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1 JD 640 from 11th Oct'14 to …….., Belt renewed from 7th Oct'14 to 10th Oct'14 (15.

25+24+24+24+2
Month D/t Hrs Frequency Planned d/t hrs Production, MT
Oct'14 12.5 2 0 3106
Nov 18 1 35 14819
Dec 1 1 32.75 13202
Jan'15 28.5 4 22.5 13591
Feb 2 1 0 9385
Mar 0 24.5 13310
Apr 0 0 972
May 0.5 1 0 15165
Jun 19.75 5 38 14503
Jul 9.25 2 20.5 16002

Aug 20.75 5 28.75 18426


Sep'15 0 0 1157
Total 112.25 22 202 133638

2 JD 640 from 6th Dec'13 to 6th Oct'14, Belt renewed from 3rd Dec'13 to 5th Dec'13 (13.75+24+8=45
Month D/t Hrs Frequency Planned d/t hrs Production, MT
Dec'13 22 4 0 14975
Jan'14 1.75 1 22.75 16264
Feb 0.5 1 61.75 14297
Mar 0 0 36.75 6462
Apr 0 0 0 0
May 0.75 1 16.25 14019
Jun 0 0 21.75 17057
Jul 0 0 0 14463
Aug 3.5 1 20.75 14982
Sep 37 5 23 15082
Oct'14 0 0 0 3834
Total 65.5 13 203 131435

3 JD 640 from 22nd Oct'12 to 2nd Dec'13, Belt renewed from 19 to 21st Oct'12 (14.5+24+19=57.5hrs)
Month D/t Hrs Frequency Planned d/t hrs Production, MT
Oct'12 8 2 18 3520

Nov 39.5 5 0 7359


Dec 0 0 4 9734
Jan'13 0 0 0 8104
Feb 0 0 0 6631
Mar 0 0 0 0
Apr 0 0 0 0
May 0.5 1 0 6606
Jun 0 0 21.75 16546
Jul 0.75 1 55.5 14842
Aug 0 0 5 19035
Sep 0 0 36 14274
Oct 1.75 1 29.5 13533
Nov 98 15 0 13900
Dec'13 0 0 0 1183
Total 148.5 25 169.75 135267

New Belt is not trained properly, no supervision


Belt condition is not good, off-center/twisting
Belt condition is very bad, frequent twisting

Recommendations:
Belt working life is to be reviewed.
Extra supervision when new belt
Tail drum to be renewed / regular check on welds.
14 to 10th Oct'14 (15.25+24+24+24+24=87.25Hrs)
Remarks
8.5hrs tail drum problem (30th-4hrs, 31st-8.5hrs) 60 Tail Drum Correct alignment
18 hrs tail drum problem (1stNov) Tail Drum Inspection after cleaning on
Tail drum maint (28th) Tail Drum Lubrication
26 hrs tail drum failed/replacement (12th-16hrs, 13th-10hrs) Tail Drum
Tail drum crack weld Tail Drum

4th Jun-12.25hrs belt twisted, 6th Jun-4.5hrs belt twisted. Belt Twist Belt condition, rollers conditi
3rd Jul-7.75hrs belt twisted/head drum bearing renewal. 9.25 Head Drum Lubrication
25th Aug-8hrs belt twisted, 19th Aug-5 hrs belt twisted, 29th-
3hrs belt twisted, 14th-3.75hrs skirt rubber came out.
Belt Twist
Belt replacement started on 3rd Sep'15 at 8:00Hrs.
Downtime due to belt issues only= 43Hrs. 69.25 43
Belt life achieved -1omonths 22days

Dec'13 to 5th Dec'13 (13.75+24+8=45.75Hrs)


Remarks
6th Dec- belt twisted, 16.5hrs, 7th--belt twisted-4.5hrs Belt Twist

27 & 28th--belt cut and tail drum shaft broken--9.25+21 hrs. 30.25 Tail Drum Patch/leak capping=6.75hrs

Life of belt=10months 30.25


Downtime on a/c of belt=65.5-30.25=35.25

to 21st Oct'12 (14.5+24+19=57.5hrs)


Remarks
Belt adjustment on 23rd-4.25hrs, offcenter on 24th-3.75hrs Belt
4th--gearbox renewal--15.5hrs; 5th- belt twisted-11 hrs; 11th-
11.25 belt twisted.
15.5 Gearbox
Life of belt 13months 24days 15.5
Downtime on a/c of belt=148.5-15.5=133hrs.

JD640 Pipe Conveyor Downtime Analysis for 3 belts Present


Belt 1 Belt 2 Belt 3
Total D/t, hrs, on account of pipe conveyor 112.25 65.5 148.5
Belt related 43 35.25 133
Tail drum related 60 30.25 0
Head drum related 9.25 0 0
Gearbox related 0 0 15.5
D/t in 1st month after belt replacement 12.5*** 22 47.5*
D/t in 2nd month before belt replacement 9.25 3.5 1.75
D/t in 1st month before belt replacement 20.75 37** 98
Total Planned downtime for the Plant during belt life 202 203 169.75
Total downtime, breakdown+Planned, Hrs 314.25 268.5 318.25
Production during belt life, MT 133638 131435 135267
Belt Life, Months, approx. 10m 22d 10 14
* Includes 15.5 hrs related to gearbox
** Includes30.25hrs related to tail pulley. Belt cut was also there,
but could not be established what happened first.
*** Tail drum related.

Make of belt Phoenix Oriental Oriental


Inspection after cleaning on every scrubbing

Belt condition, rollers condition, take-up