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MAINTENANCE.

Q1430(F1440)

Sandvik Mining and Construction


MAINTENANCE CHECKS
 1 ENGINE OIL LEVEL

 2 ENGINE COOLANT LEVEL

 3 AIR FILTER AND PRE-CLEANER

 4 FUEL/WATER SEPERATOR

 5 HYDRAULIC OIL LEVEL

 6 FLUID CLUTCH OIL LEVEL

 7 OIL LEVEL IN FEEDER

 8 GREASE IN ALL BEARINGS

 9 MAGNET CONVEYOR

Sandvik Mining and Construction


MAINTENANCE CHECKS
Engine contains 40.0ltr of 15w40 oil(inc filter) and will need to be
checked on a daily basis.Always check at the beginning of the
working day.

Full Add

Markings on dip stick for oil level.


Engine dip stick Top up if required
NB: Do not over fill.
Oil filler cap

Sandvik Mining and Construction


MAINTENANCE CHECKS

 Engine oil and filter will require


changing after the first 50 hrs of
running then every 250 hrs there
after.

 40 lts of 15w40 oil.

oil filter

Sandvik Mining and Construction


MAINTENANCE CHECKS
Engine radiator contains 38.0ltr of coolant cat ec1,
Always check this when engine is cold.

The coolant sensor will monitor


Radiator cap on top of canopy for the level in the radiator.
easy access and topping up if
required.
Sandvik Mining and Construction
MAINTENANCE CHECKS
Air filter and pre-cleaner will need monitor regulary in dusty conditions.
Change after the first 50 hours of running then every 250 hours and replace
safety element every 3rd time.Do not change with engine running.

Undo clips to gain access


to filter.

Remove filter and change or clean.

Remove safety element


and replace or clean.

Sandvik Mining and Construction


MAINTENANCE CHECKS
Fuel filter/water trap needs to be checked regulary to avoid
contamanition. Check and drain weekly, change after the first 50 hrs of
running then every 250 hrs.

Unscrew the drain plug at the bottom


of the bowl and allow the water to
drain out(use a suitable
Close valve to avoid fuel spillage
container)tighten plug when diesel
when replaceing filter.
starts to runs out.

Sandvik Mining and Construction


MAINTENANCE CHECKS
 Hydraulic oil can easily be checked
by using the level guage on the
tank.If the level gets low a level
indicator will flag a fault and shut
down the machine. Top up with
correct grade oil if
required.Hydraulic oil condition test
every 250 hours and replace oil
every 12 months/2000hrs.

Level float
Level sensor.
Temperature sender-75*

Sandvik Mining and Construction


MAINTENANCE CHECKS

 The hydraulic tank is fitted with


suction filters on the inside these
will require changing every 12
months/2000 hrs.

 Always check for metal particles


when these filters are being
changed as this will indicate pump
and motor wear.

 If particles are found then the tank


will need drained and cleaned and
re-filled with new oil.
suction filter size-125 micron.

Sandvik Mining and Construction


MAINTENANCE CHECKS
 Hydraulic oil return line filters will
need replaced after the first 50 hrs
of running then every 3
months/500 hours also the
breather will need checked or
changed at the same intervals.

breather
Loosen the 4 bolts and turn the cap
clockwise lift the cap up to gain
access to the filter element. filter
sizes-FA 3 micron, FB 6 micron, FC
12 micron, FD 25 micron.

Sandvik Mining and Construction


MAINTENANCE CHECKS
 Oil level can be checked on the
guage on either side of the unit
and if required add oil to correct
the level. Oil grade 32 or 46, shell
tellis oil 32 or 46. Unit holds 65lts
of oil. Change the oil and filter
every 250 hours. filter

guage

oil drain bung

guage
Sandvik Mining and Construction
MAINTENANCE CHECKS
 V- Belt tension should be
check daily to avoid the belts
slipping.

tension ram for crusher drive belts


Sandvik Mining and Construction
MAINTENANCE CHECKS

cheek plates

 Check tightness of hammers daily


during the first 40 hours of
operation then check weekly after
that.

 Check tightness of cheek plates


and wear in crushing chamber on
a weekly basis.

hammers

Sandvik Mining and Construction


MAINTENANCE CHECKS
 Feeder vibration unit oil level and
breather will also require regular
checking. Feeder gearbox holds
11.1lts of 220 grade and should be
replaced after the first 100 hours of
running and then every 6
months/1000 hours.

level guage on shaft housing.

 Breather condition will need to be


checked on a weekly basis and
replaced when needed.

breather
Sandvik Mining and Construction
MAINTENANCE CHECKS

 The conveyors will need


graeseing every 40 hours or once
a week, 7g of an ep2 grease in
each of the bearings, this can be
main conveyor grease points
done from the grease points on
the conveyor.

side conveyor grease points


Sandvik Mining and Construction
MAINTENANCE CHECKS

 Conveyor belt alignment and


scraper condition.This will need to
be carried out on a daily basis to
make sure that the belts are not
tracking off and the scraper is
cleaning the belt correctly.

belt scraper can be in one


piece or separate sections.
Sandvik Mining and Construction
MAINTENANCE CHECKS

 Impactor main bearings will need


greased every 40 hours with
castrol optimol pd2 grease 40g
each side and must not be mixed
with other types of grease as this
may cause bearning faluire.

Sandvik Mining and Construction


MAINTENANCE CHECKS
 Pre-screen grease type is an ep2
and the bearings should be
greased every 40 hours with 16g
in each side.

 Screen mesh tension can be


checked daily along with a general
visual inspection.

 Inspect springs 3 months/500


hours.

Sandvik Mining and Construction


MAINTENANCE CHECKS

 Pan feeder will require greaseing Hardox liners


every 100 hours with an ep2
grease 7g in each of the 4
bearings.Hardox liner plates and
general condition can also be
checked on a weekly basis.

grease points for each bearing on pan feeder

Sandvik Mining and Construction


MAINTENANCE CHECKS

 Belt tracking should be checked


frequently and adjusted as
necessary lubricate bearings
every 40 hours of running with an
ep2 grease.

Sandvik Mining and Construction