Enterprise Structure
Master Data
Procurement Process
Pricing procedure
Release Strategy
Inventory management
Physical Inventory
Batch Management
Invoice Verification
Page 2
Unit 1
Introduction
Introduction to ERP
Implements funct ons of order
placement.. order scheduling.sh pping
and i nvoicing.
Sales
Procurement (SRM)
Mrodmise cost savings wi th support for
II
Analyse data and
convert to information Focus on extal strategies
Production (PLM)
II
Business Intelligence e-commerce
Efficient:ly and sustainably manage
..--..-nenaln the
II powerful analyt:ics
Enterprise asset
and others
challenges and Insupply
anddemand
management Distribution (SCM)
Accounting
Automate any financial opet'ations
while ensuring regulatory compliance and gaining real-time insight into overall peo-fo<n>MKe.
Page 4
What is ERP?
Enterprise resource planning (ERP) is business process
management software that allows an organization to use a syste
ERP provides an integrated view of core business processes,
database management syst
ERP Products
SAP
Oracle – PeopleSoft
Oracle – JDE
Microsoft-Dynamic ERP
Page 5
What is SAP ?
SAP is enterprise resource planning software developed by th
company SAP AG. SAP incorporates the key business functions
Business Processes included in SAP ERP include Operations
Distribution, Materials Management, Production Planning, Logis
Human Capital Management (Payroll, e-Recruiting).
Page 6
SAP Modules
Accounting
...
Human
Resources
Cross
Applications
Page 7
History of SAP
Company : SAP AG
When : 1972
Where : Walldorf, Germany
By Whom : 5 former IBM employees. R/3 Introduction
Page 9
Page 10
System Landscaping
SAP System landscape is
the group of systems that company has installed, all the system
SAP is divided into three different landscape DEV, QAS and PR
DEV would have multiple clients for ex: 110- Configuration, 120-
- QAS may again have multiple clients for ex: 200- Integration T
- PRD may have something like a 300 Production
Page 12
Transport Management
SAP Transport Management
System (TMS) is a tool within SAP ERP systems to manage so
Customizing transports contains configuration and they are cr
functional team does the configuration of your SAP system.
Workbench transports contains development work like ABAP p
In general, not always, customizing is client-dependent and wor
Page 13
Support
Receiving tickets/issues from business .
Analyzing the ticket .
Resolving the issue in time
Prepare functional spec for Change request
Unit testing and transport to QAS for UAT testing
Page 14
What is MM
The SAP MM module
handles the procurement and inventory functions of organizations that engage in
Page 15
MM Process Flow
Unit 2
Enterprise Structure
Enterprise Structure
Client is a self-contained unit in an
R/3 System with separate master records and its own set of tables
An organizational unit responsible for
procuring materials or services for one or more plants and for negotiating general conditions of purchase with vendor
This level represents an
independent accounting unit within a client. Each company code has its own balance sheet and its own profit and loss
statement. An orga
unit serving to subdivide an enterprise according to production, procurement, maintenance, and materials planning as
An
organization al unit allowing the differentiati on of material stocks within a plant.
Unit 3
Master Data
Master Data
Stock Non stock
Agreement
Service
Master Data
Master data contains data records that are stored in the database for
The material master record and vendor master record are the most im
master data in the procurement process.
Material Master
Tcodes: MM01/MM02/MM03
The material master database contains descriptions of all materials th
enterprise procures, produces, and keeps in stock.
Vendor master
Tcodes: XK01/XK02/XK03
The vendor master database contains information about the vendors
supply an enterprise. This information is stored in individual vendor ma
Page 21
30---
Purchasing
info record
Views in a Material Master
The material master represents the central source
for releasing material-specific data. It is used by all of the SAP Logistics components in the
Integrating all of the material data in one single database object means that the problem of
The data contained in the material master is required, for example, by the following function
Material Key
You create a record in the material
master for each material that your company uses. Each material master record has its own
The type of material number assignment can be internal or external. You can use User Exit
The material type summarizes all materials with the same properties. It controls things such
The branch indicates what line of industry is assigned to the material. It also controls screen
Material Type
You can assign materials with the same
characteristics to the same material type. Material types include office supplies, equipment,
The type of number assignment (internal or external).
The permitted number range interval. Which screens are displayed and in which order.
Which user-department-specific data (view) is suggested for entry.
Along with the plant, the material type determines a material's inventory management requi
The material type also determines which accounts are posted when a material is posted to
Material
Views for material maintenance
External alphanumeric number assignment without check
Type of inventory management (quantity/value)
Assignment to an account category reference
Field selection and screen sequence
General incUcators for price control,special processes
and for Retail
Costing control
Item category group SD
Authorization group
ndor Master
Vendor master
Tcodes: XK01/XK02/XK03
The vendor master database contains information about the ve
that supply an enterprise. This information is stored in individual
General data:
This includes the vendor's address and bank details, for example.
This data is valid for the whole client.
Accounting data:
This comprises data such as the number of the reconciliation account
Purchasing data:
This includes the purchase order currency, incoterms, and the vendor
Page 32
Partner Roles
The vendor can have
various functions in its interaction with your company. For example, during the procurement
By maintaining partner roles in the vendor master record, you can distribute one or more of
Master Data
Purchase Info Record
Tcodes: ME11/ME12/M13
The info record contains concise information about a vendor a
material that Purchasing already procures from that vendor. An i
es of Info record
Standard
Consignment
Pipeline
Subcontract
Page 39
_J No update
A I Update with or without plant
Update with plant (if plant not prohibited) Update without plant f plant not
prohibited)
Master Data
Source list
Tcodes: ME01
A source list specifies the possible sources of supply for a mat
over a given period of time. It shows the time period in which a m
Page 44
Source of Supply
In MM Purchasing, the term “source of
supply” (or “source”) can mean a vendor (external supplier) or an outline purchase agreeme
An info record (short for “purchasing information record”) provides information for Purchasin
An outline purchase agreement is a longer-term arrangement with a vendor regarding the s
Source List
Source list analysis enables you to list the
materials of a plant for which no source list records exist during a certain period. This function is useful in t
).
The source list contains the allowed, preferred and/or
blocked sources of supply for a material in a plant that are valid within a certain period. Eac
Source list records enables you to determine and check sources.
Fixed sources are always preferred over other sources in the relevant validity period. Only o
Buyers are not allowed to procure from blocked sources. Blocked sources are not taken int
The MRP indicator in the source list stipulates how the source defined in a source list recor
If a source list requirement exists, a material may not be procured from sources other than
Blocking of Sources
Within the contract maintenance function,
you can create source list records for a material group for contract items with the item categ
Source list records for material groups define which materials can be released against a co
You can list either all disallowed materials (exclusion of materials) or all allowed materials (i
Master Data
Service Master
Tcodes: AS03
Conduct workshops and gather requirements
Prepare Business blueprint
Prepare functional Spec and configuration
Business process testing
UAT and end user training
Data migration strategy
User manual
Page 50
Unit 4
Procurement Process
Procurement Process
Purchase
Stock
material procurement
Non Stock
procurement
Outline
agreement
Service
procurement Import PO Asset PO
1.PR
2. RFQ
3. Quotation
4. Purchase order
5. Goods Receipt
6. Invoice verification
Contract Schedule Agreement
Page 58
Transaction codes
•ME51N – Create PR
•ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO
Purchase Order
•MIGO – Goods Receipt /Reverse GRN
Goods Receipt
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page 59
Purchase Requisition (PR) Purchase G
Purchasing
Vendor A
Purchase Requisition 采购申请
Vendor B
Vendor C
Next, allocate the required vendors to the request for quotation. The
The RFQs are then sent to the chosen vendors, who then send their
After receiving the quotations from the vendors, their quotations are e
Page 62
Quotation
1 Enter price and conditions
Vendor A
Quotation for RFQ 1
Item 10
Gross price: 400/t
Discount: 50 UNI
Vendor B
Quotation for RFQ 2
Item 10
Gross price: 400/t
Surcharge: 20%
Vendor C
Quotation for RFQ 3
Item 10
Gross price: 500/t Fixed
costs: 40 UNI
2
Compare quotation with price comparison list 用价格比较单比较报价
Price
Quotation 1 Quotation 2 Quotation 3
3
Create info record or reject quotation
Quotation
Market price
Purchase
Order
Piece
%
UNI
Rejection
Letter
Info record
VendorOpen Items
Invoice
$20.00
PurchaseOrder
GoodsReceipt
Types of Contract
Quantity
contract
(MK)
Contract
Value contract
(WK)
Contract/Schedule Agreement
1
2
3
4
5
1
Page 72
Contract/Schedule Agreement
1. This cycle starts with creation of contracts, it follows with sou
Transaction codes
•ME51N – Create PR
•ME52N – Change PR
•ME53N – Display PR
PR
•ME31K /ME31L– Create contract/ Schedule agreement
•ME32K/ME32L – Change contract/ Schedule agreement
•ME33K/ME33L – Display contract/ Schedule agreement
ntract/Schedule
Agreement
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO
•ME38 – Create Schedule Lines
Purchase
er/Schedule Line
•MIGO – Goods Receipt /Reverse GRN
Goods Receipt
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page 74
Service Procurement
1
2
3
4
5
6
Page 77
Service Procurement
1. Service Procurement cycle starts with creation of Purchase
Page 78
Service Specifications in the Purchasing Document
You can format complex service
specifications clearly using outline levels. You can assign any number of service lines to ea
Work that is not contained in the
outline or service lines cannot be covered with value limits for unplanned services.
Transaction codes
•ME51N – Create PR
PR •ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO , ME9F - Print PO
Purchase Order
•ML81N - Service entry acceptance/Reverse GRN
•ML83 – Print service entry sheet
Service
ntry/Acceptance
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page 83
8. Invoice verification for vendor is done after receiving invoice and cle
Page 87
Transaction codes
• ME51N – Create PR
• ME52N – Change PR
• ME53N – Display PR
PR
• ME21N – Create PO
• ME22N – Change PO
• ME23N – Display PO , ME9F - Print PO
Purchase Order
• VL31N – create inbound delivery
Inbound delivery
• MIGO – Goods Receipt/Reverse GRN
• ML83 – Print GRN
Goods Receipt
• MIR7 - Park Invoice
• FBV0 – Post Invoice
Invoice
verification
Page 88
Unit 5
Inventory Management
Goods Issue
Goods Issue is the process of handing over the materials placed in s
various departments as per their requests. The Inventory Management
Withdrawal of material for production orders
Scrapping and withdrawal of material for sampling
Return deliveries to vendors
Other types of internal staging of material
Deliveries to vendors without the involvement of the SD Module
Generally goods are issued with reference to some documents like -
Reservations
Production orders
Bills of material
Page 90
Goods Issue
( Start )
I
Rese1vation I Productio n Order I Ma
intenance Order I Project I Asset I
'
Goods Issue fro1n I
Storage Location I
GI{Mae1·ial) Document !
GoodsIssue Ag<""l inst Cost Center
Start
Cost Center
Page 91
Goods Issue
If a reference document (reservation/order) exists, it is important to e
The goods issuing department can check whether what was requeste
During entry of goods issue, the system can suggest data from the re
Cost Center
project
Asset
Page 92
Goods Issue
Reservation
Cost Center
The Request to Stores request a material for it’s from store without cr
Page 93
PR •ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO , ME9F - Print PO
Purchase Order
•ML81N - Service entry acceptance/Reverse GRN
•ML83 – Print service entry sheet
Service
ntry/Acceptance
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page 94
MRP/ PS/ PM
Release Strategy
C Release E
NO
Purchase Order P r n tin g PO
s_t_r_a_t_e_g_y
....;;:- ----_..
Gene.-ation
(For Stock Transfe1-)
Material Supply fro1n
Sup1>lying Plant
Manual Gate Entry
Goods Issue f.-on-.
Supply ng Plant
Excise Invo ice
Phys calReceipt of Material at Receiv ng Plant
14-------1
GR Docu111ents
Goods Receipt at Receiving Plant
Invo ice Ve 1·fication
fo.- Tra nspone.-
Transfer Posting to
Stores
CENVAT Credit
Page 96
The Receiving Plant will create the Stock Transport Order on the Issu
The Raw materials from Issuing plant / Port to any plant will be transf
Once goods arrive at plant, Goods Receipt is done against stock tran
The material will be valuated at the receiving plant when the good are
Transfer Postings
Page 97
PR •ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO , ME9F - Print PO
Purchase Order
•ML81N - Service entry acceptance/Reverse GRN
•ML83 – Print service entry sheet
Service
ntry/Acceptance
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page 98
Unit 6
Special Procurement
Special procurement Process
Four Types of special procurement process
Consignment
Subcontract
Pipeline
Returnable Transport Package
Page
###
Consignment Procurement
Transfer to Own Stock
The goods from vendor is received against the Purchase order and c
The goods from the Consignment will be transferred to own stock thro
Returns to Vendor
Vendor-managed materials will be returned to vendor if the material i
The return to Vendor will be carried out with reference to the Purchas
order against which it was received.
Page
###
Consignment Procurement
The materials which are already issued to consumption will be return
The Cenvat credit will be reversed for the Cenvatable materials retur
A debit note will be raised if the settlement is done for the vendor.
Page
###
Consignment Procurement
[Manual l=t--
MRP / PS/ PM I
Start
'----------' Pu.-chase Req1uis tion i----
Release E NO
---_•_•_a__e_g_y
T1-ansn-.ission of
RFO
Qu otati on Received
fron'l Ve ndors
Qu otation
Maintenance and
Price Co1npar-ison
Pu.-chase Or-de.
Gene.-ati on
{VVith he n-. Cate go1y
- ----•a__e_g_Y
-" ----------<::.
YES
Pricing P O /
t- -----------Re1ninde.- L ette1sI
Physical Receip'I at
Pl ant
T.-a11s1niss o11
Manual Gate Ent1y
Goods Receipt a'I
Receivin g Plant
GR Docu1nents
Invoice Ve rificatio 'I
YES Tr-ansfe.- Posting to
Consignrnent. Stock
Payn-.ent to
Trans1>0 1-re1·
NO
Tra nsfer- Postin g to
Unr-e'Sl"r cted Use
S t ock
Ret:u.-n 1:0 Vendor- Invoice Ve.-ificadon:
Pe.-iodi c Settle1nent
S•op
Page
ExciseInvoice at" afte.
Goods ssue
CENVAT C edi•
###
PR •ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO , ME9F - Print PO
Purchase Order
•ML81N - Service entry acceptance/Reverse GRN
•ML83 – Print service entry sheet
Service
ntry/Acceptance
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page
###
MRP/ PS/ PM I
Sta 1"t
------- Pu.-c:hase Requi itio n
NO
Request for- Ouot"a'fion , ,.
T..-ansn-.iss on of
R FO
Ouo1'a'ti<> n Received
f.-01 n V e 1 · -. dors
Ouo1"a'fion
Main1"enance and P.-ice Co1n1>a.-iso n
Pu1-chase 0.-de.
Gener-a'fion
Pr-icing PO /
Re1-ninde.- Lette..-s /
t--------------- "Tra1-.s1nissio1-.
Sending Exc se
I n voi ce
GoodsIssue 'I"<>
Ve ndor-
Issue Doc:unn1en1ts
57F4 Exc se Invoice
P.-int E>< c:i:se
Invo i ce
M a nu c..,.I Gate E nt1y Goods Recei1>t for
GR Doc:un'llents
:Sll..1bcon •racw- i ng PO
11-.voic:e Ve .-ific:a"tion
fo 1- T1·a111spo 1-.e 1·
YES
Reconci atio n
Trans1><> ner
T..-ansfe1· Post ng 'f<>
S'fo1·es
Invoice Ve1 fic:ation
fo.- Ve 111do.-
Pay 1T11e nt to Venclo 1-
Page 109
3. These quotations are used for Price Comparison and short listing be
Page
###
9. The excise department reconciles the goods receipt against the cha
10. If subcontractor fails to return all the materials within the time allotte
Page
###
PR •ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO , ME9F - Print PO
Purchase Order
•ML81N - Service entry acceptance/Reverse GRN
•ML83 – Print service entry sheet
Service
ntry/Acceptance
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page
###
Monuol l
S'tart
-------- Purchose
MRP/ PS/ PM
C Release E
Rec1uish on o- --
NO
- St.-ategy -
R ec1ue f"o.- Ou o"tation t- ---- Tra nsn... ss on of
RFQ
Release E
Purchase Or-cler
Generati on
NO
C s_•a__e_g_Y _-:-----..-<::
,_
P.-ic-ing PO /
Re1ninde r Letters /
T.-onsrniss on
Issue Docun-.ent:s
Sending Excise
Inv ice
Ca1>ture Exise
Du-.y Paid Excise
Invo ice
Invoice Prin1: Excise
Inv< > c-e
Page 113
Page
###
PR •ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO , ME9F - Print PO
Purchase Order
•ML81N - Service entry acceptance/Reverse GRN
•ML83 – Print service entry sheet
Service
ntry/Acceptance
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page
###
( Srnn
!
Physical Sending of Tmnsfer Posting for Returnable Goods
Trnlley Trolley Issue Document
( Sto11
Page 120
Transaction codes – Returnable Transport Pa
•ME51N – Create PR
PR •ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO , ME9F - Print PO
Purchase Order
•ML81N - Service entry acceptance/Reverse GRN
•ML83 – Print service entry sheet
Service
ntry/Acceptance
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page
###
Unit 8
Physical Inventory
Physical Inventory
This process covers counting of company’s warehouse stocks for ba
sheet purposes. Physical inventory can be carried out both for a comp
The stock in a warehouse can be divided into stock types. In the stan
system, a physical inventory can be carried out for the following stock t
Unrestricted-use stock in the warehouse
Quality inspection stock
Blocked stock
Page
###
Physical Inventory
Inventory of all stock types mentioned can be taken in a single transa
For the materials to be inventoried, one item is created in the physical i
If a material does not exist in a storage location, this means that no g
Physical Inventory Procedures
SAP R/3 supports the following physical inventory procedures:
Periodic inventory
Continuous inventory
Cycle counting
Inventory sampling
Blocked stock
Page
###
Sta n
[ Manu al ]}-
Creation of Physica l
Pri nting PIO
Batch Process for PIO
creation
Inventory Docu m ents
E nter th e Count
Recount
NO
Ap1u·ova l fro 1n Head 1-N_o .
Operations
YE S
Post Differen ces Print Oocu1nents
Post Excise Loss
Stop
Page 125
PR •ME52N – Change PR
•ME53N – Display PR
RFQ
•ME41 – Create RFQ
•ME42 – Change RFQ
•ME43 – Display RFQ
•ME47 – Maintain Quotation
•ME48 – Display Quotation
Quotation
•ME49 - Price comparison
Price comparison
•ME21N – Create PO
•ME22N – Change PO
•ME23N – Display PO , ME9F - Print PO
Purchase Order
•ML81N - Service entry acceptance/Reverse GRN
•ML83 – Print service entry sheet
Service
ntry/Acceptance
•MIR7 - Park Invoice
•FBV0 – Post Invoice
Invoice verification
Page
###
Unit 9
Material Requirement Planning
Unit 10
ion and Account
ssignment
Unit 11
Batch Management
Unit 12
Invoice Verification
Invoice VEl'ification
Payment
Requisitio
Requirement detennination
rrrr=r--,_1
rr--rl
Source detennination
•·1 ,•I I
- • j{J.J
-
.. ..
Goods receipt Vendor selection
Purch.order
###
:20
###
VendorInvoice
$20.00
VendorOpen Items
Invoice
$20.00
PurchaseOrder
GoodsReceipt
Invoice Verification
Vendor
Purchase order
bESAG
Oberseering 110
22045 Hamburg April 7,1999 Document date
With reference toyour purchase order 45000895 from March 3, 1999,we delivered the following goods:
1,000 pcs
300 kg
Tax amount
Invoice amount
Unit of measure
Payablewithin 20 days of invoice date.
2% cash discount for payment within 10 days
Tax rate
Payment conditions
Acct no.11223344,MBS Bank (code 300 210 "4------t--, Bank information
Invoice Verification
Invoice
Item:
1 _ ..
Delivery note number
2 _
3 _
Invoice Verification
Purchase order
no.4500012345
GR 2 GR 3[flill
Invoice Verification
Material A
Material B
10001L....--:1
2000 1 -...
- -- -----;
Material C
###
Tax amount
Calculate tax
###
Tax code 11
5°10 tax 150
10°10 tax 400
7750
Item list
Amount Tax code
1000 51
2000 51
4000 11
A
B
c
amount
###
###
code
###
###
amoun
###
###
Purchase order item
Last used tax code
Invoice Verification
10 pcs at $63/pc.
Ex. rate M2
Fixed ex. rate
PO currency
Local currency
UNI
###
rsion using PO ex. ratel
D
Conversion using current ex. rate I
ki 11
10 pcs
lnyojce
10 pcs
at $63/pc .
= $630
Li 11
lnyojce
10 pcs
at $63/pc .
= $630
Current ex. rate
or
entered ex. rat
Purchase
Invoice order
Invoice Verification
,
Goods receipt
Tolerances
•
Document
no. 5100012345
created
Document
no. 5100012345
created Blocked for payment
Invoice VEl'ification
Invoice
50 pcs
Qu a nt t y
PO i
5.00 UNI/pc.
Invoice
6.00 UNI/pc.
Pric e
Invoice
10 pcs
Goods receipt
-- 10 pcs = 230g 1-----
hase order
= 250 g
Purc
pric e quantity
PO
1O pcs at = 200 g
20.00 UNl/g
Invoice
10 pcs
= 250 g
PO
-' -1 delive
Invoice
April 11
Invoice VEl'ification
Tolerances for:
e
Company code 1000
Amounts in UNI
Absolute lower limit
No check X Check limits
Absolute upper limit
No check
Check limits X above value 10.00
Percentage lower limit
No check
Check limits X above 20.00 °/o
Percentage upper limit
No check
Check limits X above 5.00 O/o
Invoice Verification
Invoice
for PO4151599003
100 pcs R244-11 4000.00
pcs R266-10 2000.00
Item list
Material
D
Qty Amount Ma Purch.order Item
7 R244-11
R262-10
000 D 4151599003 20
00 4151599003 50
------
At item level
Payment
Payment method _ Payment block
t
..
At header level ---
Unit 13
MM Intergartion
Unit 14
Country version of India (CIN)
Unit 15
Real Time Scenarios
Release Procedure
Procurement cycle starts with creation of Purchase requisition
These quotations are used for Price Comparison and short list
vendor.
Purchase Order is created with reference to selected Quotatio
Once goods arrive at plant, Goods Receipt is done against res
Purchase Order.
Invoice verification for vendor is done after receiving invoice a
clearance from Quality for payment.
Page
###
Purchase Goods and Services
sification)
---- ...........
PO
em 10
.........
Approval
,. (o.k.) (.() ....... ....,.
20 o.k.
./ 1----.. Item 10
###
tern 10
###
###
......_,_,. ._<o_._k_.) _,·····-····..,.
...,.__...,.
Approval
o.k. ./
I- o.k. ./
PReg.
Item 10
Release point
o.k. ./
,.__.
Starting situation
Effect releases (signify approval)
Release
point 1
o.k. ./
Releas.e
point 2
o.k. ./
Release
point 3
o.k. ./
Release
point 4
o.k.
PReg.
Item 10
+ + +
Convert requisition
into RFQ
Purchase Goods and Services
RFQ
Sch. agmt.
Contract
Pur. order
I
I
: Message
###
30 o.k.
-----.1·
I
3. Controlling -+ -
,
Re leased for PO =1
Release code = Release point
= Release status
Purchase Goods and Services
Controlling
Department
echnical Services
Department
PReq
Release CO ../
TK ../
Release TK
Smith
ect
User
authorizations
Aut horization object
M_EINK_FRG
User
authorizations
Authorization obj
M_EINK_FRG
Value: TK
Agenda: Materials Management (Day 1 – 19 April)
1. Course Objectives 2 mins
2. Business Cycle: Introduction to Material Management 10 mins
3. Enterprise Structure 15 mins
4. Purchasing Group 5 mins
5. Purchase Goods and Services 1.5 hr
Request for Quotation (bids)
Purchase Requisition
Purchase Order
Contracts
Item Categories
Release Procedure (Approval)
6. Inventory Management 10 mins
Receipts of Goods and Services
7 Invoice Verification 20 mins
- ""!!
•Vendor •
•invoice
•
Requisitio
Requirement detenni nati on
Source detennination
Purch.order
10
20
30
Order processing
. 11
-· -
- ..,
":..J
11
'( ,· -
Return delivery to the vendor
y Management
Underdelivery
No Message
within the
Overdelivery
Tolerance Tolelerraancce Ran g e Tolerance
20% 20%
70 80 90 100 110 120 130 140
Underdelivery
Warning
Overdelivery
Error Message
Agenda: Materials Management (Day 1 – 19 April)
1. Course Objectives 2 mins
2. Business Cycle: Introduction to Material Management 10 mins
3. Enterprise Structure 15 mins
4. Purchasing Group 5 mins
5. Purchase Goods and Services 1.5 hr
Request for Quotation (bids)
Purchase Requisition
Purchase Order
Contracts
Item Categories
Release Procedure (Approval)
6. Inventory Management 10 mins
Receipts of Goods and Services
7 Invoice Verification 20 mins
Purchasing document
Header • General data
• Statistics
• Messages
• Conditions
Item
• General description:
Software implementation
• Date: Oct. 31
Service
lines
Specs
• Description of service
• Qty
• Conditions
Agenda: Materials Management (Day 2 – 20 April)
1. Review 20 mins
2. Returns to Vendor 30 mins
Return Purchase Order
Credit Memo
3. Key Master Data 40 mins
Vendor Master
Material Master
Purchase Info Records (Purchase price)
Source List/ Contract (Approved Vendors – PVL)
Service Master
4. Safety Stock Planning 30 mins
5. Compliance Document Review with MapleTree Users 1 hr
Returns to Vendor
Return for
purchase
order
urchase order:
aterial Short text PO qty @
10 x
###
Returns
indicator
oods receipt for a purchase
rder:
aterial TM510-01 MVT 161 aterial TM520-01 MVT 101
Trans.
+
Reversal (Reversing Entry) - Return Delivery
Returns to Vendor
Reversal
Reason for Movement (Mandatory entry)
xxxx x xxx
With Return
x Delivery Slip
Without Return
Delivery Slip
xx xxxxxx x
return del
xxxxx x xx xxx
xxx
REtums to Vendor
order
100 pcs
10.00 UNI/pc.
Invoice
80 pcs
800 UNI
Credit memo
30 pcs
300 UNI
Create
credit memo
PO 4151599035
order
50 pcs lnyojce
PO 4151599036
50 pcs
800 UNI
Credi t memo
PO 4151599036
50 pcs
300 UNI
Create
subsequent credit
###
100 pcs
10.00 UNI/pc.
PO 4151599036
Agenda: Materials Management (Day 2 – 20 April)
1. Review 20 mins
2. Returns to Vendor 30 mins
Return Purchase Order
Credit Memo
3. Key Master Data 40 mins
Vendor Master
Material Master
Purchase Info Records (Purchase price)
Source List/ Contract (Approved Vendors – PVL)
Service Master
4. Safety Stock Planning 30 mins
5. Compliance Document Review with MapleTree Users 1 hr
Agenda: Materials Management (Day 2 – 20 April)
1. Review 20 mins
2. Returns to Vendor 30 mins
Return Purchase Order
Credit Memo
3. Key Master Data 40 mins
Vendor Master
Material Master
Purchase Info Records (Purchase price)
Source List/ Contract (Approved Vendors – PVL)
Service Master
4. Safety Stock Planning 30 mins
5. Compliance Document Review with MapleTree Users 1 hr
Safety Stock Planning: Consumption-Based Planning
Safety Stock Planning
Planning Procedures
MRP
Consumption-Based
Planning
Reorder Point
Planning
Forecast-Based
Planning
In MRP, the system compares available stock plus planned receipts with demand. If the ava
quantity is less than the required quantity at a point in time, then an order proposal is create
Safety Stock Planning
Safety Stock Planning
Maximum Stock level
Reorder
point
Safety
stock
Lot size
Reorder point Delivery time Time
Replenishment
lead time
Agenda: Materials Management (Day 2 – 20 April)
1. Review 20 mins
2. Returns to Vendor 30 mins
Return Purchase Order
Credit Memo
3. Key Master Data 40 mins
Vendor Master
Material Master
Purchase Info Records (Purchase price)
Source List/ Contract (Approved Vendors – PVL)
Service Master
4. Safety Stock Planning 30 mins
5. Compliance Document Review with MapleTree Users 1 hr
About Deloitte
Deloitte refers to one or more of Deloitte Touche Tohmatsu, a Swiss Verein, its member firms and their respective subsidiaries and affiliates. D
services in all four professional areas.
As a Swiss Verein (association), neither Deloitte Touche Tohmatsu
nor any of its member firms has any liability for each other’s acts or omissions. Each of the member firms is a separate and independent legal
“Deloitte Touche Tohmatsu” or other related names.
Copyright © 2008 Deloitte Consulting. All rights reserved.
process
o use a system of integrated applications to manage the business and
processes, often in real-time, using common databases maintained b
eloped by the German
ess functions of an organization. The latest version (SAP ERP 6.0) was
Operations (Sales &
nning, Logistics Execution, and Quality Management) Financials (Fina
duction : 1992
client/server model.
llectively interpret the ABAP/4 programs and manage the input and ou
ables all start at the same time.
l the systems are linked to different transport routs to main system, sys
QAS and PRD.-
uration, 120- development, 130 - Unit Test.
ntegration Test, 210 to 240 Training.
Consultant
s that engage in large volumes of purchasing by giving them hands-on control of invento
so that you can manage the material data in your enterprise centrally, without overloading your data
any is stored at client level.
ocations in it, is stored at plant level.
location is stored at storage location level.
want to process. In the second, you specify the relevant organizational levels. You then go to the da
Master Data
which order.
anagement requirement; that is, whether the system updates quantity changes in the material maste
erial is posted to stock or leaves the warehouse.
pe. In this case the value is posted to consumption account (and an Accounting object).
manage a separate stock account for each material.
d for a material depends on the material type, and can be configured in Customizing.
Master Data
System, material valuation can be carried out according to the moving average price procedure (V p
all stock postings at a price defined in the material master.
ates goods receipts with the purchase order price and goods issues with the current moving averag
directly to the relevant stock account if there is sufficient stock coverage.
example.
ation account and the payment methods for automatic payment transactions. T
nd the vendor's tax data.
Masle<Data
olling characteristics.
ocure a material once or very rarely. These are called one-time vendor master records and, in contr
Master Data
e system automatically goes to an additional data screen. This is where you enter specific data, such
f vendors. You normally use one-time master records for “one-time” vendors.
levels “client” and “purchasing organization”. Control parameters for purchasing operations are defin
ly for a specific plant.
Master Data
the procurement transaction the vendor is the order recipient, then the supplier of goods, the invoic
te one or more of these roles among different vendor master records.
t a vendor and a
vendor. An info record thus represents a material-vendor relationship.
Master Data
uyer, enabling him or her to determine via list displays which vendors offer a particular material, or w
e Master Data
ery plant.
for the relevant purchasing organization or relevant plant. You configure whether conditions are perm
d for the purchasing organization/plant combination. If there is no such info record, the system searc
eements.
Master Data
purchase agreement.
tion for Purchasing. It contains data on a certain material and the vendor (supplier) of that material.
or regarding the supply of materials or performance of services according to predefined terms and co
Master Data
unction is useful in the case of a source list requirement (use of source list mandatory).
ertain period. Each source is defined in the source list by a source list record.
dity period. Only one fixed source may exist for a material within a certain validity period.
are not taken into account in source determination.
a source list record is taken into account in materials planning.
urces other than those included in the source list. A source list requirement can be specified either fo
ds for a material
W (material group).
ased against a contract item with item category M or W.
owed materials (inclusion of materials). To exclude materials, you must retain the standard setting o
Master Data
ndor .
ected Quotation.
uotation. The system determines the address from the data in the respective v
450/t
n3 Mean value
purchase requisition, a request for quotation, or another purchase order.
ues. For example, it suggests the ordering address, as well as the terms of payment and freight (inc
ansport order in another plant belonging to your company or group. With a stock transport order, you
Inventory Management
these goods movements are goods receipts, goods issues or transfer postings.
count determination in the SAP System. Together with other influencing factors, the movement type d
ial and vendor, on quantity or value basis and will have predefined validity per
e of services.
ain period in a delivery schedule, consisting of lines indicating the individual quantities with their corr
h of the items.
contract release orders for a contract. A release order is a purchase order that references a contra
system automatically suggests the net price according to these conditions when you create the co
different prices. When you create the contract item, you enter the short text and the material group,
ial numbers. When you create the contract item, you enter the short text, material group, quantity an
ows with source list is updating for material and vendor combination so
one against respective Release Order / Schedule Line. At this time all g
they are entered into system with all terms and conditions as specified
services.
n Financial Accounting and Cost Accounting when the service entry sheets are signed off. Service en
planned services directly from the purchase order into the service entry sheet. You do not give an ex
fined in the purchase order.
tance
ervices that have been performed, entered, and written off, and all invoices that have been entered.
purchasing department
equired at each plant.
eps
quisition, either manually by the requesting department or via MRP.
ected Quotation.
bound delivery after receipt of the material in bonded store at port. Invoice ver
Module
uments like -
mportant to enter the goods issue with reference to this document, for the follo
the reference document and the reserved quantity is reduced accordingly. Thu
nance order, Production Order or manually for material requested against brea
ation manually.
Reservation.
nst stock transport order. Transporter Code is entered while doing GR.
will be a reservation.
ence to a reservation.
m the Consignment stock.
on the basis of the issues for consumption.
the material is not required by the company, material is rejected in shop floor
o the Purchase
will be returned after reversing the issue transaction which will bring the stock
he vendor.
nt Procurement
om an external vendor.
l the accompanying documents, which is subsequently processed by subcont
a subcontractor and handled by purchasing department from each plant at res
can be handled in following two ways –
cting under full payment of duty
teps
quisition manually by the requesting department.
Quotation.
g purchase order
s issue document. This is the consignment document that will be sent to the s
teps
s the finished goods. When the goods are delivered back to plant, the store pe
gainst the challan, thereby accounting for the return of the materials that were
rder after manual gate entry. Transporters code is entered while doing GR. Ma
nvoice, using the purchase order as the reference document. The excise supe
eiving invoice and clearance from Quality for payment. Simultaneously, invoice
a single transaction.
the physical inventory document for every stock type. Physical inventory take
eans that no goods movement has ever taken place for the material in the stor
for Posting
document printout
recount, if necessary
ventory
300 UNI
rate differences
e requisition manually by the requesting department.
ted Quotation.
e against respective
ng invoice and
·-····..,. 20
mption Account
ce
emand. If the available
proposal is created.
ubsidiaries and affiliates. Deloitte Touche Tohmatsu is an organization of member firms around the world devoted to excellence in providing professional se
ate and independent legal entity operating under the names “Deloitte”, “Deloitte & Touche”,
usiness and automate many back office functions related to technolog
maintained by a
ERP 6.0) was made available in 2006. The most recent Enhancement
r assignment
the material master record or updates changes in value in the stock accounts in Financial Accountin
ce procedure (V price) or the standard price procedure (S price).
nt moving average price. The system automatically calculates the latter upon every goods movemen
ords and, in contrast to other master records, you can use a vendor master record for several vendo
specific data, such as the vendor's name, address, or bank details.
relationship.
ular material, or which materials can be procured from a particular vendor.
) of that material. For example, the vendor’s current price for the material is stored in an info record.
fined terms and conditions. The latter apply for a prearranged period and a predefined total purchas
e specified either for an individual material (in the material master), or for all the materials of a plant (
standard setting of the exclusion indicator. To include materials, you must deselect the exclusion ind
standard setting of the exclusion indicator. To include materials, you must deselect the exclusion ind
pital items etc. These materials will be procured for stocking
red/short listed vendors.
onto the purchase requisition. Data such as unit of measurement, description of the material, purch
be created: Manually (i.e. not referencing any document) or With reference to a
here refers to the negotiated conditions agreed between the buyer and the ve
nt and freight (incoterms) from the vendor master record. If you have maintained a material master f
ansport order, you can take into account the associated freight costs in the purchase order.
e movement type determines which stock or consumption accounts are updated in Financial Accoun
ed validity periods.
y of deliveries.
eferences a contract.
ou create the contract item.
he material group, but no price. This and the material number are not entered until a release order is
group, quantity and unit of measure, but no material number. This is not specified until a release ord
this time all goods receipt are checked for correctness with respect to
ve been entered.
yment request.
ent, requested material, quantity, etc.). This simplifies both data entry and chec
another.
ck or will be transferred to Blue Scope Steel’s stock.
d in shop floor or the material is needed by the vendor for his own use.
bring the stock back into Consignment stock. This case is applicable in case o
ed by subcontractor and finished product is sent back.
ch plant at respective locations.
ed vendors.
e sent to the subcontractor along with the materials that are to be processed.
t, the store person posts the goods receipt and the challan.
g it as such in the bill of material for the parent material then assigning the bill
ed vendors.
ted in Financial Accounting. The movement type also determines the format of the screen when you
d until a release order is created against the contract.
cified until a release order for such a material is created against the contract.
on via MRP.
s shown as consumed.
like construction, maintenance and cleaning etc.
intenance module.
n assigning the bill of material to the subcontracting purchase order. If the scra
ock. RTP stocks from vendors are externally owned and are not valuated. RTP
ignment stock at customer, external consignment stock from vendor, or return
of the screen when you enter documents and how the quantity fields are updated.
s) when entering a goods issue.
ock/requirements list.
consignment material). In a transfer posting, the material can remain in its orig
e order. If the scrap generated is not returned by the subcontractor, excise du
e not valuated. RTP stock is always unrestricted-use stock. The stock can neith
m vendor, or returnable packaging) must be taken separately (in different physi
not exist at stock management level in the storage location. It is therefore not
ivers services in four professional areas – audit, tax, consulting and financial advisory services – and serves more than 80 percent of the world’s largest com
count groups for one-time vendors.
the information already in the purchase requisition is copied directly to the req
sing info record already exists in the system, the system copies a price proposal to the purchase ord
n remain in its original storage bin or be transferred. Stock transfers and trans
ntractor, excise duty relevant to the scrap generated has to be paid. If this scra
The stock can neither be in quality inspection nor blocked.
y (in different physical inventory documents).
. It is therefore not possible to carry out a physical inventory for the material in
80 percent of the world’s largest companies, as well as large national enterprises, public institutions, locally important clients, and successful, fast-growing
d directly to the request for quotation.
osal to the purchase order.
ransfers and transfer postings are used to represent organizational-relevant tr
be paid. If this scrap is returned after the duty has been paid, an excise journa
for the material in this storage location.
lients, and successful, fast-growing global growth companies. Services are not provided by the Deloitte Touche Tohmatsu Verein, and, for regulatory and ot
zational-relevant transfers within the company (for example, decentralized sto
d, an excise journal voucher should be created to reverse the excise duty paid
su Verein, and, for regulatory and other reasons, certain member firms do not provide
decentralized storage).
e excise duty paid.