Engineering Diary 1

INDEX
CHECK LISTS FOR SITE ACTIVITIES

SR. CHECK LIST FOR CHECK LIST PAGE
NO. NUMBER NUMBER
1 Checks while receiving drawings CL – 01 05
2 Demarcation and Plot layout CL – 02 08
3 Land Development Works CL – 03 09
4 Layout of the Buildings on site CL – 04 10
5 Lineout of Individual Building with side CL – 05 11
rail
6 Plum Concrete CL – 06 12
7 Plain Cement Concrete CL – 07 13
8 Mix Design & Weigh Batching CL – 08 14
9 Slump Test, Cube Casting and Cube CL – 09 16
Testing
10 Concreting of Footings CL – 10 19
11 Concreting of Columns CL – 11 20
12 Concreting of Plinth Beams CL – 12 21
13 Concreting of Lift Raft & Lift Pardi CL – 13 22
14 Concreting of Staircase CL – 14 23
15 Concreting of Beams / Slabs CL – 15 24
16 RCC of Lift Machine Room & O.H.W.T. CL – 16 26
17 Filling in Plinth & Anti-Termite CL – 17 27
Treatment
18 Rubble Soling CL – 18 28
19 Uncoursed Rubble Masonry CL – 19 29
20 Brick Masonry CL – 20 30
21 External Plaster CL – 21 31
22 Internal Plaster CL – 22 32
23 Expansion and Construction Joints CL – 23 33
24 Curing CL – 24 35
25 Concealed Plumbing CL – 25 36
26 Water Supply – Rising Mains and CL – 26 37
Distribution
27 Building Drainage system up to the CL – 27 38
Vertical Stack
28 C.P. and Sanitary Fittings CL – 28 39
29 Sewage System from Vertical Stack to CL – 29 40
Septic Tank / Drain
SR. CHECK LIST FOR CHECK LIST PAGE
NO. NUMBER NUMBER
30 Septic Tank CL – 30 41
31 External Water Supply – Rising Main CL – 31 42
32 Electrical Wiring, Fittings & Fixtures CL – 32 43
33 External Electrical M.S.E.D.C.L. supply CL – 33 44
34 External Electrical Generator supply CL – 34 45
35 Street Light Work CL – 35 46
36 Water-proofing of Toilets, Dry Balcony CL – 36 47
and Terrace
37 Tiling Work CL – 37 49
38 Kitchen Platform CL – 38 50
39 Aluminum Windows and Doors CL – 39 51
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40 Door Shutters CL – 40 52
41 Internal Painting for Walls & Ceiling CL – 41 55
42 External Painting CL – 42 56
43 Fabrication Work CL – 43 57
44 Handing over of flat – Check List CL – 44 59
45 Passenger Lift CL – 45 64
46 Fire Fighting System CL – 46 66
47 Road Work CL – 47 67
48 Landscape Works CL – 48 69
49 Cleaning of Water Tank CL – 49 70
50 Cleaning of Drain Line CL – 50 71
51 Collection and Disposal of Dry Garbage / CL – 51 72
Wet Garbage
52 Lift Maintenance CL – 52 73
53 Working and Maintenance of Fire CL – 53 74
Fighting Equipments
54 Cleaning of Swimming Pool CL – 54 75
55 Safety Measures at Site CL – 55 76
56 Rain Water Harvesting CL – 56 77
INDEX
CHECK LISTS FOR FIELD TEST
SR. FIELD TEST FOR FIELD PAGE
NO. TEST NO. NO.
1 Receiving, Inspection & Testing : Cement FT – 01 86
2 Receiving, Inspection & Testing : Steel FT – 02 87
3 Receiving, Inspection & Testing : Binding Wire FT – 03 88
4 Receiving, Inspection & Testing : Sand FT – 04 89
(Fine Aggregate)
5 Receiving, Inspection & Testing : Stone Metal FT – 05 90
(Coarse Aggregate)
6 Receiving, Inspection & Testing : Murum FT – 06 91
7 Receiving, Inspection & Testing : Flush Door FT – 07 92
8 Receiving, Inspection & Testing : Bricks FT – 08 93
9 Receiving, Inspection & Testing : Instant Sunla FT - 09 94
10 Receiving, Inspection & Testing : M.S. Windows FT – 10 95
11 Receiving, Inspection & Testing : Glass Fixing FT – 11 96
12 Receiving, Inspection & Testing : Rolling Shutter FT – 12 97
13 Receiving, Inspection & Testing : Aluminum FT – 13 98
Windows
14 Receiving, Inspection & Testing : Plumbing G.I. FT – 14 99
Pipes and Fittings
15 Receiving, Inspection & Testing : Plumbing C.I. FT – 15 100
Pipes and Fittings
16 Receiving, Inspection & Testing : Plumbing PVC FT – 16 101
Pipes and Fittings
17 Receiving, Inspection & Testing : Hume Pipes FT – 17 102
18 Receiving, Inspection & Testing : Mosaic Tiles FT – 18 103
19 Receiving, Inspection & Testing : Ceramic / FT – 19 104
Glazed Tiles
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20 Receiving, Inspection & Testing : Granite / FT – 20 105
Marble / Kotah / Tandoor Stones
21 Receiving, Inspection & Testing : Wood / Timber FT – 21 106
/ Plywood / Block Board / Laminates
22 Receiving, Inspection & Testing : Shingle FT – 22 107
23 Receiving, Inspection & Testing : Stone Dust FT – 23 108
24 Receiving, Inspection & Testing : Crushed Sand FT – 24 109
25 Receiving, Inspection & Testing : Fly Ash FT – 25 110
26 Receiving, Inspection & Testing : Fly Ash Bricks FT – 26 111
SR. FIELD TEST FOR FIELD PAGE
NO. TEST NO. NO.
27 Receiving, Inspection & Testing : Citadel Blocks FT – 27 112
28 Receiving, Inspection & Testing : CPVC Pipes FT – 28 113
and Fittings
29 Receiving, Inspection & Testing : RCC Door FT – 29 114
Frames
INDEX
OTHER ENGINEERING INFORMATION
SR. SUBJECT PAGE
NO. NO.
1 Handling, Storage and Preservation 82
2 Sampling Plan 84
3 Durocrete Mix Design Manual and Mix Deign for M15 to 115-131
M35 Grade of concrete
4 Tables of Engineering Information 132-155
5 List of I.S. Codes 156
6 List of Architects and Consultants with Telephone Numbers 158
7 List of Important Telephone Numbers 163
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CHECKS WHILE RECEIVING DRAWINGS CL - 01
Before we start any construction

Please took info following in the drawings with you.
Check List
a) P.M.C. approved drawings with commencement letter :

1. Area of plot.
2. Available F.S.I.
3. Consumed F.S.I.
4. Number of Buildings
5. Number of stories of each building.
6. Set-Back / side margins shown.
b) Layout drawings (project): check the following :

1. Name plate as per specified form.
2. Project name, Drawing Title, Sub-Title and Scale.
3. North direction.
4. Boundaries as per site demarcation.
5. Existing Tree location, Well, Bore well, Electric Poles, Telephone Poles, Overhead Lines,
Both Lt. and H.T. and Hutments / Structures.
6. Building setback, other buildings of structure obstructing existing structures, Sufficient set
back for septic tank. Etc.
7. Road, Septic Tank, UGWT, Bore well, Pump Room, Garden, Transformer Room, Security
Office location etc.
8. R. L. of road top, LT room plinth, society office, top of UGWT, main entrance road, TBM
location etc.
9. Location of Compound wall, Front Gates, and Types of Compound Wall.
c) Working Drawings :
1. North direction and name plate as per specified form.
2. Project name, Drawing Title, Sub-Title and Scale.
3. Whether sizes are as per printed broachers.
4. Flat number as per printed broachers.
5. Brick / Block walling convention.
6. Chajja at terrace level shown in dotted on all plan.
7. Level with respect to T.B.M. for all plan on Plinth, Parking, Landing
and Mid-Landing etc.
8. All room door opening sides with Bath W.C.
9. Duct dimension and open area dimension.
10. Column reduction arrows.
11. Centre line checking such as size of column at footing level, all open ducts, space and
staircase details direction, room sizes as per broachers & wall thickness.
12. Dotted lines for Chajja, Rolling Shutter’s pardi, drop etc.
13. Kitchen Otta position with sink size
14. Lift position and size.
15. Balcony, W.C. and Bath drop.
16. All windows, door frames opening rolling shutters, R.C.C. grill sizes, Schedule, exhaust for
opening and balcony grill opening.
17. Specification in brief.
18. W.C. / Bath / Toilet / Terrace sunk line shown shaded.
19. Terrace drain, shopping patterns and rain water pipe opening locations
20. Lift shaft sizes, O.H.W.T. / Lift room positions.
21. Staircase pardi thickness, riser thread details.
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22. Parking drawing.
23. Extract details for plinth side flats.
24. Meter cabinet locations.
d) Following points be seen while checking R.C.C. Drawings :

1. To be read as per working drawings.
2. Check the structure at contour level.
3. Sunk slabs W.C. toilet bath.
4. Head room at specific level (beam depth & change in beam depth)
5. Dowel for adjacent structure.
6. Details of column below O.H.W.T.
7. Check Elevation features.
8. Inverted beams for W.C. bath etc.
9. Loft details to be taken along with beam.
10. Floating column details.
11. Terrace level chains slab details.
12. Reinforcement at critical points.
e) Following points be seen while checking Plumbing Drawings :

1. Location of UGWT / OHWT / Septic Tank / STP / WTP.
2. Drawings to support with size and design calculations for capacities of above.
3. Arrangements of Rain-Water Harvesting.
4. Slope / Flow of drainage to suit site terrain.
f) Following points be seen while checking Electrical Drawings :

1. Location and size for transformer room, meter room for individual buildings and location of
feeder pillars
2. Route for electrical cabling to be done.
3. Location and size of electrical duct.
4. Load calculations for transformer.
5. Detailed electrical conduiting for each flat / building.
6. Detailed meter room layout.
g) Following points be seen while checking Landscape Drawings :

1. Detailed layout of open space area.
2. Check weather amenities provided are as per broacher / specifications.
3. Check for structural feasibility.
DEMARCATION AND PLOT LAYOUT CL – 02
Check List :
1. Approved demarcation plan with North direction.

2. Plane table survey (Map)
3. Contour Survey (Map) – Contour Survey also to include R.L.’s of approach road near the
points of entry and at regular intervals if the road runs along the perimeter of the plot.
4. Survey for underground electrical / telephone cables, water supply lines, drainage lines, nala
structures etc.
5. Soil Investigation Report – for deciding type of foundation.
6. Physical verification of the plot with reference to demarcation plan, existing structure, nala,
boundries, H.T. lines approach road etc.
7. Verification of above by Architect and Technical Cell.
8. Road widening markings at site from authorized agency.
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Records :
1. Demarcation Plan.
2. Plane table survey plan
3. Contour Map.
4. Verification Certificate of Architect and Technical Cell.
LAND DEVELOPMENT WORKS CL - 03
Check List :
1. Architect to give details of following to all Consultants and Technical Cell

a) Layout of all building.
b) Location and size of U.G.W.T.
c) Location and size of Septic Tank and S.T.P.
d) Location and size of Transformer, L.T. room and Generator room.
e) Design of Compound Wall and Entrance Gate and Security Cabin.
f) Design and location of any other amenities ( W.T. Plant, Club House, Garden, Lawn,
Swimming Pool, S.T.P., Use of Solar Energy etc )
g) Location of E.S.R. if applicable.
h) Developed Ground Level.
i) Developed Plinth level of all Building and Amenities (preliminary)
j) Developed first slab level
k) Basement level if applicable
l) Layout and Location of Rain-water Harvesting with Storm water arrangements.
m) Location for Vermiculture / Bio-gas Plant.
2. Existing G.L. with respect to T.B.M.
3. Surface cleaning, dressing and leveling.
4. Trial Pits for each building for foundation strata.
5. Mass Excavation / Pit Excavation – balance cutting and filling.
6. Disposal and Reuse of Excavated earth.
7. Try to maintain natural slope of ground.
8. Excavated GL
9. Approval by RCC consultant for foundation strata.
10. Bore well locations and water yield reports.
11. Provision for proper arrangements of Labour Hutments, GI Sheet fencing, curing work,
electrical lines and plantation.
12. Verification all above by Architect and Technical Cell at site.
Records :
1. Developed plan showing all above amenities and their respective levels.
2. Verification Certificate by Architect / RCC consultant and Technical Cell.
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LAYOUT OF THE BUILDINGS ON SITE CL – 04
Check List :
1. As per CL – 02 approved layout showing North direction, Plot Boundaries of all building,
Amenities Area, Open Parking, Compound Wall, Gates, Roads, U.G.W.T., Electrical
Substation, etc.
2. Marking the Buildings and Structures, Roads on ground with lime powder and check for
fouling if any.
3. Check set-backs required for all structure as per rules and regulations
4. Clearance from Architect, Technical Cell for individual building lineout.
Reference : Approved layout plan.
Records : Approved drawings

Certificate from Architect and Technical Cell.
LINEOUT OF INDIVIDUAL BUILDING WITH SIDE RAIL CL – 05
Check List :
1. Latest approved centre line plan of the building showing North Direction, adjoining
structures, expansion joint if any & reference point with distances.
`2. Verify the center line with respect to RCC foundation plan, Architectural Floor plans and
service drawings.
3. Establish T.B.M. near each building.
4. Fixing four corners of building and check diagonals.
5. Fixing side rails & all center lines, including lift pit position on rails, diagonals checking part
wise.
6. Making pits for footings & lift on ground with lime powder and check for fouling of footings
etc.
7. Consent from architect, RCC designer and Technical Cell for proceeding ahead with concrete
works.
Reference: Latest approved Center line plan from Architect.
Record : Certificate from Technical Cell and Architect on verification of lineout.
PLUM CONCRETE CL - 06
Check List :
1. Plum concrete is generally used –

a) When in the same pit some portion of pit is excavated more for required strata, to level this
pit plum concrete is used.
b) If two adjacent footings are at different levels, elevate one footing by proving plum
concrete.
2. Grade of concrete for plum concrete is M15.
3. Plum concrete is to be done in layers 230 mm to 300 mm. After each layers plums (boulders)
to be inserted in concrete. After that next layer of concrete is to be done.
4. Size of plums to be used 6” to 12”
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5. Percentage of plums with respect to concrete – maximum 40 %
6. PCC below footing is to be done above plum concrete as per specified thickness.
7. Curing for 07 days (minimum)
Records : Consumption statement
PLAIN CEMENT CONCRETE CL – 07
Check List :
1. Refer To :
a) Architect drawing.
b) RCC drawing and revision.
c) Strata for foundation approved by RCC consultant.
d) Any service lines passing below PCC or above PCC.
2. Check whether rubble soling below PCC preferred / anti termite treatment below PCC is
necessary.
3. PCC top level as per RCC drawing and also with reference to developed ground level or road
level.
4. Size, depth and diagonals of the pit size is more than required PCC size; provide side
shuttering to get required size.
5. Grade of concrete and thickness of concrete.
6. Placement of concrete and compaction.
7. Top of PCC must in level.
8. Curing for 7 days (minimum)
Records : Consumption statement.
MIX DESIGN AND WEIGH BATCHING CL – 08
Check List :
1. Use of Weigh Batcher :

a) For all major concreting works of RCC like column, beams, slabs, lift
Shaft and water tank, retaining walls, basement raft and walls weigh batcher should be
used.
b) Whenever weigh batcher is under repair or not available due to
unforeseen reasons, weigh batching converted into volume batching can be adopted
c) The weights should be marked, weighted on an electronic balance &
the same is to be recorded in register by site engineer before first operation.
d) For RCC normal – volume batching by standard pharmas can be
done.
2. Before starting concrete :

a) Design mix data required from site e.g. brand of cement, samples of
materials
b) Sieve analysis of stone metal.
c) Sieve analysis of natural sand.
d) Sieve analysis of crushed sand.
e) Moisture content in sand.
f) Bulk density of sand.
3. Weigh batcher operations :
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a) Weigh batcher installed in level.
b) Calibration – Once in six months.
c) Adjust weigh scale for error.
d) Weights should be washed and cleaned.
e) The design mix of concrete should be displayed prominently near the
weigh batcher.
f) Weights of a particular weigh batcher should not be used for any other
weigh batcher.
4. During Concreting :
a) Type of cement, grade of cement, approved mix design.
b) Exact weight of each type of material i.e. cement, coarse aggregate, and fine aggregate and
– fly ash, shingle, crushed sand if to be used.
c) Check workability of concrete by relating to the slump.
d) Casting of cubes and identification marks – min. 6 cubes.
e) Check weight in pan and marker of weight on scale as these get disturbed due to vibration.
5. After Concreting :
a) Record actual consumption of material.
b) Compare actual consumption with theoretical consumption.
c) Cube test results with related slump for 7 days and 28 days strengths
d) Curing for 10 days.
e) De-shuttering period with respect to type of cement used and consultant’s notes on
drawings.
Records : 1) Approved design mix
2) Consumption statement.
SLUMP TEST, CUBE CASTING & CUBE TESTING CL -09
A) SLUMP TEST :
This test is conducted for determining consistency of concrete where nominal size of
aggregate does not exceed 38 mm.
Apparatus Used :
i. Slump Cone : Top Diameter 100 mm
Bottom Diameter 200 mm
Height 300 mm
ii. Tamping Rod : Diameter 16 mm
Length 600 mm
Rod rounded at one end.
Procedure :
The internal surface of the slump cone shall be thoroughly cleaned before commencing the
test. Slump cone shall be placed on a carefully leveled metal plate, the slump cone being
firmly held in place while it is being filled. The slump cone shall be filled in four layers, each
approximately one- quarter of the height of the cone. Each layer shall be tamped with twenty-
five strokes of the rounded end of the tamping rod. The strokes shall be distributed in a
uniform manner over the cross-section of the cone and for the second and subsequent layers
shall penetrate into the underlying layer. The bottom layer shall be tamped throughout its
depth. After the top layer has been rodded, the concrete shall be struck off level with a trowel
or the tamping rod, so that the mould is exactly filled. Any mortar which may have leaked out
between the mould and the base plate shall be cleaned away. The mould shall be removed
from the concrete immediately by raising it slowly and carefully in a vertical direction. This
allows the concrete to subside and the slump be measured immediately by determining the
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difference between the height of the mould & that of the highest point of the specimen being
tested. The above operation shall be carried out at a place free from vibration or shock, and
within a period of two minutes after sampling.
B) CASTING OF CUBES :
Cubes of concrete should be cast regularly to estimate the strength of concrete. Concrete for
filling the cubes should be taken from the middle discharge of concrete mixer. Concrete from
beginning or at the end of discharge should be avoided. Cubes should be filled in 3 equal
layers. Each layer should be uniformly tampered at least 35 times with a 16 mm blunt rod.
Cubes should be properly leveled and finished using hand trowel. Cubes should be de-molded
after 24 hours and immersed in water for curing. It is important to keep the cubes away from
the shocks or vibrations especially for initial 3 days of casting.
We recommend that minimum 6 cubes should be taken every day and the batch of 3 cubes be
tested for 7 days and 28 days respectively.
As per IS 456 – 2000 minimum frequency of sampling is as follows :
Volume of Concrete Number of Samples

1 – 5 m3 1
6 – 15 m3 2
16 – 30 m3 3
31 – 50 m3 4
51 and above 4 plus one additional for each additional 50 m3
Each sample comprises of 3 cubes.

Size of test specimens cubical in shape shall be 15 cm x 15 cm x 15 cm
C) TESTING OF CUBES FOR COMPRESSIVE STRENGTH :

Cube testing is done at specified age i.e. on 7th and on 28th day.
Age of cubes is calculated from the time of addition of water to the dry ingredients.
Test specimens stored in water shall be tested immediately on removal from water and while
they are still in the wet condition. Surface water and grit shall be wiped off the specimens and
any projecting fins removed. The dimensions of the specimens to the nearest 0.2 mm and their
weight shall be noted before testing.
The bearing surfaces of testing machine shall be cleaned before placing test specimen. The
side faces (faces other than top & bottom) of specimen shall be placed between bearing
surfaces. The load shall be applied without shock & increased continuously at a rate of
approximately 140 kg / sq.cm / minute until the resistance of the specimen to the increasing
load breaks down & no grater load can be sustained. The maximum load applied to the
specimen shall then be recorded.
Calculation :
The measured compressive strength of the specimen shall be calculated by dividing the
maximum load applied to the specimen during the test by the cross-sectional area, calculated
from the mean dimensions of the section and shall be expressed to the nearest kg per sq.cm.
Average of three values shall be taken as the representative of the batch provided the
individual variation is not more than +/- 15 percent of the average. Otherwise repeat test shall
be made.
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Grade of Concrete 28 day’s 03 day’s 07 day’s 14 day’s
Required Strength Indicative Indicative Indicative
Strength Strength Strength
M 10 13.5 N / mm2 05.4 N/mm2 09.05 N/mm2 11.47 N/mm2
M 15 18.5 N / mm2 07.4 N/mm2 12.40 N/mm2 15.73 N/mm2
M 20 24.0 N / mm2 09.6 N/mm2 16.08 N/mm2 20.40 N/mm2
M 25 29.0 N / mm2 11.6 N/mm2 19.43 N/mm2 24.65 N/mm2
M 30 35.0 N / mm2 14.0 N/mm2 23.45 N/mm2 29.75 N/mm2
M 35 40.0 N / mm2 16.0 N/mm2 26.80 N/mm2 34.00 N/mm2
M 40 45.0 N / mm2 18.0 N/mm2 30.15 N/mm2 38.25 N/mm2
CONCRETING OF FOOTINGS CL – 10
NOTE : CENTRING / SHUTTERING DESIGN SHOULD BE GOT APPROVED BY

CONSULTANT FOR ANY R.C.C. ACTIVITY
Check List :
1. Latest approved center line drawing
2. Latest approved RCC drawings.
3. Footing size and respective column number.
4. Placement of steel with reference to drawings.
5. Orientation of footings and column.
6. Cover blocks for reinforcement.
7. Grade of concrete and mix design.
8. Concrete placement and mechanical vibration.
9. Surface finishing.
10. Cubes with identification marks and related slump – min. 6 cubes.
11. Testing of cubes for 7 days and 28 days strength.
12. Consumption records.
13. Curing ( minimum 10 days )
Records : Cube test reports with related slump
Consumption statement
CONCRETING OF COLUMN CL – 11
Check List :
1. Marking of centers for columns to be done before starting any work for above floor.
2. Starters to be casted with minimum height 6” & with vibrated concrete.
3. Starters to be casted at least 2 days in advance before erecting the column shuttering.
4. Check for orientation as per RCC and Architectural drawings.
5. Column reinforcement, links, and their arrangement as per drawings
6. Fixing cover blocks to reinforcement.
7. Checking of shuttering materials.
a) Quality of shuttering material.
b) Apply shuttering oil to plywood and planks.
c) To close the gaps / gabdies with mud paste to prevent cement slurry flowing out.
8. Column to cast up to bottom of beams.
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9. Concrete with mixer should be insisted, if mixer is not used 10% extra cement is to be used.
10. Checking of column while concreting, for plumb.
11. Type of cement, grade of cement, grade of concrete and design mix.
12. Six cube mould are kept ready to cast cubes from different batches and slump test for each.
13. Compaction by needle vibrator and poking / tamping.
14. Check for lap length above top of concreting of columns.
15. Checking of columns after concreting
a) De-shuttering of column after 24 hours.
b) Finishing of honeycombing immediately after de-shuttering.
c) Hacking of columns within 3 days from de-shuttering.
16. Cube testing
a) Remove cubes next day and keep for curing.
b) Cover the column by gunny bags.
c) Testing of cubes on due dates ( 7th day and 28th day )
Records : Consumption Statement
Cube test results and related slumps
CONCRETING OF PLINTH BEAMS CL – 12
Check List :
1. PCC below plinth beams as per the requirement.

2. Out to out measurements and right angles and internal dimensions.
3. Provision of foundation of stairs from plinth beams.
4. Check for dimensions of Plinth Beams.
5. Check reinforcement details as per RCC drawing and schedule.
6. Ducting if required for all services lines.
7. Quality of shuttering materials.
8. Gaps and joints of shuttering
9. Covering for all sides of beams.
10. Grade of concrete and design mix.
11. Concrete placement and mechanical vibrator / tamping and surface finishing.
12. Marking and finishing of top level of plinth beams.
13. Cubes with identification marks and related slump test.
14. Curing for minimum 10 days.
Records : Consumption record
Cube test and related slump
CONCRETING OF LIFT RAFT AND LIFT PARDI CL – 13
Check List :
1. Architectural drawing showing lift shaft size and orientation of shaft with reference to
manufacturers requirements and required depth of pits.
2. Latest approved RCC drawings.
3. Check whether base water proofing is done.
4. Check size, diagonal, plumb, support and depth below level required by lift manufacturers.
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5. Check grade of concrete and reinforcement.
6. Centers of raft, pardi, covering for raft and pardi.
7. Check for lift door opening to be provided in lift pardi wall.
8. Water proofing on sides of lift pardi up to plinth level.
9. Hacking to concrete surface.
10. Cubes with identification marks.
12. Cube tests on 7 and 28 days with related slump.
CONCRETING OF STAIRCASE CL - 14
Check List :
1. Scrutiny of RCC Drawing with respect to latest revised Architectural Drawing and details of
staircase such as riser, trade and thickness of waist slab.
2. Ensure height of riser is within specified limit (not to exceed 175 mm)
3. Before erecting formwork for staircase check by marking on plain ground, whether
arrangement given in drawing is suitable or not.
4. Check whether slab / floor level landing top is provided with sunk slab (50 mm) or not ?
5. The sunken (50 mm) provided should be distributed among all risers at parking floor.
6. Check quality of shuttering and staging material.
7. Shuttering plates should be well supported by chavi’s for full length.
8. All props supporting chavi’s must in plumb. Top of mundha to cut at an required angle.
9. Check reinforcement is laid as per RCC drawing or not.
10. Mark top of mid-landing / slab level on shuttering sides.
11. Check shuttering provided to steps is of plywood finish or not ?
12. Check size of risers and trades is as per drawing.
13. Check verticality of risers.
14. Check thickness of waist slab as per drawing.
15. Check dowel provided for upper flight or not ?
16. Concreting as per design mix and proper grade of concrete.
17. Proper compaction of concrete with vibrator and hand pocking.
18. Casting of cubes with related slumps.
Records :
Consumption Statement
Cube Test Results and related slumps.
CONCRETING OF BEAMS / SLABS CL – 15
Check List :
1. Scrutiny of structural drawing with respect to latest revised architectural drawing and details
of staircase such as riser, thread, thickness of waist slab, sunk for landing flooring, lift size
and opening.
2. Level of each bay of the slab and internal panel measurement beam to beam & diagonals.
3. Location and depth of sunken slab.
4. Proper laps for reinforcement of columns, beams and slab and Lift pardi.
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5. Check reduction of columns and reinforcement is done as per above floor requirements as per
RCC drawings.
6. Check for expansion joint details and the same should be provided as per RCC details.
7. Chairs for reinforcement with 8 mm.
8. Dowels for future columns if any in slab and beams.
9. Quality of Centring and Shuttering and staging materials.
10. Shuttering plates should be well supported by chavis at 3-0” c/c for the full length.
11. Provide camber for cantilever beams as specified by structural consultant.
12. Cross bracing should be provided for vertical supports (wooden & M.S. both) for slab and
beams at maximum 4’00” interval.
13. Make the top of concrete on sides of beam / slab shuttering around
14. Making of required GHODI of various thickness of slab.
15. Concealed conduit / junction boxes / fan hooks as per electrical drawings.
16. Require number of sleeves opening for RWP, drainage pipe etc.
17. Inform well in advance to Architect, RCC designer, Technical Cell for checking of slabs.
18. Provide sufficient cover blocks for beams, columns and slabs.
19. Keep six numbers of cubes and one slump cone ready.
20. Type of cement, grade of cement and grade of concrete / design mix.
21. Proper compaction of concrete with vibrator hand pocking
22. Control of W/C ratio in the concrete to be checked frequently as per the slump desired.
23. Add water proofing compound for sunken slab and terrace slab.
24. Finishing of slab to the required line and level without honeycombing.
25. For curing ensure water ponding minimum 2” depth with maximum size of 6-0” X 6-0”
between bunds for minimum 7 days.
26. Cross-Bracing should not be removed before 03 days after casting.
27. De-shuttering of slabs after 7, 10 or 15 days and beams 14 or 21 days depending upon span
and type of cement used, also refer notes on consultant’s drawing and instructions of
Technical Cell.
28. Cube tests with related slump for 7 days and 28 days strength.
STAGEWISE VERIFICATION SHOULD BE DONE AS BELOW :
STAGE VERIFICATION BY
1. Centring / Shuttering but before
laying reinforcement Project In-Charge
2. After Laying reinforcement
but before concreting RCC Consultant,
Tech. Cell, Architect
3. During Concreting Project In-Charge
4. After concrete for curing
& before de-shuttering Project In-Charge
Cube test results and related slump
Verification certificate from Architect, RCC consultant, Technical Cell
- 14 -
RCC OF LIFT MACHINE ROOM AND O.H.W.T. CL – 16
Check List :
1. Lift Machine Room :
a) Check for latest approved drawings from lift manufacturer / and architect.
b) Check the size of machine room, height, access, ventilation etc.
c) Check for the sleeves in the bottom slab as per drawings.
d) Check for lifting hook in the top slab as per designed capacity
e) Grade of concrete and thickness of concrete.
f) Cube test results related with slump.
g) Curing for minimum 10 days.
2. For O.H.W.T. :
a) Check the capacity as per Architect or Consultants drawings for domestic, potable water
and fire fighting water and treated water for flushing.
b) Check for Sleeves for washout, inlet, outlet overflow, fire fighting and treated water for
flushing etc.
c) Check for chamfer in concrete for bottom slab
d) Check for chamber cover openings.
e) Grade of concrete and design mix.
f) Water proofing compound.
g) Cube test results with related slumps.
h) Curing for minimum 10 days.

Cube test result and related slump
Verification Certificate from Architect, RCC consultant & Technical Cell
FILLING IN PLINTH AND ANTI TERMITE TREATMENT CL – 17
Check List :
1. Sub ground level and top of filling level.

2. Check for laying underground pipelines, cables, etc.
3. Material used for filling either murrum or black cotton soil mixed murrum or lime, filling
should be done in layers not exceeding 1’6”
4. Flooding with water through holes made in filling.
5. Ramming at every layer.
6. Top 1’6” layer just below the soling shall be of murrum, watered and rammed thoroughly
with compactor.
7. Check necessity of Anti Termite Treatment, if required, then follow pre-treatment as given
below :
Stages :
Stage i) For filling around column footings and plinth beams.

Stage ii) For filling in plinth all surface area.
Stage iii) For filling around external perimeter of building.
- 15 -
Emulsion Spray :
Mix chemical with water ( 1 part of chemical, 30 parts of water ), make the holes by crowbar
at two feet center and two feet deep and spray the emulsion with pressure pump, consumption
5 liters per Sq. meter.
Records :
Levels of sub ground and final levels
RUBBLE SOLING CL – 18
Check List :
1. Filling and compaction of surface.

2. Soling thickness as directed by Technical Cell. (minimum 230 mm)
3. Voids filled with murrum.
4. Watering and Compaction.
5. Ensure
a) Ducting line for electrical cable, TV cable, Water Supply, Drain pipe etc
b) Anti termite treatment after filling murrum.
c) Top of soling.
UNCOURCED RUBBLE MASONRY CL – 19
Check List :
1. Architectural drawings.
2. Stage wise / thickness wise bottom and top levels of masonry.
3. Proportion of cement mortar (not more than 1:6) and raking of joints for specific type of
pointing (proportion of mortar not more than 1:2)
4. Provision of one header for every 5 Sq.Ft., staggered horizontally and vertically.
5. Check whether weep holes required in case of retaining walls.
6. Curing ( for 10 days minimum )
7. Ensure there should not be voids in UCR masonry wall.
8. Ensure that only 3 ft height of wall is constructed in one day.
9. Provide pins for boundary of upper level masonry work for every 5 rft.
- 16 -
BRICK MASONARY CL – 20
Check List :
1. Latest approved architectural drawings showing thickness of walls, door windows and other
openings.
2. Customer changes / NOC
3. Cleaning the entire floor, stacking of bricks on either side of beam.
4. Cleaning of slab conduits and passing GI wire through conduits before brickwork starts.
5. Soaking of bricks.
6. Preparation of mortar in proper proportion in M.S. Tray, check whether cement mortar or any
other ready mixed mortar is to be used. Prefer for design mix and use of mixer for BBM
mortar.
7. Confirm diagonals and dimensions of room after first layer.
8. Check right angle, plumb lines, levels, joints ( max ¾” ) at sill and lintel level.
9. Plumb for external wall to be taken from outside and for internal walls from side flush with
beam / column.
10. Not more than 4’-00” masonry in day’s time.
11. In case of long walls (exceeding 4.5 m length), provision of horizontal / vertical RCC bands
should be considered
12. Provide ¾” metal chip at the junction of RCC and BBM (insert by thumb pressure)
13. Provide RCC band, if 4” thick brick wall above 3.0 m and if 6” brick wall above 4.0 m with
nominal reinforcement and M15 grade of concrete.
14. Racking of Joints.
15. Provide sufficient number of hold fast embedded in concrete for all frames property covered.
16. Cleaning the working area.
17 Curing for minimum 10 days.
18. Check the line and plumb of door frame.
EXTERNAL PLASTER CL – 21
Check List :
1. Latest approved drawing to be referred for elevation features before plastering.

2. Soaking of brick wall surfaces well in advance for minimum 3 days before plaster from both
sides.
3. The surface to be plastered shall be cleaned for algae growth, salt effloresces and dust
accumulation.
4. Check for electrical conduiting and switch box fixing for terrace and dry balcony light points.
5. Type and texture of finished plaster and thickness of plaster (single or double coat) to be
decided before hand.
6. Thiyyas of minimum thickness to be taken two days before plaster.
7. Hacking to concrete and filling between concrete and BBM joints.
8. Ensure the position of all the concealed sleeves for water supply, sanitary, rain water,
electrical pipes etc.
9. Ensure covering of plaster side by tadpatri or plastic at least 3 days before plastering and 7
days after completing of plaster.
10. Verticality and lines of frames.
11. Provide chicken mesh at joints of RCC and BBM wherever required.
12. Gunny bags spreading near walls to avoid wastage and mortar can be reused.
- 17 -
13. Check proportion of mortar for base coat and finishing coat mixing to be done in M.S. trays.
Also whether cement mortar or ready mortar to be used. Prefer for design mix and use of
mixer for plaster mortar.
14. For single coat plaster with rubdi coat for sponge finish – thk. 12 + 6 = 18 mm. both coats to
be done simultaneously. For double coat plaster – thk. 19 + 6 = 25 mm. Second coat is to be
done 03 days after first coat is completed.
15. Check for line, level and plumb of plaster, check right angles for all openings.
16. Cleaning of working area to be done on the same day, especially railings, RCC grills, door
and window frames etc.
17. Curing for 10 days minimum.
INTERNAL PLASTER CL – 22
Check List :
1. Soaking of brick-wall surface well in advance for minimum 03 days before plastering.
2. Ensure horizontal and vertical electrical conduits laid chiseling with cutter.
3. Patching up of chiseling area with rich mortar and ¾” metal 2 days before.
4. Sufficient hacking to all RCC work.
5. Making thiyyas of minimum thickness 2 days before plater.
6. Conduiting of plumbing, electrical and other service lines.
8. Check electrical conduiting with reference to electrical points, switch boxes with DB box.
9. Chicken mesh at joints of RCC and BBM, Excess conduiting locations etc.
10. Verticality and alignment of all doors and windows frames.
11. Proportion of mortar and mixing in tray, check whether prefer cement mortar or ready mix
mortar to be used with type of finishing coat. Prefer for design mix and use of mixer for
plaster.
12. Ensure plumb, right angle, dhar corners, window jam levels, position of electrical boxes etc.
13. Ensure finishing of loft top.
14. Ensure application of neeru in proper proportion and finish except dado position.
15. Check for finishing of joints between internal and external plaster.
16. Smooth trowelling of neeru finish on next day.
17. Cleaning of all working area.
18. Check all electrical points and switch boxes are open and cleaned.
20. Donga (white wash) to be applied after 03 weeks.
Records : Consumption Statement.
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PROVIDING EXPANSION / CONSTRUCTION JOINTS CL – 23
Expansion Joint :
These joints are provided to accommodate the expansion of adjacent building parts and to relieve
compressive stresses that may otherwise develop.
The joints formed by providing an initial gap between the adjacent building parts which gets widened
or shortened while accommodating the contraction or expansion of the building. The width of the gap
should be sufficient to accommodate the maximum thermal-induced moment likely to be encountered.
Normally it varies between 10 mm to 40 mm. There should be complete discontinuity of masonry,
reinforcement or concrete at the joint and the gap should permit unobstructed movement of the
adjacent parts. Expansion joint should start from the top of footing (in case of combined footing for
adjacent columns) tip topmost point of structure.
Spacing of Expansion Joints :

1. Framed Structures : i) For long uniform structures at 30.0 meter interval
ii) Corners of L,H,T and C shaped structures
2. Walls : i) Load bearing walls with cross walls at intervals
at 30.0 m interval
ii) Walls without cross walls – at 30.0 m interval.
Control joints over center of openings may be
given at half the spacing of expansion joints.
Material used to treat expansion joints :

i) Joint Filler : A strip of compressible material used to form and fill the expansion joints in
structure. Joint fillers can be made out of a variety of materials such as bitumen, bitumen containing
cellular material, cork strips, natural or cellular rubber, expanded plastic, mineral fiber, coconut, pith
etc
ii) Ceiling Compound : A material of plastic consistency applied to the joint in the form of liquid
or paste. The function of the ceiling compound is to prevent the ingress of water or foreign matter.
Mastic or hot-applied bituminous compound is commonly used for this purpose.
iii) Water Bar : A strip which is placed across the joint during construction so as to form an
impervious diaphragm. Water bars may be of natural and synthetic rubber, polyvinyl chloride or
metal.
Construction Joints :
Joints installed at location where construction stops for any reason is known as construction joint. If it
is possible to plan construction in such a way that the days work ends at expansion or contraction
joint, then there is no necessity of construction joint. But many times it is not possible to complete the
concreting work in one operation. Therefore special measures are necessary to be taken to achieve
perfect continuity in old and new concrete. For structural stability, it is necessary to ensure that
construction joints are provided at pre-determined locations.
Location of Construction Joints for different members :

1. Slabs : For simply supported one-way slab Construction joint should be vertical and parallel
to main reinforcement. It can also be provided at the ¼ part part of span at right angles to
main reinforcement
In case of two-way slab, the joint can be provided ¼ th part of either span.
2. Beams : In case of beams construction joint should be vertical and located at ¼ th part of
span.
3. Columns : 75 mm below beam bottom.
- 19 -
4. R.C.C. Walls : At suitable location where erection of formwork, compaction of concrete and
supervision is convenient.
Old concrete should be treated as below :

1. If the new concrete is to be laid within 48 hours, the face of the old concrete is cleaned with
wire brush and water and a coat of cement mortar (of the same composition as that of
concrete) is applied before placing new concrete.
2. If the new concrete is to be laid after 48 hours, the face of the old concrete is first roughened
by chiseling. It is then cleaned of scum, loose aggregates and other foreign matter, wetted and
a coat of cement mortar (of the same composition as that of the concrete) is applied before
placing new concrete.
CURING CL – 24
Curing is the process of preventing the loss of moisture from the concrete / mortar.
Curing should be done for minimum 07 days for 43 / 53 Grade cement.
Curing should be done for minimum 10 days for blended cement, but recommended to continue for 14
days.
Installation of Hydro-pneumatic system for curing is recommended.
Following procedure should be adopted for curing.
S. No. Type of Work Procedure for Curing

1 P.C.C. Sprinkling of water
2 Footings Should be covered by wet gunny bags & by intermittent
sprinkling of water.
3 Columns Should be covered by wet gunny bags & by intermittent
4 Plinth Beams Should be covered by wet gunny bags & by intermittent
5 Slabs & Beams Slabs : Water Ponding of minimum 2” depth &
maximum size 6’ X 6’ between bunds.
Beams : Outer side should be covered by wet gunny
bags and intermittent sprinkling of water.
Beams & Slabs : Sprinkling of water from bottom side
of slab & beams after de-shuttering.
6 Brickwork Intermittent sprinkling of water.
7 Internal / External Plaster Intermittent sprinkling of water.
8 Water-proofing By ponding
9 Tiling Intermittent sprinkling of water.
10 External Painting Intermittent sprinkling of water.
- 20 -
CONCEALED PLUMBING CL – 25
Check List :
1. Latest approved plumbing layout.

2. Waterproofing requirements.
3. Customer changes / NOC.
4. Chasing with cutter.
5. Ensure type and approved brand of materials ( pipe & fittings ) for concealed piping work.
6. Coaltar painting to all concealed lines / insulation if any for hot water lines.
7. Ensure all taps position at tile joints. All fittings to be flush with tiles.
8. Proper filling with mortar.
9. Testing with required pressure and its record. To be tested at 10 kg / cm2 for GI / CPVC pipe
line and 07 kg / cm2 for Copper pipe line.
10. Identification marks of PMC & Domestic water.
11. Provision of nahani tarp, P-trap, CI bends outlets below waterproofing.
12. Fixtures levels.
13. Provide escape spouts at top coat level.
Records : Pressure test.

Consumption Statement.
WATER SUPPLY - RISING MAINS AND DISTRIBUTION CL – 26
Check List :
1. Consultant’s approved drawings / specifications for materials and pumps / work order.
2. Ensure the provision of valve and NRV, PRV
3. Position of delivery pipes, air vent pipes, over flow pipes, wash out drain pipes.
4. Joining and alignment of pipes near overhead tank.
5. Installation of water pumps of required capacity its Earthing and Electrical connection.
6. If auto control system is provided, then ensure
a) Quality of the sensors of the system.
b) Display panel for water tank.
c) Cabling used for system.
d) Protection for dry run.
7. Proper clamping for pipes.
8. Adopt telescopic arrangement in down take pipe lines and check the plumb and alignment.
9. Pressure of water to each floor.
10. Identification marks on pipes PMC / wash water supply.
Records : Consumption Statement.
- 21 -
BUILDING DRAINAGE SYSTEM UPTO
THE VERTICAL STACK CL – 27
Check List :
1. Check sequence of waterproofing before starting work.

2. Procurement of material as per approved drawing and changes in outlet of sanitary wares.
3. Ensure the provision for bends, branch pieces etc.
4. Ensure the verticality of the stack before joining internal branches
5. Ensure leak proof joints
6. Ensure sufficient slope to horizontal drain pipes.
7. Introduce plug socket for cleaning.
8. Ensure inspection eye provided wherever necessary.
9. Ensure the position, levels of sanitary ware from the floor levels.
10. Ensure provision of anti siphon age pipes and elongated length of vent pipe above the roof
level.
11. Clamping the pipes rigidly to maintain verticality, plumb, line level, and slopes.
12. Ensure the free flow of drainage for the desired discharge by testing all the lines.
13. Do not mix rain water outlets in to sewage or sullage drains.
14. Rain water outlets to connect to rainwater harvesting system.
C.P. AND SANITARY FITTINGS CL – 28
Check List :
1. Refer to specification and schedule of fittings, fixtures and sanitary ware and type of outlet
trap of W.C.
2. Customer changes and NOC
3. Free flow of water at least 15 minutes by removing plugs and then fixing fittings / sanitary
wares.
4. C.P. fixtures should be fixed with cloth packing while using the spanners.
5. Check all the fittings for free flow of water, leakages if any ( to be rectified )
6. Fix the identification mark on domestic and PMC water connection.
7. Ensure the sanitary fitting before fixing for colour code, defects if any.
8. Ensure proper grouting of EWC / WB brackets.
9. Ensure the proper functioning of flush tank / half turn valve / PVC connection for colour
code, defects if any.
10. Seat cover of correct size and matching colour.
11. Check for cleaning of tiles and sanitary ware, C.P. fiitings
12. Ensure that the plugs for boiler connections are easy to remove but at the same time the plug
is non-leaking.
STANDARD HEIGHTS OF PLUMBING FITTINGS

Sr. No. Fittings Height from FFL
1 Open Mixer 30”
2 Shower 78”
3 Tumbler Cock 12”
4 Wash Basin 33”
5 Angle Cock for Wash Basin 18”
6 Angle Cock for Flush Tank 24’
- 22 -
7 Bottle Trap Outlet 18”
8 Low level Cistern height 36”
9 Urinal 24”
10 Soap Dish 36”
11 Kitchen Sink Cock 39”
12 Kitchen Platform 31”
13 Flush Valve 41”
14 Fourway Divertor / Single Lever Divertor 39”
SEWAGE SYSTEM FROM

VERTICAL STACK TO SEPTIC TANK / DRAIN CL – 29
Check List :
1. Approved drawing / work order / specifications for materials.

2. Sewage line to be 5 m away from UGWT
3. Ensure all invert levels and proper slope.
4. Ensure the alignment of the line.
5. Record initial ground level.
6. Record excavated ground level.
7. Lay pipe in the upgrade direction of the slope and ensure all branches are connected with
proper slope.
8. Fill the joints as specified.
9. Sufficient time before backfilling (2 days)
10. Ensure minimum interval of chambers and provision of chambers at turnings. Ensure drop in
invert level in each chamber between incoming and outgoing pipes.
11. Ensure that all the chambers / manholes are plastered from inside & outside with footsteps.
12. Ensure free flow in the pipe line till connecting drain to septic tank or Municipal chamber.
Records : Consumption Statement / as built drawing
SEPTIC TANK CL – 30
Check List :
1. Approved drawing
2. Invert level of incoming sewer.
3. Record initial ground level.
4. Record final excavated ground level.
5. PCC / RCC, BBM, Water-proofing to be done as per respective check list.
6. Inlet – Outlet levels of tank.
7. Free board.
8. All the documents, Size of the compartments and the baffle walls.
9. Filler media materials and filling procedure.
10. Water tightness of septic tank.
11. Vents are provided.
12. Connected effluent to sock pit or nearest drain or STP
Records : Consumption Statement / as built drawing
- 23 -
EXTERNAL WATER SUPPLY – RISING MAIN CL – 31
Check List :
1. Approved drawing / work order / specification for materials.

2. Whether automatic level control system is to be provided.
3. Pump HP head, discharge and quality of foot valve.
4. Pump foundation.
5. Proper earthing for electrical supply.
6. Union joint on suction and delivery side of pump for easy maintenance.
7. Motor testing
8. Dry run protection.
9. Quality of sensors.
10. Quality of control panels.
11. No air is trapped on suction side.
12. All joints are watertight / leakages to be repaired.
13. NRV and sluice / gate valves on rising main.
14. Identification for drinking water, wash water and recycled water for flushing.
15. Record the time required to fill the OHWT
16. Ensure that the NRV flap closes as soon as pump stops.
17. Ensure that no water is stagnant on the pump room floor.
18. As built drawing to be prepared.
Records :
ELECTRICAL WIRING, FITTINGS AND FIXTURES CL – 32
Check List :
1. Refer to schedule and specifications of fittings and fixtures

2. Customer changes / N.O.C.
3. The quality gauges and the brand name of the wires, as per the approvals, before starting the
works.
4. Check the colour code and specification of the wire for points and avoid joints wiring.
5. Fix the accessories on the boards, as required with line and level and of approved brand.
6. Terminate the wire in accessories, considering an extra length for looping.
7. Connect the wires in accessories, considering an extra length for looping.
8. After starting the supply, switch on the main switch and check all the points with megar and
test lamp.
WIRES AND THEIR COLOURS
1.5 mm2 Point Wiring Yellow

2.5 mm2 Sub Main and 16 A Point Red
4 mm2 Boiler and AC Point Blue
COLOUR PURPOSE
Red, Yellow, Blue Phase Wires
Black Neutral
Green Earthing
- 24 -
EXTERNAL ELECTRICAL M.S.E.D.C.L. SUPPLY CL – 33
Check List :
1. Civil instrument work of LT room and transformer yard based on approved layout of
M.S.E.D.C.L. and electrical inspector and detailing by Architects and RCC consultants.
2. M.S.E.D.C.L. approved layout of transformer, four pole structure, LT / HT panels, earthing
provision switchgear, feeder pillars, cable layout from transformer to meter board including
sizing.
3. Work order for transformer, LT / HT panels, switchgear, cables, steel structure, feeder pillar
and all accessories required.
4. Electrical contractors scope of work, his work order, installation schedule.
5. Approvals from M.S.E.D.C.L. and electrical inspector after erection.
6. M.S.E.D.C.L. supply from outside mains for charging transformer, testing and commissioning
of the total system.
Records : Approved drawing from M.S.E.D.C.L., Architect and Consultant.
Material Consumption
EXTERNAL ELECTRICAL GENERATOR SUPPLY CL – 34
Check List :
1. Civil construction work as per manufacturer’s requirement, detailing by architect and RCC
consultant.
2. Approved layout of generator foundation, AMF and switching panels, diesel stock provision,
ducting and ventilation, chimney for smoke disposal, earthing, canopy etc by the approved
suppliers and erection contractor.
3. Schedule for erection, testing and commissioning.
4. Approval from electrical inspector concerned.
5. Maintenance Manual.
6. Maintenance contract.
Records : Approved Drawings
Fuel consumption records
STREET LIGHT WORK CL – 35
Check List :
1. Approved drawings / work order / specification for materials

2. Poles of street lights shall not disturb other services and access.
3. Street light cables shall be laid in pipe or GI pipe with proper cushioning.
4. Provision of earthing (GI wire) for feeder pillar and each pole.
5. Ensure colour code of wires and distribution, connections from pole junctions to each point.
6. Ensure the intensity of street lights in night ( it shall be uniform )
Records :
Consumption Statement / As built drawing
- 25 -
WATERPROOFING OF TOILETS,
DRY BALCONY, TERRACE, LIFT PIT AND BASEMENT CL – 36
Check List :
A) TOILETS :
1. Fixing of reference levels / bench mark for every floor.

2. Removal of debris ( cleaning of surface with wire brush )
3. Making of holes required for all types of outlets.
4. Base coat to cover all junctions.
5. Fix finished floor levels to ensure proper and sufficient slope towards outlet pipes with
cushioning mortar above those pipes.
6. Proportion of mix for waterproofing treatment at various layers to be ensured. Use
appropriate waterproofing chemicals.
7. Brick bat coba with proper slope.
8. Finishing coat with smooth finishing bottom surface and same carried over on vertical
surfaces for one foot.
9. Escape outlets after top coat.
10. Curing for every coat.
11. Testing by ponding of water for minimum 10 days.
B) TERRACE AND DRY BALCONY :
1. Fixing of reference levels / bench mark for every floor.

2. Removal of debris ( cleaning of surface with wire brush )
3. Provision of rainwater outlets.
4. Base coat to cover all junctions.
5. Fix finished floor levels to ensure proper and sufficient slope towards outlet pipes with
cushioning mortar above those pipes.
6. Proportion of mix for waterproofing treatment at various layers to be ensured. Use
appropriate waterproofing chemicals.
7. Brick bat coba with proper slope.
8. Finishing coat with smooth finishing bottom surface and same carried over on vertical
surfaces for one foot.
9. Curing for every coat.
10. Testing by ponding of water for minimum 10 days.
C) LIFT PIT AND BASEMENT :
1. Fixing of machine cut rough shahabad below raft slab with waterproof plaster.
2. Fixing of machine cut rough shahabad for RCC pardi from outside with waterproof plaster up
to plinth level.
3. In case of basement encasing column and footings with machine cut rough shahabad is
necessary.
4. Curing for 10 days minimum.
- 26 -
TILING WORK CL – 37
Check List :

2. Customer supplied material if any.
3. Drawing for adjusting cut pieces.
4. Sorting of tiles for size, colour and pattern.
5. Removing of all loose mortar from slab and cleaning the surface thoroughly (Ghadai)
6. Tiles soaking and sorting before fixing. (Use appropriate farma for sorting)
7. Any service line below flooring, especially electrical conduits.
8. Finishing floor levels to be fixed with respect to toilets, terraces and entrance lobby.
9. Ensure slope for flooring in toilets, terraces and dry balcony towards outlet / nahani trap.
10. Use of sand-cement mortar for fixing skirting and dado tiles.
11 Proportion of lime / cement mortar – proper mixing of mortar dry as well as wet mortar.
12 Right angles and plumbs for dado and skirting.
13 Fixing of tiles neatly with sufficient slurry backing ensuring no hollowness behind tiles.
14 Ensure cutting of dado tiles to the exact size of switch box.
15 Hole cutting for taps, traps, outlets.
16 Fixing of skirting by machine cut tiles.
17 Proper Butt finishing for skirting and dado tiles.
18 Filling of joints with matching colour cement paste on same day.
19 Curing / Curing compound for on joints / Butt.
20. Polishing coat / cleaning with detergent powder.
21. Ensure for gaps / voids by knocking.
Records :
KITCHEN PLATFORM CL – 38
Check List :
1. Latest approved drawings (considering drain location).

2. Check for vertical and horizontal partitions below platform for kitchen cabinet.
4. Customer supplied material.
5. Ensure slope towards sink.
6. Proper bearing in the walls.
7. Position and size of built in sink / S.S. sink / drain board.
8. Ensure cutting of dado tiles to the exact size of switch box.
9. Connection of sink to vertical stack.
10. Sharp edges to be rounded off.
11. Coloured cement for joints.
Records :
- 27 -
ALUMINUM WINDOWS AND DOORS CL – 39
Check List :
1. Latest approved drawings and specifications.

2. Check position of M.S. Grill of windows, whether from inside or outside before fixing
windows.
3. Aluminum material section weights, use medium gauge material.
4. Aluminum sections to be used, number of tracks and shutters.
5. Base frame if necessary; anodizing / powder coating for base frame and window.
6. Right angels of frames, sizes of shutters, bearing, handles, locking arrangement, provision of
mosquito net etc.
7. Verify details of tracks, exhaust fan, a/c openings.
8. Type, Thickness, Quality of Glass and PVC molding around glasses.
9. Removing packing sheet on member and clean all surfaces.
10. Holes from outside at bottom truck for draining out rain water.
DOOR SHUTTERS CL – 40
Check List :
1. Refer to approved drawings / work order / schedule of fittings and fixtures.

3. Type size, thickness and quality of shutter.
4. Door frame should be checked for plumbs and alignment.
5. All the slots for hinges properly provided.
6. All the screws fitted with the help of screw driver and not hammered.
7. Leaping to be provided as per required.
8. Door fittings and fixtures as per approved schedule / work order.
9. Painting / Polishing to frame and shutters by protecting and fixtures by proper covering.
10. Flat owner’s name plate on entrance door shutter.
11. Use waterproof shutters.
12. Use minimum 32 mm thick door shutter if Cylindrical Lock is provided and 30 mm thick if
Al-Drop / Tadipatti are provided.
13. Use 35 mm thick door shutter for entrance door.
14. Provide minimum 4 hinges for entrance door and 3 hinges for internal doors.
15. Table for levels of different fittings and fixtures.
1. STANDARD HEIGHT’S FITTINGS FOR BALCONY DOOR :

Sr. Recommended Recommended Position Of Fittings
No. Fittings Details Heights from FFL
1 Balcony Door Inside
a) Handle ‘D’ type 95 cm (38”) 6.5 cm (2 ½”) from
bottom opening edge of
shutter.
b) Cylindrical Lock / 100 cm (40”) / Opening Edge
Tadi Patti 82.5 cm (33”)
c) Tower bolt 15 cm (6”) Top flush to top of 5 cm (2”) from
shutter opening edge of
shutter.
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d) Door Stopper As per requirement 5 cm (2”) 7.5 cm (3”)
at opening edge
2. STANDARD HEIGHT’S OF FITTINGS FOR INTERNAL DOOR :

1 Internal Door : Inside
a) Tower Bolt 15 cm Top flush to top of 5 cm (2”) from
(6”) shutter opening edge of
shutter.
b) Handle ‘D’ type 95 cm (33”) 6.5 cm (2 ½”) from
(bottom) opening edge of
shutter
c) Baby Latch 82.5 cm (33”) Opening Edge
d) Rubber Gattu 7.5 cm (3”) 7.5 cm (3”) at opening
edge
2 Outside
a) Handle ‘D’ type 95 cm (38”) 7.5 cm (3”)
bottom
b) Cylindrical Lock / 100 cm (40”) / At opening edge
Tadi Patti 85 cm (34”)
c) Door stopper As per requirement 5 cm (2”) 7.5 cm (3”)
at opening edge.
3. STANDARD HEIGHT’S OF FITTINGS FOR W.C. / BATHROOM DOOR :

1 W.C. / Bath. (Inside)
a) Handle (Bottom) 95 cm (38”) 6.5 cm (2 ½”) from
opening edge of
shutter.
b) Baby Latch 82.5 cm (33”) Opening edge
c) Hook 160 cm (64”) Center of shutter
d) Rubber Gattu 7.5 cm (3”) 7.5 cm (3”) from
opening edge of
shutter
2 W.C./Bath. (Outside )
a) Handle (Bottom) 95 cm (38”) 7.5 cm (3”) from
opening edge of
shutter
b) Cylindrical Lock / 100 cm (40”) / Opening Edge of
Tadi patti 85 cm (34”) shutter
4. STANDARD HEIGHT’S OF FITTINGS FOR MAIN DOOR :
Sr. No. Recommended Fittings Recommended Position Of Fittings

Details Heights from FFL
1 Main Door Inside
a) Tower Bolt 15 cm (6”) Top flush to top of door 5 cm (2”) from opening edge
of shutter
b) Safety Chain 145 cm (58”) 5 cm from opening edge of
shutter
c) Eye Piece 145 cm (58”) At center of shutter.
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d) Handle ‘D’ type bottom 120 cm (48”) 6.5 cm (2 ½”) from opening
of shutter edge
e) Night Latch 100 cm (40”) Opening edge of shutter
f) Tadi Patti 85 cm (34”) At the opening of edge
g) Rubber Gattu 7.5 cm (3”) 7.5 cm (3”) from opening edge
of shutter
2 Outside
a) Unit number place 175 cm (70”) Center to shutter
b) Name Plate 167.5 cm (67”) Center to shutter
c) Decorative handle 110 cm (44”) 7.5 cm (3”) from opening edge
(bottom) of shutter
d) Al-drop 90 cm (36”) 5 cm (3”) from opening edge
of shutter
e) Door Stopper As per requirement At the opening edge
INTERNAL PAINTING FOR WALLS AND CEILINGS CL – 41
Check List :
1. Approved colour scheme and check customer’s changes, if any, regarding paint.
2. Wall has been scraped for all unwanted material like excess cement, mortar nails, dust etc.
3. Donga has been removed completely and the wall surface is rubbed by the fine sand paper,
wide cracks completely opened and filled with crack seal compound.
4. Mix, preparation and application of primer.
5. Primer has been allowed to dry for at least 24 hours before application of putty.
6. All the undulations of minor nature, dents and cracks in proper way are filled up with putty
and surface is smooth to receive paint.
7. Surface has been rubbed with fine paper to get smooth finish after 24 hours of application of
putty.
8. Check any brush marks bristles from the brush stick to the wall.
9. Mix, preparation and application of second coat shall be done only after drying 1st coat.
10. Check for floor, door, windows fittings cleaned properly.
11. Check all cement mortar, unwanted welding burr etc. are removed before application of
primer polishing properly.
12. Check for free movement of hinges, fittings and fixtures of door and windows before
application of primer.
13. Application of zinc cromite metal primer before application of first coat of oil paint to the
steel works.
14. Application of first coat of oil paint and proper finish, fill up putty whenever necessary,
application for second coat of oil paint after 24 hours drying of first coats.
Records : Colour Scheme.

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EXTERNAL PAINTING CL – 42
Check List :
1. Approved specifications for materials to be used.

2. Approved colour scheme and ensure external wall surface is cleaned properly before painting
is taken up.
3. All the electrical plumbing holes are finished properly before application of first coat.
4. The surface is watered for 12 hours before application of priming coat / first coat.
5. Ensure cleaning by scrapping patti before application of first coat.
6. Priming coat / first coat to be applied with proper mix, application and finishing of surface as
per the manufacturers instructions for use.
7. Second coat with proper mix, application and finishing of surface as per the manufacturers
instructions for use.
8. Cleaning the surfaces, windows glass, terrace, floor, pipes, doors, fixtures, electrical switches
etc.
9. Curing as per manufacturers instructions.
Reference : Colour Scheme.
FABRICATION WORK CL – 43
Check List :
1. Check the approved drawings, customer changes with NOC

2. Check the material as per approved drawing prior to indenting.
3. Check the material as per specification.
4. Check for :
a) Diagonal / Angles.
b) Plumb.
c) Design.
d) Joints welding.
e) Grinding of joints.
f) Scrapping by sand paper.
5. Check for painting primer coat.
6. Check for painting of oil paints as per specification
7. Check for any damages created during erection, rectify it.
8. Final point touchup.
Records :
- 31 -
CUSTOMER CHANGES
Changes within acceptable norms :
1. Deleting of internal wall.

2. Change from EWC (Commode) to IWC (Indian type) with stepped platform.
3. Change from IWC (Indian type) to EWC (Commode).

4. Increase in dado tiles height.
5. Door and window grills as per our approved patterns.
Changes beyond acceptable norms :
1. Shifting of internal walls and addition of walls

2. Additional loft or change in position / location of loft.
3. Changes which will affect external elevation.
4. Washing machine / wash basin on terrace.
HANDING OVER OF FLAT - CHECK LIST CL – 44
NOTE : ENSURE THAT COMPLIANCE OF FOLLOWING ARE DONE. REFER TO

SPECIFICATION APPROVED FOR FINISHING AND FIXTURE OF ALL TYPES.
A) WALLS AND CEILINGS :

( of all the rooms including bathroom and W.C. )
1. Are all cracks in wall are properly filled ?
2. Are all signs of dampness / leakage on wall removed ?
3. Are all patches or black stripes observed in painting attended ?
4. Are loose patches (if any) in ceiling and walls rectified ?
5. Are all corners sharp and finished ?
6. Are the fan hook in ceiling are proper ?
7. Are the overall finishing proper ?
B) TILING :
1. Is the floor in proper level ?
2. Is the floor and skirting properly polished and cleaned ?
3. Is the skirting in one line and at right angles ?
4. Are the floor tiles of one type ?
5. Is the mosaic / ceramic tiles in the room continued up to outer edge of main door frame ?
6. Is the butt joint properly finished ?
7. Is the skirting and butt properly inline level and right angle around the column ?
8. Are cracked tiles replaced and finished properly ?
9. Are glazed tiles cleaned and finished properly ?
10. Are all glazed tiles cleaned and finished properly ?
11. Are the glazed tile dado in right angle and level ?
12. Is the gap between glazed tile dado and room ceiling / flooring filled properly ?
13. Are jams of windows properly finished with glazed tiles ?
14. Are you sure that there is not a single cracked tile in dado ?
15. Are the glazed tile around W.C. pan properly fixed ?
16. Are you sure that no water accumulates on flooring of W.C. ?
17. Have you confirmed by knocking each tile that there are no loose patches left in the dado ?
18. Is there proper slope towards nahani trap and no water accumulates in between ?
19. Is there proper slope given to bathroom ?
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20. Is there bath and W.C. floor down than room floor ? Is boundary edge finished properly ?
21. Is the slope properly given to the balcony towards water spout ?
22. Is the terrace or balcony floor level minimum 1” down than floor ? If not check whether
threshold ( Umbra Patti ) has been provided ?
23. Is the gap between terrace, toilet, dry balcony floor and room floor filled properly with white
cement.
24. Are water spouts in balcony fitted properly and cleaned properly ?
25. Is there any necessity to provide threshold fixed to bath and W.C. ?
26. Is the kitchen platform finished properly ?
27. Is the kitchen platform leak proof ?
28. Are the edges of granite around kitchen sink and fascia patti polished properly and edges soft
chamfered ?
29. Is there proper slope given to kitchen platform top ?
30. Are the glazed tiles near water taps properly cut and fixed ?
31. Is the hole for gas provided with pvc bend above the kitchen otta ?
32. Is polishing of kitchen otta cuddappa verticals and shelves done ?
33. Is edge polishing and rounding done ?
34. Flooring below kitchen platform to be in level with the room floor ?
35. Check whether skirting below kitchen platform provided ?
36. Is the space for gas cylinder ok to put cylinder freely /
37. Are you sure that hole for gas pipe is not chocked with cement / debris ?
38. Is the finishing and painting of walls below kitchen platform done properly ?
D) DOORS AND WINDOWS :

1. Are all doors / windows, opening and closing smoothly ?
2. Is gap between door / windows frame and shutter within tolerance limit ?
3. Are drain holes in aluminum window track from outside provided ?
4. Are the aluminum window tracks cleaned with air blower ?
5. Are all doors / windows properly painted / polished /
6. Are all fitting’s like locks, tower bolts, stoppers, hinges etc working smoothly ?
7. Are all glass properly fitted, cleaned and crack free ?
8. Is the sealant applied it fill in the gaps between windows and wall ?
9. Is the polishing of main door proper ?
10. Is the no / name plate of the main door fixed ? along with flat no. put on it ?
11. Are all gaps between window / door frames and walls properly fixed ?
12. Is the gap between sill and aluminum window frame sealed with white cement / sealant.
13. Are the door / windows shutters free from bend or any defect ?
14. Is the whether shed properly provided to all external door / window with pani patti in plaster ?
15. Is eye piece provided ?
16. Check whether laminated sheet has been provided for bath / w.c. doors if so specified ?
17. For protection from rainwater for terrace, door, check whether chajja is provided ?
18. Are screws to all fittings provided ?
19. Are tadipatti to door shutters fixed correctly for locking arrangement ?
20. Cover molding patti to all door frames fixed or not with proper corner finishing and painting ?
21. Is finishing of lipping patti to door shutter proper with respect to joints ?
22. Are the hinges of windows, free and out of plaster of window jam ?
23. Are you sure that no windows / door shutter is touching to chajja / loft plaster.
24. Is the rubber gattu fixed sturdy with 7 cm screw each ?
25. Are all the doors fittings clean and free from screws each ?
E) LOFTS :
1. Are the lofts finished by I.P.S. from top ?
2. Are the ceilings and walls around loft properly painted and finished ?
3. Is the loft properly cleaned and no rabit / debris left out ?
4. Is the finished thickness of loft maintained all over ?
- 33 -
F) PLUMBING AND SANITATION :
1. Are all fixtures like bibtaps, mixers etc fixed properly and at proper height from floor level.
2. Is there any leakage from taps / other c.p. fixtures /
3. Is there proper pressure to all the taps ?
4. Is there half turn cock or flush tank operating properly ?
5. Is there continuous flow of water through w.c. when half turn cycle or flush tank is kept open.
6. Is ‘P’ – trap of w.c. properly cleaned to be without any lump.
7. Is there continuous flow of water without any chock-up through nahani trap when tested for at
least 5 minutes. A check for finishing of watta below nahani trap cover.
8. Is the hot / cold operation proper.
9. Are boiler connections properly plugged, non leaking & easy to remove ?
10. Is the low level flushing water tank operation of commode proper ?
11. Is the seat cover of commode fixed properly and cleaned ?
12. Check whether provision for soap dish mode ?
13. Are the mirror over w.h.b. and tile dado filled with sealant ?
14. Is height of mirror (Bottom) 1.25 m from toilet floor ?
15. Is proper cleaning done for all sanitary fixtures ?
16. Are the brackets of basin painted with oil paint ?
17. Are open GI pipe connected to w.c. painted ?
18. Is basin and counter if any fitted properly ? is the sturdy ?
19. Are all the sanitary fittings in proper condition without any leakage or crack ?
20. Are the CI or PVC lines (7.5 cm / 10 cm) found leak proof when tested for at least 15 min.
with continue water flow ?
21. Is the fixing of GI / CI / a.c. or PVC lines inline and proper clamping ?
22. Are you sure there is no chock-up in the drainage chamber ?
23. Are the main inlet and outlet GI lines of water tanks leak proof ?
24. Is the white cement filled between w.h.p. and wall smooth, without ay crack.
25. Is PVC outlet pipe for w.h.b and kitchen sink fixed properly ?
26. Is there any convention marked for municipal water tap and wash water tap and also
respectively GI pipes with colour bads.
G) ELECTRIFICATION :
1. Is the individual meter allotted to flat ?
2. Is the main switch fixed in meter cabinet ?
3. Is there any testing report of electrical points given by electrical contractor ?
4. Are all the kitkat / fuses fitted properly ?
5. Are all electrical switches working properly ?
6. Is the earthing connection tested for working condition ?
7. Are all the fan hooks in fan boxes ?
8. Are all the switch boards fitted in line and level ?
9. Is the position and quality of electrical points as per working drawings ?
10. Are all extra amenities provided as per customer changes ?
11. Is the colour of switches and accessories same as provided initially ?
12. Are the battens / casing capping in perfect line and right angles ?
13. Are the wires on batten fixed with proper clipping ?
14. Are you sure there is no gap between wall and batten ?
15. Are you sure that no screw is left from boards / switches / plugs etc ?
16. Is the type of bell same as approved initially ?
17. All the fittings fixed on board are inline and level or not ?
H) PAINTING :
1. Is the painting properly done for walls and ceiling ?
2. Is the oil painting done properly for doors and windows ?
- 34 -
3. Are all the windows glasses cleaned by painter /
4. Are all the door / windows fixtures cleaned by painter ?
5. Is the painting done on lofts ?
6. Are all the paint stains cleaned properly ?
7. Are all painting of battens / wires done properly throughout ?
I) MISCELLANEOUS :
1. Is the letter box with owners name provided ?
2. Are the keys for all doors and letter box tagged and their numbers recorded ?
3. Is the flat number displayed on electrical meter ?
4. Is the electrical meter number and initial reading recorded ?
SALES EXECUTIVE AT SITE SITE IN-CHARGE

SIGN & DATE SIGN & DATE
CERTIFICATE
TO,
THE DIRECTOR
__________________
I HEREBY CERTIFY THAT FLAT NO. ………………… IN BUILDING NO

……………................. AT PROJECT …………………………………….. IS HANDED
OVER TO ME, INCLUDING OF ALL CONTRACT AMENMENTS AND IS TO THE
SATISFACTION OF MYSELF.
I HAVE NO COMPLAINT WHATSOEVER ABOUT ANYTHING IN THIS MATTER.
NAME OF SALES EXECUTIVE NAME OF THE FLAT OWNER

(SIGN & DATE) (SIGN & DATE)
PASSENGER LIFT CL – 45
Check List :
1. Lift pit and lift shaft size as per lift manufacturers specifications and the work order.
2. Waterproofing to the lift pit and top of the machine room slab.
3. Size of the shaft, size of the all door openings, floor levels and height of machine room as per
manufacturers requirements.
4. Cleaning of lift pit, ducts and shafts.
5. All material produced is as per the specifications. (Refer work order)
6. Angels and channels in the lift shaft / duct.
7. Fixing of template.
8. Scaffolding is made in the lift shaft is steardy and approved by the lift erector.
9. Electrical cabling and light points in shaft as per manufacturer’s requirement.
10. All the door frames (except ground floor) are fixed in the plumb line fixed by the erector.
11. Rope hole in the bottom slab of machine room and pockets are made in the side walls for
clamping of angles.
12. Grouting of brackets and check rigidity.
13. Whitewash in the lift shaft.
- 35 -
14. For the machine room
a) I.P.S. flooring
b) Ventilation and Exhaust fan.
c) Shutter fixing
d) Painting of machine room.
e) Provide electrical points as per manufacturers requirement.
15. Angles (rails) fixing and roping.
16. Machine of the lift is fixed with proper bolting, grouting, and anti vibration pads are fixed
below it.
17. Flooring in the landing is done as per levels fixed previously and slope of the flooring is away
from the lift.
18. Button box holes are marked and made properly.
19. Ensure three phase meter exclusively for lift.
20. Ensure the safety arrangement as
a) Ladder for pit.
b) Weld mesh guard to the motor.
c) Weld mesh guard to the window to avoid entry of the birds.
d) All safety indicators working properly.
e) Effectiveness of electrical switches.
f) Emergency key operations.
g) Instruction plates for the usefulness of the passengers guidance.
h) Earthing done properly.
21. Ensure while the trial run of the lift that there are no jerks and sudden stops, floor levels
matching to lift level at all floors.
22. Ensure about the guarantee period and certification from P.W.D.
23. Instructions for users from manufacturer should be displayed inside lift cabin.
24. Maintenances :
a) Ensure local agency for A.M.C. with full address, telephone numbers of contractor and
engineer.
b) Frequency of Maintenance.
c) Lubrication of wire ropes and guide rails.
d) Levels of machine oil.
e) Greasing to the motor.
f) Cleaning of all the equipment.
g) Adjustment in electrical circuits, leading gate locks, lift car switches etc.
h) Inspection of hoist way switches.
Records : Lift manufacturers name, address, telephone numbers.
Site representative attending the job.
Lift erection period lift handling over date.
Lift inspection report.
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FIRE FIGHTING SYSTEM CL – 46
Check List :
1. The capacity of U.G.W.T. and O.H.W.T. with provision in that for fire fighting storage.
2. Other requirement as per municipal authorities in provisional N.O.C.
3. Authorized agency for fire fighting installation work.
4. Quality of material supplied by the contractor refers work order.
5. Civil work like excavation, making holes to the bricks, wall, concrete and refinishing of the
same is done properly as per the requirements of working agency.
6. Scaffolding fixed in such a way that no work in fire fighting is disturbed.
7. Testing done before inspection by Municipal authorities.
8. All G.I. / M.S. pipe line for straightness, level plumb, etc for perfect ness.
9. G.I. / M.S. line painted in red colour.
10. Check all required electrical connections are provided and are in working condition.
11. Check that all fire extinguishers are working and installed at proper location.
12. Fire hydrant located is easily accessible.
ROAD WORK CL – 47
Check List :
A) GENERAL :
1. Approved cross-section for road work.
2. Demarcation of road on the layout plan and type of road to be provided. Distinguish roads,
ramps, open parking areas, paving etc.
3. Preparation of longitudinal and cross-section of the existing ground level with respect to TBM
4. Decide the layers in foundation (subgrade) and base course and wearing surface thickness (
for bituminous road 2” and for concrete road min 4” )
5. Decide the formation level with respect to plinth of buildings and approach road.
6. Balancing of cutting and filling area.
7. Decide the longitudinal slope, camber, super elevation etc.
B) SUB GRADE :
1. Initial ground level.
2. Excavated final ground level.
3. Murrum filling in layers and rolling by 8 to 10 ton roller.
4. Record final sub grade levels.
C) BASE COURSE : By Soling
1. Record initial levels laid.
2. Ensure the pipes are laid for cross-drain, electrical, drainage, water line and any other service
line.
3. Soling with stone laid on their edges and chips filled in voids properly of minimum 9”
thickness.
4. Width of soling 1’00” more than the width of road.
5. Rolling of the road by 8 to 10 ton roller.
6. Record final formation levels.
7. Soling and WBM should be completed minimum 2 months before for concrete roads.
- 37 -
D) BITUMINOUS ROAD (ON BASE COURSE) :
1. Record initial levels.
2. Spreading the grit as per specification.
3. Proper slope, gradient, camber.
4. Decide grouting pattern (semi grout, full grout) and weight of bitumen per square meter area.
5. Ensure spreading of grit when bitumen is hot. Ensure the compaction by roling.
6. Final levels.
E) TACK COAT, CARPET AND SEAL COAT (ON BASE COURSE) :
1. Record initial levels.
2. Decide weight of bitumen / sq.m. to be used.
3. Mixing of 20 mm & 12 mm metal with bitumen.
4. Spreading the mixture in uniform thickness.
5. Rolling when mix is hot.
6. Same procedure is to be adopted for seal coat (metal size smaller ¼”)
7. Record final level.
F) CONCRETE ROAD (ON BASE COURSE) :
1. Initial level about base course.
2. Drawings showing layout of slabs panels, expansion joints, construction joints.
3. Proper cleaning.
4. Channel thickness to match concrete thickness.
5. Grade of concrete / mix design.
6. Concreting in alternate bays. Area of each bay not to exceed 36 sq.meter.
7. Filler for expansion joints.
8. Needle vibrator and screed vibrator.
9. Mechanical trovelling and vacuum dewatering.
10. Broom finish.
11. Curing by ponding for minimum 10 days.
12. Filling bitumen 25 mm thick and deep in joints
13. Provision for speed breakers.
G) PAVING BLOCKS :
1. Approved drawings.
2. Levels to be decided.
3. Pattern of fixing to be decided.
4. Block fixed in proper line, level and pattern.
H) STORM WATER SYSTEM :
1. Approved drawings.
2. Ensure that the storm water drain is not connected to sewage line in any case.
3. Ensure that no turbulence is created at junctions.
4. Periodic cleaning / Pre monsoon precautions.
- 38 -
LANDSCAPE WORKS CL – 48
Check List :
1. Latest approved layout of total landscape works from landscape consultant and parent
architect.
2. For location and size of building and structures as Club House, Swimming Pool, Tennis
Court, Garden, Library Hall, Gymnasium, Other Games, Children’s Park, Entrance Gate,
Open Parking Place, Plantation refer to approved detail drawings of landscape of landscape
consultants and RCC
3. Civil construction works to be completed with reference to other check list of construction
activities.
4. Work order for specialized equipment along with, manufacturer’s specification, catalogues.
5. Work order for horticulture contractor, his scope of work, schedule of completion.
6. Arrangement for cutting, developing, manufacturing and watering of plants, lawns, and
shrubs area.
7. Maintainace contracts for swimming pools water purification plants play game equipment,
gymnasium equipment etc.
CLEANING OF WATER TANK CL - 49
Check List :
1. Empty the water tank before starting any work.

2. Arrange scraping by wire brush on the internal wall surface of the tank.
3. Spray the liquid, bleaching with water by jet gun.
4. Clean the entire tank surface by using water twice and then ensure there is no wash water
inside.
5. Ensure there is no foreign particle inside the tank and then clear the tank for use.
6. Ensure that the person who is cleaning the tank uses the rubber gloss during the cleaning.
7. Enter the details of work done along with date and time in the water tank cleaning register.
8. A.M.C. may be given to approved agency.
Records : Water tank cleaning register.
CLEANING OF DRAIN LINE CL - 50
Check List :
1. Ensure that the person who is cleaning the drainage line uses the rubber gloss, mask &
helmet.
2. Chamber to chamber cleaning by using steel rod.
3. Ensure that the chamber should be cleaned by wire brush & hand broom.
4. Clean the entire tank surface by using water twice and then ensure there is no wash water
inside.
5. Ensure that this procedure follows quarterly every year.
Records : Drain Line Cleaning register.
- 39 -
COLLECTION AND DISPOSAL OF
DRY GARBAGE / WET GARBAGE CL - 51
Check List :
1. For 100 kg wet garbage per day (approximately half kg / family / day), construct 7 bins of
size 8’ x 4’ x 2’6” (plastering is optional) over ground level along suitable part of the
compound wall.
2. Bins should be marked “Monday, Tuesday,…..” for efficient disposal.
3. Spread broken piece of bricks evenly at bottom of bins.
4. On the layer of bricks spread coconut fiber, dry leaves.
5. Instruct every flat owner to collect wet and dry garbage in separate bags or buckets.
6. Ensure that the person is appointed for collecting wastage from every house.
7. Ensure that the person collects wet and dry garbage separately.
8. Spread wet garbage inside bin (of respective day)
9. Sprinkle rock-dust on it.
10. On these layers sprinkle vermi ++ Biosanitizer (Biosanitizer is an enzyme used to process
biodegradable waste in simple and efficient manner).
11. Cover it with thin layer of garden waste.
12. Sprinkle ‘Sujala Biosanitizer’ water with a watering can evenly over entire bins. (Packet of
‘Sujala Biosanitizer’ to be left in watering can permanently)
13. Repeat the process in the next bin for next day.
14. Spread the waste wet in every day in the respective bin only, but every day sprinkle ‘Sujala
Biosanitizer’ water in all bins.
15. Ensure that the dry wastage is separate like paper and plastic for recycling and remaining
garbage dump into the PMC separate dust bin for dry garbage.
16. Ensure that the PMC container comes and collects all the wastage and dump into the depot
everyday.
Records : Waste Collecting Register.
LIFT MAINTENANCE CL – 52
Check List :
1. Ensure the annual maintenance contract is done.

2. Ensure that the quarterly servicing is done for each lift.
3. Ensure that the inspection of lift machine like (oil, breaks, setting & etc) is done time to time.
Records : Lift Maintenance Register.
- 40 -
WORKING AND MAINTENANCE
OF FIRE FIGHTING EQUIPMENTS CL –53
Check List :
1. Ensure that OHWT capacity 10,000 liters serve for fire fighting.
2. Ensure that UGWT capacity 50,000 liters serve for fire fighting if applicable.
3. Ensure that 4” dia pipeline for each building in each one main valve & NRV at OHWT & 3
HP with back up pump is connected to the line. Hydrant valve with lugs for every floor to
attach delivery hose & branch pipe fire alarm system with control panel pill box & siren at
ground floor.
4. Ensure that the oiling to lungs assembly, Female coupling hydrant Spindles, Gate Valves
Spindle & pump checking for inner gaskets of hydrant valve & coupling.
5. Ensure that the Portable extinguisher for each building servicing fire extinguisher quarterly
done and yearly refilling and demonstration before refilling.
6. Ensure that Fire Drill System is done quarterly.
Records : Fire Fighting Maintenance Register.
CLANING SWIMMING POOL CL – 54
Check List :
1. Ensure display of instructions for use to maintain hygienic condition of swimming pool.
2. Ensure that the water sample is tested by test kit from pool for Ph & Chlorine content. Ph =
7.6 > 7.2 & Chlorine = 2.00 > 1.5
3. Ensure that the materials for cleaning swimming pool are
Chlorine = TCC Granules, Alum = Normal – Powder or Cub’s,
Hypo (liquid chlorine) = 12 %, Cooper Sulphate = Granules.
4. Ensure that the brushing is done to bottom of pool and all impurities are collected to deep end
of pool.
5. Ensure that the trolley pump section is done & outlet is connected to overflow trap which
goes to filtration plant & all impurities are collected in filtration plant & clean water goes to
pool.
6. Ensure that the back wash is done to filtration plant & filter is cleaned.
7. Ensure that the Risen of filter is done.
Dose for cleaning : Chlorine = 250 gm per day, Alum = 1.5 to 2.0 kg per four day, Hypo = 7
lit. Per day, C.S. = 1 kg per 15 days.
Records : Swimming Pool Cleaning Register.
- 41 -
SAFETY MEASURES AT SITE CL – 55
A) Following type of accidents may occur at site.

i. Falling down, Slipping from height.
ii. Falling of material from top.
iii. Fire
iv. Structural Collapse.
v. Electrical Shocks.
vi. Any other injuries.
B) Why accidents occur ?

i. No use of Safety tools i.e. Helmets, Safety Belts, Safety Shoes, Hand Glows, Goggles, Safety
Nets, etc
ii. Not following of safety instructions.
iii. Electricity misuse.
iv. Negligence & Ignorance in following general safety rules
C) First Aid
i. First Aid kit should be readily available.
ii. Administration of First-Aid.
iii. Information to ambulance.
iv. Shifting to nearby hospital.
v. Information to corporate office.
vi. Information to other concerned agency.
vii. Police, Fire Brigade etc
D) Following Corrective/Preventive Actions should be initiated by Project In-Charge

i. Proper training for all
ii. Contractor’s / Supplier have to be properly educated about safety.
iii. Mock-Drills to be regularly conducted.
iv. E.P.R. team to be alert at all times.
v. Role of Security Supervisor is to make people use safety tools.
vi. All are informed about the importance of safety and basic safety safe practices.
vii. Contractor’s / Supplier’s are educated about importance of safety.
viii. Fire-Fighting equipments should be available at site and should be regularly checked.
ix. Electrical overloading or unauthorized connections should be avoided.
x. Avoid working in night time.
RAIN WATER HARVESTING CL - 56
Due to unlimited use, sub-soil water level decreased. Due to building, roads, footpaths and concreting
deposition of rain water to subsoil water is reduced. To reinstate this water bank rain water harvesting
is absolutely necessary. This can be done by
a) Percolation Pit Method :

Constructed in the open space at required intervals
Size : 1 m x 1 m x 1.5 m
Filled with broken bricks / pebbles.
Suitable for sandy sub-soil area.
One unit for 250 sq.ft. area (approximately)
- 42 -
b) Bore Well Method :
Roof top rain. Water may also be diverted to a bore well.
A settlement / filter tank of required size to be provided.
Overflow water may be diverted to a percolation pit nearby.
Recharge through bore well is less effective than open wells.
Defunct bore wells may also be used.
c) Open Well Method :

Rain water from the terrace is diverted to the existing open well using PVC pipes through a
filter chamber.
The minimum size of filter chamber is 2’ x 2’ x 2’ filled with broken bricks in the bottom and
sand on the top.
The chamber may be covered with RCC slab
- 43 -
d) Recharge Well Method (Shallow / Small) :
Meant for large areas with heavy run-off
Size : 3’00” diameter with 5’0” – 10’0” depth.
Constructed with Brick / Concrete rings.
Side walls must be perforated.
Bottom (1’0”) is filled with brickbats.
Covered with RCC slab / manhole.
Note :
1. For area with clay / hard formations recharge wells with
diameter (5’0”) / depth (10’0” – 15’0”) has to be constructed.
2. Run-off water diverted through a filter media preferably.
3. One wall is sufficient for areas with one ground extent.
4. Rainwater from the open spaces may be diverted through mall
trenches.
- 44 -
e) Recharge trench with bore method :
Along the recharge trench boreholes has to be drilled.
Borehole interval, 10’0” – 15’0”
Suitable for clay area.
Notes :
1. Above structures are meant for area with large catchments like
Apartments / Big Complexes.
2. RCC slab cover is optional.
3. Top (1’00”) portion may be filled with sand.
f) Recharge Trench Method :

Similar to recharge pit but longitudinal in shape.
Size : 0.5 – 1.0 m wide / 1.0 – 1.5 m depth.
Length may vary from 1.0 m – 5.0 m
- 45 -
g) Percolation Pit with Bore Method :
A borehole is to be drilled at the bottom of the percolation pit.
Bore hole size 150 – 300 mm diameter with 10’0” -15’0” depth. (approx.)
Suitable for clay area.
Note :
1. Above structures are meant for area with
small catchments like individual houses.
2. RCC slab cover is optional.
3. Top (1’00”) portion may be filled with
sand.
HANDLING, STORAGE AND PRESERVATION
A) For Cement, Lime, Sanla :

1. 6” raised platform.
2. Water tight compartment with minimum ventilation.
3. First in first out should be followed.
4. Date of receipt to be displayed to avoid storage beyond one month.
5. Maximum 10 bags should be stored in each stack.
6. Separate stock for each brand stock position and tables.
B) For Steel :
1. To be stacked on concrete block in different diameter stacks, diameter wise stock and labels.
2. Steel yard should have proper Access / Space for Vehicles, Fitters movement.
C) For Sand, Metal, Dust, Grit, Bricks, Concrete Blocks :
1. All above material should be stacked separately with avoiding direct contact with soil.
2. Should be stacked systematically for easy use and minimizes wastage.
D) For Door Frames and Shutters :

1. Store in water tight compartment and lockable arrangement with firm and leveled platform.
2. Stack the material in different sizes and not more than 10 nos in each stack
3. Wooden door frames shall be applied Black Japan on top and side and primer for inside
surface.
4. Door Frame should be stacked in vertical manner and shutter in horizontal manner.
5. Stock position, Size wise, Labels.
E) For Door Fittings, C.P. Fittings, Sanitary ware, Plumbing Material :

1. Store in Lockable arrangement and free from dampness.
2. Fittings should be store in racks in cupboards.
3. To avoid accidental breakages store in separate places.
F) For Rolling Shutter, Aluminum Window, MS Grill, MS Window, Wooden Panels :
1. Store in water tight components with lockable arrangement.
2. Stack in such a manner to avoid bends, scratches and breakages.
3. Material wise labels
- 46 -
G) For Flooring Material :
1. Should be stacked on leveled floor with locking arrangement and free from dampness.
2. Store separately, Quality Wise, Colour wise, Size wise
3. Store position and labels.
Note : All rejected materials should be kept separately with identification tags.
Records :
1. All material inward and outward registers.

2. Identification marks as per each consignment.
3. Physical stock verification at every month end
SAMPLING PLAN
Sr. Material Frequency Sampling Reference / Remarks
No. Plan Criteria
1 Cement Every truck 01 bag for For all Instructions for use
load every 100 criteria’s given of specific brand of
bags. in field test. cement to be
Random Format MT-01 obtained from
selection purchase dept..
2 Tor-steel For each 03 nos of 1 For all If fields test results
delivery & m length cut criteria’s given are not satisfactory
every dia of piece for in field test. send the samples for
steel, if wt each dia of Format MT-02 Laboratory test with
of each dia steel the approval of
is 500 kg received. purchase department
3 Binding Every 01 bundle For all ----
Wire Delivery criteria’s given
in field test.
Format MT-03
4 Bricks Every truck 03 bricks for For all If supplier and
load every 1000 criteria’s given source is same for
nos random in field test. more than one truck
selection Format MT–8 load in a single day,
then sampling from
one truck load is
enough.
5 Sand Every truck Sample from For all If supplier and
load central part criteria’s given source is same for
of the truck. in field test. more than one truck
Random Format MT-04 load in a single day,
selection then sampling from
one truck load is
enough.
6 Stone Every truck Sample from For all If supplier & source
Metal load central part criteria’s given is same for more
of truck in field test. than one truck load
Format MT-05 in a single day, then
sampling from one
truck load is enough.
7 Sanla Every 01 bag for For all If supplier & source
delivery every 50 criteria’s given is same for more
bags. in field test. than one truck load
Random Format MT-09 in a single day, then
selection
- 47 -
sampling from one
truck load is enough.
Sr. Material Frequency Sampling Reference / Remarks
No Plan Criteria
.
8 Ceramic / Every 05 tiles from For all As per sample
Glazed delivery / 2 each criteria’s given approved by
Tiles boxes for Random in field test Purchase
each 150 selection. Format MT-19 Department
boxes for
each brand
& for each
size.
9 Kota / Every Each Piece For all As per sample
Kadappa/ Delivery criteria’s given approved by
Tandur/ in field test. Purchase
Granite/ Format MT-20 Department
Marble
10 Mosaic Every 05 tiles from For all As per sample
Tiles & Delivery every 100 criteria’s given approved by
Chequered numbers. in field test. Purchase
Tiles Random Format MT-18 Department
selection.
11 M.S. Door Every Each Frame As specified in ----
Frame Delivery work order &
criteria’s given
in field test.
12 Timber / Every Each For all ----
Wood Delivery member criteria’s given
in field test.
Format MT-21
13 Flush Every Each Shutter For each ----
Doors Delivery criteria given
in field test
Format MT-07
14 Rolling Every Each Shutter As specified in ----
Shutter Delivery work order&
criteria’s in
field test
Format MT-12
15 Aluminum Every flat One piece of As specified in As per sample
windows and each section work order & approval by
& doors common used, criteria’s given purchase
area including in field test. department.
glass & Format MT-13
gasket
RECEIVING, INSPECTION AND TESTING :
CEMENT FT - 01
Sr. Field Test Details Required Result

No.
1 Grade and Brand 33 / 43 / 53 Grade as indented of approved
brand.
2 FRESHNESS TEST
a) Manufacturing date from the date of Printed Week, Month and Year
manufacture. Older than 90 days should
not be used.
b) Lump Test No lump should be present.
- 48 -
3 FINENESS TEST
a) Feeling the fineness after rubbing in Should feel silky
the fingures.
b) When hand immersed in the bag Should feel hot / warm.
4 FLOATING TEST Should float on water before sinking
5 TYPE OF BAG Jute / Polythene / Paper Bag
6 HANDLING & STORAGE a) Should be stacked / stored on raised
platform
b) Flooring should be damp proof
c) First in first out should be followed.
d) Max 10 bags should be stored in each stack
e) Receipt date of cement should be displayed.
f) Period of storage : Ensure use within 3
months avoid storage more than 2 months.

STEEL FT -02
Sr. Field Test Details Required Results

No.
1. TYPE OF STEEL
a) Tor Steel As indented
b) Mild Steel Tor/CTD/Round bars, J round bars, TMT
2 COLOUR Steel Gray
3 WEIGHT PER METER LENGTH Criteria for Acceptance
a) 6 mm diameter bar
b) 8 mm diameter bar
c) 10 mm diameter bar Weight = 2% tolerance
d) 12 mm diameter bar
e) 16 mm diameter bar
f) 20 mm diameter bar
4 RUSTING SHOULD NOT BE FOUND
5 DIAMETER AS PER INDENT
6 BENDING TEST FOR HARDNESS IF FELT IT SHOULD BEND SMOOTHLY &
NECESSARY SHOULD NOT DEVELOP ANY
CRACK WHILE BENDING

BINDING WIRE FT – 03

No.
1 GUAGE OF WIRE AS INDENTED
(NORMAL GUAGE 17 S.W.G.)
2 BENDING TEST FOR HARDNESS SHOULD BE SOFT FOR TWISTING
- 49 -
SAND (FINE AGRREGATE) FT – 04

No.
1 SILT CONTENT IT SHOULD NOT BE MORE THAN 7% BY
VOLUME
2 TYPE OF SAND COARSE OR FINE
3 ORGANIC IMPURITIES SHOULD BE WITHIN LIMITS & SHOULD
BE IDENTIFIED BY VISUALISATION
(SUCH AS MIXED QUALITY OF
SHELU/SHINGLE & OTHERS)
4 STORAGE HANDLING 1) AREA TO BE MARKED FOR STORING
TO ENABLE TRACEABILITY AFTER
CONSUMPTION
2) DIRECT CONTACT OF MATERIALS
WITH SOIL AVOIDED.
3) STORED FOR EASY ACCESS FOR
CONSUMPTION.

STONE METAL ( COARSE AGGREGATE ) FT – 05

No.
1 SHAPE ANGULAGE NOT FLACKY, HARD
2 SIZE AS PER INDENT
3 QUALITY OF STONE BLACKISH / GREY AND HARD
4 STORAGE HANDLING 1) AREA TO BE MARKED FOR
STORING TO ENABLE
TRACEABILITY AFTER
CONSUMPTION.
2) DIRECT CONTACT OF MATERIALS
WITH SOIL AVOIDED
3) STORED FOR EASY ACCESS FOR
CONSUMPTION.
RECEIVING, INSPECTION & TESTING :

MURRUM FT – 06

No.
1 QUALITY IT SHOULD NOT GET MUDDY
2 SIZE SHOULD BE ACCEPTABLE
3 HARDNESS PARTICLE SHOULD BE HARD ENOUGH
- 50 -
FLUSH DOOR FT – 07

No.
1 TYPE SOLID CORE / BOILING WATER-PROOF
2 BONDING MATERIAL PHENOL BONDED
3 DEFECTS FREE FROM BEND, TWISTING &
WARPING
4 EDGES SHOULD BE SHARP, STRAIGHT AND
NO DAMAGES IN TOP LAYER
5 STIRAGE AND HANDLING 1) FLOOR TO BE DAMP PROOF
2) SHOULD BE PLACED
HORIZONTALLY
3) ROOF SHOULD BE LEAK PROOF
4) STORED IN LOCKABLE
ARRANGEMENT

BRICKS FT – 08

No.
1 COLOUR REDDISH AND UNIFORM
2 SIZE & MARK AS PER REQUIREMENT
1) ORDINARY BRICK 225 X 100 X 80 MM TOLERANCE 5MM
2) THOKLA / GATTU BRICK 225 X 150 X 100 MM TOLERANCE 5MM
3 FROG SHOULD NOT BE LESS THAN 1 CM &
SHOULD NOT BE MORE THAN 2 CM
4 WATER ABSORPTION SHOULD BE BETWEEN 25 % TO 30 % BT
WEIGHT
5 SOUNDNESS SHOULD GIVE CLEAR METTALIC SOUND
6 OVERBURNT BRICKS SHOULD NOT BE MORE THAN 5 %
7 BROKEN BRICKS SHOULD NOT BE MORE THAN 5 %
8 STRENGHT SHOULD NOT BREAK WHEN THROWN TO
THEIR FLAT FACE FROM A HEIGHT OF 60
CM (24”)
9 STORAGE & HANDLING 1) AREA TO BE MARKED FOR EASY
TRACEABILITY AFTER CONSUMPTION
2) BRICKS SHOULD NOT BE THROWN
3) STACKED FOR EASY COUNTING
4) GROUND TO BE FAIRLY LEVELLED
5) STACKING SHALL BE DONE IN SUCH A
PLACE WHERE DEBRIS, SCRAP, THROWN
FROM THE BUILDING DOES NOT FALL ON
THE STACK.
- 51 -
INSTANT SANLA FT – 09
Sr. Field Test Results Required Results

No.
1 COLOUR EVEN & UNIFORM (PINKISH OR
WHITE), BRAND AS PER ORDER
2 STRENGTH IT SHOULD HARDEN WITHIN 12
HOURS AFTER APPLICATION ON
WALLS.
3 CONSISTENCY IT SHOULD BE CONSISTENT & CAN BE
JUDGE BY VISUAL OBSERVATION.
4 FRESHNESS NO LUMPS SHOULD BE OBSERVED
5 WEIGHT OF BAG AS PER ORDER
6 STORAGE / HANDLING 1) SHOULD BE STORED ON RAISED
PLATFORM
2) ROOFS & FLOORING SHOULD BE
WATERPROOF
3) STACKED IN LOCKABLE
ARRANGEMENT

M.S. WINDOWS FT – 10

No.
1 A) CHECK FOR SECTION TRADE MARK EMBOSSED ON SECTION AT
EVERY LENGTH @ 12 / 18 METER.
AHEMDABAD SECTION’S STANDARD
B) WEIGHT OF SECTION WEIGHTS
2 ACCESSRIES PROVIDED AS PER ORDER
3 CHECK WINDOW FOR BOTH DIAGONALS SHOULD BE SAME &
DIAGONAL SIZE / PLUMB CORRECT.
4 CHECK RED OXIDE & WELDING RED OXIDE SHOULD BE UNIFORM OVER
OVERALL FINISHING QUALITY WELD PORTION TO BE GRINDED.
5 OPENING OF SHUTTERS / AS PER ORDER
LOUVERS
6 LOCKING SYSTEM TOWER AS PER ORDER
BOLTS
7 HINGES BOX TYPE, SMOOTH WORKING
8 STORAGE / HANDLING 1) STACKED AT AN ANGLE TO THE WALL
2) FLOOR & ROOF TO BE LEAK PROOF TO
AVOID RUSTING
3) TO BE LOCKED WITH M.S. CHAIN
4) STAYS AND HANDLES TO BE STORED
SEPERATELY.
- 52 -
GLASS FIXING FT - 11

No.
1 CHECK OVERALL SIZE, AS PER ORDER
THICKNESS & TYPE OF GLASS
2 CHECK FOR WAVYNESS, SHOULD BE FREE FROM ALL DEFECTS
CRACKS, CAVITY
3 CHECK FOR STRAIGHTNESS & SHOULD BE PERFECT
RIGHT ANGLES
4 SCRATCHES NO SCRATCHES
5 CHECK FOR OVERALL FIXING SHOULD BE RIGID AND WELL PACKED
WORK ALLROUND
6 CHECK FOR PUTTI / GLAZING AS PER ORDER / UNIFORM FIXING OF
CLIP CLIP AT REQUIRED SPACING
7 TOLERANCE FOR THICKNESS =1%
BETWEEN 4 MM TO 7 MM THICK
GLASS SHEET

ROLLING SHUTTERS FT – 12

No.
1 TYPE OF SHUTTER PULL AND PUSH TYPE / GEAR TYPE
2 GUAGE OF BOTTOM LOCK PLATE & AS PER ORDER
LOCKING ARRANGEMENT
3 TYPE OF SECTION USED FOR LATHS 18/20 GUAGE OR SHOULD BE AS PER
WITH GUAGE ORDER.
4 CHECK SHUTTER LATHS IN 30 CMS 4 TO 4 ½ NUMBERS
LENGTHS
5 TOP COVER IN ONE PIECE WITH IN ONE PIECE OF 20/22 GUAGE
CENTRALLY SUPPORTED PLATE & ITS
GUAGE
6 BALL BEARING & SPRING CHECK FOR SMOOTH OPERATION
7 M.S. PIPE SHAFT DIAMETER MINIMUM 40 MM
8 BRACKET PLATES & GUIDE RAIL AS PER ORDER
9 STOPPER ON EACH SIDE AS PER ORDER
10 HANDLE 2 NOS RIVETTED OR AS PER ORDER
11 HOLD FAST AT EQUAL DISTANCE 30 CM IN LENGTH & 3 NOS ON EACH
SIDE OR AS PER ORDER
12 RED OXIDE UNIFORM ON COAT
13 EXTRA LOCIKING ARRANGEMENT 1 NO IN CENTER AS PER ORDER
14 OVERALL FINISHNG / FIXING SHOULD BE GOOD LOCKING
OPERATION
15 GREASING FOR SPRINGS AND GUIDE SUFFICIENT FOR EASY AND
SMOOTH OPERATION
- 53 -
ALUMINUM WINDOWS FT – 13

No.
1 SIZE AS PER DRAWING / INDENT
2 DIAGONAL AND PLUMB SHOULD BE PERFECT
3 SECTION / ACCESSORIES USED FOR AS PER ORDER
TRACK, SHUTTER, INTER LOCKING
ETC
4 ASSEMBLY SHOULD BE PROPER WITH SCREW
5 CHECK FOR ACCESSORY POSITION AS PER ORDER
& RUBBER / PVC PACKING FOR
GLASS
6 CHECK FOR QUALITY OF GLASS AS PER ORDER
7 ANNODISING / COLOUR OF AS PER ORDER
POWDER COATING
8 MAKE ALUNIMUM SECTION USED AS PER ORDER
9 SLIDING OF GLASS PANELS ON ROLLERS & SMOOTH
10 SCRATCHES / BENDS / CRACKS IF FREE FROM ALL DEFECTS
ANY
11 PROVISION OF FLY PROOF AS PER ORDER
SHUTTER
12 PROVISION OF DRAIN HOLES IN ENSURE NO STAGNATION OF WATER
WINDOW BOTTOM CHANNEL
13 STORAGE / HANDLING 1) STACKED PROPERLY
2) FREE FRO DAMPNESS & LEAKAGES
3) STORE IN LOCKABLE AREA
4) IN COUNTABLE POSITION

PLUMBING G.I. PIPES & FITTINGS FT – 14

No.
1 CLASS SEE COLOUR BAND FOR B OR C CLASS –
REFER ORDER
2 DEFECTS FREE FROM ANY CRACKS
3 LENGTH & SIZE STANDARD LENGTH & DIA.
4 PIPE DIA. & WEIGHT AS PER CLASS OF PIPE
5 PIPE FITTINGS ALL ISI MARKS
6 STORAGE & HANDLING G.I. PIPES :
1) STORED IN STEEL RACK DIAWISE /
CLASSWISE
2) THREADED ENDS OF GI PIPES TO BE
PROPERLY PROTECTED.
3) TO BE STACKED IN COUNTABLE
POSITION
G.I. PIPES FITTINGS :
STORED IN WOODEN RACKS.
- 54 -
(PIGEON HOLE TYPE DIAMETERWISE,
PROPERLY CLASSIFIED LIKE ELBOW, TEE,
ETC)
PLUMBING C.I PIPES & FITTINGS FT – 15

No.
1 CLASS SEE IS 1230-1979 MARK FOR RW PIPE & IS
1729-1979 MARK FOR SOIL PIPE.
2 DEFECTS FROM INSIDE PIN HOLES / ROUGH SURFACE
3 PIPE FITTINGS VERY SMOOTH SURFACE FROM INSIDE /
CHECK MATCHING WITH PIPES.
4 LENGTH & SIZE REFER ORDER STANDARD LENGTHS & DIA.
5 STORAGE & HANDLING STORED IN STACKS HORIZONTALLY,
DIAWISE SEPERATELY ON WOODEN
MEMBERS.
PLUMBING PVC PIPES & FITTING FT – 16

No.
1 CLASS MEDIUM (FOR PRESSURE 4 KG PER SQ.M.)
HEAVY (FOR PRESSURE 6 KG PER SQ.M.)
2 DEFECTS SHOULD BE FREE FROM CRACKS, BEND,
PIN HOLES
3 PIPE FITTINGS VERY SMOOTH SURFACE FROM INSIDE.
NO BUR FROM INSIDE.
CHECK JOINTING SYSTEM FOR USING
LUBRICANT, RUBBER RING & SOLUTION.
4 LENGTH & SIZE STANDARD LENGTHS & DIA
REFER ORDER
5 STORAGE & HANDLING STORED IN PIGEON HOLE RACKS,
DIAWISE, HORIZONTALLY WITH TAGS
FITTINGS, LUBRICANTS, RUBBER RINGS /
SOLUTION VERY CAREFULLY
HUME PIPES FT – 17

No.
1 LENGTH & SIZE LENGTH & DIA AS PER ORDER
2 TYPE SPIGGOT END / COLLERED JOINT
AS PER ORDER
3 CLASS PRESSURE P1 / P2 ETC OR NON
PRESSURE NP2 CLASS FOR
CLASS PIPES GRAVITY FLOW WE USE NP2
4 DEFECTS SHAPE – NOT EXACTLY CIRCULAR
NO RINGING SOUND WHEN STUCK
WITH LIGHT HAMMER CHECK
DAMAGED ENDS & HOLES ON
SURFACE.
- 55 -
5 STORAGE & HANDLING DIAWISE SEPERATELY ON
WOODEN SLEEPERS
HORIZONTALLY.
AVOID ENDS ABUTTING EACH
OTHER.

MOSAIC TILES FT – 18
Sr. Field Test Result Required Result

No.
1 SIZE 25 CM X 25 CM (10” x 10”) 20 MM
THK.
30 CM X 30 CM (12” x 12”) 25 MM
THK.
2 COLOUR GRAY / WHITE
3 NO. OF CHIPS & ITS 0 TO 5 NOS SIZE OF CHIPS OR AS
PROPORTION PER ORDER.
4 DIAGONAL OF TILE BOTH DIAGONAL SHOULD BE
PERFECT
5 TOP LAYER THICKNESS NOT LESS THAN 6 MM
6 WATER ABSORPTION LESS THAN 10 %
7 TOP SURFACE & SHOULD BE SMOOTH WITH
SHARPNESS OF EDGES SHARP EDGES
8 CRACKS, CAVITIES IN THE SHOULD BE FREE FROM ALL
TILE DEFECTS
9 STORAGE / HANDLING 1) STORED AGAINST THE WALL
AT ANGLE.
2) LOT WISE STORING IS
MAINTAINED
3) TO BE STACKED IN COVERED
AREA & NOT EXPOSED TO SUN
4) STACKED PERIOD SHALL BE
MINIMUM
5) ARRANGED COLOURWISE
6) FLOOR SHALL BE FREE FROM
DAMPNESS

CERAMIC / GLAZED TILES FT – 19

No.
1 SIZE, COLOUR, QUALITY AS PER ORDER
2 DIAGONAL OF TILE BOTH DIAGONAL SHOULD BE PERFECT
3 EDGES / RIGHT ANGLES SHOULD BE CORRECT & PERFECT
4 EVENESS OF TOP LAYER SHOULD BE SMOOTH & EVEN
5 STRAIGHTNESS OF TILES SHOULD BE STRAIGHT
6 CRACKS / CAVITIES, HOLES TOP LAYER SHOULD BE FREE FROM ANY
DEFECTS
7 CORNERS SHOULD BE STRAIGHT & NOT BRACKEN
- 56 -
8 THICKNESS NOT LESS THAN 5 MM
9 TOP FINISHING & GLAZE UNIFORM & GOOD
10 STORAGE / HANDLING 1) STACKING DONE LOTWISE,
COLOURWISE & SIZE WISE
2) FLOOR TO BE IN LEVEL
3) 1ST / PREMIUM & 2ND / COMMERCIAL
QUALITY SHALL BE STACKED
SEPERATELY.
4) STORED WITH LOCKING
ARRANGEMENTS
5) FLOOR SHALL BE FREE FROM
DAMPNESS

GRANITE/MARBLE/KOTAH/TANDOOR STONES FT – 20

No.
1 SIZE, COLOUR, QUALITY SHOULD BE UNIFORM COLOUR,
SIZE AS PER ORDER, SOUND &
TOUGH
2 CHECK FOR POLISHING ONE FACE SHOULD BE POLISHED
QUALITY & CUTTING WITH FOUR SIDE MACHINE CUT,
REFER ORDER
3 EDGES / DIAGONAL EDGES SHOULD BE STRAIGHT &
AT RIGHT ANGLES TO EACH
OTHER & DIAGONAL SHOULD BE
PERFECT
4 PERFORMANCE OF TOP SHOULD BE FREE FROM CRACKS
LAYER
5 STAIGHTNESS OF TILES SHOULD BE STRAIGHT
6 THICKNESS UNIFORM THICKNESS AS PER
ORDER
7 STORAGE / HANDLING 1) FLOOR TO BE IN LEVEL
2) LOTWISE VERTICAL
STACKING TO BE DONE.

WOOD/TIMBER/PLYWOOD/BLOCK BOARD/LAMINATE FT–21

No.
1 TYPE OF WOOD REFER ORDER
2 WETNESS & SEASONING AIR DRY & SEASINED WOOD
3 TEXTURE UNIFORM
4 FREE FROM SPOTS SAPWOOD / OPEN SHAKES
SPONGY HOLLOW CRACKS
5 AREA OF KNOTS OF SHOULD NOT BE MORE THAN 15
SURFACE AREA %
6 GRAINS PARALLEL & NATURAL
- 57 -
SHINGLE FT – 22

No.
1 SIZE OF PARTICLES 100 % PASSING THROUGH 20 MM
SIEVE
PASSING THROUGH 10 MM
SHOULD BE MORE THAN 80 %
PASSING THROUGH 4.75 MM
SHOULD NOT BE MORE THAN 30 %
PASSING THROUGH 2.36 MM
SHOULD NOT BE MORE THAN 10 %
2 IMPURITIES SHOULD NOT CONTAIN MUD
LUMPS CALCIUM, SHELLS
3 STORAGE SEPARATE CLEAN AREA
AVOID DIRECT CONTACT WITH
SOIL

STONE DUST FT – 23

No.
1 SIZE OF PARTICLES PASSING THROUGH 4.75 MM & 2.36 MM
SIEVE – 100 %
PASSING THROUGH 600 MICRON NOT
MORE THAN 60 %
MORE THAN 20 %
2 IMPURITIES SHOULD NOT CONTAIN FLACKY
PARTICLES
3 STORAGE SEPARATE CLEAN AREA.
AVOID DIRECT CONTACT WITH SOIL

CRUSHED SAND FT – 24

No.
1 SIZE OF PARTICLES STANDARD GRADATION PASSING
THROUGH 150 MICRON NOT MORE THAN
20 %
MORE THAN 15 %
- 58 -
2 IMPURITIES SHOULD NOT CONTAIN FLACKY
PARTICLES
3 STORAGE SEPARATE CLEAN AREA.
AVOID DIRECT CONTACT WITH SOIL

FLY ASH FT – 25

No.
1 SIZE AND PARTICLES PASSING THROUGH 75 MICRON 90 %
RETAINED ON 75 MICRON NOT MORE
THAN 10 %
2 IMPURITIES SOURCE FROM STAGE 4 OR ABOVE FROM
THERMAL PLANT
3 STORAGE SEPERATE CLEAN AREA
AVOID DIRECT CONTACT WITH SOIL.

FLY ASH BRICKS FT – 26

No.
1 COLOUR UNIFORM
1) ORDINARY BRICK 230 X 100 X 80 MM TOLERANCE 5MM
230 X 150 X 100 MM TOLERANCE 5MM
2) THOKLA / GATTU BRICK
3 FROG SHOULD NOT BE LESS THAN 1 CM &
SHOULD NOT BE MORE THAN 2 CM
4 WATER ABSORPTION SHOULD BE BETWEEN 15 % TO 20 % BT
WEIGHT
5 BROKEN BRICKS SHOULD NOT BE MORE THAN 1-2 %
6 STRENGHT SHOULD NOT BREAK WHEN THROWN TO
CM (24”)
ABOUT 12.5 N / MM2 AT 28 DAYS.
2) BRICKS SHOULD NOT BE THROWN
3) STACKED FOR EASY COUNTING
4) GROUND TO BE FAIRLY LEVELLED.
- 59 -
THE STACK.

CITADEL BLOCKS FT – 27

No.
1 COLOUR GREYISH WHITE
625 X 250 X 100 -300 MM
(25 MM INCREMENT)
TOLERANCE +/- 1.5 MM
3 FROG NOT REQUIRED
4 BROKEN BRICKS SHOULD NOT BE MORE THAN 1-2 %
5 STRENGTH SHOULD NOT BREAK WHEN THROWN TO
CM (24”)
ABOUT 35.0-40.0 KG / CM2
2) GROUND TO BE PERFECTLY LEVELLED.
THE STACK.
4) SHOULD BE PROTECTED AGAINST
RAIN FALL / SNOW FALL.

CPVC PIPES FT - 28

No.
1 SIZE DIAMETER OF PIPES & FITTINGS
AS PER ORDER.
2 DEFECTS SHOULD BE FREE FROM CRACKS,
BEND, PIN HOLES
3 PIPE FITTINGS SHOULD BE SMOOTH FROM
INSIDE.
CHECK FOR JOINING SYSTEM AND
JOINING MATERIAL RECEIVED
4 STORAGE & HANDLING SHOULD BE STORED IN A RACK,
DIAMETER-WISE.
FITTINGS TO BE STORED
DIAMETERWISE AND TYPEWISE
SEPEARTELY.
ALL MATERIALS TO BE PROPERLY
TAGGED.
- 60 -
R.C.C. DOOR FRAMES MT – 29

No.
1 APPEARANCE ON UNPACKING NO CRACKS
SHOULD BE FOUND AND ALL
EDGES INTACT.
ALSO CHECK NUT BOLTS FOR
HOLD FAST FIXING.
2 SIZE AND SHAPE WIDTH AND HEIGHT OF DOOR
FRAME AS PER ORDER.
CROSS SECTION AS PER ORDER
ON ASSEMBLY ALL SIDES
SHOULD BE AT RIGHT ANGLES TO
EACH OTHER.
3 FIXING ARRANGEMENT ARRANGEMENT FOR FIXING
HINGES, HOLDFAST AND
LOCKING ARRANGMENTS FOR
ALL DOOR FITTINGS AS PER
REQUIREMENTS
4 STORAGE / HANDLING TO BE STORED CAREFULLY ON
LEVELLED GROUND, SEPERATE
AS PER SIZE.
TO BE STORED WITH LOCKING
ARRANGEMENT
DUROCRETE MIX DESIGN MANUAL
What is Mix Design ?

Like any structural member concrete needs to be designed for strength and workability. Mix design
consists of determining relative quantities of cement sand, metal, water to achieve the desired strength
& workability.
Advantages of Mix Design

1. Mix design aims to achieve good quality concrete at site economically, quality concrete
means.
Better Strength
Better Durability
Dens & Homogeneous Concrete
2. Economy in Cement Consumption :
It is possible to save upto 15 % of cement for M20 grade of concrete with the help of concrete
mix design. Savings in cement consumption increases with the grade of concrete. Lower
cement content also results in lower heat of hydration & reduces shrinkage cracks.
- 61 -
Design Variables in Mix Design :
A. Water Cement Ratio
B. Cement Content
C. Proportion of Fine & Coarse aggregate.
D. Use of Admixtures.
Water Cement Ratio

Water cement ratio (W/C ratio) is the single most important factor governing the strength of concrete.
Strength of concrete depends upon W/C ratio rather than the cement content. Higher the water cement
ratio lower is the strength of concrete. As a thumb rule every 1 % increases in quantity of water added
reduces the strength of concrete by 5 %. A water cement ratio of only 0.38 is required for complete
hydration of cement. Water added for workability over & above this water cement ratio of 0.38
evaporates leaving cavities in the concrete. They reduces the strength and durability of concrete.
Hence it is very important to control the water cement ratio on site.
Cement Content
Cement is the core material in concrete which acts as a binding agent and imparts strength to the
concrete. From durability considerations cement content should not be reduced below 290 kgs / m3
considering moderate conditions of exposure. IS 456 recommends higher cement contents for more
severe conditions of exposure of weathering agents to the concrete. It is not necessary that higher
cement content would result in higher strength. Higher cement content helps us in getting the desired
workability at a lower water cement ratio.
Gradation of Aggregates : Are two types

A. Coarse aggregates (Metal) : These are particles retained on standard IS 4.75 mm sieve.
B. Fine Aggregate (Metal) : These are particles passing through IS 4.75 mm sieve.
Proportion of fine aggregate to coarse aggregate is decided with the help of the gradation curves.
The coarse aggregate of 20 mm & 10 mm are generally used for concreting. 20 mm coarse aggregate
is defined as the one, which passes through 20 mm sieve and is retained on 10 mm sieve. While 10
mm metal should pass the 10 mm IS sieve and should be retained on 4.75 mm sieve. Some common
problems to metal available in Pune are as follows :
1. The metal has considerable proportion of over-size aggregates varying from 20 mm to 40 mm
size.
Generally when the sand is fine, smaller proportion of it is enough to get a cohesive mix, while
coarser the sand, greater has to be its proportion in the concrete.
Excess sand increases the water requirement of concrete & reduces the strength, while under – sandy
mix results in segregation and honey combed concrete.
Generally sand available in Pune is very coarse (FM > 3.2) and needs to be blended with fine particles
(like stone dust) to get a cohesive mix.
Use of Admixtures
Now a day’s admixtures are rightly considered as a fourth ingredient of concrete. Use of plasticizers is
essential to control the water cement ratio on site. Plasticizers help us in increasing the workability of
concrete at lower water cement ratio. Hence we can achieve much higher strength at the same cement
content. Use of plasticizers is economical as the cost incurred on them is less than the cost of cement
saved. This is made possible by mix design.
IMPLEMENTATION OF MIX DESIGN ON SITE

Items necessary on site for Mix Design.
1. Set of 12 cube moulds.
2. A slump cone, tamping rod, and a scale.
3. Weighing balance of 5 kg with accuracy of 2 gms.
4. Spring balance of 50 kgs
5. Buckets of known capability for addition of water preferably 5 to 7 liters in capacity
- 62 -
6. 250 ml measuring cylinder.
7. Forms of various sizes.
Capacity in Liters Nos L B H Size (in cms)

35 1 40 * 25 * 35
30 1 40 * 25 * 30
25 2 40 * 25 * 25
20 1 40 * 25 * 20
15 1 40 * 25 * 15
10 2 40 * 25 * 10
B. Measuring pan & Stove for heating the sand.
3. IMPORTANT FOR IMPLEMENTATION OF MIX DESIGN
1. Cement brands to be used should be standardized in advance.

2. Make regular corrections on the proportions of mix design for
a) Moisture in sand
b) Absorption by metal
c) Bulk density of sand
d) Changes in fineness of sand
3. Regularly check the weight of cement bags.
4. The water cement ratio on the site should be strictly controlled. The water cement ratio can be
controlled by maintaining the slump as per the design specifications.
5. The slump readings should be taken after every 25 bags of concreting. The slump readings
should be specially taken for the batches from which cube casting is done.
6. Cement bags to be used should not be older than one month. Cement used should not have
lumps and should give a cool feel on hand.
7. Extremely coarse sand or silty sand should not be used.
Note : If any of the above conditions are not satisfied a trial mix should be conducted at laboratory to
determine fresh proportions.
4. STANDARD CORRECTIONS FOR IMPLEMENTING MIX DESIGN
3.1 Corrections for surface moisture in sand.

Sand contains some fraction of water as surface moisture. This moisture affects he water
cement ratio of concrete. Water cement ratio takes into account the total water available for
hydration of cement.
Water cement ratio = (water added per batch + Surface moisture in sand – absorption of
coarse aggregate) / 50
Finding surface moisture of sand

Take 500 gms of sand & hat it in tray gently till sand is dry and starts flowing freely. Surface
dry sand is weighed again to find the loss in weight.
Surface Moisture = W / (500 - w)
Note : It is important not to over heat the sand
- 63 -
To get a rough estimate of surface moisture following thumb rule may be used when sand is
not extremely wet.
Moisture in Sand Bulkage

Medium Sand Coarse Sand
1% 8% 6%
2% 16 % 12 %
3% 22 % 15 %
4% 27 % 17 %
5% 29 % 18 %
Water to be added per batch = (water cement ratio * 50) – Surface moisture * wt. of sand per
batch
If moisture content = 4 %
Wt of sand = 135 kgs
Water-cement ratio = 0.55
Water to be added per batch = 0.55 * 50 – 4 % * 135
= 27.5 – 5.4
= 22.11 liters
Weight of sand per batch should be increased correspondingly by wt. of surface moisture in
sand e.g. 5.4 kgs
Moisture content in sand will vary from day to day and also with different lots of sand. It is
therefore very important to make corrections for moisture in sand to maintain w/c ratio. If
slump on site is kept under control, the water cement ratio is automatically controlled.
FINDING AGGREGATE ABSORPTION :
For any mix design, the coarse aggregate is considered to be in saturated surface dry
condition. Whereas the metal on sites is often in bone dry condition (especially in summers).
This dry aggregate often absorbs the water added in concrete & reduces the workability of
concrete. Correction for surface absorption is necessary to maintain the water cement ratio. A
correction of 1 % to 2 % of coarse aggregate may be made in case of bone dry condition of
aggregate. For example if the aggregate absorption is 2 % and water and total weight of
aggregates is 180 kgs then
Aggregate absorption = 0.02 * 180
= 3.6 liters.
Hence quantity of water added (from previous example) = 22.1 + 3.6
= 25.7
CORRECTION FOR BULK DENSITY :

Every mix design is always done considering weights of different ingredients. In case volume
batching is done on site, the weights of aggregates need to be converted into volumes. This is
done with the help of bulk densities of aggregates.
Bulk density = weight of material in kgs
-----------------------------
volume in liters
Bulk density can be measured on site by filling a standard 35 liters pharma with aggregate &
weighing the aggregate filled in the form.
e.g. wt. of sand in 35 liters pharma = 58 kgs
- 64 -
Bulk density = 58 / 35 = 1.66 kgs / liters.
Volume of sand per batch = wt. of aggregate per batch
------------------------------
Bulk density
VOLUME BATCHING
For example, if weight of sand per batch = 135 kgs.
Volume of sand = 135 / 1.66 = 81.3 liters, say 80 liters.
Hence use 2 forms of 25 liters & one form of 30 liters. Bulk density of sand changes with
bulkage. Hence correction for bulk density of sand should be made every day.
Bulk density of metal is between 1.4 kg / lit to 1.5 kg / lit whereas bulk density of sand varies
with bulkage and usually lies between 1.6 to 1.8 kg / lit.
CORRECTION FOR BULKAGE :

This is done in case of volume batching of concrete. When sand is moist it bulks i.e. it
occupies greater volume. Hence, less weight of sand is taken in the given volume. In other
words, the bulk density of sand changes. If correction of bulk density is done. Otherwise,
volume of sand needs to be increased in proportion of bulkage.
Measuring bulkage on site

Take 100 mls of sand in 250 ml. Baker and add water so as to completely submerge the sand.
Shake the beaker well and keep it steady for some time. Note the level to which it settles.
Bulkage % = Original Level - New Level * 100
------------------------------------------
New Level
CHECK THE SILT CONTENT :

Excessive silt in sand affects the bond between cement and sand. This reduces the strength of
concrete. This problem is quite severe during monsoon.
Measuring silt content on site.
Take 50 ml of water in 250 ml beaker and add some salt to it. Add sand to it till 100 ml mark
is reached. Again add water up to 150 ml. Stir the sand well to wash it in salt water. Keep the
beaker still for 3 hours. Observe the thickness of silt layer.
Silt content = Height of Silt Layer (ml) * 100
------------------------------------
Height of Sand
Sand with silt content greater than 7 % calculated by above method should not be used for
concreting.
CORRECTIONS FOR CHANGES IN GRADATION OF SAND :

Sand shows lot of variation on sites because of changes in source of supply. The fineness
module of sand in Pune varies from 3.2 to 3.8. The IS specifies a limit of 2.2 (fine sand) to
33.2 (coarse sand) for fine aggregate. This means that sand available in Pune is extremely
coarse. This is partly because of absence of fines in the sand and 10 % to 15 % is retained on
4.75 mm sieve as chal or shingle present in the sand. Hence, in case of extremely coarse sand,
use of stone dust up to liters is recommended. If sand available on site is coarser than the one
used for mix design, following correction may be made.
A. WEIGHT BATCHING
i. Increase in the weight of sand up to 15 kgs and reduce the weight of
metal by equal quantity. Total weight of aggregate going per batch
should remain constant.
ii. If the mix does not improve with above correction, replace up to 15
kgs of sand by dust in the weights mentioned in the design.
- 65 -
B. VOLUME BATCHING
i. Increase the volume of sand by 10 liters and reduce volume of metal
by 10 lit.
ii. If the mix does not improve with above correction replace 10 liters of
sand in mix design proportion by 10 lits of dust.
Following precautions should be taken when stone dust is to use.
 Stone dust should not be too fine or powdery ( FM should be between 2.0 to 2.5 )
 It should be used used in limited quantity as mentioned above unless, higher quantity
is recommended by the laboratory.
 Strict control on water cement ratio should be kept. Stone dust reduces the
workability; hence the water cement ratio is likely to increase. The slump may be
maintained 2 cms below the value given in the mix design.
Note : If above corrections in the proportion do not yield satisfactory mix, fresh trial should
be conducted at the laboratory for a revised mix design.
DUROCRETE
Engineering Services Pvt. Ltd.
1160 / 5, Shivaji Nagar, Gharpure Colony, Pune – 411 005
Telefax - 25520456, 25534335
Date : 29 Jan. 2005
MIX DESIGN SHEET
Name :
Purpose of Experiment : Mix design for M15 grade of concrete
Site :
Brand of Cement : Ultratech 43 Grade.
PROPOSED MIX PROPORTIONS :
CEMENT FLY ASH CRUSHED 20 MM WATER ADMIXTURES

SAND
By Wt. 50 9 183 224 33.04 ---- ml
(Kg)
Wt. in Kg 255 45 869 1151 174.90 ---- ml
/ m3
Water Cement Ratio = 0.56 Total Cementetious Material 300 kg/m3

Cement Used = Ultratech 43 Grade (W-47, M-11, Y-04)
Fly Ash used = Pozzocem 63 TM
* Slump not to exceed 50 mm
Observations of Laboratory Trial :
Plastic Density = 2547 kg / m3
Compaction factor = 0.94
Average 28 days Compressive strength = 27.39 N/mm2
* Corrections for moisture content in sand & aggregate absorption in metal should be
made on water / cement ratio (Refer our mix design manual)
* Any change in material like cement, plasticizer, sand or aggregate would require re-
validation of design.
- 66 -
* The volumetric proportion are rounded of to nearest 5 liters, however, in case of
volume batching, weight to volume conversion should be done on the basis of Dry Loose
Bulk Density of ingredients actually found out at site.
* The above mix design requires certain control practices on site to ensure results.
Target Mean Strength = fck N / mm2 + (K x Std. Deviation)

K = Himsworth Constant which is 1.65 for 5 % results to fall below the characteristic
strength.
Standard Deviation Assumed = 3.5 N / mm2 (As per IS 456 – 2000 )
Table 8, Clause 9.2.4.2
Target Mean Strength = 15.00 + 1.65 x 3.5 = 20.78 N/mm2
DUROCRETE
Telefax - 25520456, 25534335
Date : 22 Oct. 2004
MIX DESIGN SHEET
Name :
Site :
Brand of Cement : Vasavadatta 43 Grade
CEMENT FLY ASH CRUSHED 20 MM WATER ADMIXTURES

SAND
By Wt. 50 12 164 217 33.00 ---- ml
(Kg)
Wt. in Kg 265 65 869 1151 174.90 ---- ml
/ m3

Cement Used = Vasavadatta 43 Grade
Fly Ash used = Super Pozz
Average 7 days Compressive Strength = 20.03 N/mm2
- 67 -
strength.
Standard Deviation Assumed = 4 N / mm2 (As per IS 456 – 2000 )
Target Mean Strength = 20.00 + 1.65 x 4 = 26.60 N/mm2
DUROCRETE
Telefax - 25520456, 25534335
Date : 22 Oct. 2004
MIX DESIGN SHEET
Name :
Site :
CEMEN FLY CRUSHED 10 20 WATE ADMIXTU

T ASH SAND MM MM R RE
By Wt. 50 12 140 34 168 30.41 ---- ml

(Kg)
Wt. in 290 70 813 198 971 176.40 ----- ml
Kg / m3

Average 7 days Compressive Strength = 21.31 N/mm2

strength.
- 68 -
DUROCRETE
Telefax - 25520456, 25534335
Date : 15 Sept. 2006
MIX DESIGN SHEET
Name :
Site :
Brand of Cement : Coromandal 43 Grade

CEMENT FLY CRUSHED 20 WATER ADMIXTURES
ASH SAND mm
By 50 08 100 178 24.94 ---- ml
Wt.
(Kg)
Wt. 355 60 708 1259 178.45 ---- ml
in Kg
/ m3
Cement Used = Coromandal 43 Grade (W-27, M-07, Y-06)
Fly Ash used = Star Ash
Plastic Density = 2561 kg / m3 Compaction factor = 0.91
Average 7 days Compressive strength = 28.08 N / mm2
Average 28 days Compressive strength = 40.55 N / mm2
* Given mix proportions will be confirmed on achieving satisfactory 28 day’s
compressive strength at our laboratory.
* You are requested to take a site trial and give us a feedback, which will enable us to
give you the corrections in the mix, before your actual casting.
strength.
- 69 -
DUROCRETE
Telefax - 25520456, 25534335
MIX DESIGN SHEET

Name :
Site :
CEMENT CRUSHED SAND 20 MM WATER ADMIXTURES

By Wt. 50 84 137 20.00 400 ml
(Kg)
Wt. in Kg 430 724 1182 172.00 3440 ml
/ m3
Water Cement Ratio = 0.40

Admixture Used = Dr. Fixit Pidiproof LW

Compaction Factor = 0.92
* Given mix proportions will be confirmed on achieving satisfactory 28 day’s
compressive strength at our laboratory.
* You are requested to take a site trial and give us a feedback, which will enable us to
give you the corrections in the mix, before your actual casting.
* The above mix proportions are based on 3 day’s compressive strength achieved at our
laboratory = 24.37 N /mm2
Crushed Sand
Moisture Content = 4.56 %
Loose Bulk Density = 1.29 kg / lit (for conversion to volumetric)
Water Absorption = 3.37 %
Specific Gravity = 2.500
Sieve Sizes Wt. Retained Wt. Retained Cumu. Wt. Cumu.
(gm) % Retained % Passing %
- 70 -
10 mm 3 0.30 0.30 99.70
4.75 mm 19 1.90 2.20 97.80
2.36 mm 233 23.30 25.50 74.50
1.18 mm 200 20.00 45.50 54.50
600 micron 191 19.10 64.60 35.40
300 micron 100 10.00 74.60 25.40
150 micron 85 8.50 83.10 16.90
75 micron 100 10.00 93.10 6.90
Pan 69 6.90 100.00 0.00
Total 1000
F.M. = 2.958
20 mm Metal
Specific Gravity = 2.872
Water Absorption = 1.21 %
Flakiness Index = 21.05 %
Loose Bulk Density = 1.44 kg / lit (for conversion to volumetric)
Sieve Size Wt. (gm) Wt. Cumu. Wt. Cumu. IS Passing
Retained Retained % Retain % Passing % % Limits
40 mm 0 0.00 0.00 100.00 100
25 mm 0 0.00 0.00 100.00 ----
20 mm 290 14.50 14.50 85.00 85 to 100
16 mm 806 40.30 54.80 45.20 ----
12.5 mm 689 34.45 89.25 10.75 ----
10 mm 191 9.55 98.80 1.20 0 to 20
Pan 24 1.20 100.00 0.00 ----
Total 2000
- 71 -
- 72 -
- 73 -
- 74 -
EQUIVALENT UNITS / CONVERSION TABLES
A) LINEAR MEASUREMENTS :
Sr. No. Unit Equivalent Unit
1 1 Kilometer 1000 Meter
2 1 Kilometer 0.62 Miles
3 1 Meter 100 Centimeters
4 1 Meter 3.28 Feet
5 1 Meter 1.093 Yards
6 1 Centimeter 10 Millimeter
7 1 Centimeter 0.393 Inch
8 1 Mile 8.00 Furlong
9 1 Furlong 220 Yards
10 1 Yard 3 Feet
11 1Mile 5280 Feet
- 75 -
B) WEIGHT MEASUREMENTS :
1 1 Tonne 1000 Kilogram
2 1 Kilogram 1000 Grams
3 1 Kilogram 2.205 Pounds
4 1 Quintal 100 Kilogram
5 1 Gram 0.086 Tola
6 1 Ounce 28.35 Grams
C) AREA MEASUREMENTS :
1 1 Sq. Kilometer 106 Sq. Meter
2 1 Sq. Kilometer 0.386 Sq. Miles
3 1 Sq. Meter 10000 Sq. Centimeter
4 1 Sq. Meter 10.76 Sq. Ft.
5 1 Acre 40 Guntha
6 1 Guntha 1089 Sq.Ft.
7 1 Acre 43560 Sq.Ft.
8 1 Acre 4047 Sq. Meter
9 1 Hector 100 Are
10 1 Are 100 Sq. Meters
11 1 Hector 10000 sq. Meters
12 1 Hector 2047 Acre
13 1 Brass 100 Sq.Ft.
14 1 Brass 9.29 Sq. Meter
15 1 Acre 4840 Sq. Yards
D) VOLUME MEASUREMENTS :

1 1 Cu. Meter 106 Cu. Centimeter
2 1 Cu. Meter 35.28 Cu. Ft.
3 1 Cu. Meter 220.14 Gallon
4 1 Cu. Meter 1000 Liters
5 1 Cu. Feet 6.24 Gallon
6 1 Gallon 4.546 Liters
7 1 Cu. Feet 28.315 Liters
8 1 Brass 100 Cu. Ft.
9 1 Brass 2.83 Cu. Meter
WEIGHT’S OF MATERIALS
Sr. No. Material Weight Kg. / cum

1 Cement 1440
2 Steel 7850
3 Sand a) Dry 1600
b) River 1840
4 Stone (Basalt) 2850 to 2960
5 Water 1000
6 PCC 2240
7 RCC (2 % steel) 2420
8 Bricks 1600 to 1920
9 Brick Masonry 1920
10 Soil 1760
11 Cement Concrete Blocks (Solid) 1800
- 76 -
12 Cement Mortar 2080
13 Lime Mortar 1760
14 Lime 640
15 Glass 2530
16 Teak Wood 670 to 830
17 Sal Wood 990
18 Marble Stone 2620
19 Granite Stone 2460 to 2800
20 Cuddappah 2720
21 A.C. Sheet (Corrugated) 16 kg / sqm
22 Bitumen 1040
USEFUL NOTES ON CEMENT
1 Ton of Portland Cement = 20 bags

1 cu.ft. of Portland Cement weights 90.94 lbs. when loosely filled.
Average weight of 1:2:4 concrete :

1) Coke bricks aggregate 100 lbs per cu.ft.
2) Clinker aggregate 110 lbs per cu.ft.
3) Brick aggregate 125 lbs per cu.ft.
4) Ballast aggregate 145 lbs per cu.ft.
Average weight of 1:2:4 reinforced concrete is 150 lbs per cu.ft.
1 cu.ft. of loose Portland Cement paste will make about :

4.1 cu.ft. of concrete mixed 1:2:4
5.1 cu.ft. of concrete mixed 1:2.5:5
1 cu.ft. of loose Portland Cement neat as cement paste will cover 9.5 sq.ft. 1” thk.
1 cu.ft. of 1 loose Portland Cement with 1 part of sand will cover 16.8 sq.ft. 1” thick
1 cu.ft. of 1 loose Portland Cement with 2 part of sand will cover 29 sq.ft. 1” thk.
1 cu.ft. of 1 loose Portland Cement with 3 part of sand will cover 35.7 sq.ft. 1” thick
1 cu.ft. of loose Portland Cement with 6 parts of sand will lay about 410 bricks with 3/8” joints and
527 bricks with 1/4” joints
STANDARD MATERIAL CONSUMPTION CONSTANTS ON BUILT-UP AREA

BASIS
Sr. Material Item of Work Quantity / Quantity /

No. Sq.M. Sq.Ft.
1 Cement For RCC work 1.94 bags 0.18 bag
For Masonry Work 0.43 bags 0.04 bag
For Plaster Work 1.18 bags 0.11 bag
For Other Work 0.32 bags 0.03 bag
Total 3.87 bags 0.38 bag
2 Steel For RCC work 24.25 kg 2.25 kg
3 Sand For RCC work 0.21 cum 0.70 cft
For Masonry work 0.05 cum 0.16 cft
For Internal Plaster 0.23 cum 0.75 cft
- 77 -
For External Plaster 0.15 cum 0.50 cft
For Tiling 0.04 cum 0.13 cft
For Water-Proofing 0.03 cum 0.09 cft
For Others 0.01 cum 0.02 cft
Total 0.72 cum 2.35 cft
4 Metal For RCC work 0.27 cum 0.90 cft
5 Rubble For Plinth Soling 0.06 cum 0.20 cft
6 Murrum For Plinth Filling 0.23 cum 0.75 cft
7 Bricks 6” For Ext. Wall (6” thk.) 43 nos 04 nos
(Thokla) For Int. Wall (6” thk.) 32 nos 03 nos
Total 75 nos 07 nos
8 Sunla For Internal Plastering 0.27 bag 0.025 bag
9 Flooring For all rooms and 0.75 sqm 0.75 sq.ft
Tiles balcony/terrace flooring
10 Skirting For all rooms and 0.25 rm 0.25 rft
balcony/terrace flooring
11 Bath/Toilet For Flooring 0.05 sqm 0.05 sq.ft.
Dado 0.20 sqm 0.20 sq.ft.
12 Kitchen ---- 0.04 rm 0.012 rft
Platform
13 Parking Parking Area 0.15 sqm 0.15 sq.ft.
Flooring
14 Staircase For Risers 0.014 sqm 0.014 sq.ft.
stone For Trades 0.028 sqm 0.028 sq.ft.
flooring For Landings 0.022 sqm 0.022 sq.ft.
Total 0.084 sqm 0.084 sq.ft.
Sr. Material Item of Work Quantity / Quantity /
No. Sq.M. Sq.Ft.
15 Brick bats For Water-Proofing 0.03 cum 0.10 cft
16 Door ---- 0.09 nos 0.0085 nos
Frames
17 Door ---- 0.14 sqm 0.14 sq.ft
Shutters
18 Concrete For Staircase 0.03 sqm 0.03 sq.ft
Grills
CONSTRUCTION MATERIALS WASTAGE : PLANNING NORMS
SR. NO. TYPE OF MATERIALS PLANNED WASTAGE

1 Cement 2%
2 Sand 10 %
3 Aggregate 5%
4 Concrete Structural 2%
5 Concrete Blinding (Lean) 10 %
6 Reinforced Steel Bars 3%
7 Reinforced Steel Mesh 10 %
8 PVC Sheeting 15 %
9 Timbering in Trenches 5%
10 Stone Masonry 5%
11 Marble Lining 20 %
12 Wood for Door Frame 5 to 7.5 %
13 Wood for Shutters 10 %
14 Wood for Flooring / Walling 5 to 10 %
- 78 -
15 Sheet Roofing 2%
16 Tile Roofing 5%
17 Floor Tiling 2 to 5 %
18 Wall Tiling 3%
19 Pigments 5%
20 Paints 5%
PERCENTAGE BREAK-UP FOR DIFFERENT CONSTRUCTION ACTIVITIES

(RESIDENTIAL) :
Activity Percentage Cost Break-Up

(Material + Labour)
Work up to Plinth (Excl. RCC) 2%
RCC 28 %
Masonry and Plaster 21 %
Aluminum Windows 4%
Door Frames and Shutters 5%
Railing 1%
Water Proofing 3%
Flooring and Tiling 15 %
Painting 3%
Lift 4%
Fire Fighting 1%
Entrance Lobby and General 1%
Plumbing / Sanitation 5%
Electrical Work 7%
TOTAL 100 %
Activity Percentage Cost Break-Up (Material)

Cement 14 %
Sand 11 %
Metal 3%
Steel 12 %
Bricks 4%
Tiles 17 %
Doors and Windows 10 %
Plumbing and Sanitation 6%
Electrical Work 12 %
Painting 6%
Other Miscellaneous 5%
TOTAL 100 %
- 79 -
Activity Percentage Cost Break-Up (Labour)
RCC 37 %
Brick work and Plaster 21 %
POP 7%
Tiling 12 %
Plumbing and Sanitation 3%
Doors 1%
Water Proofing 3%
Painting 8%
Electrical 8%
TOTAL 100 %
Note : For general Residential Building,
Material cost = 76 %
Labour Cost = 24 %
Cost Break-Up for RCC :

Steel = 56 %
Concrete = 44 %
Cost Break-Up for Masonary & Plaster :

BBM = 15 %
Internal Plaster = 32 %
External Plaster = 21 %
POP = 32 %
Plumbing and Sanitation Break-Up :

G.I. Pipes and Fittings = 26 %
C.I. / PVC = 18 %
Sanitary = 15 %
C.P. Fittings = 41 %
STANDARD MATERIAL CONSUMPTION CONSTANTS

FOR VARIOUS ITEMS
(A) CONCRETE ITEMS : (INCLUDING WASTAGES)
SR. NO. DESCRIPTION UNIT PER CEMENT SAND METAL
1 P.C.C. (1:3:6) 100 cft 12.00 bags 60 cft 85 cft
M10 1 cum 4.24 bags 0.60 cum 0.85 cum
2 P.C.C. (1:2:4) 100 cft 17.00 bags 60 cft 85 cft
M15 1 cum 6.00 bags 0.60 cum 0.85 cum
3 R.C.C. (1:1.5:3) 100 cft 22.00 bags 60 cft 85 cft
M20 1 cum 7.77 bags 0.60 cum 0.85 cum
4 R.C.C. (1:1:2) 100 cft 32.00 bags 60 cft 85 cft
M25 1 cum 11.47 bags 0.60 cum 0.85 cum
- 80 -
(B) MASONARY ITEMS :
S. Description Unit Cement Sand Rubble Bricks Bricks
N. Per 23x10x7 23x15x9
cm cm
1 U.C.R. 100 4.5 bags 40 cft 125 cft -- --
Masonry cft
In C.M. 1:6 1 1.6 bags 0.4 cum 1.25 cum
cum
2 23 cm (9”) 100 2.5 bags 20 cft -- 1000 nos --
B.B. sft
Masonry 1 0.27 bag 0.06 cum -- 110 nos --
In C.M. 1:5 sqm
3 15 cm (6”) 100 1.5 bags 15 cft -- -- 400 Nos
B.B. sft
Masonry 1 0.16 bag 0.05 cum -- -- 45 Nos
In C.M. 1:5 sqm
4 10 cm (4”) 100 1 bags 8 cft -- 475 nos --
B.B. sft
Masonry 1 0.11 cum 0.025 -- 50 nos --
In C.M. 1:4 sqm cum
(C) PLASTERING ITEMS :

Sr.No. Description Unit Per Cement Sand Neeru
(30 kg bag)
1 NEERU FINISH PLASTER
12.5 MM (1/2” THK.)
a) in C.M.1:4 100 sft 1.5 bags 11.00 cft 0.60 bags
1 sqm 0.60 bags 0.03 cum 0.07 bags
b) in C.M. 1:5 100 sft 1.2 bags 11.00 cft 0.60 bags
1 sqm 0.13 b02ags 0.03 cum 0.07 bags
c) in C.M. 1:6 100 sft 1.00 bag 11.00 cft 0.80 bags
2 NEERU FINISH PLASTER
20 MM (3/4” THK.)
a) in C.M. 1:4 100 sft 2.4 bags 18.00 cft 0.60 bags
b) in C.M. 1:5 100 sft 1.90 bags 18.00 cft 0.60 bags
c) in C.M. 1:6 100 sft 1.6 bags 18.00 cft 0.60 bags
3 SAND FACED PLASTER
SINGLE COAT 15 TO 20 MM THK.
a) in C.M. 1:4 100 sft 2.25 bags 17 cft ---
1 sqm 0.24 bags 0.05 cum ---
b) in C.M. 1:5 100 sft 1.80 bags 17 cft ---
1 sqm 0.19 bags 0.05 cum ---
c) in C.M. 1:6 100 sft 1.50 bags 17 cft ---
1 sqm 0.16 bags 0.05 cum ---
- 81 -
4 SAND FACED PLASTER
DOUBLE COAT 20 TO 25 MM THK
a) in C.M. 1:4 100 sft 3.75 bags 28 cft ---
1 sqm 0.41 bags 0.09 cum ---
b) in C.M. 1:5 100 sft 3.00 bags 28 cft ---
1 sqm 0.32 bags 0.09 cum ---
c) in C.M. 1:6 100 sft 2.50 bags 28 cft ---
1 sqm 0.27 bags 0.09 cum ---
(D) FLOORING & TILING :

Sr. Description Unit Cement Sand Lime Tiles White
No. Per 30 kg Cement
bag
1 Mosaic Tile / 100 1.0 bag 16 cft 2.0 As 5 kg
Ceramic Tile sft bag Per
Flooring 1 0.11 bag 0.05 0.2 Size 0.55 kg
sqm cum bag
2 Mosaic Tile / 100 2.0 bags 2 cft -- As 2 kg
Ceramic Tile rft 0.017 -- Per
Skirting 10 rm 0.65 bag cum Size 0.65 kg
3 Stone Flooring 100 2.0 bags 16 cft -- 43 nos 2 kg
40 x 55 cm cut sft
45 x 60 cm cut 1 0.22 bag 0.05 -- 5 nos 0.22 kg
sqm cum
4 Rough 100 0.75 bag 18 cft 2.0 40 nos --
Shahabad sft bags
Stone Flooring 1 0.08 bag 0.06 0.2 4 nos --
45 x 80 cm sqm cum bag
uncut
40 x 55 cm cut
5 Chequered Tile 100 1.25 bag 16 cft 2 bags 150 --
Flooring sft nos
(25 x 25 cm) 1 0.13 bag 0.05 0.2 16 --
sqm cum bag nos
6 I.P.S. Flooring 100 3.5 bags 16 cft -- -- --
sft
1 0.38 bag 0.05 -- -- --
sqm cum
7 Glazed Tile 100 3.5 bags -- -- 420 2.0 kg
Dado sft nos
( 15 cm x 15 1 0.38 bag -- -- 45 0.22 kg
cm ) sqm nos
- 82 -
(E) WATER PROOFING :
Sr. Description Unit Per Cement Sand Brickbat
No.
1 Brickbat Coba 100 sft 6.00 bags 30 cft 30 cft
Water Proofing in 1 sqm 0.65 bags 0.09 cum 0.09 cum
W.C. / Bath / Toilet
2 Etc 100 sft 4.00 bags 30 cft 30 cft
Brickbat Coba 1 sqm 0.43 bags 0.09 cum 0.09 cum
Water Proofing to
Terrace
(F) RECOMMENDED CEMENT MORTAR MIXES

Sr. Purpose Cement Fly Natural Sand W/C Remark
No. 43 Grade Ash / Crushed Ratio
(Kg) (Kg) Sand
(Kg)
1 BBM 50 50 629 0.65 M/C Mixing
50 25 472 0.65 Hand
Mixing
2 Internal 50 50 550 0.70 M/C Mixing
Plaster 50 25 412 0.70 Hand
Mixing
3 External 50 50 473 0.65 M/C Mixing
Plaster 50 25 355 0.65 Hand
Mixing
Notes : 1) Crushed Sand and Natural sand should confirm to RCC acceptance
criteria
2) Mortar to be used within 45 minutes of addition of water.
WEIGHT PER METER IN KG. FOR ROUND & SQUARE BARS
Size in For Round Bars For Square Bars

Mm Area Weight Length Area Weight Length
cm2 Kg / m (m) / Ton cm2 Kg / m (m) / Ton
6 0.283 0.222 4510 0.36 0.283 3535
8 0.503 0.395 2532 0.64 0.502 1992
10 0.785 0.617 1621 1.00 0.785 1274
12 1.131 0.888 1125 1.44 1.130 885
14 1.539 1.208 829 1.96 1.539 650
16 2.011 1.578 633 2.56 2.010 498
18 2.545 2.000 500 3.24 2.543 393
20 3.142 2.466 405 4.00 3.140 318
22 3.801 2.980 336 4.84 3.799 263
25 4.909 3.854 200 6.25 4.906 204
28 6.157 4.830 207 7.84 6.154 162
32 8.042 6.313 159 10.24 8.038 124
36 10.179 7.990 125 12.96 10.200 98
40 12.566 9.864 101 16.00 12.560 80
50 19.365 15.410 65 25.00 19.625 51
Notes :
1. For Round Bars
Weight of Steel in Kg./ meter = d2 / 162 (where ‘d’ is diameter of bar in mm)
- 83 -
2. Density of Steel = 7850 kg / meter3
3. Weight of Steel = Density x cross-sectional area of bar (in mm2)
e.g. For 20 mm square bar : Wt. = (7850 x 10-6) x 400 = 3.140 kg / meter
WEIGHT / RUNNING METER OF G.I. PIPES

Diameter Class ‘A’ Class ‘B’ Class ‘C’
(mm) Weight Weight Weight
(Kg) (Kg) (Kg)
15 (1/2”) 1.01 1.28 1.51
20 (3/4”) 1.48 1.65 1.97
25 (1”) 2.10 2.54 3.08
32 (1 ¼”) 2.72 3.27 3.97
40 (1 ½”) 3.40 3.76 4.58
50 (2”) 4.32 5.31 6.38
65 (2 ½”) 6.10 6.81 8.20
80 (3”) 7.20 8.85 10.51
ROLLED STEEL BEAMS
Designation Wt. Sectional Depth of Flange Thk. of Thk. of
/m Area Section Width Flange Web
‘W’ kg ‘a’ cm ‘h’ mm
2
‘b’ mm ‘tf’ mm ‘tw’ mm
ISJB 150 7.1 9.01 150 50 4.6 3.0
ISJB 175 8.1 10.28 175 50 4.8 3.2
ISJB 200 9.9 12.64 200 60 5.0 3.4
ISJB 225 12.8 16.28 225 80 5.0 3.7
ISLB 75 6.1 7.71 75 50 5.0 3.7
ISLB 100 8.0 0.21 100 50 6.4 4.0
ISLB 125 11.9 5.12 125 75 6.5 4.4
ISLB 150 14.2 18.08 150 80 6.8 4.8
ISLB 175 26.7 21.30 175 90 6.9 5.1
ISLB 200 19.8 25.27 200 100 7.3 5.4
ISLB 225 23.5 29.92 225 100 8.6 5.8
ISLB 250 27.9 35.53 250 125 8.2 6.1
ISLB 275 33.0 42.02 275 140 8.8 6.4
ISLB 300 37.7 48.08 300 150 9.4 6.7
ISLB 325 43.1 24.9 325 165 9.8 7.0
ISLB 350 49.5 63.01 350 165 11.4 7.4
ISLB 400 56.9 72.43 400 165 12.5 8.0
ISLB 450 65.3 83.14 450 170 13.4 8.6
ISLB 500 75.0 95.5 500 180 14.1 9.2
ISLB 550 86.3 109.97 550 190 15.0 9.9
ISLB 600 99.5 126.69 600 210 15.5 10.5
ISMB 100 11.5 14.60 100 75 7.2 4.0
ISMB 125 13.0 16.60 125 75 7.6 4.4
ISMB 150 14.9 19.00 150 80 7.6 4.8
ISMB 175 19.3 24.62 175 90 8.6 5.5
ISMB 200 25.4 32.3 200 100 10.8 5.7
ISMB 225 31.2 39.72 225 110 11.8 6.5
ISMB 250 37.3 47.35 250 125 12.5 6.9
ISMB 300 44.2 56.26 300 140 12.4 7.5
ISMB 350 52.4 66.71 350 140 14.2 8.1
ISMB 400 61.6 78.46 400 140 16.0 8.9
ISMB 450 72.4 92.27 450 150 17.4 9.4
ISMB 500 86.90 110.74 500 180 17.2 10.2
- 84 -
ISMB 550 103.7 132.11 550 190 19.3 11.2
ISMB 600 122.6 156.21 600 210 20.8 12.0
INDIAN STANDARD ROLLED STEEL CHANNELS
Section Thickness of Thickness of Sectional Weight /

hxb Flange Web Area Meter
(mm x mm) Tf (mm) Tw (mm) Sq.Cm. W (kg)
75 x 40 7.3 4.4 8.67 7.1
100 x 40 7.5 4.7 11.70 9.56
125 x 65 8.1 5.0 16.19 13.1
150 x 75 9.0 5.4 20.88 16.8
175 x 75 10.2 5.7 24.38 19.6
200 x 75 11.4 6.1 28.21 22.3
250 x 80 12.4 6.4 33.01 30.60
300 x 90 13.6 7.6 45.64 36.3
350 x 100 13.5 8.1 53.66 42.7
400 x 100 15.3 8.6 62.93 50.1
INDIAN STANDARD ROLLED STEEL EQUAL ANGLES

DESIGNATION SIZE THICKNESS WEIGHT /
hXb OF FLANGE ‘t’ METER
mm X mm mm ‘w’ (Kg)
ISA 2020 20 x 20 3.0 0.90
4.0 1.1
ISA 2525 25 x 25 3.0 1.1
4.0 1.4
5.0 1.8
ISA 3030 30 x 30 3.0 1.4
4.0 1.8
5.0 2.2
ISA 3535 35 x 35 3.0 1.6
4.0 2.1
5.0 2.6
6.0 3.0
ISA 4040 40 x 40 3.0 1.8
4.0 2.4
5.0 3.0
6.0 3.5
ISA 4545 45 x 45 3.0 2.1
4.0 2.7
5.0 3.4
6.0 4.0
ISA 5050 50 x 50 3.0 2.3
4.0 3.0
5.0 3.8
6.0 4.5
ISA 5555 55 x 55 5.0 4.1
6.0 4.9
8.0 6.4
10.0 7.9
ISA 6060 60 x 60 5.0 4.5
6.0 5.4
8.0 7.0
10.0 8.6
- 85 -
ISA 6565 65 x 65 5.5 4.9
6.0 5.8
8.0 7.7
10.0 9.4
DESIGNATION SIZE THICKNESS WEIGHT /
hXb OF FLANGE METER
mm X mm ‘t’ mm ‘w’ (Kg)
ISA 7070 70 x 70 5.0 5.3
6.0 6.3
8.0 8.3
10.0 10.2
ISA 7575 75 x 75 5.0 5.7
6.0 6.8
8.0 8.9
10.0 11.0
ISA 8080 80 x 80 6.0 7.3
8.0 9.6
10.0 11.8
12.0 14.0
ISA 9090 90 x 90 6.0 8.2
8.0 10.8
10.0 13.4
12.0 15.8
ISA 100100 100 x 100 6.0 9.2
8.0 12.1
10.0 14.9
12.0 17.7
ISA 110110 110 x 110 8.0 13.4
10.0 16.5
12.0 19.6
15.0 24.2
ISA 130130 130 x 130 8.0 15.9
10.0 19.7
12.0 23.4
15.0 28.9
ISA 150150 150 x 150 10.0 22.8
12.0 27.2
15.0 33.6
18.0 39.9
ISA 200200 200 x 200 12.0 36.6
15.0 45.5
DIMENSION AND WEIGHTS OF HOT-ROLLED STEEL FLATS
WIDTH THICKNESS WEIGHT

Mm mm (Kg / Meter)
10.0 3.0 0.236
4.0 0.314
5.0 0.393
6.0 0.471
14.0 3.0 0.330
4.0 0.440
5.0 0.550
6.0 0.659
- 86 -
20.0 3.0 0.471
4.0 0.628
5.0 0.785
6.0 0.942
25.0 3.0 0.589
4.0 0.785
5.0 0.981
6.0 1.18
30.0 3.0 0.707
4.0 0.942
5.0 1.18
6.0 1.41
35.0 3.0 0.824
4.0 1.10
5.0 1.37
6.0 1.65
40.0 3.0 0.942
4.0 1.26
5.0 1.57
6.0 1.88
Weight of MS Flat = 7850 x 10-6 x W x T (Kg / m)

Where, W = width of flat in mm
T = thickness of flat in mm
MS PLATES (PLAIN)
THICKNESS WEIGHT
mm KG / SQ.M.
5.0 39.25
6.0 47.10
8.0 62.8
10.0 78.5
12.0 94.2
14.0 109.9
16.0 125.6
18.0 141.3
20.0 157.00
22.0 172.70
25.0 196.25
MS PLAIN BLACK SHEETS

THICKNESS WEIGHT
mm KG / SQ.M.
0.40 3.14
0.50 3.93
0.63 4.95
0.80 6.30
0.90 7.05
1.0 7.85
1.12 8.80
1.25 9.80
- 87 -
1.40 11.00
1.60 12.60
1.80 14.10
1.90 14.90
2.0 15.70
2.24 17.60
2.50 19.60
2.80 22.00
3.15 24.70
3.55 27.86
4.0 31.40
4.30 33.75
4.65 36.50
STEEL TUBES FOR STRUCTURAL PURPOSE
Nominal Outside Dia. Class Thickness Weight

Bore (mm) (mm) (mm) (Kg / meter)
15 21.3 Light 2.0 0.962
Medium 2.65 1.22
Heavy 3.25 1.45
20 26.9 Light 2.35 1.42
Medium 2.65 1.58
Heavy 3.25 1.90
25 33.7 Light 2.65 2.04
Medium 3.25 2.46
Heavy 4.05 2.99
32 42.4 Light 2.65 2.61
Medium 3.25 3.15
Heavy 4.05 3.86
40 48.3 Light 2.9 3.27
Medium 3.25 3.61
Heavy 4.05 4.43
50 60.3 Light 1 2.9 4.14
Light 2 3.25 4.57
Medium 3.65 5.1
Heavy 4.5 6.17
65 76.1 Light 3.25 5.84
Medium 3.65 6.53
Heavy 4.50 7.92
80 88.9 Light 3.25 6.86
Medium 4.05 8.48
Heavy 4.85 10.10
90 101.6 Light 3.65 8.82
Medium 4.05 9.75
Heavy 4.85 11.6
100 114.3 Light 3.65 9.97
Medium 4.50 12.1
Heavy 5.40 14.5
110 127.0 Light 4.50 13.6
Medium 4.85 14.6
Heavy 5.40 16.2
BARBED WIRE 2 PLY
- 88 -
Gauge of Ply Gauge of Gap between Approx. Wt. Approx.
Barbs two Barbs Kg. / meter Length in
25 Kg.
bundle (m)
12 12 75 mm (3”) 0.166 151
14 14 75 mm (3”) 0.083 300
12 14 100 mm (4”) 0.119 210
12.5 12 75 mm (3”) 0.135 185
12.5 14 75 mm (3”) 0.119 210
GAUGE CONVERSION TO MM
Gauge no. Diameter in mm

08 4.064
10 3.251
12 2.642
14 2.032
16 1.626
18 1.219
20 0.914
24 0.559
26 0.457
LIST OF IMPORTANT I.S. CODES : (Available at H.O. for reference)
I.S. CODE TITLE

269-1989 Ordinary and Low Heat Portland Cement
383-1970 Coarse and Fine Aggregate from Natural Sources for
Concrete
432-1982 (Part D) Mild Steel and Medium Tensile Steel bars
455-1989 Portland Slag Cement
456-2000 Code of Practice for Plain and Reinforced Concrete
516-1959 Methods of Test for Strength of Concrete
800-1984 Code of Practice for Structural Steel in General
Building Constructions
875-1987 Loading code
(Part I, II, III, IV, V)
1077-1992 Common Burnt Clay Building Bricks
1199-1959 Method of Sampling and Analysis of Concrete
1200 Method of Measurement of Building and Civil
(Part I to XXVIII) Engineering Works.
1489-1991 (Part I & II) Portland Pozzolana Cement
1542-1992 Sand for Plaster
1597-1992 (Part I & II) Code of Practice for Construction of Stone Masonry
1786-1985 High Strength Deformed Steel bars & Wires for
Concrete Reinforcement
1893-2002 (Part I) Design of Earthquake Structures
2065-1983 Code of Practice for Water Supply in Building
2116-1980 Sand for Masonry Mortars
2386-1963 Method of Test for Aggregates for Concrete
(Part I to VIII)
- 89 -
2470-1985 (Part I & II) Code of Practice for Septic Tanks
2502-1963 Code of Practice for Bending and Fixing of bars for
Concrete Reinforcement
2751-1979 Code of Practice for Welding of Mild Steel bars used
for Reinforcement Cement Concrete Construction
2911 (Part I to IV) Code of Practice for Design and Construction of Pile
and Pile Foundations
3370 (Part I to IV) Liquid Retaining Structures
3414-1968 Expansion Joints
3696 (Part I & II) Safety Code for Scaffolds and Ladders
3764-1992 Safety Code for Excavation work
I.S. CODE TITLE
3812-1981 Fly Ash for use as Pozzolana and Admixture
4082-1996 Storage of Materials
4326-1993 Ductile Design for Earthquake Structures
4925-1968 Battening of Concrete
4926-2003 Ready Mixture Concrete
6313 (Part I to III) Anti-termite Measure in Building
7969-1975 Safety Code for Storage and Handling of Building
Materials
8041-1990 Rapid Hardening Portland Cement
8112-1989 43 Grade Ordinary Portland Cement
9103-1999 Admixtures
11817-1986 Construction Joints
12089-1987 Ground Granulated Blast Furnace Slag
12269-1987 53 Grade Ordinary Portland Cement
13311-1992 (Part I & II) Non-Destructive Testing
13920-1993 Ductile Design for Earthquake Structures
14687-1999 Formwork Design and Detailing
- 90 -
LIST OF ARCHITECT’S & CONSULTANT’S WITH PHONE NUMBERS
LIST OF ARCHITECTS :
Architect Office No. Mobile No. Fax No. E-mail ID

Ar. Peshave, 26137731 --- --- cpeshave@vsnl.net
Pune
Ar. Dasnurkar, 24330461 --- --- dasn@eth.net
Pune /2/3 dasan@vsnl.net
dasnurkar@eth.net
Space Designers 26356234 / --- 26342631 spaceds@vsnl.com
Syndicate 26363841
Ar. Zubair
Sheikh, Pune
Ar. Pradeep --- 9371012254 --- pradeepgupte@hotma
Gupte, Pune il.com
Ar. Vishwas 25675499 9822475589 --- vishwasgopalbhat@h
Bhat, Pune 25675484 otmail.com
Creative Designs 32301632 9822307299 --- sanjaygiri@hotmail.c
Ar. Sanjay Giri, om
Pune
Deshpande Dixit 25532182 --- 25532182 jagaddish_deshpande
Asso. @rediffmail.com
Ar. Jagdish
Deshpande,
Pune
Creative Designs --- 9890119622 --- sanjaygiri@hotmail.c
Ar. Pramod om
Deshpande Pune
Ar. Subhash 32941200 / 9823089352 40044105 ssapvt.1001@yahoo.c
Shah, Pune 1 o.uk
ssapune@vsnl.net
Ar. Ashok Patil, 25772399 --- ---
Mumbai
Ankur Asso. 24430209 / --- 24430209 ankurassociates@yah
Ar. Prakash 10 oo.com
Kulkarni, Pune ankurassociates@hot
mail.com
Ar. Milind Dixit, 25531141 9822268607 25531141 jagaddish_deshpande
Pune @rediffmail.com
Ar. Sudhir 25425224 9822023341 25425224 theaid@vsnl.net

Deshpande,
Pune
Ar. Sunil 26130068 --- 26130068 sunil_vartak@hotmai
Vartak, Pune 26111195 l.com
Sandeep 56206117 9822068398 24454560 hardikarsandeep@vs
Hardikar & Asso 24451560 9371236398 nl.net
Ar. Sandip
Hardikar, Pune
Ar. Anil Ranka, 26333820 / --- 26333820 aranka@vsnl.net
Pune 1
- 91 -
Design Systems 25658851 --- 25630851 design_systems407@
Ar. Pankaj yahoo.com
Sanghavi, Pune
Ar. Dilip Kale, 24478869 --- 24478869 archdgk@yahoo.co.in
Pune
Savli Architects 24321908 9822035973 24336964 savliarchitects@gmai
Ar. Hingmere, l.com
Pune
Dandekar & 25468923 --- 64001002 dandekar.associates
Associates @gmail.com
Ar. Sapre- rsapre@vsnl.com
Dandekar, Pune
Atul 27033137 9822268190 27033137` ---
Dharwadkar &
Associates
Ar. Atul
Dharwatkar,
Pune
Infinity 24209110 9890122511 24209110 id_infinity11@rediff
Ar. Ajinkya mail.com
Dhumal, Pune Idajinky11@rediffma
il.com
Skyline 30404010 / 9820198904 24944868 lakshmigovekar@yah
Architects 11 oo.com
Ar. L. Govekar, skyline.architects@g
Mumbai mail.com
Ethique ethiquepune@hotmai
Ar. Sanjeev 9820231285 l.com
Mehta, Pune 24333803 ethique@hotmail.co
Mumbai 25004533 25005978 m
P.G. Patki 22047014 9820509309 22047014 pgpatki@vsnl.com
Architects P. Ltd pgpatki@gmail.com
Ar. P.G.Patki,
Mumbai
Ar. Reza Kabul, 26439415 --- --- ---
Mumbai 26430146
Ar.Padalikar, 222940 9823038972 222940 pnpadali@yahoo.com
Alibaugh 9822081003
LANDSCAPE ARCHITECTS :
Vikas & Nilima 25450700 9822012204 25450702 vikasbhosekar@yaho
Bhosekar, o.co.in
Ar. Vikas bhosekar@vsnl.com
Bhosekar, Pune
LIST OF R.C.C. CONSULTANTS :
RCC Office No. Mobile No. Fax No. E-mail ID

Consultant
G.A. Bhilare 24452711 9822192903 24452700 gabcpl@rediffmail.
Consultants Pvt. 24452727 com
Ltd. gabcpl@yahoo.com
- 92 -
Hansal Parikh & 25675562 9890046867 25675564 hansal@hansalpari
Asso, Pune kh.com
Arun Gokhale & 24466802 9822033263 24466802 nykochak@vsnl.net
Associates, Pune erang@sancharnet.i
n
Y. S. Sane 24338391 9822013113 24333394 saneasso@ph2.vsnl
Asso., Pune 24336392 A.N. Watwe .net.in
gramo.s@yssa.in
LIST OF PLUMBING CONSULTANTS :
Plumbing Office No. Mobile No. Fax No. E-mail ID

Consultant
Apex 56299959 9422086076 --- apexconstro@yaho
Constructions, o.com
Pune
G. Sagari
Plumbing 24463630 9890197944 --- AMITKEN@IIT.E
Consultants DU
Shri. A.Kendale
Unity 25468878 9822058980 25468878 ucphnp@vsnl.net

Consultant, Pune 25467788
Shri. Pathak
Shree Gurudeo 25433445 9822186763 25433445 watersgs@vsnl.net
Services, Pune,
Prof. R. V. Saraf
LIST OF ELECTRICAL CONSULTANT :
Electrical Office Mobile No. Fax No. E-mail ID

Consultant Phone No.
Mandar 24223629 9422001776 24224534 vidyutsallagar@ya
Khadilkar, Pune 24224534 hoo.co.in
vidyutsallagar@hot
mail.com
Hemant Vartak, 26111746 9822146661 26111746 ---
Pune
Shivani 25437212 9822196372 --- shivanielecprolines
Electrolines @vsnl.net
Nikhil Gore,
Pune
Dhananjay 25662520 9822063199 25662520 concept_aircon@vs
Sinnarkar nl.com
(AHU), Pune
LIST OF FIRE-FIGHTING CONSULTANT :
- 93 -
Fire-Fighting Office Mobile No. Fax No. E-mail ID
Sujay Fire 24263310 9423001051 24263310 jayesh@sujayfire.c
Jayesh om
Phulpajar,Pune
Sumeet 25380170 9822495357 25380170 sumeetenterprises
Enterprises, 25380199 @vsnl.net
Mohan Jadhav,
Pune
LIST OF ENVIRONMENTAL CONSULTANT :
Environmental Office Mobile No. Fax No. E-mail ID

Horizon 24330548 9822050288 24339136 hespl@vsnl.com
Environmental 9822051128
Services P. Ltd.
Pune
Oasis 24442744 9822009923 24442744 oasisenv@vsnl.com
Environmental
Consultants,
Pune
Radient Energy 24338013 9822558502 24333807 vgphadnis@yahoo.
Systems Pvt. Ltd 24334859 com
Shri. Phadnis 24320010 akshayurja@vsnl.n
For WTP & STP et
- 94 -
IMPORTANT TELEPHONE NUMBERS
POLICE STATIONS 100

Head Quarter 25533382
FarasKhana 24452250
Khadak 24476422
Samarth 26135491
Swargate 24260350
Sahakarnagar 24228113
VishrambaghWada 24457750
Deccan 25675005
Kothrud 25447427
Chaturshringi 25645335
Lashkar 26361250
Vanowadi 26870881
Bundgarden 26123825
Yerawda 26684456
Khadaki 25818659
Bhosari 27124728
Pimpri 27742218
Nigdi 27655088
Vishrantwadi 26692590
FIRE BRIGADE 101

Central Fire Brigade Station 26351707
Pune Station 26122545
Yerwada 26696400
Aundh 25883098
Yerandawane 25468373
Budhwar Peth 24458950
Hadapsar 26870207
Pimpri 27473333
Bhosari 27120090
AMBULANCE 101
Sai Ambulance 24215208 / 24215308
Nandadeep 25533496 / 25536519
Rugnaseva 24217672
Kolumbus 25531146 / 25532630
Pune Medical Foundation’s (Ruby Hall) 26123391
Deendayal Memorial Hospital 25652497
HOSPITALS
K.E.M. Hospital 26125600 / 26125601
Ruby Hall Clinic 26123391
Jahangir Hospital & Medical Center 26122551 / 26122552
Kulkarni Endo-surgery Institute 25448554
Poona Hospital 24331707
Krishna General Hospital 25460625 / 6 / 7
Joshi Hospital 25676861 / 25672563
Bharati Hospital 24375182
Seventh Day Adventist 24261926
Mission Hospital 24261619
Deendayal Memorial Hospital 25652497 / 25651613
Lokmanya Hospital 27456496 / 7 / 8
Inlax & Budhrani Hospital 26129080 / 82
- 95 -
Doctor Ambedkar Cantonment 26350530
Sasoon General Hospital 26128000
Hardikar Hospital 25535326 / 27
Aditya Birla Memorial Hospital 30717777 / 30717500 / 1 / 2
BLOOD BANKS
Ruby Hall Clinic 26136318
Achrya Aanadrishiji Blood Bank 24337627
Indian Serological Institute 24335244
Indian Red Cross 26120950
Navjeevan 24480341
Lokmanya Hospital 27459222
Inlax & Budhrani Hospital 26129080 / 82
Sasoon General Hospital 26128000 (Ext. 364)
DAY-NIGHT CHEMISTS
Poona Medical Foundation 26123391 (Ext. 263)
(Ruby Hall Clinic) (Ext. 346)
K.E.M. Medical Stores 26133176 / 5600 (Ext. 370)
Krishna Medical stores 25448934
Poona Hospital Medical Stores 24338768 / 24331076 (Ext. 215)
Deendayal Memoriyal Hospital 25652497 / 25651613
- 96 -

Engineering Diary 1

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Engineering Diary 1

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INDEX

CHECK LISTS FOR SITE ACTIVITIES

Before we start any construction

a) P.M.C. approved drawings with commencement letter :

b) Layout drawings (project): check the following :

d) Following points be seen while checking R.C.C. Drawings :

e) Following points be seen while checking Plumbing Drawings :

f) Following points be seen while checking Electrical Drawings :

g) Following points be seen while checking Landscape Drawings :

DEMARCATION AND PLOT LAYOUT CL – 02

1. Approved demarcation plan with North direction.

LAND DEVELOPMENT WORKS CL - 03

1. Architect to give details of following to all Consultants and Technical Cell

Reference : Approved layout plan.

Records : Approved drawings

LINEOUT OF INDIVIDUAL BUILDING WITH SIDE RAIL CL – 05

Reference: Latest approved Center line plan from Architect.

Record : Certificate from Technical Cell and Architect on verification of lineout.

1. Plum concrete is generally used –

Records : Consumption statement

PLAIN CEMENT CONCRETE CL – 07

Records : Consumption statement.

MIX DESIGN AND WEIGH BATCHING CL – 08

1. Use of Weigh Batcher :

2. Before starting concrete :

3. Weigh batcher operations :

Records : 1) Approved design mix

SLUMP TEST, CUBE CASTING & CUBE TESTING CL -09

As per IS 456 – 2000 minimum frequency of sampling is as follows :

Volume of Concrete Number of Samples

Each sample comprises of 3 cubes.

C) TESTING OF CUBES FOR COMPRESSIVE STRENGTH :

NOTE : CENTRING / SHUTTERING DESIGN SHOULD BE GOT APPROVED BY

Records : Cube test reports with related slump

Records : Consumption Statement

Cube test results and related slumps

CONCRETING OF PLINTH BEAMS CL – 12

1. PCC below plinth beams as per the requirement.

Records : Consumption record

Cube test and related slump

CONCRETING OF LIFT RAFT AND LIFT PARDI CL – 13

Records : Consumption Statement

CONCRETING OF BEAMS / SLABS CL – 15

STAGEWISE VERIFICATION SHOULD BE DONE AS BELOW :

Records : Consumption statement

Cube test results and related slump

Verification certificate from Architect, RCC consultant, Technical Cell

1. Lift Machine Room :

Records : Consumption Statement

FILLING IN PLINTH AND ANTI TERMITE TREATMENT CL – 17

1. Sub ground level and top of filling level.

Stage i) For filling around column footings and plinth beams.

Levels of sub ground and final levels

1. Filling and compaction of surface.

Records : Consumption statement

UNCOURCED RUBBLE MASONRY CL – 19

Records : Consumption statement

Records : Consumption Statement

1. Latest approved drawing to be referred for elevation features before plastering.

Records : Consumption Statement

Records : Consumption Statement.

Spacing of Expansion Joints :

Material used to treat expansion joints :