1 Swing Bolt and Cover ver 4.

03 Page 22 of 25
2

3 Cover Swing Bolts Description

4 Cover:
5 201.0 P [psi] - Pressure
6 12.395 GOd [in] - Gasket OD
7 12.750 Dc [in] - Cover OD
8 1.000 tC [in] - Cover Thickness
9 1.000 wC [in] - Tab Width
10 14.750 BCD [in] - Bolt Circle Diameter
11 SA-240 304 Cover Material
12 18,600 CSA [psi] - Allowable Stress
13 Eye Bolt:
14 6 n - Number of bolts
15 0.750 Dia [in] - Bolt Diameter
16 0.627 Rdia [in] - Thread Root Diameter
17 0.750 ID [in] - ID of Eye
18 1.500 OD [in] - OD of Eye
19 SA-193 B7 Bolt Material
20 25,000 BSA [psi] - Allowable Stress
21 Pin:
22 SA-193 B7 PinMat - Pin Material
23 0.750 Pin [in] - Pin OD
24 25,000 PSA [psi] - Allowable Stress
25 Lugs:
26 2.500 L [in] - Height
27 1.000 cH [in] - Half Width
28 0.375 tL [in] - Thickness
29 0.250 F [in] - Weld Fillet Size
30 SA-240 304 Lug Material
31 18,600 LSA [psi] - Allowable Stress
32 Load: no gasket seating load, pF: Pressure Load
33 Do [in] = BCD-2*cH 14.75-2*1 = 12.750
34 pF [lb] = (P*π*GOd^2)/4 (201*3.14*12.395^2)/4 = 24248.063
35 Eye bolts: Baa: Actual Area 1, Bab: Actual Area 2, rA: Required Area, Ba: Minimum Area, SF: Seating Force, LpB: Load per Bolt
36 Baa [in ] = n*π*Rdia^2/4
2
6*3.14*0.627^2/4 = 1.853
37 Bab [in ] = n*(OD-ID)*Dia
2
6*(1.5-0.75)*0.75 = 3.375
38 rA [in ] = pF/BSA
2
24248.063/25000 = 0.970
39 CheckrA = rA<=MIN(Baa,Bab) 0.97<=MIN(1.853,3.375) = Acceptable
40 Ba [in ] = Min(Baa,Bab)
2
MIN(1.853,3.375) = 1.853
41 SF [lb] = Max(Ba*BSA/2,pF) MAX(1.853*25000/2,24248.063) = 24248.063
42 LpB [lb] = SF/n 24248.063/6 = 4041.344
43 Pin: PA: Pin Area, MSp: Max Sp, Sp: Shear
44 PA [in ] = (π*Pin^2/4)
2
(3.14*0.75^2/4) = 0.442
45 MSp [psi] = 0.8*PSA 0.8*25000 = 20000
46 Sp [psi] = LpB/(2*PA) 4041.344/(2*0.442) = 4574
47 CheckShear = Sp <= MSp 4574 <= 20000 = Acceptable
 Swing Bolt and Cover ver 4.03 Page 23 of 25

1 Lug: Ratio <= 1, msL: Max Shear, LL: Lug Load, LS: Lug Shear, rLS: Load Ratio, mbL: Max Bending, iL: Moment of Inertia
2 mL: Moment, LB: Bending Load, rLB: Load Ratio, LugRatio: Factored Load
3 msL [psi] = LSA*0.8 18600*0.8 = 14880
4 LL [lb] = LpB/2 4041.344/2 = 2020.672
5 LS [psi] = LL/(tL*L) 2020.672/(0.375*2.5) = 2155
6 rLS = LS/msL 2155/14880 = 0.145
7 mbL [psi] = LSA*1.5 18600*1.5 = 27900
8 cL [in] = L/2 2.5/2 = 1.250
9 iL [in ] =
4
(tL*L^3)/12 (0.375*2.5^3)/12 = 0.488
10 mL [in-lb] = LL*cH 2020.672*1 = 2020.672
11 LB [lb] = mL*cL/iL 2020.672*1.25/0.488 = 5172.920
12 rLB = LB/mbL 5172.92/27900 = 0.185
13 LugRatio = SQRT(rLS^2+rLB^2) SQRT(0.145^2+0.185^2) = 0.235
14 CheckLug = LugRatio <= 1 0.235 <= 1 = Acceptable
15 Lug Weld: Factored load ratio must be less than 1, msW: Max Shear/Bending, WS: Weld Shear, rWS: Load Ratio
16 WB: Bending Load, rWB: Load Ratio
17 LugWeldRatio: Factored Load
18 msW [psi] = 0.49*MIN(LSA, PSA) 0.49*MIN(18600, 25000) = 9114
19 Wa [in ] = (L+2*F)*(tL+2*F)-tL*L
2
(2.5+2*0.25)*(0.375+2*0.25)-0.375*2.5 = 1.688
20 WS [psi] = LL/Wa 2020.672/1.688 = 1197
21 rWS = WS/msW 1197/9114 = 0.131
iW [in ] = (tL + 2*F)*(L + 2*F)^3/12 - iL
4

22 (0.375 + 2*0.25)*(2.5 + 2*0.25)^3/12 - 0.488 = 1.480

23 WB [psi] = mL*(cL+F)/iW 2020.672*(1.25+0.25)/1.48 = 2047
24 rWB = WB/msW 2047/9114 = 0.225
25 LugWeldRatio = SQRT(rWS^2+rWB^2) SQRT(0.131^2+0.225^2) = 0.260
26 CheckWeld = LugWeldRatio <= 1 0.26 <= 1 = Acceptable
27 Cover: mbC: Max Bending, mC1: Pressure Moment, mC2: Bolt Unit Moment, mCt: Total Moment, tca: Required Thickness
28 Required thickness - Roarks Table 24 Case 10a and 13
29 mbC [psi] = 1.5*CSA 1.5*18600 = 27900
30 mC1 [in-lb] = P*Do^2*3.3/64 201*12.75^2*3.3/64 = 1684.412
31 mC2 [in-lb] = SF*cH/(Do*π) 24248.063*1/(12.75*3.14) = 605.365
32 mCt [in-lb] = mC1 + mC2 1684.412 + 605.365 = 2289.777
33 tca [in] = sqrt(6*mCt/mbC) SQRT(6*2289.777/27900) = 0.702
34 Required thickness - Table UG-34 (j), C = 0.3, W = SF, hG = cH, S = CSA, d=Do, E=1
tcb [in] = Do*sqrt((0.3*P)/(CSA*E)+(1.9*SF*cH)/(CSA*E*Do^3))
35 0.849
12.75*SQRT((0.3*201)/(18600*1)+(1.9*24248.063*1)/(18600*1*12.75^3)) =
36 ReqCThick [in] = Max(tca, tcb) MAX(0.702, 0.849) = 0.849
37 CheckThick = ReqCThick <= tC 0.849 <= 1 = Acceptable
38 Cover Tabs: iT: Moment of Inertia, mT: Moment, LT: Bending Load
39 cT [in] = tC/2 1/2 = 0.500
40 iT [in ] = (wC*tC^3*2)/12
4
Moment of Inertia (1*1^3*2)/12 = 0.167
41 mT [in-lb] = LpB*(BCD-Dc)/4 Moment 4041.344*(14.75-12.75)/4 = 2020.672
42 LT [lb] = mT*cT/iT Bending Load 2020.672*0.5/0.167 = 6062.016
43 CheckLT = LT <= mbC 6062.016 <= 27900 = Acceptable