P [kg]

50.9683996
P [N]
500
Cantilever

E [MPa] I [mm4] l [mm] σ [N/m2] 0

70000 1180000 528 0 0
E (Pa) I [m ]
4
l [m] σ [N/m ]
2 ymax [m]
70000000000 0.00000118 0.528 0 0.00029701
 1

51.98654906

Page 3
U1  KE1  PE1  U 2  KE2  PE2
U - Strain Energy
KE - Kinetic Energy
PE - Potential Energy
U1  PE1  PE2  KE2  0
KE1  U 2
I 2
KE1 
2
I  I CG  mx 2  1200  4000  2.152  19690 kg  m 2
2 rad
  0.25 RPM  0.25   0.02618
60 s
19690  0.026182
KE1   6.75 Nm
2

F 2l 3
U2   KE1
6 EI
6  KE1  E  I
F
l3
2 3
F l
I
6 E  KE1
E - Young's Modulus of Elasticity
I - Second Moment of Area
l - Beam Length
N
E  69  109 for Aluminium T6
m2
N
 UTS  260 for Aluminium T6
mm 2
N
 YS  240 for Aluminium T6
mm 2
N
 fall  167 for Aluminium T6
mm2
N
E  190  109 for SS 304
m2
N
 UTS  520 for SS 304
mm2
I - Second Moment of Area
l - Beam Length
N
E  69  109 for Aluminium T6
m2
N
 UTS  260 for Aluminium T6
mm 2
N
 YS  240 for Aluminium T6
mm 2
N
 fall  167 for Aluminium T6
mm2
N
E  190  109 for SS 304
m2
N
 UTS  520 for SS 304
mm2
N
 YS  205 for SS 304
mm 2
l  2.15 m
M c
 fall 
I
( D4  d 4 )  
I
64
M  F l
c  D/2
D
F l 
 fall  2
I
2 fall  I
F (D4  d 4 )
lD E (Pa) KE1 (Nm) l (m) σ (Pa)
D2
 2 fall  I  3  4 fall  I  3
2 2 2
69000000000 6.75 2.15 167000000 0.0002373574
  l  2 l
lD  l  D 
2
4 fall 2  I 2  l
I  
6 E  KE1 6 E  KE1 6 E  KE1  D 2
I 6 E  KE1

D 2 4 fall 2  l
(D4  d 4 )  
64 6 E  KE1

D2 4 fall 2  l
N
64  6  69  109  6.75 Nm
( D 4  d 4 ) 64  6 E  KE1 m2
 
D2 4     fall 2  l N 2
4     167 106 
2
 2.15 m
m4
U1  KE1  PE1  U 2  KE2  PE2
U - Strain Energy
KE - Kinetic Energy
PE - Potential Energy
U1  PE1  PE2  KE2  0
KE1  U 2
I 2
KE1 
2
I  ICG  mx 2  1200  4000  2.15 2  19690 kg  m 2
2  rad
  0.25 RPM  0.25   0.02618
60 s
19690  0.026182
KE1   6.75 Nm
2

F 2l 3
U2   KE1
6 EI
6  KE1  E  I
F
l3
F 2l 3
I
6 E  KE1
FL3
ymax 
3EI
E - Young's Modulus of Elasticity
I - Second Moment of Area
l - Beam Length
N
E  69  109 for Aluminium T6
m2
N
 UTS  260 for Aluminium T6
mm 2
N
 YS  240 for Aluminium T6
mm 2
N
 fall  167 for Aluminium T6
mm 2
N
E  190  10 9
for SS 304
m2
N
 UTS  520 for SS 304
mm 2
N
 YS  205 for SS 304
mm 2
l  2.15 m
M c
 fall  (D4  d 4 )
I E (Pa) KE1 (Nm) l (m) σ (Pa) I (m4) F (N) D (m) ymax
D2 D2
D4  
I
64
M  F l
c  D/2
D
F l 
 fall  2
I
2 fall  I
F
 N
E  190  109 for SS 304
m2
N
 UTS  520 for SS 304
mm 2
N
 YS  205 for SS 304
mm 2
l  2.15 m
M c
 fall  (D4  d 4 )
I E (Pa) KE1 (Nm) l (m) σ (Pa) I (m4) F (N) D (m) ymax
D2 D2
D4  
I 6.9E+10 6.75 2.15 1.67E+08 0.000237 0.0002374 2.765512E-09 27.88574 0.015406 0.484118
64
M  F l
c  D/2
D
F l 
 fall  2
I
2 fall  I
F
lD
 2 fall  I  3  4 fall  I  3
2 2 2

 l 2  D 2 
  l l
  4 fall  I  l
2 2
 lD  
I 
6 E  KE1 6 E  KE1 6 E  KE1  D 2
I 6 E  KE1

D 2 4 fall 2  l
D4  
64  6 E  KE1
D2 4 fall 2  l
N
64  6  69  109  6.75 Nm
D4 64  6 E  KE1 m2
 D2  
D2 4     fall 2  l 2 N
2
4     167 106   2.15 m
m4
Worm Drive Data

Normal pressure angle (α n) 14.50

Worm lead angle (γ) 7.765166
Effective face width of worm wheel (b a) 34.64
Length of worm wheel (b l) 84
min 1.19
clearance (c)
max 1.47
Pitch dia of worm (d 1) 44
Pitch dia of wormwheel (d 2) 2160
Worm Thread addendum (h a.1) 6
min 7.08
Worm Thread dedendum (h f.1)
max 7.38
Axial module (m) 6
Normal module (m n) 5.94
Worm torque (M 1) 40
Worm wheel torque (M 2) 5564.53
Rotational speed of worm (n 1) 360
Rotational speed of wormwheel (n 2) 1
Axial pitch (p x) 18.85
Normal pitch( p n) 6
diameter factor (q) 7.33
Lead of worm (p z) 18.85
Reduction Ratio (R g) 360
coefficient of friction (μ) 0.2
Efficiency (η) 0.39
Worm-gear sliding velocity (Vs) 0.8371
Number of threads (starts) on worm (z 1) 1
Number of teeth on wormwheel (z 2) 360
Basic Zone Factor 1.202
Actual width of worm wheel (b) 15
Force Formula
Tangential force on worm ( F wt )
F wt = F ga = 2 * M 1 / d 1
= Axial force on wormwheel (F ga)
Axial force on worm ( F wa ) =
F wa = F gt = F wt * [ (cos α n - μ tan γ ) / (cos α n * tan γ + μ ) ]
Tangential force on gear (F gt)
Output torque ( M 2 ) M 2 = F gt * d 2 / 2
Efficiency of Worm Gear ( η ) η =[(cos α n - μ * tan γ ) / (cos α n + μ * cot γ )]
Sliding velocity ( V s )...(m/s) V s (m/s ) = 0.00005236 * d
Peripheral velocity of wormwheel ( V p)
V p = 0.00005236 *d 2 * n 2
(m/s)
Radial force ( F r ) F r = F wt * sin α n / (cos

Permissible Load for Strength

The permissible torque (M in Nm) on the gear teeth is obtained by use of the equation

M b = 0,0018 X b.2σ bm.2

. m. l f.2. d 2.

X b.2 = speed factor for bending (Worm wheel ).. See Below
σ bm.2 = Bending stress factor for Worm wheel.. See Table below
l f.2 = length of root of Worm Wheel tooth
d 2 = Reference diameter of worm wheel
m = axial module
γ = Lead angle

Permissible Torque for Wear

The permissible torque (M in Nm) on the gear teeth is obtained by use of the equation

M c = 0,00191 X c.2σ cm.2.Z. d 21,8. m

( example 33,42 Nm = 0,00191 x 0,3234 x 6,7 x 1,5157 x 80 1,8 x 2 )

X c.2 = Speed factor for wear ( Worm wheel )

σ cm.2 = Surface stress factor for Worm wheel
Z = Zone factor.

Speed Factors
X c.2 = K V .K R

Length of root of worm wheel tooth

Radius of the root = R r= (d 1 /2 + h ha,1 (= m) + c(= 0,25.m.cos γ )
R r= d 1 /2 + m(1 +0,25 cos γ)
l f.2 = 2.R r.sin-1 (2.R r / b a)
Note: angle from sin-1(function) is in radians...

Speed Factor for Bending

This is a metric conversion from an imperial formula..
X b.2 = speed factor for bending = 0,521(V) -0,2

Coefficient used for Zone Factor

39.8372

Z= 1.202

Z= 1.3823

Additional factors
The formula for the acceptable torque for wear should be modified to allow additional factors which affect the Allowable torque

M c2 = M c. Z L. Z M.Z R / K C

The torque on the wormwheel as calculated using the duty requirements (M

M e2 = M e. K S* K H

Thus
uniform load < 27000 hours (10 years) M e ≤ M c2
Other conditions M e2 ≤ M c2

X b.2 X c.2 σ bm.2

0.805651553 0.9 69

ZL ZM ZR
1 1 1
 Result

=2*M1/d1 1818.182

= F wt * [ (cos α n - μ tan γ ) / (cos α n * tan γ + μ ) ] 5152.343

d2/2 5564.531
n
- μ * tan γ ) / (cos α n + μ * cot γ )] 0.386426
= 0.00005236 * d 1 * n 1 * sec γ= 0.00005235 *m *n * (z 12 + q 2 ) 1/2 0.837056

005236 *d 2 * n 2 0.113097

sin α n / (cos α n * sin γ + μ * cos γ ) 1383.8

obtained by use of the equation

obtained by use of the equation

7 x 801,8 x 2 )
be modified to allow additional factors which affect the Allowable torque M c

duty requirements (M e) must be less than the acceptable torque M c2

for a duty of 27000 hours with uniform loading. For loading other tha

σ cm.2 l f.2 Rr Z Mb
6.9 37.02614 29.4862453 1.202 48015.5938

KC KS KH M c2 M e2
1 1.18 1 53589 63235.04604
orm loading. For loading other than this then M e should be modified as follows

Mc
53589.022066951