• Reduction
At higher temperatures and under reducing conditions, that is when not
enough oxygen is available, the following reactions take place: .
C + CO2 → 2 CO
C + H2O → CO + H2
CO + H2O → CO2 + H2
C + 2H2 → CH4
Biomass gasifier
Advantages
Mature technology: Biomass gasifier technology is a mature technology and
gasifiers are available in several designs and capacities to suit different requirements.
Small and modular: suitable and economical for small, decentralized applications,
typically with capacities smaller than a megawatt.
Flexible operation: can generate electricity when required and also wherever
required.
biomass gasifier based systems can be set up at almost any place where biomass
feedstock is available.
Economically viable: For small-scale systems, the cost of power generation by
biomass gasification technology is far more reasonable than that of conventional diesel
based power generation.
Socio-economically beneficial: Biomass gasifier based systems generate
employment
Application of Syn Gas
The downdraft (co-current) gasifier
The most common type of gasifier
The reduction zone is below the combustion zone.
The flow of air and gas is downwards through the combustion and
reduction zones.
Co-current as air moves in the same direction as that of fuel,
downwards.
Tar, which is produced in the pyrolysis zone, travels through the
combustion zone, where it is broken down or burnt. As a result, the
mixture of gases in the exit stream is relatively clean.
It produces gas with low tar content, which is suitable for gas engines.
Updraft or counter-current gasifier
air enters from below the grate and flows upwards, whereas the fuel
flows downwards.
The gas produced in the reduction zone leaves the gasifier reactor
together with the products of pyrolysis from the pyrolysis zone and
steam from the drying zone.
does not allow for tar cracking,
The resulting producer gas is rich in hydrocarbons (tars) and,
therefore, has a higher calorific value, which makes updraft gasifiers
more suitable where heat is needed, for example in industrial furnaces.
The producer gas needs to be thoroughly cleaned if it is to be used for
generating electricity.
Cross-draft gasifier
air enters from one side of the gasifier reactor and leaves from the
other.
compact construction
low cleaning requirements.
do not need a grate; the ash falls to the bottom and does not come in
the way of normal operation.
Fluidized bed gasifiers
the biomass is brought into an inert bed of fluidized material (e.g. sand, char,
etc.).
During normal operation, the bed media is maintained at a temperature
between 550 °C and 1000 °C.
When the fuel is introduced under such temperature conditions, its drying
and pyrolyzing reactions proceed rapidly, driving off all gaseous portions of the
fuel at relatively low temperatures.
A fluidized bed gasifier works as a hot bed of sand particles agitated
constantly by air.
Air is distributed through nozzles located at the bottom of the bed.
The solid fuel is fluidized by the addition of air at high velocity into the bed
The solid thus behaves as a fluid for a good homogenization of temperature
and reactants.
Entrained-flow gasifiers
fuel and air are introduced from the top of the reactor, and fuel is
carried by the air in the reactor.
The operating temp are 1200–1600 °C and the pressure is 20–80 bar.
can be used for any type of fuel so long as it is dry (low moisture) and
has low ash content.
Due to the short residence time, high temp required
the gas contains very little tar.
Plasma gasifiers
Plasma is an ionized gas that is formed when an electrical discharge passes
through a gas.
Plasma torches and arcs convert electrical energy into intense heat energy.
strong electric current under high voltage passes between the two electrodes as
an electric arc.
Pressurized inert gas is ionized passing through the plasma created by the arc.
Plasma torches and arcs can generate temperatures (greater than 5,000°C)
Extremely high temperatures ensure that the feedstock is broken down into its
main component atoms of carbon, hydrogen and oxygen.
These quickly re-combine to form hydrogen and carbon monoxide gases, there
by producing a very high quality syngas preventing the formation of tar and
methane
making gasification more efficient
incorporates the action of micro-organisms on the biomass
for the production of bio-gas. Examples include anaerobic
digestion, land filling, composting, Vermiculture etc
Anaerobic Digestion
series of processes in which microorganisms break down
biodegradable material in the absence of oxygen
The process is used for industrial or domestic purposes to
manage waste and/or to produce fuels.
This anaerobic digestion consists of :
(i)Enzymatic hydrolysis
complex cellulosic biomass are broken down into simple
compounds like sugars, amino acids and fatty acids.
Overall Reaction
C6H12O6 → 3CO2 + 3CH4
The Biogas Plants
Biogas Plant Components:
i. Digester: in which the slurry (dung mixed with water) is
fermented
ii. Inlet Tank: for mixing the feed and letting it into the
digester
iii. gas holder/dome: in which the generated gas is collected
iv. outlet tank: to remove the spent slurry
v. distribution pipeline(s): to transport the gas into the
kitchen
vi. manure pit: where the spent slurry is stored.
Benefits of Biogas Plants
• Contributes substantially in reducing Global Warming.
• This Smoke Free gas emits less carbon dioxide as compared to other
fuels.
Mesophilic
takes place at ambient temperatures between 20 and 45C
where thermophiles are the primary microorganisms present.
more stable than thermophilic digestion
More commonly used as no control requires
Biogas production take place in 15-40 days
economical
Less biogas production than thermophillic
Thermophilic
takes place optimally around 49–57C at elevated temperatures
where thermophiles are the primary microorganisms present.
Less stable operation
the energy input is higher increased temperatures
facilitate faster reaction rates and hence faster gas yields
More control require to maintain the high temp
Biogas production take place in 12-14 days
Costly
single-stage digestion system
all of the biological reactions occur within a single sealed reactor or
holding tank.
Utilizing a single stage reduces construction costs;
it facilitates less control of the reactions occurring within the system.
Acidogenic bacteria, through the production of acids, reduce the pH of
the tank. Methanogenic bacteria, operate in a strictly defined pH range.
Therefore, the biological reactions of the different species in a single
stage reactor can be in direct competition with each other.
two-stage or multistage digestion system
different digestion vessels bring maximum control over the bacterial
communities living within the digesters. .
Typically hydrolysis, acetogenesis and acidogenesis occur within the first
reaction vessel.
The organic material is then heated to the required operational temperature
prior to being pumped into a methanogenic reactor.
It should be noted that it is not possible to completely isolate the different
reaction phases and often there is some biogas that is produced in the
hydrolysis or acidogenesis tanks.
There are two types of Biogas Plants
– Fixed head
– Floating head
Fixed dome
in fixed dome digester, the gas holder and the digester are combined.
A fixed-dome plant consists of an enclosed digester with a fixed, non-movable
gas space.
The gas is stored in the upper part of the digester.
The fixed dome is best suited for batch process
When daily feeding is adopted in small quantities.
generally built below the ground level and is suitable for cooler regions.
There are two types of Biogas Plants
– Fixed head
– Floating head
Disadvantages:
Low gas pressure may require gas pumps;
scum cannot be removed during operation;
the plastic balloon has a relatively short useful life-span
is susceptible to mechanical damage and usually not available locally..
In India Anaerobic Digestion Plants are commonly known as
Gobar Gas Plants.
the cheap sources of energy in rural areas.
In such plants slurry of cow dung and water is fed to the digester
.
and is allowed to ferment for a few weeks. The biogas is released.
The biogas reactor
a closed tank made from steel or concrete biogas
reactor normally is insulated, to maintain stable temp inside the reactor
mixer is installed to ensure efficient mixing of bacteria and biomass
Safety valves are installed on top of the biogas tank to avoid damage to the
tank if the gas pressure is too high or if a vacuum is created in the reactor.
A heating system is installed to maintain a constant temperature in the
reactor.
Ventilation and cleaning of the air necessary to remove odors.
Overall Reaction
C6H12O6 → 3CO2 + 3CH4
Applications:
Water pumping
Electricity generation:
it possible to operate a diesel engine on dual fuel mode-part diesel and part
biomass gas.
The mechanical energy thus derived can be used either for energizing a water
pump set for irrigational purpose
for coupling with an alternator for electrical power generation - 3.5 KW - 10
MW
Heat generation: A few of the devices, to which gasifier could be retrofitted,
are dryers- for drying tea, flower, spices, kilns for baking tiles or potteries,
furnaces for melting non-ferrous metals, boilers for process steam, etc.
The process to produce bio gas in a bio gas plant
includes:
1. Transportation
2. Influent collection – Mixing - Pumping
3. Addition of water - Digestion
4. Retention time - Gas production – Gas cleansing
5. Generation of heat and power from bio gas
The rate of production of biogas depends on the following factors:
1) Temperature & Pressure
2) Solid concentration & Loading rate
3) Retention period
4) pH value
5) Nutrients composition
6) Toxic substances
7) Digester size & shape
8) Stirring agitation of the content of digestion
Fermentation
decomposition of organic matter by microorganisms especially bacteria and
yeasts
The biomass is ground down and the starch converted by enzymes to sugars,
with yeast then converting the sugars to ethanol.
Because yeasts perform this process in the absence of oxygen, ethanol
fermentation is classified as anaerobic.
Ethanol fermentation of biomass occurs at 20 to 30°C.
The process takes about 50 hours.
Yield is about 90% liquid. This contains about 10 to 20% of alcohol depending
upon the tolerance of yeast to alcohol.
Concentration of alcohol is increased by distillation
‘‘dehydration’’ phase may be required to make 100% pure ethanol.
• Feedstock:
– Sugar: Sugar beets, sugar cane, sweet sorghum, Fruits etc
– Starches: Grains like corn, wheat, potatoes etc.
– Cellulose: Wood, solid waste, agricultural wastes etc.
.
Feedstock Supply:
Feedstocks for biochemical processes are selected for optimum
composition, quality, and size.
Milling :
mechanical crushing of the feedstock to release the starch
component
Pretreatment:
Biomass is heated (often combined with an acid or base) to break
the tough, fibrous cell walls down and make the cellulose and
hemicellulose easier to hydrolyze
Hydrolysis:
Second Step :
zymase, another enzyme also present in the yeast, converts the
glucose and the fructose into ethanol.
C6H12O6 → 2 C2H5OH + 2CO2
Product Recovery:
Products are separated from water, solvents, and any residual solids.
I. Distillation and Rectification: That means concentration and cleaning
the ethanol produced by the distillation by removing by-products.
Principle of
27.05.2008
Rectification:
II. Dehydration:
drying (removing residual water) off the ethanol
Product Distribution:
Fuels are transported to blending facilities, while other products and
intermediates may be sent to traditional refineries or processing facilities for
use in a diverse slate of consumer products
: Presentation by Florian
Schmalz
27.05.2008
Bioconversion
Pretreatment
Biomass Hydrolysis
Ethanol
Fermentation Distillation
The alcohol can be burned alone, or blended with gasoline.
Mixtures can range from 10% ethanol (often used to reduce
pollution) to 100% ethanol
Ethanol is more expensive than gasoline currently
Net energy yield from ethanol is low, could be much better with
cellulosic ethanol
Energy from ethanol is less than that from gasoline. But it
produces less pollution
Advantages
• Exhaust gases of ethanol are much cleaner
Methoxide
Methyl Ester
Triglyceride Glycerine
Energy plantation
the practice of planting trees, purely for their use as fuel.
In recent years, to meet the demand of energy, plantation of energy plants has
been re-emphasized
In an energy plantation, growing plants collect and store solar radiation for
subsequent release as high-temperature heat.
to provide biomass or biofuel for heating or power generation.