90%

at =2o·c.

1.3 No conductive dust.

1.4 No fire and explosion.

1.5 Contain no corrosive metal and no insulating gas steani..

.....
1.6 No No violent vibration and jolt.

1.7 Between the ground and the horizon is not more than 5°.

1.8 The reliable earthing working point is needed with earthing resistance < 0.50.

2.Main technology characteristics and parameters

This equipment follows GB 10229-89 Reactor Standards, with the following characteristics:

2. 1 The power capacity accounts for only 1/5 of output capacity.

2.2 Waveform distortion factor is 1%.

2.3 Compensation adjustable reactor has four bushings, which can be used in series, also

in parallel. In series when small capacity of tested objects and in parallel when large capacity.

Main parameters: Rated capacity: 3x75kVar

Rated voltage: 0.6kV

Rated current: 125, 250, 375A

Rated frequency: 50Hz

Cooling method: ONAN

3.0peration methods

3.1 Equipment exchange

3.2 Before wiring, plz check whether the main power switch is at off location.
3.3 Operation steps
3.4 Put the power into control console and voltage regulator of this equipment.
3.5 Connect with main circuit power line, then conduct voltage step-up and step-down
~ebugging without tested objects.

3.6 Record in time and do testing data analysis.

4. Precation

4.1 The power line of main circuit should satisfy the power of resonance transformer under
UI
max. output power, namely, P= Q. On completing tests, closing the switch after falling the
voltage to zero position, then do discharging on test objects by earthing bar. And during
wiring examination, the earthing bar must be kept in HV circuits.
4.2 The power line of main circuit should satisfy maximum output power.
4.3 Strictly prohibit tilting and reversing this equipment, and no operation when oil
starvation.
4.4 During tests, multipoint earthing is prohibited, but earthing is a must.
4.5 The equipment noise during tests is normal phenomenon.
4.6 When hanging no earthing bar and no complete discharge, anyone mustn't touch HV end
of compensation reactor.
4.7 Complete equipment mustn't be stored or used when indoor temperature is less than
-1o·c.
4.8 When changing operation conditions, relative temperature difference mustn't more than
25 ·c.
4.9 Prohibit covering water, ice and snow on bushings and outer skin. And indoor equipment
mustn't be stored or used outdoor.

5. Daily maintenance and transportation

5.1 Check the whole fastening pieces to avoid any looseness.

5.2 Resonance testing equipment should be in dry and clean field. And protect this equipment
from rain and dust in time when it is not used, lest rainwater and dust go into transformer.
5.3 During transportation, this equipment should be packaged well, with fixed steel wire rope
for transportation and single pieces.
5.4 If this equipment goes wrong and the user can't repair it, contact the supplier in time.
 Operation Instructions for Column Type Voltage Regulator

!.Outline

The column type voltage regulator is ideal regulating voltage power for
electric tests, having the follow features: waveform without distortion(the increment
of waveform distortion rate ::S3%, output the complete waveform),zero voltage starting
regulation, linear regulation for output voltage, good instantaneous overload ability,
low impedance vol.tage, low noise, small noload current and noload loss, high
efficiency, adapting to inductive, resistive and capacitive load, driving by pony motor
and speed reducer, moderate voltage regulating speed.

The column type voltage regulator uses special roller brush and diversion
institution as key parts for output voltage and current. The iron core uses enamelling
plat copper wire with high quality and strength. The roller brush keep fine contacts
with coil polishing track through brush system. The pony system drives roller brush to
roll smoothly on coil polishing track, thus changing the ratio of winding of
output/input coil to regulate output voltage linearly and smoothly. With reasonable
design and technology, and strict quality control, this regulator has no spark, long
service life, high reliability and convenient of use and maintainance.

2.Application conditions

2.1 The altitude is not more than 1OOOm;

2.2 Ambient temperature

Maximum temp. +40 ·c

Maximum daily average temp. +3o·c

Maximum annual temp. +2o·c

Minimum temp. -5 ·c;

2.3 The waveform of power supply is similar to sine curve;

2.4 Relative air humidity : maximum monthly average relative humidity is under
90%, and average minimum temp. of this month is 25 ·c ;

2.5There are no gas,steam,dust,dirt, chemical deposition and other media with

explosibility and corrodibility, which will influence the insulation of this equipment,
 I

in installation places;

2.6 Don't run in parallel;

2.7 Operation indoor.

3. Type and specifications

3.1 Type

TYD D Z~ / D

I I Voltage grade, KV

Rated capacity, KVA

Column type

- - - -- - - - - - - G- Dry type, J- Oil immersed

D- Single phase, S- Three phase

For test

..!____ _ _ _ _ _ __ _ _ _ _ _ Regulator

3.2 Specifications

Type TYDZ-100/ 1 No. ofPhase 1 Frequency 50Hz

Rated capacity 100KVA Insulation gade A

Rated input voltage 380V Rated input c~ent 236.2A

Rated out voltage 0- 650V Rated output current 154

Temperature rise of
Cooling method ONAN
oil surface
ss·c
 Body weight(TZ) 350kg Oil weight(TZ) 390kg

Body weight(BJ) Total weight 980kg

Electric
Regulating method Motor type . YYCJ-90/90
regulation

Total regulating time About 50s TZ L890*W980*H1520

Dimensions

Standards JB/T7076-2002 BJ

4. Testing data

Testing data is shown in testing reports.

S.Operation principles

5.1 As is shown in Picture 1, add rated input voltage on input terminal, then
the user can get adjustable output voltage on output terminal through the coil
position of brush.

Picture 1: Operation principles of HV coluni11: type regulator

5.2 TYDZ type HV testing regulator consists ofregulator(TZ) and transformer(BJ).

For small capacity HV testing regulator,its transformer(BJ) is installed in the tank of
regulator(TZ). And for high capacity HV testing regulator, its transformer(BJ) has a
independent tank.

5.3 In order to ensure the safety of regulating brush, upper and lower limit places of
regulator coil have the upper and lower limit switch for protection. Lead the
 •

following from terminals on tank panel of regulator(TZ) for user's control: a pair
of normally closed contacts(wire No. is 101 and 102) and a pair of normally open
contact(wire No. is 103 and 104) of upper(step-up) limit switch SL, a pair of
normally closed contacts(wire No. is 105 and 106) and a pair of normally open
contact(wire No. is 107 and 108) of lower(step-down) limit switch(XL1), and
lower limit abnormal protection switch(XL2). Panel wiring drawing of HV
testing voltage regulator is in the drawing 2.

6. Pony motor

There is a single phase AC pony motor on the panel of this column type voltage
regulator. This pony motor drive the brush of voltage regulator to move up and
down, thus changing brush position to regulate output voltage. The AC pony
motor wiring is in the control wiring drawing for HV testing column type
voltage regulator. The wiring drawing in the drawing 2.

6.1 Specifications ofDC motor

Type motor Working Working Rotating speed

power power current

YYCJ-90/90 90W AC220V 0.7A 5.6r/1 min

6.2 Control requipirements of pony motor

The normally closed contacts of upper(step-up) limit switch SL and

lower(step-down) limit switch XL should be led to corresponding step-up and
step-down circuits. When press step-up button(or step-down button), the output
of regulator will move towards step-up direction(step-down direction). And
when it move to limit position, upper(step-up) limit switch SL and
lower( step-down) limit switch XL will react to cut off motor power, the motor
will stop working. Then press step-down button(or step-up button), the output of
regulator will move towards step-down direction(st~p-up direction).

7. Installation

7.1 Earthing bolts must be earthing firmly.

7.2 Must ensure 1m space in all directions from this regulator, good for
heatdissipation and maintance.
 7.3 Input and output terminals are equipped with overcurrent protection devices.

7.4 The control wires adopt 15 cores terminal blocks. After wiring according to
drawing 2, you can conduct step-up or step-down regulation on the main unit of
regulator. Press step-up button means step-up and step-down button means
step-down. 103...-...- 104 are wires from normally open contacts of upper limit
switch and when the voltage goes to maximum value, 103 . . . . _ 104 are working.
107 . . . . _ 107 are wires from normally open contacts of lower limit switch and when
the voltage goes to minimum value, 107 . . . . _ 107 are working.

7.5 Oil filling ~ole for pouring transformer oil or inserting a thermometer to
measure oil temperature.

7.6 Please do wiring according to electrical regulations and this instructions.

Incoming and outgoing cables are fixed on input(A,X) and output terminals(a,x).
When wiring, set a installation bracket on the moderate position of incoming and
outgoing cables for fixation and supporting, to avoid these cables on the iron
plate of cover box's incoming and outgoing holes, thus preventing from
insulation damage on cables.

8 . Debugging

8.1 Ensure no electric in main circuit, , debug control circuit firstly. (electric brush is
in middle position when leaving factory, which is convenient for user debugging )

8.2 Press step-up(or step-fown) button, check if pony motor rotational direction is
the same as step-up(or step-fown) of brush pointer or not. If not, exchange polarity
of DC working power to make the button is in line with actual voltage direction.

8.3 When press step-up button, turn off the upper limit switch normally closed
contacts artificially, check that motor should stop rotating right now. Then press
step-down button, the motor should return to work.

8.4 Be similar to 8.3, When press step-down button, tum off the lower limit switch
normally closed contacts artificially, check that motor should stop rotating right
now. Then press step-up button, the motor should retun) to work.

8.5 Special warning: when press step-up button after wiring completion, if
regulator starts to step up instead of step down, check if wiring of motor working
power is correct. If not, regulator will be damaged seriously. On the contrary, when
press step-down button, regulator starts to step down, do .the same inspection.

8.6 As long as it isn't the final debug, you must stop the electric brush in the middle,
lest wrong wiring of power or limit switches lead to severe damage on regulator
;
when next debug.

8.7 After above inspections and all are correct, you can conduct no-load current test.
Connect DC working power and press step-up button, then the regulator step up
until upper limit switch acts, step-up button will not work. And output voltage at
this moment is maximum value U20max of no-load output. Press step-down button,
voltage step down until lower limit switch acts, step-down button will not work.
And output voltage at this moment is minimum value U20min of no-load output.

When step-up and step-down actions are normal, limit protection is valid, then
regulate the output voltage to the middle position and about one hour no load
operation. If no abnormal phenomenon, you can conduct load tests.

After confirmation of normal load and correct wiring, you can conduct load
tests. At this time, you should measure and observe that whether input voltage
and current, output voltage range and current(load current) exceed rated values. If
no-load tests and load tests all are normal, this devices is able to come into use.

9. Operation and maintainance

9.1 When this regulator comes into use, the power supply switch should
zero-position close, then regulate output voltage from lower limit value to value
needed.

9.2 Regular suspended core inspections should be done on regulator. And also
check whether there are burning marks on coiling surfaces or not. If answer is yes,
use 0# rubber to remove.

9.3 If the user will conduct insulation test on products, please conduct withstand
voltage test on regulator and transformeer respectively, and measure insulation
resistance between oil tank and coiling via 1OOOV tramegger. Generally, you can
conduct power frequency withstand voltage test when regulator part is not less than
3030MQ. This regulator had been conducted power frequency withstand voltage test
when leaving factory and no breakdown and flashing phenomena, so users should
reduce testing voltage level to 80% of factory test when conducting insulation test
firstly.

9.4 After about one year operation, user should test and record input,output voltage
and current, and can't conduct overload operation at will. After about five years,
user can detect oil quality of transformer according to relative regulations on
transformer oil.
 I-- I
r-- 1
I -- I
106 109 I I
110
101 I I
102 105 I I
~ I ~ I
I ~ I I I
XL2 I
I SL I I XLl I I
L __ __j
104 108
~ I ~ I
I I I I 111
L -- _j L -- _j

®
Upper limit switch Lower limit switch 112

113
Single ACmotor

XT
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
,-- f-- -----+-1-1--------~
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1 }' External wiring for referance
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L--------------------~
8 AN2 Step-down button
7 ANl Step-up but ton
6 M ingle AC motor 1
5 XL2 lower liait abnorul protection switc 1
4 XLl Lower limit switch 1
3 SL Upper limit switch 1
2 . XT Terminals 1
1 MAl-2 AC contacts
No. ItemName Amount

TYDZ-lOOK/. 38/ 0~650V Drawing 2

2011. 11 Wiring drawing of column
#iE ;at 7}-!K .u:xf'f% ~-t ~. fl. a type voltage regulator

~it lt-f #~it ~ll#iL ti tt~

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 Operation Instructions for GWR250-2.5-1 Protective Resistance

1. Usage

This resistance was used as the protective resistance in the test transformer
circuit, to prevent the damage to the test transformer happened while the tested
sample discharge and over voltage and over current.

2. Main Technical Parameters

- Rated resistance value: 2.5 kQ

Rated voltage: 250 kV

Rated current: 1 A

3. Working Environment And Condition

3.1 Indoor use

3.2 Sea level not less than 1OOOm

3.3 Maximum medium temperature 45 "C , Minimum medium temperature -25 "C

3.4 Relative humidity less than 90%

3.5 No chemical corrosion gas or steam

3.6 No electric dust and explosive material

3.7 No vibration and impact

·-
 Operation Instructions for Control Console

1. General introduction

AC-2010 power frequency AC withstand voltage testing control bench, it is used in

the controlling, measuring and adjustment of the voltage of the power frequency
testing transformer, control the adjustment of the AC voltage and measure its voltage.
It is constituted of control panel, voltage regulator, measuring facilities etc. It has a
better performance on.the accuracy, safety and easy operation.

2. The brief introduction of the functions

2.1 The switch of the control source was used to control parts of the switches
inside the console, when you opened the switch; the light of the open was on.

2.2 The step up and the step down button

When the close light was on, press the step up button, the voltage regulator will
be set up.

When the open light was on, press the step down button, the voltage regulator
will be reduced.

2.3 The close and the open button

Press the close button, connecting the high-tension supply, the close light will be
lightening.

Press the open button, breaking the high-tension supply, the open light will be
lightening.

2.4 The close and the open button of reactor

Press the reactor close button, the reactor compensate current, the reactor close
light will be lightening.

Press the reactor open button, the reactor stop compensating, the reactor open light
will be lightening.

2.5 The Volt. Withstand timing function

Press down the Volt. Withstand timing button, the Volt. Withstand timing light
will be lit up and the button will be self-locked, and then the time-ready will start
action and the Volt. withstand timing start timekeeping, the time can be set by
yourself, once the time out, the voltage regulator will step down until it zero-return
automatically.

2.6 The over current protection function

When the current go through the tested samples bigger than the setting current,
the flow detection circuit acting immediately, Over-Current LED lighted, high voltage
shall be braked and return to zero automatically, Zero LED lighted. The voltage rising
could be restarted after re-press down the "Separating Brake" button if so needed.

2.7 Alarm bell function

When you press down the alarm bell, the bell inside the console will be ringing.

3. Operation Procedure

3 .1 Preparation

This Operation Manual should be well read and the following function
introduction should be well understood by the operator before using the executing
following function.

3.2 The facility and tested samples should be well earthed and the earth
resistance should be less than 0.5Q while testing.

3.3 Two-core air plug should be plugged in the control bench where indicated
"Power", the other side should be connected to the 220V power socket, the voltage
regulator was equipped in the control bench, 04 cores air plug should be plugged in
the control bench where indicated "to the measuring winding", the other side should
be connected to the measuring winding of the testing transformer, connect the high
frequency cable to the control bench where indicated "to the capacitive driver", the
other side connected to the capacitive driver, door switch linked to the front door of
the testing zoon, all the equipment earthing of casing.

3.4 Using suitable wire, connect the LV switchgear input terminal from the AC
380V voltage lower end, LV switchgear output terminal connected to the input
terminal of voltage regulator, voltage regulator output terminal connected to the input
terminal of compensation reactor and testing transformer, high-voltage tail earth,
measurement grounding well earth.

3.5 After wire checking correct, then testing can be started

 3.6 Operation Process

3.7 Lock front door.

3.8 Close main power and control power supply.

3.9 Tum on the key power switch (C.W.90°is on), "Separating Brake LED"
lighted, digital meter lighted.

3.10 Press down alarm button and the ring bells two or three times.

3.11 If the test voltage regulator didn't return to zero when you cut down the
control source last time, the voltage regulator will return to zero
automatically and the "zero-return" indicator will be on after you press
down the "close" button this time, and the indicator will go out after the
voltage regulator return to zero.

L 3.12 Press down the "close" button, the close indicator will be lit on, then the
testing transformer turned into armed state already.

3.13 Press down the "step up" button, when the current reaches output current of
regulator during step-up, start to use No. 1, 2,3 reactor to compensate, namely colse
the reactor close button. let the high voltage rise to the needing testing voltage.

3.14 Press down the "Withstand Voltage" button, withstand timing start
working, the time normally set as 01 min, voltage regulator return to zero
and indicated light go out after the times up.

3.15Press down "Separating Brake" button, tum off the key, one withstand
voltage testing finished.

3.16 Cut down the main power supply and connect the ground rod when you
finish the test. Then you can discount the ligature of the test and make sure
the personal safe.

4.1 The sea level elevation: ~1 OOOM

4.2 The ambient temperature: - 1o·c ,.....+ 45.C(when it is 2s·c, the relative
humidity was better under 85 ·c, no lotion)

4.3 It should not have any Any chemical precipitation and dust which shall badly
affect the surface insulation properties and electric insulation properties of
the voltage regulator and transformer should be kept out of the installation
site.
..
 4.4 The installation site should not have any obvious vibration.

5. Attentions

5.1 The short circuit is strictly prohibited while measuring the testing
transformer winding, the open circuit is strictly prohibited to the high voltage end.

5.2 It is strictly prohibited to touch the high voltage terminal if the earth rod is
not connected and the incomplete discharge.

5.3 The high voltage test should be unless conducted by two person.

5.4 The small stoppage of the control circuit can be repaired base on the
drawings, and you can notice the manufacturer for help if there is any vital
problem happened.