Official Incorporator:
THE EXECUTIVE DIRECTOR
OFFICE OF THE FEDERAL REGISTER
WASHINGTON, D.C.
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shall be reported to the nearest 100 psi (0.69 proper heat treatment may be reprocessed
MPa). In accurate or referee work, yield once by the foundry. Such reheat-treated cast-
strength shall be determined as the stress ings shall be inspected again and if found to
which produces an extension under load of 0.5 be adequately heat treated shall be accepted;
percent of the gage length. if not, they shall be finally rejected.
lOA Tensile Strength-The tensile strength 12.2 Material that shows definite injurious
shall be the maxim um load carried by the defects subsequent to its acceptance at the
specimen during the test divided by the orig- manufacturer's foundry may be rejected. The
inal cross-sectional area of the gage length, as purchaser shall notify the foundry within 6
found in accordance with 10.1.3. It shall be months after receipt of the lot of any and all
reported to the nearest 100 psi. claims of failure of the material to comply
10.5 Elongation-The increase in gage with this specification. Such defective castings
length after fracture of a tensile specimen, shall be replaced by the foundry.
measured to the nearest 0.01 in., expressed as 13. Certification
a percentage of the original gage length, is the
elongation. It shall be reported to the nearest 13.1 When agreed upon in writing by the
0.5 percent in 2 in. purchaser and the seller, a certification shall
10.6 I f fracture occurs. at or outside the be made the basis of ,acceptance of the mate-
gage marks, the test may be discarded and a rial. This shall consist of a copy of the found-
new specimen tested. ry's test report or a statement by the seller,
accompanied by a copy of the test results,
11. Inspection that the material has been sampled, tested,
11.1 The inspector representing' the pur- and inspected in accordance with the provi-
chaser shall have access, at all times while sions of this specification. Each certification
work on the contract of the purchaser is being so furnished shall be signed by an authorized
performed, to all parts of the manufacturer's agent of the seller or the foundry.
works that concern the manufacture of the
material ordered. The manufacturer shall af- 14. Marking and Shipping
ford the inspector all reasonable facilities to 14.1 The identification mark of the foundry
satisfy him that the material is being fur- and the pattern num bers assigned by the pur-
nished in accordance with this specification. chaser shall be cast on all' cast-ings, of suffi-
All tests and inspection shall be made. at the cient size, in such positions that they will not
place of manufacture prior to shipment, un- interfere with the further processing and
less otherwise stated' in the order, and shall be service of the castings.
so conducted as not to interfere unnecessarily 14.2 The castings shall be packed in ac-
with the operation of the producer. cordance :with commercial practice adequate
to ensure acceptance and ~afe delivery by the
12. Rejection and Resubmission carrier for the mode of transportation em-
12.1 Any castings rejected because of im- ployed.
SUPPLEMENTARY REQUIREMENTS
SI. Special Conditions on the pattern (s) or pattern dra wing(s), test
S 1.1 If agreed upon in writing by foundry lugs may be cast on all castings of sufficient
and purchaser, the malleable iron castings size to permit their incorporation. The size of
may be required to meet special conditions as such lugs shall be proportional to the thick-
to soundness, hardness or other property, ness of the casting. On castings over 24 in.
dimensions, surface quality, or a combination C610 mm) in length, a test lug shall be cast
of conditions. near each end. The location of test lugs shall
be such as not to interfere with any subse-
S2. Test Lugs quent processing of the castings. The purchase
S2.1 If requested in writing or if included order shall stipulate whether the foundry's
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Size Tolerance
in. mm in. mm
~~.. _.-. ----. ---.- -------. ----- -----. 7~" -- -.---- -- -- --------. ---. ---.. --~
~---- .. -.---- 2~ 1/ 2f' ----------'r----------- 2i ---------1
II
I+ ~fH J
~~·~I"
t I
~~. ]i6[<
Metric Equivalents
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NOTE-Modifications may be made in the dimensions indicated above for those details of the specimen outside of the
gage length as required by testing procedure and equipment.
Metric Equivalents
in.
mm
~2
2.4
*67.9 l1
12.7 *
15.9
0.7
17.8
1%
28.6
211
63.5
5J4
146.0
APPENDIX
A 1.1 Ferritic malleable irons are suitable for values represent extrapolations. The value at 10,000
applications at elevated temperatures within the h may be regarded as high reliable. At 100,000 h,
limits established by the characteristics of the mate- the limits given may be taken as presenting a high
rials as determined in a series of careful measure- probability of correctness but, as in all cases of ex-
ments. Fig. A I and Table A 1 present cumulative trapolation, should be applied with some degree of
data which indicate the stress levels and ranges of caution until confirmed by further experience.
tolerance for various loads and rupture times. These A 1.4 Figs. A2 and A3 present time-elongation
apply for the materials of chemical analysis shown curves for typical materials appearing in Fig. A I
in Table A2.' and Table 1. These clearly exhibit the three, stages
A 1.2 For each temperature in Fig. A I ~ the solid frequently reported in the literature. In some of the
line is determined by the method of least squares curves, the first stage is not fully drawn because of
from existing data. The lower dashed line in each the time scales required. The curves in Fig. A2 il-
band defines load and time for 95 percent survivors. lustrate changes which occur in the shape of the
The upper dashed line represents the boundary for 5 time-elongation curve at different loads for two
percent survivors. groups of ferritic specimens. Values obtained for a
A1.3 Table Al presents the same information in minimum elongation rate, that is, the linear or
a different form. Here the least squares estimate, second stage portion of Fig. A2, vary from 0.00 17
Column 2, accompanied by the load values for 95 percent/h for long rupture times to 4 percent/h at
percent survivors, Column I (lower boundary, Fig. the highest stress levels and temperatures. These
A I) and 5 percent survivors, Column 3 (upper indicate that for most normal applications a load
boundary) is given for times of 1000, 10,000, and value can readily be selected to keep elongation
100,000 h. In some cases, the 10,000 and 100,000 h within desired limits.
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TABLE Al High-Temperature Stress-Rupture Properties of Ferritic Malleable Irons
NOTE-This table shows confidence limits for stress values at 1,000, 10,000 and t 00,000 h, normal distribution is as-
sumed.
Ferritic (A-I, E-I, G-t), at 800 F (427 C) I 000 23.4 (161.3) 26.4 (182.0) 29.7 (204.8)
10000 20.3 (140.0) 23.4 (163.3) 26.8 (184.8)
100 000 17.7 (122.0) 20.6 (141.9) 24.1 (166.2)
Ferritic (B-1) high carbon, at 800 F (427 C) I 000 15.5 (106.9) 17.4 (120.0) 19.5 (134.4)
10000 12.9 (88.9) 14.9 (102.7) 16.5 (113.8)
100 000 10.6 (73.1) 12.2 (84.1) 14.0 (96.5)
Ferritic (A-I, B-1, E-I, G-I), at 1000 F (538 C) I 000 6.0 (41.6) 6.8 (46.2) 7.6 (52.6)
10000 4.5 (31.2) 5.2 (35.7) 5.9 (40.9)
100000 3.4 (23.4) 3.9 (26.6) 4;6 (31.6)
Ferritic (A-I, B-1), at 1200 F (649 C) I 000 2.5 (17.0) 2.9 (19.9) 3.4 (23.4)
to 000 1.8 (12.2) 2.1 (14.8) 2.6 (17.9)
100 000 1.3 (8.7) 1.6 (10.9) 1.0 (13.8)
a 95 percent of the specimens may be expected to last in service at least the time indicated at the loads shown.
b This is the median load value; 50 percent of the specimens will survive at this load for the time indicated.
C At these loads, 5 percent of the specimens will exceed the rupture time.
Composition, percent
Group Grade
Carbon Silicon Manganese Phosphorus Sulfur Chromium
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100xI03r-----------r-----------~----------~----------~----------~----------~
50~--------~~ 800F
20
.;
0.
.:
III 10
f!
;
5
IJ) Group A-I
IJ Group 8-1
I
Ferrltlc Malleable
A Group E-I
• Group G-I
2r-----------+-----------+-----------~----~----_r----------~----------~
10 10 2 1011
Rupture Time. h
Metric Equivalents
1 psi = 6.89 kPa, 800 F = 427 C, 1000 F = 538 C, 1200 F 649 C
NOTE-The solid lines are curves determined by the method of least squares from the existing data and are least
squares fit to data. The dashed lines define the 90 percent symmetrical tolerance interval. The lower dashed curve, there-
fore, defines time and load for 95 percent survivors, and the upper dashed curve is the boundary for 5 percent survivors.
Normal distribution is assumed.
FIG. Al Stress Rupture Plot for Ferritic Malleable Iron.
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1.0
1 1
c Group B-1. high carbon 800 F
-&
" E-I.low car bon 800 F
.8 I
.., I
I- Fe r r I tic Malleable
'"
CI
'"
.E ,6
.
N
..,
f
Q. l-
c:
18000 psi /J
,; .4
0
~
CI
'"c:0
- ; V'7000 psi
.t
ILl .2
j /1 25000 psi
~
A. .n.--
~~
br--Iir
o I I I I I I I I I I L..L I I I L
o 5 10 15 20 25
Time,IOO hr
Metric Equivalents
17,000 psi = 117.2 MPa, 18,000 psi = 124.1 MPa, 25,000 psi = 172.4 MPa, 800 F = 427 C
FIG. A2 Time-Elongation Curves for Ferritic Malleable Iron at 800 F (427 C).
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1.0
~-Group E.,..I
1000F
6000PSI
,8
(I)
Ol
0 Mall eab Ie
Ol
c:
.6
C\I
"-
(I)
0-
c:
C .4
0
:;:
C
01
c:
0
W .2
O~~~~~~~~~~~~~~~~~~~~~~~--~~~~
o 5 10 15 20 25
Time, 100 h
FIG. A3 Time-Elongation Curves for Low-Carbon Ferritic Malleable Iron at 1000 F (588 C) and 6000 psi (41.4 MPa).
By publication of this standard no position is taken with respect to the validity of any patent rights in ,connection there-
with, and the American Society for Testing and Materials does not undertake to insure anyone utilizing the standard
against liability for infringement of any Letters Patent nor assume any such liability.
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