72AE1294 PROCESS CONTROL Rev1 080930 PDF

2
Messrs. BIM SON CEMENT JOINT STOCK COMPANY

ISHIKAWAJIMA-HARIMA HEAVY INDUSTRIES CO., LTD
New Production Line Project of
Bim Son Cement Plant
SPECIFICATION FOR DCS APPLICATION SOFTWARE
OF PROCESS CONTROL
March 2008
TOSHIBA IT & CONTROL SYSTEMS CORPORATION

Rev Date Description Approved Checked Drawn
1 10.Jun..2008 Revised due to progress. F.Kojima H.Itabashi M.Sadakata

0 3.Mar..2008 First Issue F.Kojima H.Itabashi M.Sadakata
Technical data contained herein are proprietary information of Toshiba IT & Control Systems
Corporation, which shall be treated confidentially and shall not be furnished to third parties
or made public without prior written permission by Toshiba IT & Controls Systems Corporation.
These technical data are subjected to export control law of Japanese regulations and
diversion contrary there to is prohibited.
JOB NO 5031- 095

DRAWING NO REV. 1
V7550-4103 20.Jun.2008
TOSHIBA
BIM SON CEMENT JOINT STOCK COMPANY
C STOMER ISHIKAWAJIMA HARIMA HEAVY INDUSTRY CO.,LTD
O B N O . LS00141
NEW BIMSON
Specification for DCS Application Software of Process Control
C TOSHIBA Corporation 2008

All Rights Reserved.
APPROVED BY CHECKED BY DESIGNED BY

F.Kojima H.Itabashi M.Sadakata
COVER REV.MARK
18.Feb.08 18.Feb.08 18.Feb.08 1

REGISTERED -
C
TITLE TITLE TITLE TITLE
PAGE REV. PAGE REV. PAGE REV. PAGE REV.
1 COVER 26 51 76
2 CONTENTS (1) 27 52 77
3 CONTENTS (2) 28 53 78
4 CONTENTS (3) 29 54 79
5 CONTENTS (4) 30 Limestone Crushing 55 Limestone Storage 80 Clay Crushing Storage
6 CONTENTS (5) 31 Limestone Crushing (1) 56 Limestone reclaiming (1) 81 Clay Crushing (1)
7 CONTENTS (6) 32 Limestone Crushing (2) 57 Limestone reclaiming (2) 82 Clay Crushing (2)
8 33 58 83
9 34 59 84
10 35 60 85
11 36 61 86
12 37 62 87
13 38 63 88
14 39 64 89
15 Description of Basic Terms (1) 40 65 90
16 Description of Basic Terms (2) 41 66 91 Clay reclaiming (1)
17 Description of Basic Terms (3) 42 67 92 Clay reclaiming (2)
20 45 70 95
21 46 71 96
22 47 72 97
23 48 73 98
24 49 74 99
25 50 75 100
CHECKED BY DESIGNED
BY CONTENTS (1)
H.Itabashi M.Sadakata
18.Feb.08 18.Feb.08 -
101 126 Product fineness control (1) 151 176
103 128 153 178
104 129 154 179
105 Raw Mill 130 155 180

Mix proportion control / Mill Load Oil pressure control for hydraulic
106 control (1)
131 156 oil unit for raw mill (1)
181
Mix proportion control / Mill Load Oil pressure control for hydraulic
107 control (2)
132 157 oil unit for raw mill (2)
182
Mix proportion control / Mill Load
108 control (3)
133 158 183
Mix proportion control / Mill Load
109 control (4)
134 159 184
110 135 160 185

Mill outlet/Hot gas furnace outlet
111 136 gas temperature control (1)
161 186
162 187
163 188
114 139 164 189
115 140 165 190

Mill fan outlet gas pressure control
116 Gas flow control (1) 141 166 (1)
191
Mill fan outlet gas pressure control
117 Gas flow control (2) 142 167 (2)
192
118 143 168 193
119 144 169 194
120 145 170 195

Pressure control for mill inlet gas
121 146 (1)
171 196
Pressure control for mill inlet gas
122 147 (2)
172 197
123 148 173 198
124 149 174 199
125 150 175 200
CHECKED BY DESIGNED
BY CONTENTS (2)
18.Feb.08 18.Feb.08 -
Dividing ratio control of raw meal
201 226 251 276 Tertiary sir rate control (1)
into two streams (1)
Dividing ratio control of raw meal
202 227 252 277 Tertiary sir rate control (2)
203 228 253 278
204 229 254 279
205 Blending Preheater Kiln 230 255 280

Blending silo and feed bin level Preheater fan outlet pressure
206 231 256 281
control (1) control (1)
207 232 257 282
208 233 258 283
209 234 259 284
210 235 260 285
211 236 Kiln exhaust gas control (1) 261 286 Firing control (1)
215 240 265 290
216 Kiln feed rate control (1) 241 266 Kiln speed control (1) 291
217 Kiln feed rate control (2) 242 267 Kiln speed control (2) 292
218 Kiln feed rate control (3) 243 268 293
219 244 269 294
220 245 270 295
221 246 Exhaust gas condition control (1) 271 296 Other control (1)
222 247 Exhaust gas condition control (2) 272 297 Other control (2)
223 248 273 298

The O2 gas analyzer display change
224 249 274 299
processing (1)
The O2 gas analyzer display change
225 250 275 300
processing (2)
CHECKED BY DESIGNED
BY CONTENTS (3)
18.Feb.08 18.Feb.08 -
Clinker and cooler exhaust gas Flash furnace fuel (coal) rate
301 326 351 376
condition control (1) control (1)
302 327 352 377
303 328 353 378
Clinker and cooler exhaust gas
304 329 354 379
condition control (4)
305 Clinker Cooler 330 355 Coal Mill 380
306 Clinker cooler control (1) 331 356 Coal reclaiming (1) 381
307 Clinker cooler control (2) 332 357 Coal reclaiming (2) 382
308 Clinker cooler control (3) 333 358 383
311 Clinker cooler control (6) 336 361 386 Mill load control (1)
312 Clinker cooler control (7) 337 362 387 Mill load control (2)
316 Grate Speed Control (1) 341 366 Kiln fuel (coal) rate control (1) 391
317 Grate Speed Control (2) 342 367 Kiln fuel (coal) rate control (2) 392
318 Grate Speed Control (3) 343 368 393
319 Grate Speed Control (4) 344 369 394
320 345 370 395

321 346 371 396 gas temperature control (1)
324 349 374 399
325 350 375 400
CHECKED BY DESIGNED
BY CONTENTS (4)
18.Feb.08 18.Feb.08 -
403 428 453 478
404 429 454 479
405 430 455 480

Pulverized coal feeding for
406 Gas flow control (1) 431 456 481
Existing line (1)
407 Gas flow control (2) 432 457 482
Existing line (2)
408 433 458 483
Existing line (3)
409 434 459 484
410 435 460 485

Oil pressure control for hydraulic
411 436 461 486
oil unit for coal mill (1)
Oil pressure control for hydraulic
412 437 462 487
oil unit for coal mill (2)
413 438 463 488
414 439 464 489
415 440 465 490

Pressure control for mill inlet
416 441 466 Precipitator (1) 491
gas (1)
Pressure control for mill inlet
417 442 467 Precipitator (2) 492
gas (2)
418 443 468 493
419 444 469 494
420 445 470 495
421 446 Pulverized coal transportation (1) 471 496
422 447 Pulverized coal transportation (2) 472 497
423 448 473 498
424 449 474 499
425 450 475 500
CHECKED BY DESIGNED
BY CONTENTS (5)
18.Feb.08 18.Feb.08 -
503 528 553 578
504 529 554 579
505 No.5/No.6 Cement Mill 530 555 580

Mill load control / Mix proportion
506 531 556 581
control (1)
507 532 557 582
control (2)
508 533 558 583
control (3)
509 534 559 584
control (4)
510 535 560 585
Bag Filter Differential Pressure
511 536 561 586
control / Other Control (1)
512 537 562 587
513 538 563 588
514 539 564 589
515 540 565 590
516 Mill spray water control (1) 541 566 591
519 544 569 594
520 545 570 595
521 546 571 596 REVISIONS

522 547 572 597
523 548 573 598
524 549 574 599
525 550 575 --
CHECKED BY DESIGNED
BY CONTENTS (6)
18.Feb.08 18.Feb.08 -
Chapter 1 How to Read Basic Specifications
1.1 Basic Terminology ■ M mode (MANUAL MODE)
Terms used for the integrated controller are described in this section. Refers to the direct operation mode by the operator.
In this mode, the MV of each controller is controlled by the operator; therefore, it is isolated
(1) PV operation unrelated to automatic control from the controller itself or a sequencer.
PV, abbreviated from Process Value, refers to value computed to be displayed or
controlled after the input signal from a sensor such as a differential pressure transmitter
is corrected. This variable is handled in terms of engineering units.
■ A mode (AUTO MODE)
(2) SV Refers to the automatic control mode.
Shows the control target value or set value provided to the controller. In this mode, each controller performs control operations such as PID to determine the MV value
This variable is also handled in terms of engineering units. of each time. The operator can no longer control the MV value, and the operator can set SV.
(3) MV
MV, abbreviated from Manipulated Variable, refer to the value found as a result of
control operation such as PID on the controller. When in M mode, the manual ■ C mode (CASCADE OR COMPUTER MODE)
manipulated variable is equivalent to this. This variable is expressed in terms of 0 to Mode for setting SV from upper devices.
100%. In the case that SV is given to the controller from outside the loop, this mode is used to
execute control operations like in A mode.
(4) Sensor check For example, this is equivalent to the case of cascading, or performing SPC (Set Point Control)
Refer to the function of monitoring to make sure that the analog input value is within from the upper device.
range of 0.7V to 5.12V. When this range is violated (i.e., sensor error), this function
can be used to issue an alarm and furthermore stop the control operation of the
relevant loop when in sensor error to maintain MV. It is also possible to change the
control loop's mode to M as a result of the sensor error. These functions need to be
constructed through application software.
(5) Mode
Refers to the classification which indicates the operation status of each control loop.
Basically, the following three types are available.
escription of asic Terms(1)

(6) Bumpless (7) Control direction
Refers to switching signals to avoid signals to the process from suddenly changing or for Indicates the two types of directional properties of controller; direct (D)
controls to be linked smoothly when switching modes. and reverse (R).
Bumpless processing involves such methods as tracking and P&D (Proportional & Delay).
Computing status Control direction
■ Tracking (No.1) Computed in the direction that MV is increased when
When the mode is changed M to A and C on a single controller, the MV value the deviation (SV-PV) is greater than 0;
manipulated by the operator is maintained in M mode, and, when switched to A and C or
modes, this MV is tracked as the initial value to start the control operation. in the direction that MV is decreased when the deviation
If the tracking process based always on SV=PV in M mode is added, the control can be (SV-PV) is smaller than 0.
started from the state of no deviation even when the operator has carelessly changed
the mode. Computed in the direction that MV is decreased when
the deviation (SV-PV) is greater than 0;
■ Tracking (No.2) or
When the controller on the cascade's secondary side (where the actual input is in the direction that MV is increased when the deviation
connected to the actuator) is changed to the C mode, MV of the primary loop is (SV-PV) is smaller than 0.
connected to SV of the secondary loop. To avoid the secondary loop's SV from
suddenly changing at this time, the primary loop's MV is temporarily tracked to the
secondary loop's SV (or PV) and then the primary loop uses this MV as the initial value (8) Control output direction
to start the control operation. The control output is used operate the controlling elements of valves, thus forming
a loop. This term indicates the directional properties of controlling elements
■ P&D (the entire system of an actuator including valves). Two types of directional properties
In the event that SV when in C mode of the lower controller is used as the result (i.e. are available; Fail Open (FO) and Fail Close (FC) as shown below.
the other operation result) of multiplying the value found through various operations by Controlling element status Control direction
a certain ratio, after the C mode is turned on, this value approaches the other operation
result, with the elapse of time, at a specified rate from SV when in A mode of the lower Controlling element which opens fully with 0mA Fail open
loop, to be released from the restriction of the change rate after becoming equal. (Open in the safe direction) (FO)
Controlling element which closes fully with 0mA Fail close

(Close in the safe direction) (FC)
According to the standard, 20mA to 4mA is output for the controlling element of Fail
Open (FO) when MV is changed from 0 to 100%; and 4mA to 20mA is output for the
controlling element of Fail Close (FC) when MV is changed from 0 to 100%. By so doing,
0 to 100% of MV expresses the manipulated variable to the Open direction for the
controlling element.
When controlling elements are inverters, the way FO and FC are called is not correct;
however, these symbols are applied to conveniently indicate the direct/reverse directions
of MV and AO outputs.
Generally, the output of inverters is in many cases changed from 4mA to 20mA when MV
is changed from 0 to 100%; thus, FC is applied.

(9) MV and display ■ Motor-driven valve
Controllers and manual setting display MV under the pattern. The details are as following. In the case of motor-driven valves, the OPEN/CLOSE commands are output depending on the
increase/decrease direction of MV. (The MV value is, by all means, the control output value in
■ Single valve (E/H air solenoid actuator inverter, etc.) the controller, thus determining the actual OPEN/CLOSE outputs depending on the increase/
decrease direction of MV value. Increase → OPEN / Decrease → CLOSE) No MV value display is
Inside the integrated available.
controller
Inside the integrated
MV 0 100% controller
FO / FC MV 0 100%
C O AO 4 20mADC FO / FC
AO
Starting point of the bar graph
E/H OPEN
/CLOSE
MCC
Limit SW
As illustrated, MV is in the direction of 0 to 100% both on the LCD display and in the
integrated controller, expressing the manipulated quantity in the direction of CLOSE to M
OPEN. This is based on the idea that the controlling element is the same regardless of
FO/FC.

1.2 Symbol patterns
Major symbols used in this functional specification are described below.
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
Indicator Setting Va ue Output

Mode does not exist A C Mode exist
Signa No. Signa No. SV ( EU )
PV ( EU )
IN SET Output(SP) PCT ( SV )
Tota i er AN ogic
Mode does not exist a
Signa No. c
b
TTL
PI Contro er OR ogic
M A C Mode exist
a
Signa No.
c
PI b
M A Operator Rising Fa ing Edge etector

M A Mode exist a b
Signa No. SV ( 0 100 ) a
PV ( EU ) b keeps ON for
M A b 1 scan on .
MV ( 0 100 ) a c c keeps ON for
MV PCT ( SV ) c
1 scan on .
Ratio Setter ON OFF e a Timer

M A C Mode exist a b
Signa No. SV ( 0 100 ) T 1s a
PV ( EU ) 1s ON e a Process
b
RS MV ( 0 100 ) a c
1s
MV PCT ( PV ) * SV T 1s c OFF e a Process

SYMBOL DESCRIPTION SYMBOL DESCRIPTION
a b a
.
. If a b then c ON
S Se ector b
e se c OFF
If S ON then Y b c
Y
e se Y a
a b a
Proportiona e a a
b
If a b then c ON
If a c then c c b a e se c OFF
c e se c a c
c
a a
b c a b √ b S uare root(a)
c b
a a
b - c a-b × b c a*b
c c
a a
NOT c a b
b ÷
a ON b OFF
a OFF b ON
b c

Limestone Crushing
SV
MIN UNT(ML)
LIMIT MA UNT(MH)
Limestone Limestone Crusher

Apron Feeder Speed Ki owatt Contro SE
0 100 0 3000 kW
SI22011 PV JICA22011 PV
IN PI
MAV
MV
10
R_PARA[30]
(G22001)SCP.RUN1
2200201SCP01_1.FI[1]
MIN ML 10
LIMIT MA MH 100
CS
2200201SCP01
SCP
Feeder
HY .UNIT
22-02
APRON FEE ER
22-03
LIMESTONE CRUSHER
Limestone Crushing
Limestone Crushing (1)

Limestone Crushing
1. Out ine of Functions
The imestone feeder (22-02) speed (it means feed rate) is contro ed so as to get the good crushing condition b fo owing two methods
a) The feeder speed is contro ed b the operator to a suitab e va ue from Operator station (with remote manua mode)
b) The feeder speed is automatica contro ed so as to keep imestone crusher (22-03) running power within a certain va ue in order to avoid the over oad of
crusher motor and amming of materia in the crusher
2. Input Error Hand ing

JICA22011
When the input is in error this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
3. Target Loop Contro Mode

(*1) Contro (*1)
Signa No. Tag No. T pe MAN mode AUTO mode CAS mode ump ess
irection
Remarks
(a)Mode change processing

JI22011 The manua PI -
JICA22011 PI isab e Tracking1 Reverse
SC22011 operation contro er (G22001)SCP.RUN1
This instrument Change to MAN mode
2200201SCP01_1.FI[1]
SI22011 SI22011 IN - - - - -
(*1) Refer to sheet-16
Limestone Crushing
Limestone Crushing (2)

Raw Materia Storage Limestone Hopper
SV
Limestone rec aiming Weight Contro
MIN UNT(ML) 0 1600 ton
LIMIT MA UNT(MH)
Limestone WICA24115 PV
Rec aimer Speed SE
PI
0 100
MV Limestone Hopper Limestone Hopper
PV Weight Weight
SI22021
0 600 ton 0 1000 ton
IN
PV WI24111 PV WI24113
10 IN IN
R_PARA[20]
(G22005)SCP.RUN102
2201000SCP01_1.FI[7]
50
R_PARA[21]
T 10S
MIN ML 10
LIMIT MA MH 100
CS
SCP
2201000SCP01
24.1-01
LIMESTONE HOPPER
22-11 Limestone Storage

LIMESTONE RECLAIMER
Limestone rec aiming (1)
Raw Materia Storage
Limestone rec aiming

Limestone rec aimer (22-11) speed sha be contro ed automatica according to the weight of imestone hopper (24.1-01). The imestone rec aimer sha be
started and stopped automatica according to high and ow eve signa s of the weight of imestone hopper. It can be contro ed a so from CCR in remote
manua mode.

WICA24115
When the input is in error (WI24111 WI24113) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.

(*1) Contro (*1)
irection
Remarks
(a)Ca cu ation
PV = WI24111.PV + WI24113.PV
(b)Mode change processing
The manua PI - (G22005)SCP.RUN102
SC22021 WICA24115 PI isab e isab e Reverse
operation contro er 2201000SCP01_1.FI[7]
T 10S
This instrument Change to AUTO mode
T 5S
WI24111 WI24111 IN - - - - -
WI24113 WI24113 IN - - - - -
SI22021 SI22021 IN - - - - -
Limestone Storage
Limestone rec aiming (2)

C a Crushing P
(G21104_SEL)
C a Crusher TO E ISTING
Ki owatt Contro
MIN UNT(ML) 0 390 kW
NO.1 Motor For C a Crusher LIMIT MA UNT(MH) NO.2 Motor For C a Crusher
0 195 kW 0 195 kW
PV JICA21111 OIS SCREEN IN CCR
SV
10 100
PI
JIA21111 PV R_PARA[23] R_PARA[24] JIA21112 PV
MV 10
10 80 SE
IN R_PARA[20] IN
R_PARA[21] R_PARA[22]
(G21104)M.RUN 1
2111000M01_1.FI[6]
MIN ML
MAV LIMIT MA MH MAV
(G21104)M.RUN
2110200M01_1.FI[5]
NO.1 Motor For C a Crusher NO.2 Motor For C a Crusher
MIN ML
0 300 A LIMIT MA MH
0 300 A
C a Variab e
Apron Feeder Speed SV
EII21111 PV EII21112 PV
0 100 PV SHIC21111
IN 10 100 IN
M A R_PARA[32] R_PARA[33]
1 1000 10 80 1 1000
MV R_PARA[30] R_PARA[31]
3 3
LVS_LS3_01_COS.PV LVS_LS3_01_COS.PV
MIN ML
LIMIT MA MH
LVS_LS3_01_V.PV LVS_LS3_01_V.PV
CS
SC
M
21.1-02
APRON FEE ER
M M
21.1-03
CLAY HAMMER CRUSHER
C a Crushing Storage
C a Crushing (1)
C a Crushing
The c a feeder (21.1-02) speed (e uiva ent to feed rate) is contro ed b fo owing two methods so as to get the good crushing condition.
a) The feeder speed is contro ed b operator to a suitab e va ue from operator station (with remote manua mode)
b) The feeder speed is automatica contro ed so as to keep the c a crusher (21.1-03) running power within a certain va ue
in order to avoid the over oad of crusher motor and amming of materia in the crusher.
In case of transportation ine is se ected to existing the feeder speed is automatica changed to pre-set va ue according to the capacit of existing c a
transport ine.

JICA21111
When the input is in error (JI21111 JI21112) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.

(*1) Contro (*1)
irection
Remarks
(a)Ca cu ation
PV = JIA21111.PV + JIA21112.PV
The manua PI - (b)Mode change processing
- JICA21111 PI isab e Tracking1 Reverse
operation contro er
(G21104)M.RUN
2110200M01_1.FI[5]
SI21111 SV
SHIC21111 M A isab e - isab e -
SC21111 JICA21111.MV
(a)Ca cu ation
- JIA21111 IN - - - - -
PV = EII21111.PV × LVS_LS3_01_V.PV × LVS_LS3_01_COS.PV × 3 × 1
1000
(a)Ca cu ation
- JIA21112 IN - - - - -
PV = EII21112.PV × LVS_LS3_01_V.PV × LVS_LS3_01_COS.PV × 3 × 1
1000
EII21111 EII21111 IN - - - - -
EII21112 EII21112 IN - - - - -
C a Crushing (2)
Raw Materia Storage SV
C a rec aiming MIN UNT(ML)
LIMIT MA UNT(MH)
C a C a Hopper
Rec aimer Speed Weight Contro
0 100 0 200 ton
SI21121 PV WICA24121 PV SE
IN PI
MV
10
R_PARA[30]
(G21105)SCP.RUN1
2111400SCP01_1.FI[1]
50
R_PARA[31]
T 10S
MIN ML 10
LIMIT MA MH 100
CS
SCP
24.1-04
2111400SCP01 CLAY HOPPER
21.1-14
CLAY RECLAIMER
C a rec aiming (1)

Raw Materia Storage
C a rec aiming

C a rec aimer (21.1-14) speed sha be contro ed automatica according to the weight of c a hopper (24.1-04). The c a rec aimer sha be started and
stopped automatica according to high and ow eve signa s of the weight of c a hopper. Rec aimer speed can be contro ed from CCR in remote manua mode.

WICA24121

(*1) Contro (*1)
irection
Remarks

(G21105)SCP.RUN1
2111400SCP01_1.FI[1]
WI24121 The manua PI - This instrument Change to MAN mode
WICA24121 PI isab e isab e Reverse
SC21121 operation contro er
T 10S
T 5S
SI21121 SI21121 IN - - - - -
C a rec aiming (2)

Raw Mix Proportion Contro Raw Materia Grinding P
(RMP_SEL)
FR24111 FR24121 FR24131 FR24141 100
if not 100 then
Mix proportion contro RAW MEAL ON LINE FHC24111 FHC24111 FHC24111 FHC24111
Mi Load contro PROPORTIONING Change to not CAS mode
OFF LINE SV
R M P (PC)
MIN UNT(ML) Raw Mi
OIS SCREEN IN CCR LIMIT MA UNT(MH)
ifferentia
R[0] R[0] R[0] PV Pressure
FR24111_RMP FR24121_RMP FR24131_RMP FR24141_RMP
Raw Mi ifferentia P ICA24137
1 1 R[0] 1 1 Pressure Contro PI

R[0] RATIOCH R[0] R[0] R[0] 0 120 mbar MV
SET FROM RMP MIN ML 30
RATIOCH RATIOCH RATIOCH RATIOCH LIMIT MA MH 100
RESET FROM CS
FR24111_RMP R[0] FR24121_RMP R[0] FR24121 FR24131_RMP R[0] FR24131 FR24141_RMP R[0] C A SV
CS FR24111 CS CS CS FR24141
1 1 1 1 1 1 1 1 MIN UNT(ML)
R[0] R[0] R[0] R[0] LIMIT MA UNT(MH)
R[0] R[0] R[0]
Limestone Ratio C a Ratio Iron Ore Ratio Si ica Sha e Ratio SV
0 100 R[0] 0 100 0 100 0 100 Raw Mea Feed
Tota Feed FIC24101 PV
P R_PARA[20] P R_PARA[20] P R_PARA[20] P R_PARA[20] 0 590 ton hr SET
MV
FR24111_ CS FR24111_ CS FR24111_ CS FR24111_ CS
MIN ML 10
LIMIT MA MH 100
1 1 1 1
R[0] R[0] R[0] R[0] EU
MIN UNT(ML)
LIMIT MA UNT(MH)
100 100 100 100
LIMIT MIN UNT(ML)
MA UNT(MH)
FIC24101
_MA2
MIN UNT(ML) MIN UNT(ML) MIN UNT(ML) MIN UNT(ML) FIC24101
C A SV LIMIT MA UNT(MH) C A SV LIMIT MA UNT(MH) C A SV LIMIT MA UNT(MH) C A SV LIMIT MA UNT(MH) _MA1 M A
M A
SV SV SV SV MIN ML 10
Limestone Feed C a Feed Iron Ore Feed Si ica Sha e Feed LIMIT MA MH 100
PV FHC24111 0 400 ton hr PV FHC24121 0 100 ton hr PV FHC24131 0 45 ton hr PV FHC24141 0 45 ton hr
MIN ML 10
SET SET SET SET LIMIT MA MH 100
SP MIN ML 10 SP MIN ML 10 SP MIN ML 10 SP MIN ML 10
MA MH 100 MA MH 100 MA MH 100 MA MH 100
LIMIT LIMIT LIMIT LIMIT SC SC SC
CS
(PI) F 24111 (PI) F 24121 (PI) F 24131 (PI) F 24141
SCP TTL SCP TTL SCP TTL SCP TTL M
Limestone Feed C a Feed Iron Ore Feed Si ica Sha e Feed
M
M M M M
24.1-15
24.1-03 24.1-06 24.1-09 24.1-12 M
24.1-19 RAW MILL
24.1-13
Raw Mi
Mix proportion contro
Mi Load contro (1)
Raw Mix Proportion Contro Raw Materia Grinding
Mi Load contro

As for the mi feed raw mix proportion must be contro ed in order to obtain re uired chemica composition of the raw mea which is achieved b regu ar
samp ing and ana sis of the raw mea .
Each of the feed components wi be set to a certain percentage of tota feed. The proportioning wi be maintained at the set percentage of each individua feed
component irrespective of changes to the tota new feed rate.
The raw mixing contro s stem and -ra ana ing s stem in the aborator are connected to CS with the Ether net for on- ine contro from the resu t of -ra
ana er. Mix proportion ratio is set and ad usted automatica to keep the target va ue of LSF SM and IM.
Mi oad contro
In order to maintain the good grinding efficienc amount of the materia on the grinding tab e and amount of the materia passing through inside the raw mi
(24.1-21) sha be kept constant b ad usting the tota feed rate to the raw mi automatica to keep the mi differentia pressure at a set va ue.

P ICA24137
Raw Mi
Mi Load contro (2)
Mi Load contro
(*1) Contro (*1)
irection
Remarks

The manua PI -
P I24137 P ICA24137 PI isab e Tracking1 Reverse
operation contro er SE G24101(3 3)
P ICA24137_M
SV Tracking1
- FIC24101 SET SP SV - Reverse
P ICA24137.MV Tracking2
(a)ON LINE mode

SV from R.M.P.
With the signa of RAW MI CALCULATION REA Y FR24111-24141 are changed to
ON LINE mode automatica
FR24111 (b)OFF LINE mode
FR24121 Manua SV from OIS
- 1 - - - - -
FR24131 (c)Ca cu ation
FR24141
FR24111.R[0] = 100 −(FR24121.R[0]+ FR24131.R[0]+ FR24141.R[0])
FR24121 FR24141 LIMIT (** 21 31 41)
UNT(FIC241* *.MH) UNT(FIC241* *.ML)
HightLimit = * 100 LowLimit = * 100
UNT(FIC24101.MV) UNT(FIC24101.MV)
ON LINE mode
This instrument Change to CAS mode
FHC24111
SV FR241*1.R[0] FIC24101 C A mode
FI241*1 FHC24121
SET SP SV - Or isab e -
FC241*1 FHC24131 FR241*1_RMP CS.R[0] (G24101.START)
FHC24141 G24101_GR_STRINGR
If(FR24111.SV FR24121.SV FR24131.SV FR24141.SV) is not 100 then
The manua
SC24112 FIC24101_MA1 M A MV SV - Tracking1 -
operation
The manua
SC24113 FIC24101_MA2 M A MV SV - Tracking1 -
operation
Raw Mi
Mi Load contro (3)
Mix proportion contro (Se ection Change Processing for Gr.Running)
IRON_NO_SEL_NE T
NOT RUNNING RUNNING
IRON_SEL_NE T
NE T
SELECTION NOT SELECTION SELECTION SILICA_NO_SEL_NE T
NOT SELECTION START COMPLETE START COMPLETE START COMPLETE SILICA_SEL_NE T
SELECTION NOW
FR24111_RMP CS.R[0] FR24121_RMP CS.R[0]

SELECTION NE T
FR24111.R[0] FR24121.R[0]
NO SELECTION NOW
NE T NE T
NO SELECTION NE T
ON_LINE ON_LINE
P R_PARA[20] P R_PARA[20]
FR24131.R[0]
0 IRON_NO_SEL_NOW FR24111_ CS.R[0] FR24121_ CS.R[0]
FR24121.R[0]
IRON_SEL_NE T FR24131.R[0]
FR24131_RMP CS.R[0] FR24141_RMP CS.R[0]
FR24131.R[0] RMP_SEL.FI[0] FR24141.R[0]
FR24131.R[0] FR24141.R[0]
100
NE T NE T
FR24141.R[0]
0 SILICA_NO_SEL_NOW
ON_LINE ON_LINE
SILICA_SEL_NE T
RMP_SEL.FI[0] FR24111.R[0]
FR24141.R[0] P R_PARA[20] P R_PARA[20]
FR24131_ CS.R[0] FR24141_ CS.R[0]
Raw Mi
Mi Load contro (4)
Raw Materia Grinding
Gas f ow contro
SV
Gas In et F ow Rate MIN PL
0 14700 m3 min LIMIT MA -
SE
PV FICA24171
PI
MV
0
G24108(1 2)
FIC24171_M_CLS
0
G24108(1 2)
FCV24171_CLS
MAV Raw Mi Fan amper
Position
PV HIC24171
0 100
PI -P
O
OP CL
CS
RAW MILL FAN
24.1-24a 24.1-24
24.1-23
CYCLONE FCV24171
Raw Mi
Gas f ow contro (1)

Gas f ow contro

Gas f ow rate passing through the mi sha be kept constant automatica so as to attain the stab e mi operation b ad usting the suction damper opening
of raw mi fan (24.1-24a).
The gas f ow rate is measured b a venturi pipe ocated after the c c one (24.1-23).

FICA24171
When the input is in error(FICA24171 HIC24171) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
HIC24171
stopping the contro the Open C ose commands are not output.

(*1) Contro (*1)
irection
Remarks

HIC24171.C mode
The manua PI - Tracking1 G24108(1 2)
FI24171 FICA24171 PI isab e Reverse This instrument Change to MAN mode
operation contro er Tracking2 FIC24171_M_CLS
G24108(1 2)
FCV24171_CLS

FICA24171.C mode
The manua PI - SV FICA24171.A mode

I24171 HIC24171 PI -P UNT(FICA24171 Tracking1 Reverse This instrument Change to CAS mode
operation contro er .MV) G24108(1 2)
FIC24171_M_CLS
G24108(1 2)
FCV24171_CLS
Raw Mi
Gas f ow contro (2)

Raw Materia Grinding 24.1-21 C assifier
Motor Speed
Product fineness contro 0 100
S I24133
IN
100
40 SE
SV
R_PARA[25]
G24108(1 2)
1500 86
SI24131_SV40
MIN UNT(ML)
LIMIT MA UNT(MH)
24.1-21 C assifier 24.1-21 C assifier

Speed Motor Speed
0 97 rpm 0 1695 rpm
PV SHC24132 PV SI24131
SET IN
SP
MIN ML 35
LIMIT MA MH 100
CS
SC
24.1-21
RAW MILL
Raw Mi
Product fineness contro (1)

Product fineness contro

In the grinding s stem the product fineness wi var depending on the properties (si e and hardness) of the raw materia fed to the mi . In order to contro
the product fineness at a desired va ue CCR operator sha set the separator (rotor) speed to an optimum va ue remote-manua based on aborator data of the
fineness.

oes not perform the process contro .

(*1) Contro (*1)
irection
Remarks

SI24132
SHC24132 SET SP SV - isab e Tracking1 -
SC24132 G24108(1 2)
SI24131_SV40
SI24132 SI24132 IN - - - - -
(a)Ca cu ation
- S I24133 IN - - - - - SHC24132.P V × 1500
PV = 86 × 100
SI24131.PV
Raw Mi

24.1-21 Raw Mi
Raw Materia Grinding Out et Temp
SV
Mi out et gas temperature contro 0 150 degC

LIMIT MA PH
MIN PL
Hot gas furnace out et gas temperature contro PV TICA24153

24.1-21 Raw Mi PI
24.1-21 Water
Out et Temp SV
SV Pump Actua Motor 0 0 SE
Contro (Water Raw Mi MV 20
Speed Out et Temp MIN PL SV SV R_PARA[70]
Pump) MIN PL LIMIT R_PARA[30]
LIMIT MA PH 0 100 0 150 degC MA PH G24108(1 2)
0 150 degC
TCV24153_OPN
PV TICA24145 PV SI24125 PV TC24153
L3_TICA24153_OK1
PI IN SET L3_TICA24153_STALL1
32 24.1-26 CV Air 24.1-51 CV Hot 24.1-47
MV SP intake damper gas damper CV Hot G24108(1 2)
R_PARA[30]
position position gas damper CV24152_OPN
0 100 0 100 position L3_ HIC24152_OK1
0 100 L3_ HIC24152_STALL1
Raw Mi PERFORATE SHIEL
PV HIC24141 PV HIC24152 PV HIC24153 G24108(1 2)
Out et Temp TEMPERATURE
MIN ML 10 CV24141_CLS
LIMIT MA MH 100 0 150 degC 0 600 degC PI -P PI -P PI -P
PV PV G24105(2 2)
TI24153 TI24171
SV SHIC24125_SP32
SET (SV PV) IN O O O
(Fixed to OP CL OP CL OP CL
CS CAS mode)
SP
RAW
SC CYCLONE
M TE24153
24.1-21 ATM
24.1-21i
24.1-21h M
Water Tank
M
24.1-26
CV24141
Preheater
RAW MILL SCP 24.1-47
M
2414100SCP01 TCV24153
24.1-51
CV24152
24.1-41 Raw Mi
Mi out et Hot gas furnace out et
gas temperature contro (1)
Mi out et gas temperature contro
Hot gas furnace out et gas temperature contro
Preheater exhaust gas is used to provide heat to the raw materia . Mi out et gas temperature is maintained constant so as to attain the stab e and acceptab e
dr ing conditions of raw materia . In order to keep mi out et gas temperature constant damper insta ed on gas duct from the preheater is contro ed
automatica to a preset va ue.
Water ma be spra ed on the raw materia if necessar big vibration of mi etc. In this case the CCR operator can se ect the other contro oop of the mi
out et gas temperature b ad usting the water f ow rate automatica .
The hot gas furnace (24.1-41) is used during co d startup condition or during the Ki n stoppage condition. The HGF sha be designed for 50 capacit of mi
operation.
To keep the mi out et temperature a preset va ue. The gas temperature is automatica contro ed b ad usting fue oi f ow rate to a pre-set va ue. This
contro can be done from the sub-contro pane (2414100SCP01). The target va ue of temperature is set b CCR operator.

TICA24153
When the input is in error(TICA24153 HIC24153) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
HIC24153 HIC24141 HIC24152
TICA24145
Raw Mi
(*1) Contro (*1)
irection
Remarks

HIC24153.C mode
The manua PI - Tracking1
TI24153 TICA24153 PI isab e Reverse This instrument Change to MAN mode
operation contro er Tracking2 G24108(1 2)
TCV24153_OPN

TICA24153.C mode
The manua PI - SV TICA24153.A mode This instrument Change to CAS mode

I24153 HIC24153 PI -P UNT(TICA24153 Tracking1 Reverse
TCV24153_OPN
L3_TICA24153_STALL1 This instrument Change to MAN mode
TI24153 The manua PI - SV Tracking1

TICA24145 PI irect
SC24125 operation contro er TICA24153.SV P
TI24153
TI24153 SET isab e - SV PV Tracking1 -
TI24153.1
TI24153 SV Tracking1
TC24153 SET isab e - TICA24153.SV
-
TC24153.1 P
The manua PI -
I24141 HIC24141 PI -P isab e Tracking1 Reverse
operation contro er
The manua PI - (a)Mode change processing

operation contro er L3_ HIC24152_STALL1 This instrument Change to MAN mode
TI24171 TI24171 IN - - - - -
SI24125 SI24125 IN - - - - -
Raw Mi
Raw Materia Grinding Raw Mi In et SV SE
Press.
Pressure contro for mi in et gas -20 0 mbar MIN PL
LIMIT MA PH
PV PIC24131
Raw Mi C c one PI
iff. Press. MV
P IA24136 0 100 mbar
IN 0
R_PARA[36]
G24108(1 2)
24.1-21 Raw Mi 24.1-24 Raw Mi PCV24131_CLS
Out et Pressure Fan In et Pressure
-120 0 mbar -15 15 mbar
100
R_PARA[35]
PI24133 PI24134 G24108(1 2)
PCV24131_OPN
IN IN
I24131.PV L3_PIC24131_OK1
Refer to Gas f ow contro L3_PIC24131_STALL1
CS
M
RAW MILL FAN
TO GAS HAN LING
FCV24171 24.1-24
24.1-23
24.1-25
M PCV24131 PV I24131
IN
24.1-21 CYCLONE
Raw Mi Recirc.
amper Position
0 100
FROM GAS HAN LING
RAW MILL
Raw Mi
Pressure contro for mi in et
gas (1)
Pressure contro for mi in et gas

Pressure at the mi in et is maintained constant to attain the stab e mi operation b ad usting automatica the opening of the f ow contro damper (24.1-25)
ocated in the re-circu ation duct.

PIC24131

(*1) Contro (*1)
irection
Remarks

G24108(1 2)
PCV24131_CLS
PI24131 The manua PI - G24108(1 2)
PIC24131 PI isab e Tracking1 Reverse PCV24131_OPN
C24131 operation contro er
L3_PIC24131_STALL1
PIC24151_M_OPN
PI24133 PI24133 IN - - - - -
PI24134 PI24134 IN - - - - -
(a)Ca cu ation
- P IA24136 IN - - - - -
PV = PI24133.PV - PI24134.PV
Raw Mi
gas (2)
Oi pressure contro for h drau ic oi unit for raw mi
24.1-21a 24.1-21b
24.1-21a 24.1-21a 24.1-21a 24.1-21a 24.1-21b 24.1-21b 24.1-21b 24.1-21b
H drau ic Unit H drau ic Unit
H drau ic Oi H d.Oi Counter H drau ic Oi H d.Oi Counter H drau ic Oi H d.Oi Counter H drau ic Oi H d.Oi Counter
Heating contro Heating contro
Press.Setting Press.Setting Press. Press. Press.Setting Press.Setting Press. Press.
temperature temperature
0 160 bar 0 160 bar 0 160 bar 0 160 bar 0 160 bar 0 160 bar 0 160 bar 0 160 bar
0 150 degC 0 150 degC
PIA24111_SET PIA24112_SET PV PIA24111 PV PIA24112 PV TIA24134 PIA24113_SET PIA24114_SET PV PIA24113 PV PIA24114 PV TIA24135
1 1 IN IN IN 1 1 IN IN IN
CS
Mi Ro er 1 3 Mi Ro er 2 4
(Counter and Lift) (Counter and Lift)
Mi Ro er 1 3 Mi Ro er 2 4
(Operation) (Operation)
SE UENCE UNIT SE UENCE UNIT
241201S01 11 241201S01 11
M M M M
Pump1 Pump2 Pump1 Pump2
24.1-21a HY RAULIC UNIT 24.1-21b HY RAULIC UNIT
Raw Mi
Oi pressure contro for h drau ic
oi unit for raw mi (1)
Oi pressure contro for h drau ic oi unit for raw mi

Grinding condition sha be affected b the grindabi it of the raw materia s. The operation wi be ad usted to the oi pressure of the h drau ic oi unit (24.1-
21a b) b remote- manua .


(*1) Contro (*1)
irection
Remarks
PI24111 PIA24111 IN - - - - -
PI24112 PIA24112 IN - - - - -
TI24134 TIA24134 IN - - - - -
PI24113 PIA24113 IN - - - - -
PI24114 PIA24114 IN - - - - -
TI24135 TIA24135 IN - - - - -
- PIA24111_SET 1 - - - - -
- PIA24112_SET 1 - - - - -
- PIA24113_SET 1 - - - - -
- PIA24114_SET 1 - - - - -
Raw Mi
oi unit for raw mi (2)
Raw Materia Grinding SE
Mi fan out et gas pressure contro
SV
Raw Mi Fan Out et
Pressure Contro MIN PL
-15 15 mbar LIMIT MA PH
PV PICA24151
PI
0
G24108(1 2)
PCV24151_OPN
L3_PICA24151_OK1
PV 24.1-49 CV Hot Gas L3_PICA24151_STALL1
HIC24151
amper Position
PI -P 0 100
MV
O
OP CL
CS
RAW MILL FAN

KILN EP
24.1-24 24.1-49
PCV24151
Raw Mi
Mi fan out et gas pressure
contro (1)
Mi fan out et gas pressure contro

The gas pressure for mi fan (24.1-24) out et is affected b the gas pressure at the mi circu ation ine.
Therefore this pressure sha be automatica contro ed to the preset va ue b means of ad ustment of damper (24.1-49) opening at mi s stem out et gas duct.

PICA24151
When the input is in error(PICA24151 HIC24151) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
HIC24151

(*1) Contro (*1)
irection
Remarks
The manua PI - Tracking1 HIC24151.C mode

PI24151 PICA24151 PI isab e Reverse
operation contro er Tracking2 This instrument Change to MAN mode
G24108(1 2)
PCV24151_OPN
PICA24151.C mode
SV
The manua PI - PICA24151.A mode This instrument Change to CAS mode
I24151 HIC24151 PI -P UNT(PICA24151 Tracking1 Reverse
PCV24151_OPN
L3_PICA24151_STALL1 This instrument Change to MAN mode
Raw Mi
Mi fan out et gas pressure
contro (2)
SV
Raw Mea ending And Ki n Feeding Ki n Feed in
Weight SE
ending si o and feed bin eve contro MIN PL
LIMIT MA PH 0 110 ton
WICA31111 PV
25.1-04a PI
FR25111
F ow ratio 50 G25101(2 3)
MV S3_WICA3111_MV50
0 100 1 R_PARA[20]
R[0] WICA31111.PVL
0
R_PARA[21] G25101(2 3)
100 S3_G_KWSCAL
G25101(2 3)
S3_ CRE _ OTH_OFF
(KILN FEE IN HH)
MIN UNT(ML) MIN UNT(ML) _LS51_11_45
LIMIT MA UNT(MH) LIMIT MA UNT(MH)
G25101(2 3)
SV SV PC Position S3_G25101_STOPPING
PC Position
0 100 0 100
WICA31111.PVH
PV FY25111 FY25112 PV
SET SET G25101(2 3)
S3_G_KWSCAL
CS SP SP
SCP SCP
LEN ING SILO 2510100SCP01 KILN FEE 3110100SCP01
25.1-01
LEN ING SILO
31.1-01
KILN FEE IN
25.1-04a 25.1-04b
CV25111 CV25112
OTTOM MAIN ending Preheater Ki n
ending si o and feed bin eve
contro (1)
Raw Mea ending And Ki n Feeding
ending si o and feed bin eve contro

To ensure the accurac of ki n feed rate the raw mea f ow rate from the b ending si o (25.1-03) discharge i.e. opening ( ) of f ow contro gate (25.1-04a b)
sha be automatica contro ed so that raw mea weight in ki n feed bin (31.1-01) sha be kept with certain weight.

WICA31111

(*1) Contro (*1)
irection
Remarks
(a)Mode change processing T 60s

This instrument
WICA31111.PVL Change to AUTO mode
G25101(2 3) This instrument

S3_G_KWSCAL Change to MAN mode
G25101(2 3)
S3_WICA31111_MV50
The manua PI -
WI31111 WICA31111 PI isab e isab e Reverse
operation contro er
G25101(2 3)
S3_ CRE _ OTH_OFF
_LS51_11_45
(LS31111.H2)
G25101(2 3)
S3_G25101_STOPPING
WICA31111.PVH
- FR25111 1 - - - - -
ending Preheater Ki n
contro (2)
ending si o and feed bin eve contro
(*1) Contro (*1)
irection
Remarks
WICA31111.PVL
G25101(2 3) This instrument
S3_G_KWSCAL Change to CAS mode
G25101(2 3)
S3_WICA31111_MV50
G25101(2 3)
S3_ CRE _ OTH_OFF
_LS51_11_45
(LS31111.H2)
G25101(2 3)
I25111
FY25111 S3_G25101_STOPPING
C25111
Refer to
SET SP SV - Tracking1 - WICA31111.PVH
Remarks
I25112
FY25112
C25112 WICA31111.A
G25101(2 3)
S3_G25101_STARTING
G25101(2 3)
S3_UPPER_SELECT
G25101(2 3)
S3_ OTH_SELECT
G25101(2 3)
S3_ OTTOM_SELECT
(a)Ca cu ation
FR25111.R[0]
FY25111.SV = * WICA31111.MV
100
FR25111.R[ 0]
FY25112.SV = ( 1 - ) * WICA31111. MV
100
contro (3)
Raw Mea ending And Ki n Feeding KILN OPTIMI ATION P SE
Ki n feed rate contro R[0] INTROLLER
FHIC31111
_INT
1 SV 0
OIS SCREEN IN CCR
R[0]
MIN FHIC31111 *0.1 90t h (PC Coa burner trip)
LIMIT MA FHIC31111 *0.9 S3_ 35115SCP_TRIP
R_PARA[26]
SV 10
R_PARA[27] P R_PARA[22]
(Ki n Coa burner trip)
S3_ 35114SCP_TRIP
31.1-01b c 31.1-01d e 31.1-01d e
C A
Ki n Feed Position Ki n Feed F ow CV Position
MIN UNT(ML)
LIMIT MA UNT(MH) 0 100 0 450 ton hr 0 100 (Vent Fan trip)
LIMIT MIN UNT(ML) T_LS52_VENTFAN_TRIP
MA UNT(MH)
HIC31121 PV FHIC31111 PV PV I31111
G31101
PI SET IN S3_G_PH_SELECT
SP
MV (Ki n Feed trip)
MIN ML 20
LIMIT MA MH 100
S3_KILN_FEE _TRIP
0
(Ki n rive trip)
S3_KILN_ RIVE_TRIP
(PH Fan trip)
CS S3_PH_FAN_TRIP
SCP G31101
SCP
LEN ING SILO 2510100SCP01 3110100SCP01 S3_G_MAIN_SELECT
KILN FEE
G25101(2 3)
S3_G_KWSCAL
25.1-01
LEN ING SILO
Y-PASS MAIN
31.1-01b c 31.1-01 31.1-01d e

CV31121 KILN FEE IN CV31111
31.1-03
25.1-04a 25.1-04b
CV25111 CV25112
Ki n feed rate contro (1)

Ki n feed rate contro

The raw mea feed rate to the preheater and ki n s stem sha be automatica contro ed at a ki n feeding contro device (packaged unit) to an optimum set va ue
of feed rate (t h) which sha be remote manua set b the CCR operator according to ki n burning condition.
In case of troub e of impact f ow meter (31.1-03) or f ow contro gate (31.1-01d) the CCR operator can change the route se ection of norma ine to b -pass ine.
uring the se ection of b -pass ine raw mea feed rate sha be contro ed b ad usting the opening ( ) of f ow contro gate (31.1-01b) remote-manua b CCR
operator a so according to ki n burning condition.

HIC31121

(*1) Contro (*1)
irection
Remarks

G31101
S3_G_MAIN_SELECT
I31121 The manua PI -
HIC31121 PI isab e Tracking1 Reverse
C31121 operation contro er
G25101(2 3)
S3_G_KWSCAL
I31111 I31111 IN - - - - -
- FHIC31111_ITR 1 - - - - -

Ki n feed rate contro
(*1) Contro (*1)
irection
Remarks

INTROLLER mode This instrument Change to CAS mode
INTROLLER mode
This instrument CAS mode
(Ki n Feed trip)
S3_KILN_FEE _TRIP
(PC Coa burner trip)
S3_ 35115SCP_TRIP
S3_ 35114SCP_TRIP
(Vent Fan trip)
T_LS52_VENTFAN_TRIP
G31101
S3_G_MAIN_SELECT
FI31111 SV (Ki n rive trip)
FHIC31111 SET SP SV - Tracking1 - S3_KILN_ RIVE_TRIP
FC31111 INTROLLER
(PH Fan trip)
S3_PH_FAN_TRIP
TRIP signa take priorities over INTROLLER mode
(c)SV Ca cu ation
(PC Coa burner trip)
S3_ 35115SCP_TRIP
This instrument SV( 40 reduce )

S3_ 35114SCP_TRIP This instrument SV( 50 reduce )
(Vent Fan trip)

T_LS52_VENTFAN_TRIP This instrument SV( 50 reduce )
G31101
S3_G_PH_SELECT

ividing ratio contro of raw mea into two streams
50 SE
31.1-11b
ividing amper Position R_PARA[29]
SV
0 100
G31101(1 11)
S3_ HIC31131_MV50
PV HIC31131
PI -P
MV
O
OP CL
CS
M
31.1-11 OP
CL
31.1-11b
CV31131 Preheater
31.1-15
Preheater
31.1-14 ending Preheater Ki n
ividing ratio contro of raw mea
ividing ratio contro of raw mea into two streams

The raw mea wi be divided in the air s ide (31.1-11) into two streams b ad usting the position of damper (31.1-11b) which sha be remote-manua set b the
CCR operator.
The position sha be set so that the e ua i ation of the exhaust gas temperature and or pressure of both streams sha be attained at commissioning stage.
Norma the ratio sha be 50 50.

HIC31131

(*1) Contro (*1)
irection
Remarks

The manua PI - G31101(1 11)
I31131 HIC31131 PI -P isab e Tracking1 Reverse This instrument Change to AUTO mode
operation contro er S3_ HIC31131_MV50
ividing ratio contro of raw mea
C inker urning KILN OPTIMI ATION P
Ki n exhaust gas contro (Preheater fan speed contro ) INTROLLER

(PH Fan trip) 960rpm (PH Fan trip)
S3_PH_FAN_TRIP
SV 960rpm SV
T 60s R_PARA[30] S3_PH_FAN_TRIP T 60s R_PARA[40]
G36101 G36101
S3_ 36101 M01_RUN S3_ 36101AM01_RUN
(Ki n Feed trip) 960rpm (Ki n Feed trip) OIS SCREEN IN CCR
S3_KILN_FEE _TRIP T 60s R_PARA[31] S3_KILN_FEE _TRIP T 60s 960rpm
(Ki n rive trip) (Ki n rive trip) R_PARA[41]
S3_KILN_ RIVE_TRIP S3_KILN_ RIVE_TRIP
G36101 G36101
S3_ 36101_STARTING 96rpm S3_ 36101_STARTING 96rpm
G36101 G36101
S3_ 36101AM01_RUN S3_ 36101 M01_RUN
G36101 T 60s G36101
96rpm T 60s
S3_ 36101 M01_HALM S3_ 36101AM01_HALM 96rpm
G36101 R_PARA[33] G36101 R_PARA[43]
S3_ 36101 M01_RUN S3_ 36101AM01_RUN
T 60s 100 SV 100 SV

(Ki n EP Fan trip) SHIC36111 SHIC36121
S3_EP_FAN_TRIP _INT _INT
G36101
S3_G36101_STOPPING 1 EU 1 EU
G36101 0 0
S3_G36101_STARTING
G36101 R[0] P R[0] P
S3_ 36101AM01_RUN
36.1-01c 36.1-01a 36.1-01d 36.1-01b
G36101
amper Position PH Fan Motor C A amper Position PH Fan Motor C A
S3_ 36101 M01_RUN
Contro Speed Contro Contro Speed Contro
0 100 0 960 rpm LIMIT MIN UNT(ML) 0 100 0 960 rpm LIMIT MIN UNT(ML)
MA UNT(MH) MA UNT(MH)
Preheater Preheater
PV HIC36111 PV SHIC36111 PV HIC36121 PV SHIC36121 Preheater Fan
5C-a Out et 5C-b Out et
Press. Press. Out et O2
PI -P SET PI -P SET 0 10 Vo
-80 0 mbar -60 0 mbar
SP SP PV AI36111
PV PI32115 PI32125 PV O MIN ML 10 O MIN ML 10
OP CL LIMIT MA MH 100 OP CL LIMIT MA MH 100 IN
IN IN CS
CS SC SC
M
M
GCT
36.1-01C
36.1-01a M
CV36111 PREHEATER FAN
M
36.1-01d 36.1-01b
CV36121 PREHEATER FAN
Ki n In et Press PI32131 PV
-15 0 mbar ending Preheater Ki n
IN
CS
Ki n exhaust gas contro (1)
C inker urning
Ki n exhaust gas contro (Preheater fan speed contro )

Monitoring ox gen content in the exhaust gas (AI36111) and static pressure at the 5th stage c c one out et (PIA32115 32125) and or the ki n in et chamber
(PI32131) the preheater fan (36.1-01a b) speed which corre ates with the exhaust gas vo ume is set to optimum b the CCR operator. The preheater fan motor
speed is automatica contro ed b the speed contro unit (VVVF) to keep constant speed at the set va ue.
A shut-off dampers (36.1-01c d) are provided at the each of preheater fan in et and the damper opening are ad usted remote-manua from CCR. The shut-off damper
is used at the starting time of preheater fan and it wi be fu opened in norma time.

HIC36111 HIC36121

(*1) Contro (*1)
irection
Remarks
PI32115 PI32115 IN - - - - -
PI32125 PI32125 IN - - - - -
PI32131 PI32131 IN - - - - -
AI36111 AI36111 IN - - - - -
- SHIC36111_ITR 1 - - - - -

C inker urning

(*1) Contro (*1)
irection
Remarks

INTROLLER mode
This instrument CAS mode SHIC36111 Change to MAN mode
(PH Fan trip)
S3_PH_FAN_TRIP T 60s
G36101
S3_ 36101 M01_RUN
(Ki n Feed trip)
S3_KILN_FEE _TRIP T 60s
(Ki n rive trip)
S3_KILN_ RIVE_TRIP
G36101
S3_ 36101_STARTING
G36101
S3_ 36101AM01_RUN
G36101 T 60s
SI36111 S3_ 36101 M01_HALM
SC36111 SV
G36101
SHIC36111 S3_ 36101 M01_RUN
SI36121 SET SP SV - UNT(SHIC361*1 Tracking1 -
SHIC36121 _INT.R[0])
SC36121
INTROLLER mode
This instrument CAS mode SHIC36121 Change to MAN mode
(PH Fan trip)
S3_PH_FAN_TRIP T 60s
G36101
S3_ 36101AM01_RUN
(Ki n Feed trip)
S3_KILN_FEE _TRIP T 60s
(Ki n rive trip)
S3_KILN_ RIVE_TRIP
G36101
S3_ 36101_STARTING
G36101
S3_ 36101 M01_RUN
G36101 T 60s
S3_ 36101AM01_HALM
G36101
S3_ 36101AM01_RUN


C inker urning

(*1) Contro (*1)
irection
Remarks

G36101
S3_ 36101AM01_RUN This instrument Change to AUTO mode
T 60s
(Ki n EP Fan trip)
S3_EP_FAN_TRIP
The manua PI - G36101
operation contro er S3_G36101_STARTING
G36101
S3_G36101_STOPPING
G36101
S3_G36101_STARTING
G36101
S3_ 36101AM01_RUN
G36101
S3_ 36101 M01_RUN This instrument Change to AUTO mode
T 60s
(Ki n EP Fan trip)
S3_EP_FAN_TRIP
operation contro er S3_G36101_STARTING
G36101
S3_G36101_STOPPING
G36101
S3_G36101_STARTING
G36101
S3_ 36101 M01_RUN

C inker urning
SE
Exhaust gas condition contro
SV 150dagC
R_PARA[55]
G36102
S3_TICA36132_AUTO
36.1-06 GCT
MIN PL Out et Temp
LIMIT MA PH
0 500 degC
Water Spra
TICA36132 PV -50 50 m3 hr
PI
FI36113
MV 100 IN
G36102
S3_TICA36132_M_OP
0
G36102
S3_TICA36132_M_CL
GCT Water Out et GCT Return 36.1-02c Tank

PV HIC36132 Va ve position Water F ow Rate Out et F ow Rate
PI -P 0 100 0 50 m3 hr 0 50 m3 hr
PV PV
FI36112 FI36111
O
OP CL IN IN
CS
TCV36132
36.1-02a
36.1-02c
GCT WATER TANK
36.1-02 36.1-02b
36.1-06
GAS CON ITIONING TOWER PRECIPITATOR
Exhaust gas condition contro (1)
C inker urning

To maintain ade uate operating conditions for the precipitator (36.1-06) temperature of exhaust gas are to be contro ed. For this purpose gas conditioning
tower (36.1-02) is provided.
The f ow rate of water spra is automatica contro ed to keep the gas temperature of exhaust gas to be constant at the conditioning tower out et.

TICA36132

(*1) Contro (*1)
Signa No. Signa No. T pe MAN mode AUTO mode CAS mode ump ess
irection
Remarks
FI36111 FI36111 IN - - - - -
FI36112 FI36112 IN - - - - -
(a)Ca cu ation
- FI36113 IN - - - - -
PV = FI36111.PV − FI36112.PV
C inker urning

(*1) Contro (*1)
Signa No. Signa No. T pe MAN mode AUTO mode CAS mode ump ess
irection
Remarks
G36102
S3_TICA36132_AUTO
The manua PI -
TI36132 TICA36132 PI isab e Tracking2 Reverse
operation contro er HIC36132.C mode
G36102
S3_TICA36132_M_CL
G36102
S3_TICA36132_M_OP
TICA36132.C mode
SV This instrument Change to CAS mode
The manua PI -
I36132 I36132 PI -P UNT(TICA36132 Tracking1 Reverse TICA36132.A mode
operation contro er .MV)
G36102
S3_TICA36132_M_CL
G36102
S3_TICA36132_M_OP
C inker urning
SE
Preheater fan out et pressure contro R_PARA[50]
SV
G36106
S3_PICA36152_AUTO
MIN PL
LIMIT MA PH
SV 0 Preheater Fan 36.1-07a
Out et Press PCV amper Position
-15 6 mbar 0 100
36.1-02d Shut Off
amper Position 100
PV PICA36152 PV I36152
0 100
PI IN
PV HIC36131 G36106
MV
0 S3_ PCV36152_RUN
PI -P
G36106
S3_G36106_STARTING
0 G36106
O T 60s S3_ 36107M01_RUN
OP CL
CS
G36106
S3_ PCV36152_RUN
M (CLOSE.LIMIT)
PCV36152 S02_1.FI[0]
Preheater fan
G36106
S3_G36106_STOPPING
36.1-02d
CV36131
GCT
36.1-02 36.1-07a
36.1-07
PCV36152 EP FAN
36.1-06
GAS CON ITIONING TOWER PRECIPITATOR
Preheater fan out et pressure
contro (1)
C inker urning
Preheater fan out et pressure contro

In order to avoid f uctuation of pressure due to the inf uence from mi operation and to ensure the proper operation of preheater the static pressure at
preheater fan out et is kept constant b automatica contro ing suction damper for E.P. fan (36.1-07a)

PICA36152
HIC36131

(*1) Contro (*1)
irection
Remarks

G36106
The manua PI - S3_ PCV36152_RUN
I36131 HIC36131 PI -P isab e Tracking1 Reverse (CLOSE.LIMIT)
operation contro er
PCV36152 S02_1.FI[0] This instrument Change to AUTO mode
G36106
S3_G36106_STOPPING
I36152 I36152 IN - - - - -
contro (2)
C inker urning
Preheater fan out et pressure contro

(*1) Contro (*1)
irection
Remarks
(PH fan trip)

S3_PH_FAN_TRIP
(Ki n feed trip)
S3_KILN_FEE _TRIP
(Ki n drive trip)
S3_KILN_ RIVE_TRIP
(PC coa burner trip)
S3_ 35115SCP_TRIP
(Ki n coa burner trip)
S3_ 35114SCP_TRIP
(Vent fan trip)
T_LS52_VENTFAN_TRP
PI36152 The manua PI - (PH fan Vent fan trip)
PICA36152 PI isab e Tracking1 irect
C36152 operation contro er T_LS52_PHVENTFAN_TRP
(Coo er trip)
T_LS52_COORER_TRP
G36106
S3_PICA36152_AUTO

G36106
S3_ PCV36152_RUN
G36106
S3_G36106_STARTING
G36106
S3_ 36107M01_RUN
T 60s
contro (3)
SV MIN
C inker urning KILN OPTIMI ATION R_PARA[60]
P SE
Ki n speed contro SV INTROLLER
0.33 rpm
R_PARA[61]
OIS SCREEN IN CCR
0.33 rpm G33105
R_PARA[62] S3_KILN_SPEE _MIN
0.33 rpm T 5s
R[0] (Main EP fan trip)
R_PARA[63]
S3_EP_FAN_TRIP
SHIC33141 T 5s
_INT 0.33 rpm (PH fan trip)
R_PARA[64] S3_PH_FAN_TRIP
1
0.33 rpm T 180s
(Ki n feed trip)
R[0] R_PARA[65]
S3_KILN_FEE _TRIP
T 5s
C A Ki n Motor (PC coa burner trip)
Ki n Motor Ampere S3_ 35115SCP_TRIP
Ki owatt
0 75 A T 5s
P 0 650 kW (Ki n coa burner trip)
Ki n Speed S3_ 35114SCP_TRIP
0 3.30 rpm PV JIA33141 PV EIIA33141
LIMIT MIN UNT(ML)
PV MA UNT(MH) IN IN
SHIC33141
SET
MV
MIN ML 10
CS LIMIT MA MH 100
SC
M
33.1-05a
KILN MOTOR ending Preheater Ki n
Ki n speed contro (1)

C inker urning
Ki n speed contro

The ki n speed is set to an optimum va ue b the CCR operator. The ki n motor speed is automatica contro ed b speed contro device to keep speed of ki n to
the set va ue even if the ki n oad f uctuate.


(*1) Contro (*1)
irection
Remarks

INTROLLER MO E This instrument Change to CAS mode
This instrument CAS mode This instrument Change to AUTO mode

G33105
S3_KILN_SPEE _MIN
(Main EP fan trip) T 5s
SI33141 S3_EP_FAN_TRIP
SHIC33141 SET SP SV - isab e Tracking1 - T 5s
SC33141 (PH fan trip)
S3_PH_FAN_TRIP
T 180s
(Ki n feed trip)
S3_KILN_FEE _TRIP
(PC coa burner trip) T 5s
S3_ 35115SCP_TRIP
T 5s
S3_ 35114SCP_TRIP
JIA33141 JIA33141 IN - - - - -
EII33141 EIIA33141 IN - - - - -
- SHIC33141_ITR 1 - - - - -
Ki n speed contro (2)

C inker urning
Tertiar sir rate contro
SE
SV 0
G36101(2 3)
S3_G36101_STOPPING
32.1-02b
Tertiar amper
Position Contro
0 100
Preheater 5C
Out et O2 PV HIC32133
0 20 vo
PI -P
PV AI32101
MV
IN
O
OP CL
CS
CS
32.1-02b
CV32133
Ki n In et O2 AI32131
0 20 vo
IN PV
Tertiar sir rate contro (1)

C inker urning
Tertiar sir rate contro

F ow contro damper (32.1-02b) wi be provided in the tertiar air duct. The ba ance between secondar air to the ki n and tertiar air to the preca ciner from
coo er wi be ad usted b regu ating the f ow contro damper remote-manua b the CCR operator monitoring the O2 percentages of in et chamber and fifth stage
c c ones out et. (AI32101 and AI32131)

HIC32133

(*1) Contro (*1)
irection
Remarks

The manua PI -
I32133 HIC32133 PI -P isab e Tracking1 Reverse G36101
operation contro er This instrument Change to AUTO mode
S3_G36101_STOPPING
AI32101 AI32101 IN - - - - -
AI32131 AI32131 IN - - - - -
Tertiar sir rate contro (2)

C inker urning FHC35131.SV FHC35141.SV SE
Firing contro
RATIO FROM COAL TO FUEL S3_ 35114SCP_TRIP
20 bar 770
SV R_PARA[81] R_PARA[70]
SV SV
S3_ 35115SCP_TRIP
0 L hr 0 L hr
Fue oi transfer
Ki n fue oi R_PARA[91] 32.1-03a Ca ciner R_PARA[101]
pump out et press (Ki n Feed trip)
LIMIT
MIN PL f ow rate FO F ow Rate S3_KILN_FEE _TRIP
MA PH
0 35 bar
0 10000 L hr 0 12000 L hr
MIN PL MIN PL
PICA33121 PV LIMIT MA PH LIMIT MA PH
FR33131 PV FIC33131 FR32141 PV FIC32141
PI T 120s
100 1 PI 1 PI
MV
R_PARA[80] R[0] R[0] MV (PH Fan trip)
MV S3_PH_FAN_TRIP
33.1-02a FCV 32.1-03a FCV (Ki n rive trip)
33.1-02d PCV Va ve Position S3_KILN_ RIVE_TRIP
PV HIC33131 PV HIC32141 Va ve Position
Va ve Position 0 100 0 100
PV HIC33121 ki n fue PI -P Ca ciner fue PI -P
0 100
oi f ow oi f ow
PI -P 0 10000 kg hr 0 12000 kg hr G33102
O O S3_PICA33121_AUTO
FI33131 PV OP CL FI32141 PV OP CL G33102
O S3_PICA33121_OP
OP CL IN IN
CS
No.1
M No.2
No.3
FCV32141
No.4
M No.5
33.1-02c
No.6
FCV32141 32.1-03
33.1-02d
M CALCINER URNER
OIL TANK 33.1-02b
FCV33131 33.1-02
KILN URNER
Firing contro (1)

C inker urning
Firing contro

Nothing

PICA33121
When the input is in error(PICA33121 HIC33121) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
FIC33131
When the input is in error(FIC33131 HIC33131) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
FIC32141
When the input is in error(FIC32141 HIC32141) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
HIC33121 HIC33131 HIC32141
Firing contro (2)

C inker urning
Firing contro
(*1) Contro (*1)
irection
Remarks

G33102 This instrument Change to AUTO mode
The manua PI - S3_PICA33121_AUTO
PI33121 PICA33121 PI isab e Tracking2 Reverse HIC33121.C mode
operation contro er
G33102 This instrument Change to MAN mode
S3_PICA33121_OP
HIC33131.C mode This instrument Change to MAN mode
S3_ 35114_TRIP
The manua PI - Tracking1 (PH Fan trip)
FI33131 FIC33131 PI isab e Reverse
operation contro er Tracking2 S3_PH_FAN_TRIP
T 120s
(Ki n Feed trip)
S3_KILN_FEE _TRIP
(Ki n rive trip)
S3_KILN_ RIVE_TRIP
HIC32141.C mode This instrument Change to MAN mode
The manua PI - Tracking1 (PC coa burner trip)
FI32141 FIC32141 PI isab e Reverse
operation contro er Tracking2 S3_ 35115_TRIP
(Ki n Feed trip)
S3_KILN_FEE _TRIP
Firing contro (3)

C inker urning
Firing contro
(*1) Contro (*1)
irection
Remarks

SV
The manua PI - FIC33131.C mode
I33121 HIC33121 PI -P UNT(PICA33121 Tracking1 Reverse
operation contro er .MV) This instrument Change to CAS mode
FIC33131.A mode

FIC33131.C mode
FIC33131.A mode
SV S3_ 35114_TRIP
The manua PI -
I33131 HIC33131 PI -P UNT(FIC33131. Tracking1 Reverse (PH Fan trip)
S3_PH_FAN_TRIP
T 120s
(Ki n Feed trip)
S3_KILN_FEE _TRIP
(Ki n rive trip)
S3_KILN_ RIVE_TRIP

FIC32141.C mode
FIC32141.A mode
SV
The manua PI -
I32141 HIC32141 PI -P UNT(FIC32141. Tracking1 Reverse (PC coa burner trip)
S3_ 35115_TRIP
(Ki n Feed trip)
S3_KILN_FEE _TRIP
Firing contro (4)

Preheater SE
Other contro SV 100 SV 100
T 30s
(Main EP fan trip)
S3_EP_FAN_TRIP
0 0
G36101
S3_G36101_STOPPING
32.1-01c 32.1-01d
Emergenc Opening Emergenc Opening
amper Position amper Position
0 100 0 100
PV HIC32112 PV HIC32122
PI -P PI -P
MV MV
O O
OP CL OP CL
CS
32.1-01c 32.1-01d
CV32112 CV32122
M
M
Other contro (1)

Preheater
Other contro

Nothing

HIC32112 HIC32122

(*1) Contro (*1)
irection
Remarks

G36101
S3_G36101_STARTING
I32112 HIC32112 The manua PI - G36101
PI -P isab e Tracking1 Reverse
I32122 HIC32122 operation contro er S3_G36101_STOPPING
T 30s
(Main EP fan trip)
S3_EP_FAN_TRIP
Other contro (2)

Preheater and Ki n
The O2 gas ana er disp a range change processing
(1)Preheater Ki n String
PV AI32101
IN
O2 GAS(PH KILN STRING)
AT32101_1
10 SEL
FI[6]
STS103
OIS SCREEN IN CCR
PV AI32101_1 PV AI32101_2
IN IN
0 10 0 25
CS
0-10 RANGE
SELECT
GAS ANALY ER
The O2 gas ana er disp a range
change processing (1)
Preheater and Ki n
The O2 gas ana er disp a range change processing

Nothing

HIC32112 HIC32122

(*1) Contro (*1)
irection
Remarks
(a)PV Ca cu ation
(10 SEL)
- AI32101 IN - - - - - PV AI32101_1.PV
AT32101_1.FI[6]
PV AI32101_2.PV
(a)PV Range
AI32101 AI32101_1 IN - - - - -
0 10
(a)PV Range
AI32101 AI32101_2 IN - - - - -
0 25
The O2 gas ana er disp a range
change processing (2)
C inker Coo er SV
-0.2mbar SE
R_PARA[2]
C inker coo er contro G37111
(a) Ki n hood pressure contro S3_G37111_GRUN
Ki n hood pressure
(b) C inker a er thickness contro -1 1 mbar MIN PL
LIMIT MA PH
(c) Coo ing air vo ume contro PV PICA37111
MAV
Coo er Fan 4
PR37134.SV 100 - ( PR37135.SV PR37136.SV ) 37.1-07a EP Fan In et PI
Air Press. PCV Va ve Position
0 70 mbar Refer to [spm] 0 100 MV 0
PR37134 SV sheet 153 R_PARA[3]
PV RS MIN UNT(ML) PV T 60s
Set Point For LIMIT MA UNT(MH)
(Fixed to I37111 G37111
[mbar]
CAS mode) MV Grate Speed SV IN S3_ 37107M01_RUN
EU
Coo er Fan 5 0 20 st min 0
Air Press. SC37111
R_PARA[4]
0 70 mbar 0-100 SET
PR37135 PV
SV SP G37111
PV RS
(Fixed to [mbar] MIN ML 15 S3_G37111_STARTING
LIMIT MA MH 100
AUTO mode) MV
EU
Coo er Fan 6 CS
Air Press. SCP
0 70 mbar 0-100
PR37136 3110100SCP01
SV
PV RS Coo er Fan 1
(Fixed to [mbar] Air F ow
MV Coo er Fan 2 0 550 m3 miin
AUTO mode) EU KILN 37.1-07a 37.1-07
Air F ow 37.1-05
0 650 m3 miin FIC37131 PCV37111 COOLER VENT FAN
Coo er Fan 3 ELECTROSTATIC
Air F ow PI 37.1-01 PRECIPITATOR
0 650 m3 miin FIC37132
CLINKER COOLER
PI M
FIC37133 Coo er Fan 10
PI Air F ow
M 37.1-03a 0 1600 m3 miin
FIC37140 Coo er Fan 9
PI Air F ow
M 37.1-03b
FIC37139 0 2100 m3 miin Coo er Fan 8
37.1-03c M PI Air F ow
Coo er Fan 4 FIC37138 0 1700 m3 miin Coo er Fan 7

Air F ow PI Air F ow
Coo er Fan 5 37.1-03 M
0 1400 m3 miin 0 2100 m3 miin
Air F ow FIC37134 FIC37137
0 1700 m3 miin
PI 37.1-03i M PI
Coo er Fan 6 FIC37135
Air F ow
0 1300 m3 miin PI M 37.1-03h M
FIC37136
PI M 37.1-03g
37.1-03d
M
37.1-03e
37.1-03f C inker Coo er
C inker coo er contro (1)

C inker Coo er
SE
C inker coo er contro (PH fan Vent fan trip)
S3_FAN_TRIP
(c) Coo ing air vo ume contro
G37102
S3_ 37103AM01_RUN
FIC37131_INT FIC37132_INT FIC37133_INT FIC37134_INT FIC37135_INT
1 Refer to 1 Refer to 1 Refer to 1 Refer to 1 Refer to

sheet 319 sheet 319 sheet 319 sheet 319 sheet 319
R_PARA[32] R_PARA[33] R_PARA[34] R_PARA[35] R_PARA[36] G37102
S3_ 37103 M01_RUN
Coo er Fan 1 Coo er Fan 2 Coo er Fan 3 Coo er Fan 4 Coo er Fan 5
Air F ow Air F ow Air F ow Air F ow Air F ow
0 550 m3 min 0 650 m3 min 0 650 m3 min 0 1400 m3 min 0 1700 m3 min
C A SV C A SV C A SV C A SV C A SV
FIC37131 FIC37132 FIC37133 FIC37134 FIC37135
G37102
PI PI PI PI PI S3_ 37103CM01_RUN
MV SV MIN SV MIN SV MIN
R_PARA[6] MV R_PARA[7] MV R_PARA[8] MV MV
0 0
0 0 0 G37103
S3_ 37103 M01_RUN
PV HIC37131 PV HIC37132 PV HIC37133 PV HIC37134 PV HIC37135

G37103
PI -P PI -P PI -P PI -P PI -P S3_ 37103EM01_RUN
Coo er Fan 1 Coo er Fan 2 Coo er Fan 3 Coo er Fan 4
amper Position amper Position amper Position amper Position
0 100 0 100 0 100 0 100 Coo er Fan 5
amper Position
0 100
O O O O O
OP CL OP CL OP CL OP CL OP CL P
CS INTROLLER
OIS SCREEN IN CCR

M M M M M
37.1-03a 37.1-03b 37.1-03c 37.1-03d 37.1-03e
C inker Coo er

C inker Coo er
SE
C inker coo er contro
G37103
S3_ 37103FM01_RUN
FIC37136_INT FIC37137_INT FIC37138_INT FIC37139_INT FIC37140_INT
1 Refer to 1 Refer to 1 Refer to 1 Refer to 1 Refer to

sheet 319 sheet 319 sheet 319 sheet 319 sheet 319
R_PARA[37] R_PARA[38] R_PARA[39] R_PARA[40] R_PARA[41] G37104
S3_ 37103GM01_RUN
Coo er Fan 6 Coo er Fan 7 Coo er Fan 8 Coo er Fan 9 Coo er Fan 10
Air F ow Air F ow Air F ow Air F ow Air F ow
0 1300 m3 min 0 2100 m3 min 0 1700 m3 min 0 2100 m3 min 0 1600 m3 min
C A SV C A SV C A SV C A SV C A SV
FIC37136 FIC37137 FIC37138 FIC37139 FIC37140
G37104
PI PI PI PI PI S3_ 37103HM01_RUN
MV
MV MV MV MV
0 0 0 0 0
G37104
S3_ 37103IM01_RUN
PV HIC37136 PV HIC37137 PV HIC37138 PV HIC37139 PV HIC37140

G37104
PI -P PI -P PI -P PI -P PI -P S3_ 37103JM01_RUN
Coo er Fan 6 Coo er Fan 7 Coo er Fan 8 Coo er Fan 9
amper Position amper Position amper Position amper Position
0 100 0 100 0 100 0 100 Coo er Fan 10
amper Position
0 100
O O O O O
OP CL OP CL OP CL OP CL OP CL P
CS INTROLLER
OIS SCREEN IN CCR

M M M M M
37.1-03f 37.1-03g 37.1-03h 37.1-03i 37.1-03
C inker Coo er

C inker Coo er
(a) Ki n hood pressure contro
(b) C inker a er thickness contro

The aim of the coo er (37.1-01) operation is to achieve satisfactor coo ing for the c inker and thereb supp higher temperature of secondar air to the ki n
burner (33.1-02) and the f ash furnace burners (32.1-03) which is one of the essentia conditions for c inker burning.
To contro these conditions to optimum state the three contro oops are provided as described be ow.
( a ) Ki n hood pressure contro
To maintain satisfactor operating conditions for the ki n it is necessar to contro the secondar air vo ume in a rationa manner.
This air vo ume can be obtained and stabi i ed b keeping the static pressure of the ki n hood constant.
Thus the opening of suction damper for coo er vent fan (37.1-07a) is automatica contro ed so as to bring the hood s pressure to a constant va ue.
( b ) C inker a er thickness contro
In order to have a satisfactor ki n burning condition it is a so necessar to stabi i e the secondar air temperature together with the aforementioned
secondar air vo ume.
This secondar air temperature is corre ated with the c inker a er thickness on the coo er grate as we as with pressure drop in c inker bed of the coo ing
air. The c inker a er thickness is a so corre ated with the coo er grate speed.
Therefore the contro pressure P is ca cu ated from the out et pressure of fan for 1st 2nd and 3rd compartments (37.1-03d e and f) and the grate speed is
automatica contro ed according to the fo owing curve mentioned in Fig 1.
The formu a for the P is as fo ows
P f1 x p1 f2 x p2 f3 x p2
f1 f2 f3 1
P Contro Pressure (PY37134)
p1 p2 p3 Coo er fan out et pressure (PI37134 6)
f1 f2 f3 Eva uation factor (Pr37134 6)
These setting for the variab e set va ues and the factor f wi be decided fina at commissioning stage. uring unba anced operation of Ki n such as
coating down C inker a er thickness wi be contro ed in remote manua mode.
( c ) Coo ing air vo ume contro
The coo ing air vo ume is pre-set to a certain va ue to coo down the c inker temperature.
The opening of damper of each coo ing air fan (37.1-03a- ) is automatica contro ed to keep actua air vo ume to the set va ue even if the c inker a er
thickness wou d f uctuates.

PICA37111
FIC37131 FIC37132 FIC37133 FIC37134 FIC37135 FIC37136 FIC37137 FIC37138 FIC37139 FIC37140 ** 31 40
When the input is in error(FIC371** HIC371**) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
HIC37131 HIC37132 HIC37133 HIC37134 HIC37135 HIC37136 HIC37137 HIC37138 HIC37139 HIC37140
C inker Coo er

C inker Coo er
(*1) Contro (*1)
irection
Remarks
MV PV*SV (a)Ca cu ation
PI37134 PR37134 RS isab e isab e (Refer to isab e -
SV = 100 - ( PR37135.SV + PR37136.SV )
Remarks)
PI37135 PR37135
RS isab e MV PV*SV isab e isab e -
PI37136 PR37136
I37111 I37111 IN - - - - -
C inker Coo er

C inker Coo er
(*1) Contro (*1)
irection
Remarks
(Main EP fan trip)

T_LS51_KILNEPFAN_TRP
(PH fan trip)
T_LS51_PH_FAN_TRP
(Ki n feed trip)
T_LS51_KILNFEE _TRP
(Ki n drive trip)
T_LS51_KILN RIVE_TRP
T_LS51_PCCOAL UR_TRP
T_LS51_KLCOAL UR_TRP
PI37111 The manua PI - (Coo er trip)
PICA37111 PI isab e Tracking1 Reverse
C37111 operation contro er S3_CCG_ RIVE_TRIP
G37111
S3_G37111_GRUN
T 60s
G37111
S3_ 37107M01_RUN This instrument
Change to MAN mode
G37111
S3_ PCV37111_RUN
G37111
S3_G37111_STARTING
C inker Coo er

C inker Coo er
(*1) Contro (*1)
irection
Remarks
Grate Speed Contro Mode

INTROLLER mode
CAS mode
AUTO mode
(Main EP fan trip)
T_LS51_KILNEPFAN_TRP
(PH fan trip)
T_LS51_PH_FAN_TRP
(Ki n feed trip)
T_LS51_KILNFEE _TRP
Refer to (Ki n drive trip)
- SC37111 SET SP SV - Tracking1 -
sheet 316 T_LS51_KILN RIVE_TRP
(Vent fan trip)
S3_CV_FAN_TRIP
MAN mode
If(PR37134.SV PR37135.SV PR37136.SV) is not 100 then

Trip signa take priorities over INTROLLER mode
C inker Coo er

C inker Coo er
(*1) Contro (*1)
irection
Remarks
SV Grate Speed Contro Mode
FI37131 FIC37131 from KILN
The manua PI - Tracking1 INTROLLER mode
FI37132 FIC37132 PI OPTIMI ATION Reverse This instrument Change to CAS mode
FI37133 FIC37133 operation contro er (Refer to sheet Tracking2 Grate Speed Contro Mode
319) CAS mode
(a)Mode change processing Grate Speed Contro Mode
AUTO mode
G37102 (Main EP fan trip)
FIC3713* Change to AUTO mode
S3_FIC3713*_AUTO T_LS51_KILNEPFAN_TRP
HIC3713*.C Mode (PH fan trip)
FIC3713* Change to MAN mode T_LS51_PH_FAN_TRP
G37102
S3_ 37103 M01_RUN (Ki n feed trip)
( * 1 2 3 A C )
T_LS51_KILNFEE _TRP
(Ki n drive trip)
(Vent fan trip)
S3_CV_FAN_TRIP
(Coo er trip)
S3_CCG_ RIVE_TRIP
MAN mode
(PH fan Vent fan trip)
Trip signa take priorities over INTROLLER mode This instrument Change to MAN mode
S3_FAN_TRIP
FIC3713*.C A Mode
HIC37131 SV FIC3713* Change to CAS mode
The manua PI - PH fan Vent fan trip
- HIC37132 PI -P UNT(FIC3713*. Tracking1 Reverse
operation contro er MV) S3_FAN_TRIP
HIC37133
G37102
( * 1 2 3 A C )
S3_ 37103 M01_RUN
C inker Coo er

C inker Coo er
(*1) Contro (*1)
irection
Remarks
SV Grate Speed Contro Mode
FI37134 FIC37134 from KILN
The manua PI - Tracking1 INTROLLER mode
FI37135 FIC37135 PI OPTIMI ATION Reverse This instrument Change to CAS mode
319) CAS mode
AUTO mode
FIC3713* Change to AUTO mode
S3_FIC3713*_AUTO T_LS51_KILNEPFAN_TRP
HIC3713*.C Mode (PH fan trip)
FIC3713* Change to MAN mode T_LS51_PH_FAN_TRP
G37103
( * 4 5 6 E F )
T_LS51_KILNFEE _TRP
(Ki n drive trip)
(Vent fan trip)
S3_CV_FAN_TRIP
(Coo er trip)
S3_CCG_ RIVE_TRIP
MAN mode

FIC3713*.C A Mode
HIC37134 SV FIC3713* Change to CAS mode
The manua PI - PH fan Vent fan trip
- HIC37135 PI -P UNT(FIC3713*. Tracking1 Reverse
operation contro er MV) S3_FAN_TRIP
HIC37136
G37103
( * 4 5 6 E F )
S3_ 37103 M01_RUN
C inker Coo er

C inker Coo er
(*1) Contro (*1)
irection
Remarks
FI37137 FIC37137 SV Grate Speed Contro Mode
The manua PI - from KILN Tracking1
FI37138 FIC37138 INTROLLER mode
PI OPTIMI ATION Reverse This instrument Change to CAS mode
FI37140 FIC37140 319) CAS mode
AUTO mode
FIC371** Change to AUTO mode
S3_FIC371**_AUTO T_LS51_KILNEPFAN_TRP
HIC371**.C Mode (PH fan trip)
FIC371** Change to MAN mode T_LS51_PH_FAN_TRP
G37104
( ** 37 38 39 40 G H I J )
T_LS51_KILNFEE _TRP
(Ki n drive trip)
(Vent fan trip)
S3_CV_FAN_TRIP
(Coo er trip)
S3_CCG_ RIVE_TRIP
MAN mode

FIC3713*.C A Mode
HIC37137
SV FIC3713* Change to CAS mode
HIC37138 The manua PI - PH fan Vent fan trip
- PI -P UNT(FIC371**. Tracking1 Reverse
HIC37139 operation contro er MV) S3_FAN_TRIP
HIC37140 G37104
( ** 37 38 39 40 G H I J )
S3_ 37103 M01_RUN
C inker Coo er

C inker Coo er (*1)KILN FEE
P IF (KILN FEE actua KILN FEE set_point) 0.8 AN (KILN FEE actua KILN FEE set_point) 1.2 THEN
Grate Speed Contro KILN FEE KILN FEE set_point
INTROLLER ELSE
KILN FEE KILN FEE actua KILN FEE actua FHIC3111.PV KILN FEE set_point FHIC3111.SV
FINETUNING 0.8 R_PARA[45] 1.2 R_PARA[46] h s R_PARA[47]
UNT(PR37134.MV) UNT(PR37135.MV) UNT(PR37136.MV) PI37116.PV
AUTO UP ATE
Actua compartment pressure of fan 4 6 WORKING PRESS
OIS SCREEN IN CCR (*2)Kcorrection
Pset_point Paverage(*6) Ca cu ate ever 15 min the average Paverage of the
( P1+ P2) compartment pressure va ues for fan 4 6 arisen within
Paverage − this period of time. If KILN FEE has been changed the
K correction = 2 Ca cu ation for Paverage must be restarted.
0 70[mbar] P2 − P1 P1 p2 Refer to sheet 317 318
( Phigh - Ph steresis )
KILN OPTIMI ATION
(*3)GSconst MA GSconst MIN
factorGSconstMA Set Parameter from OIS R_PARA[10] (1.0 )
R[0] factorGSconstMIN Set Parameter from OIS R_PARA[11] (0.0 1.0)
GSconst MA Gsconst * factorGSconstMA
FC37101_ITR GSconst MIN Gsconst * factorGSconstMIN
Phigh
KILN FEE (*1) (*4) (*4) Load Contro Ca cu ation
1
Pset_point H drau ic S stem pressure PI37116.PV
R[0] (*4) Pspm_break_pressure 139 bar R_PARA[55]
S R Pexpected_pressure 158 bar R_PARA[56]
Load Contro
GSmax 21.0 spm R_PARA[57]
GSLC [spm] GSexpected 12.0 spm R_PARA[58]
factorP 0.4 R_PARA[59]
factorGS 0.2 R_PARA[60]
GSstart R_PARA[61]
Phight R_PARA[62]
Ph steresis R_PARA[63]
[t h] (When starting oad contro the actua grate speed GS is stored into memor as GSstart )
(Refer to 317) Phigh = Pspm_break_ pressure −(Pspm_break_ pressure − Pexpected_p ressure )* factorP
GS [spm]
GS fast = GS max −(GS max − GS expected )* factorGS
P P GS fast − GS start
GS LC = (Pset_point − Phigh )+ GS start
Change Rate Change Rate Pspm_break_pressure − Phigh
FINE TUNING Ki n Feed Ca cu ated Va ue R_PARA[12]
Kcorrection(*2) Gsconst Refer NE T UP ATE TIME Ca cu ated Va ue R_PARA[14]
GSconst Kcorrection to sheet 318
LIMIT
GSconst MA
SV [spm] GSconst MIN (*3)
[spm] PV SC37111 R_PARA[66]
SET
SP (15 minutes interva ON)
SCP
GSconst C inker Coo er
Grate Speed Contro (1)

C inker Coo er
Grate Speed Contro
Grate Speed to be contro ed b SCP.
CS has the curve of Grate speed.
P_PARA[0]
Grate speed stroke per minute

[spm] (SC37111.SV) P1 pressure setpoint 1 [mbar]
P2 pressure setpoint 2 [mbar]
GS_max Pmin (spm_min-spm_const) m1 P1
spm_max maximum grate speed
spm_min minimum grate speed
spm_const constant grate speed
m1 m3 inc ination of curve
Gsconst max m3 P1 R_PARA[20]

P2 R_PARA[21]
GS_const GSconst
GS_max R_PARA[22]
Kcorrection
GS_min R_PARA[23]
Gsconst min GS_const R_PARA[24]
m3 R_PARA[25]
m1 R_PARA[26]
m1
GS_min Pmax Ca cu ated Va ue R_PARA[27]
Pmin Ca cu ated Va ue R_PARA[28]
Pmax P RH
Pmin P1 P2 Pressure of fan 4 6
[mbar]
(PR37134.MV PR37135.MV PR37136.MV)
C inker Coo er

C inker Coo er
Grate Speed Tab e
KILN FEE GSconst GSmin GSmax P1 P2 m1 m3

[ton h] [spm] [spm] [spm] [mbar] [mbar] [spm mbar] [spm mbar]
0 - 90
Pattern0 R_PARA[90] R_PARA[110] R_PARA[130] R_PARA[150] R_PARA[170] R_PARA[190] R_PARA[210]
R_PARA[70]-R_PARA[71]
90 - 120
120 - 150
150 - 180
180 - 210
210 - 240
240 - 270
270 - 300
300 - 330
330 - 360
360 - 390
390 - 420
420 - 450
450 - 480
NOW Patten R_PARA[24] R_PARA[23] R_PARA[22] R_PARA[20] R_PARA[21] R_PARA[26] R_PARA[25]
m1 0
m3 0
P1 P2
Gsmin GSconst Gsmax
C inker Coo er

C inker Coo er
Grate Speed Tab e
KILN FEE Fan1 Fan2 Fan3 Fan4 Fan5 Fan6 Fan7 Fan8 Fan9 Fan10
[ton h] [m3 min] [m3 min] [m3 min] [m3 min] [m3 min] [m3 min] [m3 min] [m3 min] [m3 min] [m3 min]
0 - 90 R_PARA[270] R_PARA[290] R_PARA[310] R_PARA[330] R_PARA[350] R_PARA[370] R_PARA[390] R_PARA[410] R_PARA[430] R_PARA[450]
NOW Patten R_PARA[32] R_PARA[33] R_PARA[34] R_PARA[35] R_PARA[36] R_PARA[37] R_PARA[38] R_PARA[39] R_PARA[40] R_PARA[41]
C inker Coo er

C inker Coo er SE
SV
C inker coo er exhaust gas condition contro
MIN PL
LIMIT MA PH
G37107
37.1-05 S3_G37107_GRUN
Water Spra EP In et Temp
-7 7 m3 hr Contro
0 600 degC
TIC37121.PVH
FI37123 TICA37121 PV G37107
S3_STR_SPL
IN PI
(TICA37121 330)
MV L3_TICA37121_L1
0 G37107
S3_G37107_GSTP
Water Spra Water Spra 100
(Return ine) (Main ine)
G37107
0 7 m3 hr 0 7 m3 hr
S3_STR_RTN
EP In et Temp Contro G37107
PV PV amper Position
FI37122 FI37121 PV HIC37121 S3_G37107_STARTING
0 100
G37107
CS IN IN PI -P
S3_TICA37121_AUTO
G37107
S3_ 37104M01_RUN
O
OP CL
TCV37121
37.1-04a
WATER TANK
37.1-04
KILN 37.1-07a
37.1-05 PCV37111 37.1-07
ELECTROSTATIC COOLER VENT FAN
37.1-01
CLINKER COOLER PRECIPITATOR
C inker Coo er
C inker coo er exhaust gas
condition contro (1)
C inker Coo er

To maintain an ade uate operating conditions for the c inker coo er EP (37.1-05) temperature of c inker coo er exhaust gas is contro ed.
For this purpose water spra s stem (37.1-04) sha be insta ed in the c inker coo er. The water spra amount to the c inker coo er is automatica contro ed
to keep the temperature of coo er exhaust gas.

TICA37121

(*1) Contro (*1)
irection
Remarks
FI37121 FI37121 IN - - - - -
FI37122 FI37122 IN - - - - -
(a)Ca cu ation
- FI37123 IN - - - - -
PV = FI37121.PV − FI37122.PV
C inker Coo er
C inker Coo er

(*1) Contro (*1)
irection
Remarks
G37107
S3_TICA37121_AUTO This instrument
Change to AUTO mode
TIC37121.PVH
(TICA37121 330)
L3_TICA37121_L1
HIC37121.C mode
This instrument
Change to MAN mode
G37107
S3_G37107_GRUN
The manua PI -
TI37121 TICA37121 PI isab e Tracking2 Reverse
operation contro er
TIC37121.PVH
G37107
S3_STR_SPL
(TICA37121 330)
L3_TICA37121_L1
G37107
S3_G37107_GSTP
G37107
S3_STR_RTN
G37107
S3_G37107_STARTING
G37107
S3_TICA37121_AUTO
G37107
S3_ 37104M01_RUN
C inker Coo er
C inker Coo er

(*1) Contro (*1)
irection
Remarks
TICA37121.C mode
This instrument
Change to CAS mode
TICA37121.A mode
G37107
S3_G37107_GRUN
TIC37121.PVH
SV
I37121 HIC37121 PI -P UNT(TICA37121 Tracking1 Reverse
operation contro er .MV) S3_STR_SPL
(TICA37121 330)
L3_TICA37121_L1
G37107
S3_G37107_GSTP
G37107
S3_STR_RTN
G37107
S3_G37107_STARTING
G37107
S3_TICA37121_AUTO
G37107
S3_ 37104M01_RUN
C inker Coo er
Raw Materia Storage
Coa rec aiming SV 60
R_PARA[16]
Coa Rec aimer Raw Coa

Speed Contro Feed in Weight
0 100 MIN UNT(ML)
0 290 ton
LIMIT MA UNT(MH)
SE
PV SHIC23021 PV WIA35111
M A IN
MV
T 10s
10
R_PARA[15]
(G21105)SCP.RUN1
2111400SCP01_1.FI[1]
MIN ML 10
LIMIT MA MH 100
CS
SCP
SC
35.1-01
2300800SCP01 23-8 RAW COAL FEE IN
COAL RECLAIMER
Coa Mi
Coa rec aiming (1)

Raw Materia Storage
Coa rec aiming

Coa rec aimer (23-08) wi start and stop automatica according to the high and ow eve signa s of raw coa feed bin (35.1-01). Rec aimer speed can be
contro ed from CCR in remote manua mode and sha be fixed to a constant va ue at norma operation.


(*1) Contro (*1)
irection
Remarks

T 10s
(G21105)SCP.RUN1
SI23021 The manua 2111400SCP01_1.FI[1]
SHIC23021 M A MV SV isab e Tracking1 - This instrument Change to AUTO mode
SC23021 operation
WI35111 WI35111 IN - - - - -
Coa Mi
Coa rec aiming (2)

C inker urning KILN OPTIMI ATION SV 12.5ton hr SV MIN P
R_PARA[20]
Ki n fue (coa ) rate contro INTROLLER
R[0]
12.5ton hr SV MIN
FHC35131 R_PARA[21]
_INT
12.5ton hr SV MIN OIS SCREEN IN CCR
1
R_PARA[22]
R[0] SE
(PH fan trip)

35.1-14f 35.1-14a Coa T_LS51_PH_FAN_TRP
C A 35.1-14a Coa T 120s
Ca ibration in feeder for Ki n (Ki n feed trip)
Weight F ow Contro feeder for Ki n T_LS51_KILNFEE _TRP
0 2 ton 0 12.5 ton hr MIN UNT(ML) F ow Integration (Ki n drive trip)
LIMIT MA UNT(MH) T_LS51_KILN RIVE_TRP
PV WIA35151 PV FHC35131 PV F 35131
IN SET TTL
SP
MIN ML 10
LIMIT MA MH 100
CS
35.1-12
SCP
SC
3511400SCP01
PULVERI E COAL IN
35.1-14f
35.1-14a
M
35.1-14
M
Ki n urner Coa Mi
Ki n fue (coa ) rate contro (1)
C inker urning
Ki n fue (coa ) rate contro

After monitoring aborator data of c inker such as free ime content iter weight etc. and burning one temperature coa feed rate is set in remote manua
mode and contro ed automatica from packaged unit (3511400SCP01) to maintain the feed rate.


(*1) Contro (*1)
irection
Remarks


This instrument CAS mode
FI35131 SV
FHC35131 SET SP SV - FHC35131_INT
Tracking1 - (PH fan trip)
FC35131
T_LS51_PH_FAN_TRP
T 120s
(Ki n feed trip)
T_LS51_KILNFEE _TRP
(Ki n drive trip)

WI35151 WI35151 IN - - - - -
- FHC35131_ITR 1 - - - - -
Coa Mi
Ki n fue (coa ) rate contro (2)
C inker urning Preheater Out et KILN OPTIMI ATION
P
F ash furnace fue (coa ) rate contro Temp.Contro SV
0 1000 degC R[0] 35.1-15a 35.1-15a 35.1-15g INTROLLER
MIN PL
LIMIT MA PH Coa feeder for Coa feeder for PC Ca ibration in
FHC35141
PV TICA32115 _INT
PC F ow Contro F ow Integration Weight
0 20 ton hr 0 2 ton
Preheater Out et PI 1
OIS SCREEN IN CCR
Temp.Ratio MV R[0] SV FHC35141 PV PV F 35141 PV WIA35161
0 100 MIN ML 10 SE
LIMIT MA MH 100 SET TTL IN
TR32115 MV
SV
1 EU
2ton hr SV MIN
R_PARA[30]
1 SV
100
(Ki n feed trip)
T_LS51_KILNFEE _TRP
MIN UNT(ML)
MA UNT(MH)
C A LIMIT MIN ML 10
MA MH 100
Preheater 5C-a Preheater 5C-b LIMIT
Out et Temp. Out et Temp.
0 1000 degC 0 1000 degC
35.1-12
TI32115 PV TI32125 PV SCP
SC
IN IN
CS 3511500SCP01
PULVERI E COAL IN
35.1-15g
35.1-15a
M
CALCINER URNER
35.1-15
M
ending Preheater Ki n Coa Mi

F ash furnace fue (coa ) rate
contro (1)
C inker urning
F ash furnace fue (coa ) rate contro

In ki n s stem with f ash furnace stab e operation can be achieved b introducing ade uate ca cinated raw mea into the ki n.
Therefore this ca cination rate has to be kept to the optimum va ue. The ca cination rate can be monitored through the exhaust gas temperature eaving from No. 5
c c one (TI32115 or 32125 or an average of both strings.).
As the raw mea temperature at the No. 5 c c one is corre ated to the exhaust gas temperature eaving from the No.5 c c one the properties (ca cination rate)
of the raw mea introduced into the ki n is maintained in a satisfactor condition b keeping the exhaust gas temperature eaving from the No.5 c c one to an
optimum va ue.
For this reason coa feed rate for the f ash furnace is automatica set from temperature contro er for exhaust gas eaving he No.5 c c one as cascade contro
oop.

TICA32115 FHC35141
When the input is in error(TI32115 TI32125) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.

(*1) Contro (*1)
irection
Remarks
TI32115 TI32115 IN - - - - -
TI32125 TI32125 IN - - - - -
WI35161 WI35161 IN - - - - -
- FHC35141_ITR 1 - - - - -

contro (2)
C inker urning
F ash furnace fue (coa ) rate contro

(*1) Contro (*1)
irection
Remarks
(a)Ca cu ation
TI32115.PVI TR32115.R[0] 0
- TR32115 1 - - - - -
TI32125.PVI TR32115.R[0] 100
(a)PV Ca cu ation
TR32115.R[0] TR32115.R[0]
PV = (( ) * TI32115.PV ) + ( 1 - * TI32125.PV )
100 100
(b)Mode change processing
INTROLLER mode
G35104
The manua PI -
- TICA32115 PI isab e Tracking1 Reverse S3_TICA32115_SV5
operation contro er

(Ki n feed trip)
T_LS51_KILNFEE _TRP
(b)SV Ca cu ation
G35104
This instrument SV( 5 UP )
S3_TICA32115_SV5
INTROLLER mode
FI35141 SV TICA32115.A mode
FHC35141 SET SP SV - Tracking1 Reverse
FC35141 TICA32115.MV
G35104
S3_TICA32115_SV5
(Ki n feed trip)
T_LS51_KILNFEE _TRP

contro (3)
SV
Coa Grinding
MIN PL
Mi oad contro LIMIT MA PH
35.1-04 Coa Mi 35.1-03 Rotar

ifferentia Feeder Actua
Press Contro Speed
0 100 mbar 0 100
PV P ICA35113 PV SI35113
PI IN
MV
MIN ML 10
LIMIT MA MH 100
CS
COAL SC
IN
35.1-01
Pu veri ed Coa in
35.1-03
M
COAL MILL
35.1-04
C inker Coo er
35.1-05
Coa Mi
Mi oad contro (1)

Coa Grinding
Mi oad contro

In order to maintain the good grinding efficienc amount of the materia on the grinding tab e and amount of the materia passing through inside the coa mi
sha be kept constant b ad usting the speed of rotar feeder (35.1-03) to the coa mi automatica to keep the mi differentia pressure at a set va ue.

P ICA35113

(*1) Contro (*1)
irection
Remarks
P I35113 The manua PI -

P ICA35113 PI isab e Tracking1 Reverse
SC35113 operation contro er
SI35113 SI35113 IN - - - - -
Coa Mi
Mi oad contro (2)

Coa Mi Out et SV
Coa Grinding Temp MIN PL
Mi out et gas temperature contro 0 150 degC LIMIT MA PH
SV 0
Hot gas furnace out et gas temperature contro PV TC35113
SE
SET
35.1-04 Coa Mi 35.1-04 Coa Mi
SV SV SP 35.1-16b CV 35.1-04f CV
Out et Temp Out et Temp Contro START POSISION
amper Position amper Position R_PARA[45]
Contro ( amper) LIMIT MIN PL (Water Pump)
MA PH LIMIT MIN PL 0 100 0 100
0 150 degC 0 150 degC MA PH SV
Coa Mi HGG Coa Mi Out et
PV TICA35113 PV TICA35114 37.1-04 Pump Perforated Shie d PV HIC35141 PV HIC35131
Temp
32 Speed Temp 0 150 degC
PI PI PI -P PI -P
R_PARA[40] 0 100 0 600 degC
MV MV MV MV
G35105(1 1) SI35114 TI35171 PV PV TI35113
SV
S3_SHIC35114_SP32 0 PV O O
IN IN SET
G35104(2 2) OP CL OP CL
(SV PV)
S3_TCV35113_CLS MIN ML 10 (Fixed to
LIMIT SP
G35104(1 2)
MA MH 100 CAS mode)
S3_ CV35131_PSP
L3_ HIC35131_OK1
Coa Mi Out et Temp
L3_ HIC35131_STALL1
PV HIC35113
Contro amper
G35104(2 2) Position
S3_ CV35141_CLS SC
PI -P 0 100
COAL IN
Pu veri ed Coa in
O
OP CL TE35113
CS
COAL MILL
M 37.1-04a 35.1-04
WATER TANK 37.1-04
C inker Coo er
35.1-04g SCP
M
TCV35113 35.1-05
3511600SCP01
35.1-16b 35.1-04f
CV35141 CV35131
35.1-16 ATM
Coa Mi
Coa Grinding
Coo er vent air is used to provide heat to the raw materia . Mi out et gas temperature is maintained constant so as to attain the stab e and acceptab e dr ing
conditions of raw coa . In order to keep mi out et gas temperature constant damper insta ed on gas duct from the coo er fan (35.1-04g) is contro ed
automatica to a preset va ue.
Water ma be spra ed on the raw coa if necessar big vibration of mi etc. In this case the CCR operator can se ect the other contro oop of the mi out et
gas temperature b ad usting the water f ow rate automatica .
The hot gas furnace (35.1-16) is used during co d startup condition or during the Ki n stoppage. The HGF sha be designed for 70 capacit of mi operation.
The gas temperature is automatica contro ed b ad usting fue oi f ow rate to a pre-set va ue. This contro can be done b the sub-contro pane
(3511600SCP01). The target va ue of temperature is set b CCR operator.

TICA35113
When the input is in error(TICA35113 HIC35113) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
TICA35114
HIC35113 HIC35131 HIC35141
Coa Mi
Coa Grinding
(*1) Contro (*1)
irection
Remarks

TI35113 The manua PI - Tracking1 HIC35113.C mode
TICA35113 PI isab e Reverse
TI35171 operation contro er Tracking2 This instrument Change to MAN mode
SE G35104(2 2)(ON)

TICA35113.C mode
I35113 The manua PI - SV
HIC35113 PI -P UNT(TICA35113 Tracking1 Reverse
I35171 operation contro er .MV) TICA35113.A mode This instrument Change to CAS mode
SE G35104(2 2)(ON)
TI35113 (a)Mode change processing

The manua PI - SV
TI35171 TICA35114 PI Tracking1 irect
operation contro er TICA35113.SV G35105(1 1)
SC35114 This instrument Change to MAN mode
S3_SHIC35114_SP32
TI35113 SV
TC35113 SET isab e - TICA35113.SV
Tracking1 -
TC35113.1
SI35114 SI35114 IN - - - - -

operation contro er S3_ CV35131_PSP
L3_ HIC35131_STALL1 This instrument Change to MAN mode

The manua PI -
operation contro er G35104(2 2)
S3_ CV35141_CLS
TI35113
TI35113 SET isab e - SV PV Tracking1 -
TI35113.1
TI35171 TI35171 IN - - - - -
Coa Mi
SV
Coa Grinding
MIN PL
Gas f ow contro LIMIT MA PH
35.1-07 EP for Coa Mi C c one

Coa Mi Out et iff. Press
F ow Rate Contro 0 100 mbar
0 4500 m3 min
SE
FHIC35121 PV P IA35116 PV
PI IN
MV
0
G35104(1 2)
S3_FCV35121_SP
10 MAV
R_PARA[60]
G35104(2 2)
S3_FCV35121_CLS
Coa Mi Out et 35.1-08 Fan for

35.1-07 EP In et 35.1-04 Coa Mi
F ow Rate Contro Coa EP In et
Press Out et Press
amper Position Press
-150 0 mbar -100 0 mbar
PV 0 100 -150 0 mbar
HIC35121
PI -P PV PV PV
PIA35115 PIA35114 PI35112
IN IN IN
O
OP CL
CS
35.1-08a
35.1-08 35.1-07 Coa Mi
FCV35121
ELECTROSTATIC
PRECIPITATOR
35.1-06
CYCLONE
Coa Mi
Pu veri ed Coa in
Coa Mi
Gas f ow contro (1)

Coa Grinding
Gas f ow contro

Gas f ow rate passing through the mi sha be kept constant automatica so as to attain stab e mi operation b ad usting the opening of the suction damper
of coa mi fan (35.1-08a). The gas f ow rate is determined b a venturi pipe ocated after EP.

FHIC35121
When the input is in error(FHIC35121 HIC35121) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
HIC35121

(*1) Contro (*1)
irection
Remarks
PI35112 PI35112 IN - - - - -
PI35114 PIA35114 IN - - - - -
PI35115 PIA35115 IN - - - - -
(a)Ca cu ation
- P IA35116 IN - - - - -
PV = PI35112.PV - PIA35114.P V
Coa Mi
Gas f ow contro (2)

Coa Grinding
Gas f ow contro

(*1) Contro (*1)
irection
Remarks
HIC35121.C mode
The manua PI - Tracking1
FI35121 FHIC35121 PI isab e Reverse This instrument Change to MAN mode
operation contro er Tracking2 G35104(1 2)
FCV35121_CLS
G35104(2 2)
FCV35121_SP
FHIC35121.C mode
SV This instrument Change to CAS mode
The manua PI -
I35121 HIC35121 PI UNT(FHIC35121 Tracking1 Reverse FHIC35121.A mode
G35104(1 2)
FCV35121_CLS
G35104(2 2)
FCV35121_SP
Coa Mi
Gas f ow contro (3)

Coa Grinding
Sea Air iff. Sea Air iff. Sea Air iff.

35.1-04 Coa Pressure Pressure Pressure
SV
Mi In et Press C assifier Ring Piping Tab e
Contro LIMIT MA PH
MIN PL
0 100 mbar 0 100 mbar 0 100 mbar
SE -15 5 mbar
P IA35104 P IA35105 P IA35106
PV PICA35111
IN IN IN
PI
MV
35.1-08b amper Sea Air Pressure Sea Air Pressure Sea Air Pressure
0
(PCV) Position C assifier Ring Piping Tab e
G35104(1 2)
0 100 -100 100 mbar -100 100 mbar -100 100 mbar
S3_PCV35111_CLS
100
G35104(1 2) PV I35111 PIA35101 PIA35102 PIA35103
S3_PCV35111_OPN
IN IN IN IN
I35111.PV
L3_ HIC35131_OK1
L3_ HIC35131_STALL1
CS
COAL IN
Pu veri ed Coa in
Coa Mi E.P. Fan

COAL MILL
35.1-08b
PCV35111 35.1-04
C inker Coo er
PT35111
35.1-05
Coa Mi
gas (1)
Coa Grinding

Operating condition (means dr ing condition) for grinding mi is affected b the gas pressure at the in et of mi . Therefore gas pressure is automatica
contro ed to preset va ue b means of damper opening ad ustment at re-circu ating gas duct (35.1-08b).

PICA35111

(*1) Contro (*1)
irection
Remarks
G35104(1 2)
PI35111 The manua PI - S3_PCV35111_CLS
PICA35111 PI isab e Tracking1 Reverse This instrument Change to MAN mode
C35111 operation contro er G35104(1 2)
S3_PCV35111_OPN
L3_ HIC35131_STALL1
(a)Ca cu ation
- P IA35104 IN - - - - -
PV = PIA35101.PV - PICA35111.PV
(a)Ca cu ation
- P IA35105 IN - - - - -
(a)Ca cu ation
- P IA35106 IN - - - - -
PI35101 PIA35101 IN - - - - -
PI35102 PIA35102 IN - - - - -
PI35103 PIA35103 IN - - - - -
Coa Mi
gas (2)
Coa Grinding 35.1-04k Coa Mi
C assifier Motor Speed
Product fineness contro 0 100
S IA35123
IN
100
64rpm SE
SV
R_PARA[77]
(STR2)
1000 160
3510410M01_1.FI[6]
MIN UNT(ML)
LIMIT MA UNT(MH)
35.1-04k Coa Mi 35.1-04k Coa 35.1-04k Coa Mi
C assifier Speed Mi C assifier C assifier Motor Speed
0 160 rpm Motor Ampere 0 1000 rpm
0 135 A
PV SHIC35122 PV SIA35121
PV EIIA35121
SET IN
SP IN
MIN ML 40
LIMIT MA MH 100
CS
SC
COAL
IN
M
Pu veri ed Coa in
COAL MILL
35.1-04
35.1-05 Coa Mi

Coa Grinding
Product fineness contro

In the grinding s stem the product fineness wi var depending on the properties (si e and hardness) of the raw coa fed to the mi . In order to contro the
product fineness at a desired va ue CCR operator sha set the separator (rotor) speed to an optimum va ue remote-manua based on aborator data of the
fineness.


(*1) Contro (*1)
irection
Remarks

SI35122
SHIC35122 SET SP SV - isab e Tracking1 -
SC35122 (STR2)
3510410M01_1.FI[6]
EII35121 EIIA35121 IN - - - - -
(a)Ca cu ation
- S IA35123 IN - - - - - SIA35122.P V
PV = * 100
SHIC35121. PV
Coa Mi

Coa Grinding
Oi pressure contro for h drau ic oi unit for coa mi
35.1-04i
35.1-04i 35.1-04i 35.1-04i 35.1-04i
H drau ic Unit
H drau ic Oi H d.Oi Counter H drau ic Oi H d.Oi Counter
Heating contro
Press.Setting Press.Setting Press. Press.
temperature
0 160 bar 0 160 bar 0 160 bar 0 160 bar
0 150 degC
PIA35121_SET PIA35122_SET PV PIA35121 PV PIA35122 PV TIA35124
IN IN IN IN IN
CS
Mi Ro er
(Counter and Lift)
Mi Ro er
(Operation)
SE UENCE UNIT
3510409S01 07
M
Pump1
35.1-04i HY RAULIC Oi UNIT
Coa Mi
oi unit for coa mi (1)
Coa Grinding
Oi pressure contro for h drau ic oi unit for coa mi

Grinding condition sha be affected b the grindabi it of the raw coa . The operation wi be ad usted to the oi pressure of the h drau ic oi unit (35.1-04i)
b remote- manua .


(*1) Contro (*1)
irection
Remarks
PI35121 PIA35121 IN - - - - -
PI35122 PIA35122 IN - - - - -
TI35124 TIA35124 IN - - - - -
- PIA35121_SET 1 - - - - -
- PIA35122_SET 1 - - - - -
Coa Mi
oi unit for coa mi (2)
Coa Grinding PCT( WIA35171.RH - WIA35171.PV ) PCT( WIA35141.RH - WIA35141.PV ) 0
Pu veri ed coa transportation PCT( WIA35171.RH - WIA35171.PV )
SV * 100
PCT( WIA35171.RH - WIA35171.PV ) PCT( WIA35141.RH - WIA35141.PV )
PCT( WIA35171.RH - WIA35171.PV ) PCT( WIA35141.RH - WIA35141.PV ) 0

SV 50
SV 0 35.1-12
COAL IN WEIGHT PULVERI E COAL
0 50 ton IN WEIGHT
100 0 180 ton
WIA35171 PV PV WIA35141
C A
IN IN
35.1-17a amper
Position SE
P R_PARA[80] 0 100 G35107
S3_ CV35151_CLS
SV HIC35151 PV
G35107
PI -P
S3_ CV35151_OPN
MV
O
OP CL
CS
35.1-04
35.1-06 35.1-07
COAL MILL
OP CL
CV35151
35.1-17a
35.1-17 35.1-12
PULVERI E Coa Mi
COAL IN
Pu veri ed coa transportation (1)
Coa Grinding
Pu veri ed coa transportation

The pu veri ed coa (anthracite) is co ected b c c ones (35.1-06) and EP (35.1-07) and transported to pu veri ed coa bin (35.1-12) and pu veri ed coa bin for
existing (35.1-17) via dividing damper (35.1-17a).
The damper position wi be regu ated automatica to feed enough pu veri ed coa to new ine and remaining coa wi be fed to existing ine.

HIC35151
When the input is in error(WIA35141 WIA35171) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.

(*1) Contro (*1)
irection
Remarks
(a)Ca cu ation
IF ( WIA35171.R H - WIA35171.P V ) + ( WIA35141.R H - WIA35141.P V ) > 0 THEN
PCT( WIA35171.R H - WIA35171.P V )

SV = * 100
PCT( WIA35171.R H - WIA35171.P V ) + PCT( WIA35141.R H - WIA35141.P V )
Refer to ELSE
Remarks SV = 50
The manua PI -
I35151 HIC35151 PI -P Tracking1 Reverse
operation contro er (b)Mode change processing
PI -
contro er
G35107
S3_NO_CHANGE
G35107
S3_ CV35151_OPN
G35107
S3_ CV35151_CLS
WI35171 WIA35171 IN - - - - -
WI35141 WIA35141 IN - - - - -
Coa Mi
Pu veri ed coa transportation (2)
Coa Grinding PV FY35133
Coa Mi
Pu veri ed coa feeding for Existing ine Capacit
10 IN 0 100 ton hr
SV
R_PARA[85]
SE
50 3511702M01_1.FI[6]
R_PARA[86] T 10s
Existing
PV FY35171 PV FY35132 Pu veri ed Coa
Pu veri ed Coa
MIN UNT(ML) F ow Rate
IN F ow Rate LIMIT MA UNT(MH) IN 0 50 ton hr
0 50 ton hr
dw dt dw dt dw dt
Existing p ant Existing p ant 35.03 Existing 35.1-17b Rotar 35.1-15a Coa 35.1-14a Coa
Coa bin 35.1-12 Pu .
coa feed rate coa feed rate Pu veri ed Coa Va ve Speed feeder for PC feeder for Ki n
weight coa bin weight
to Ca ciner to Ki n in Weight Contro F ow Rate F ow Rate
0 50 t 0 180 ton
0 12 ton hr 0 12 ton hr 0 100 ton 0 100 0 20 ton hr 0 12.5 t h
PV FI35003 PV FI35002 PV WIA35001 PV SHIC35141 PV WIA35171 PV FHC35141 PV WIA35141 PV FHC35131
IN IN IN M A IN IN IN IN
CS MV
3511500SCP01 3511400SCP01
MIN ML 10 S01 S02
LIMIT MA MH 100 SCP SCP
35.1-18
CV35151
SC 35.1-17a
FROM E ISTING M
No.2 COAL MILL 35.1-20 35.1-17 35.1-12
PULVERI E
35.03 M COAL IN
E ISTING
PULVERI E 35.1-17b
COAL IN
TO E ISTING 35.1-15g 35.1-14f
KILN URNER
TO E ISTING
TO CALCINER URNER TO KILN URNER
FF URNER
Coa Mi
Pu veri ed coa feeding for
Existing ine (1)
Coa Grinding
Pu veri ed coa feeding for Existing ine

Pneumatic transportation e uipment to the existing pu veri ed coa bin is provided.
Rotation speed of rotar va ve (35.1-17b) sha be contro ed automatica to the weight of existing pu veri ed coa bin (35.03).


(*1) Contro (*1)
irection
Remarks

3511702M01_1.FI[6]
SI34141 The manua This instrument Change to AUTO mode
SHIC35141 M A MV SV - Tracking1 -
SC34141 operation
T 10s
WI35001 WIA35001 IN - - - - -
FI35002 FI35002 IN - - - - -
FI35003 FI35003 IN - - - - -
WI35171 WIA35171 IN - - - - -
FI35141 FI35141 IN - - - - -
WI35141 WIA35141 IN - - - - -
FI35131 FI35131 IN - - - - -
Coa Mi
Existing ine (2)
Coa Grinding
Pu veri ed coa feeding for Existing ine

Signa No. Tag No. T pe Remarks
(a)Ca cu ation
35.1-17b No.2 Coa
Rotar Va ve Mi FY35171.PV
Running Running
× × 0
- FY35171 IN × 0
dw
× WIA35001.P V + FI35002.PV + FI35003.PV
dt
Free e With Previous Va ue
(a)Ca cu ation dw
- FY35132 IN PV = WIA35141.PV + FHC35141.PV + FHC35131.PV
dt
(a)Ca cu ation
CV35151 CV35151
S02 ON S01 ON
FYI35133.PV
dw
× × FY35132.PV + WIA35171.P V + FY35171.PV
dt
dw
- FY35133 IN × WIA35171.P V + FY35171.PV
dt
× FY35132.PV
FY35132.PV
Coa Mi
Existing ine (3)
Precipitator 35.1-08 Fan for
Preheater Fan
Coa Mi Out et
Out et CO
CO
0 0.5 Vo
0 20000 Vo
PV AIA36112 PV AIA35112
IN IN
CS
Refer to Preheater fan out et pressure contro

Preheater
GCT
36.1-02
36.1-06 36.1-07a 36.1-07
ELECTROSTATIC PCV36152 EP FAN
PRECIPITATOR
GAS CON ITIONING TOWER
Refer to Gas f ow contro
35.1-08a
35.1-07 FCV35121 35.1-08
ELECTROSTATIC
EP FAN
Coa Mi PRECIPITATOR
35.1-06
CYCLONE
Coa Mi
Pu veri ed Coa in

Precipitator (1)
Precipitator

CO content of preheater exhaust gas and coa mi exhaust gas wi be measured b the ana er (AIA 36112 AIA35112) respective and wi be monitored.
When the CO content wi be detected more than a set percentage of high-high point high vo tage unit of e ectrostatic precipitator (36.1-06 and 35.1-07) wi be
disconnected automatica .


(*1) Contro (*1)
irection
Remarks
IF HH
AIA35112 AIA35112 IN - - - - - 36.1-06 disconnected
IF HH
AIA36112 AIA36112 IN - - - - - 35.1-07 disconnected

Precipitator (2)
SV
Cement Grinding In case that cement grinding mi No.5
LIMIT MIN PL Tag ***45*** Instrument 45-**
Mi oad contro PV FIC45008 MA PH In case that cement grinding mi No.6
(a) Tota mi oad contro Cement Mi PI
Tag ***46*** Instrument 46-**
Tota Feed. MV This case is cement grinding mi No.5
(b) New feed contro
0 405 ton hr MIN UNT(ML)
Mix proportion contro LIMIT MA UNT(MH) FR45004 FR45005 FR45006 100
if not 100 then
FHC45004 FHC45005 FHC45006
PV FHC45007
Change to not CAS mode
10
SET R_PARA[27]
Eva uation factor
MV
MIN ML 10 EU
FR45009 LIMIT MA MH 100 SE
SV
1
G45004(1 1)
EU S3_SHIC45071_SV_INI
C inker Feed Ratio G psum Feed Ratio asa t Feed Ratio

FR45004 FR45005 FR45006 MIN UNT(ML)
0 100 0 100 0 100 LIMIT MA UNT(MH) Actua speed of
Grinding Aid
PV 1 1 1 Pump(45-12d)
FHIC45071 0 108 L hr
R[0] R[0] R[0]
FI45051 C A SV C A SV C A SV
100 100 100 SET
IN
P R_PARA[22] P R_PARA[23] P R_PARA[24] 1.08
45-21 Imp.F owmeter
F ow Rate MIN UNT(ML) MIN UNT(ML) MIN UNT(ML)
LIMIT MA UNT(MH) LIMIT MA UNT(MH) LIMIT MA UNT(MH) Actua speed of
0 200 ton h
Grinding Aid
SV SV SV Pump(45-12d)
45-04 Apron 45-05 Weigh 45-06 Apron
PV PV PV MIN ML 10 0 100
FHC45004 Feeder F ow FHC45005 Feeder F ow FHC45006 Feeder F ow LIMIT MA MH 100
Rate Contro Rate Contro Rate Contro
SET 0 150 ton hr SET 0 10 ton hr SET 0 45 ton hr PV SI45071
SP SP SP IN
MIN ML 10 MIN ML 10 MIN ML 10
LIMIT MA MH 100 LIMIT MA MH 100 LIMIT MA MH 100
CS
F 45004 F 45005 F 45006

SCP SCP SCP SCP
TTL (PI) TTL (PI) TTL (PI)
CLINKER FEE GYPSUM FEE ASALT FEE

45-19 M M M
45-05 45-06 Grinding aid
45-04 45-12d
45-21
No.5 No.6 Cement Mi
Mi oad contro
Mix proportion contro (1)
Mi oad contro In case that cement grinding mi No.6
(a) Tota mi oad contro Tag ***46*** Instrument 46-**
This case is cement grinding mi No.5
(b) New feed contro
Mi oad contro
In order to maintain the high grinding efficienc fo owing mi oad contro methods are provided
( a ) Tota mi oad contro
Tota mi oad contro with a practice of keeping the ratio of the amount of the grinding media to feed materia (C inker G psum and etc ) constant
resu ts in high grinding efficienc .
According we aim to attain a constant amount of materia inside mi b automatica contro ing new materia feed rate so that the tota sum of materia
inside mi i.e. new feed materia s and coarse materia s returned from separator becomes constant.
The tota sum s formu a is as fo ows.
W N.F. (R.G. x F)
W Sum (FY45008 46008)
NF Amount of new feed materia (FYI45007 46007 )
RG Amount of returned materia from separator (FI45051 46051)
F Eva uation factor ( Fr45009 46009)
The factor F is between 0 to 1.0 ad usted during commissioning
The mi sound wi be used to monitor the grinding condition inside mi and necessar action needs to be taken during fo owing a arms
If High a arm signa ecreasing materia of mi inside
If Low a arm signa Increasing materia of mi inside
The current of motor for bucket e evator (45 46-15) a so can be used to monitor the grinding condition.
( b ) New feed contro
Amount of new feed is remote-manua set b CCR operator and automatica contro ed to the pre-set. va ue.

As for the mi feed the mix proportion must be contro ed in order to obtain re uired chemica composition (SO3 content) of the cement which is achieved b
regu ar samp ing and ana sis of the cement.
As for c inker g psum and etc. ratio the feed ratio of each materia is set to the optimum va ue b the CCR operator. ata of mix proportion is obtained from
aborator .

FIC45008
When the input is in error(FI45051 FI45004 FI45005 FI45006) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.
No.5 No.6 Cement Mi

Mi oad contro
Mi oad contro In case that cement grinding mi No.6
(a) Tota mi oad contro Tag ***46*** Instrument 46-**
(b) New feed contro
(*1) Contro (*1)
irection
Remarks
The manua PI - (a)Ca cu ation

- FIC45008 PI isab e Tracking1 Reverse
operation contro er PV = (FHC45004.P V + FHC45005.P V + FHC45006.P V ) + FHC45051.P V * FR45009.R[ 0]
(a)Ca cu ation
FR45004 FR45004.R[ 0] = 100 −(FR45005.R [0] + FR45006.R[ 0])
- FR45005 1 - - - - - FR45005 FR45006 LIMIT (** 05 06)
FR45006 UNT(FHC450 * *.MH) UNT(FHC450 * *.ML)
HightLimit = * 100 LowLimit = * 100
UNT(FHC450 07.MV) UNT(FHC450 07.MV)
FHC45007 C A mode
FHC45004 This instrument Change to CAS mode
FI4500* Tracking1 (G45001.START)
FHC45005 SET SP SV - SV FR4500*.R[0] -
FC4500* P S3_G45001_GR_STRINGY
FHC45006
If(FR45004.SV FR45005.SV FR45006.SV) is not 100 then
FI45051 FI45051 IN - - - - -
(a)Ca cu ation
Tracking1
PV = FHC45004.PV + FHC45005.PV + FHC45006.PV
- FHIC45071 SET SP SV - SV UNT(FIC45008.MV) Tracking2 - (b)Mode change processing
P
FIC45008 A mode This instrument Change to CAS mode
(a)Ca cu ation
PV = SI45071.PV * 1.08
- FHIC45071 SET SP SV - isab e isab e - (b)Mode change processing
S3_SHIC45071_SV_INI This instrument Change to AUTO mode
SI45071 The manua

SHIC45071 M A MV SV - Tracking1 -
SC45071 operation
No.5 No.6 Cement Mi

Mi oad contro
Mix proportion contro (Se ection Change Processing for Gr.Running) In case that cement grinding mi No.6
NOT RUNNING RUNNING
SELECTION NOT SELECTION SELECTION

NOT SELECTION START COMPLETE START COMPLETE START COMPLETE S3_G45001_SEL NE T1
NE T
SELECTION NOW S3_G45001_NOSEL_NE 1
SELECTION NE T
FR45004.R[0]
NO SELECTION NOW
NE T
NO SELECTION NE T
FR45004_SET
FR45006.R[0] FR45005.R[0]
0 S3_G45001_NOSEL_NOW1
FR45005.R[0]
NE T
S3_G45001_SEL NE T1 FR45006.R[0]
FR45006.R[0]
FR45005_SET
100
FR45006.R[0]
NE T
FR45004.R[0]
FR45006_SET
No.5 No.6 Cement Mi

Mi oad contro
Mi spra water contro 45-12C PUMP_RUN In case that cement grinding mi No.6
RUN RUN RUN RUN RUN RUN
S3_TIC4504 _A_MO E_1 Tag ***46*** Instrument 46-**
FI45041.PV H H H HH HH HH This case is cement grinding mi No.5
TIC45041.PV - H H - H H P
To (TCV45041_SEL)
TIC45044.PV H H - H H -
GAS
TIC45044 Mode Change AUTO AUTO MAN AUTO MAN MAN MATERIAL
TIC45041 Mode Change MAN MAN CAS MAN CAS CAS OIS SCREEN IN CCR
Mi 1st chamber
TIC45042.SV R_APRA[40] Water Spra F ow
Rate
Cement mi Cement mi 0 4000 L h
45-12 Cement Mi SV C A SV
out et temp out et temp SV
in et temp
(1st compartment) (2nd compartment) FI45041 SE
0 200 degC MIN PL MIN PL MIN PL
LIMIT MA PH 0 200 degC LIMIT MA PH 0 200 degC LIMIT MA PH
PV IN
TIC45044 TIC45041
PV TIC45042
PV PI PV PI PI
MV MV MV 11
R_PARA[35] G45003(3 6)
0 S3_TIC45042_MV_INI
R_PARA[36] G45003(3 6)
TIC45044
_MA
S3_TCV45041_MV_MIN
G45003(4 6)
M A
11 S3_TIC45044_MV_INI
R_PARA[30] G45003(4 6)
S3_TCV45044_MV_MIN
CS
0
R_PARA[31] TE45042
45-27 EP
TE45044
CEMENT MATERIAL
1st 2nd
compartment compartment
TCV45044 TE45041
45-12c 45-12
CEMENT GRIN ING MILL CEMENT MATERIAL
45-12e TCV45041
Water Tank 45-12g FT45041
No.5 No.6 Cement Mi
Mi spra water contro (1)

Mi spra water contro In case that cement grinding mi No.6
uring cement grinding it is necessar that cement temperature in the mi is kept within an ade uate va ue so as to achieve proper cement ua it and high
grinding efficienc .
For this reason water spra s inside the mi is adopted to remove grinding heat.
The water spra va ve is automatica contro ed based on temperature at the mi in et and out et as per fo owing description
( a ) Water spra contro for 1st compartment
1) In case that water in ection uantit for 2nd chamber is maximum va ue and the mi out et temperature is higher than preset va ue (To1) the spra for first
compartment wi start and the uantit wi be contro ed automatica according to the mi out et temperature (To).
Fig.2
2) In case that the in et temperature (Ti) goes be ond the set va ue for spra starting (Ti1) and water in ection uantit for 2nd chamber ( 2) is more than
preset va ue ( 2 ) the spra for first compartment wi start and the uantit wi be contro ed automatica according to the in et temperature (Ti).
Fig.2
3) uring the above 2) contro mi out et temperature (To) is higher than preset va ue (To1) the uantit wi be contro ed according to the mi out et
temperature (To) instead of the in et temperature (Ti).
( b ) Water spra contro for 2nd compartment
If the mi out et temperature (To) is higher than preset va ue (To2) the spra for second compartment wi start and uantit wi be contro ed
automatica according to the mi out et temperature (To).
Fig.2 3
The CCR operator can se ect the mi out et gas or the mi out et materia as the contro temperature (To).
The setting for each preset va ue wi be ad usted during commissioning.
Q1/Q2 Q1/Q2
To Materia or Gas temperature at mi out et
To1 Preset va ue of mi out et temperature for 1st chamber spra start
Q2max Q2max
To2 Preset va ue of mi out et temperature for 2nd chamber spra start (To2 To1)
Q2z Ti Materia temperature at mi in et
Ti1 Preset va ue of mi in et temperature for 1st chamber spra start
Q1max Q1max 2 uantit of water in ection for 2nd chamber
2 Preset va ue of uantit of water in ection for 2nd chamber ( 2 0)
To2 To1 To To2 To

Ti Ti1 Ti
Fig 2 Fig 3

TIC45041 TIC45042 TIC45044
When the input is in error this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue
No.5 No.6 Cement Mi

Mi spra water contro In case that cement grinding mi No.6
(*1) Contro (*1)
irection
Remarks
G45003(4 6)
S3_TCV45044_MV_MIN
SV Tracking1 This instrument Change to MAN mode
TI45042 The manua PI - G45003(4 6)
TIC45041 PI TIC45042.SV Tracking2 irect
TI45041 operation contro er R_APRA[40] S3_TIC45044_MV_INI
P
Other Mode Change Refer to sheet 516
When the instrument is MAN mode MV is tracking (TIC45044.MV).
G45003(3 6)
TI45042 This instrument Change to AUTO mode
The manua PI - Tracking2 S3_TIC45042_A_MO E
TI45041 TIC45042 PI isab e irect
operation contro er P G45003(3 6)
C45041
S3_TCV45041_MV_MIN
G45003(3 6)
S3_TIC45042_MV_INI
G45003(4 6)
S3_TCV45044_MV_MIN
The manua PI - Tracking2 G45003(4 6)
TI45044 TIC45044 PI isab e irect
operation contro er P S3_TIC45044_MV_INI
Other Mode Change Refer to sheet 516
When the instrument is MAN mode MV is tracking (TIC45041.MV).
The manua
C45044 TIC45044_MA M A MV SV - Tracking1 -
operation
FI45041 FI45041 IN - - - - -
No.5 No.6 Cement Mi

Product fineness contro In case that cement grinding mi No.6
20
SE
SV
R_PARA[55]
G45008(2 2)
S3_SHIC45031_SV_INI
45-19 Separator 45-19 Air

Motor Speed MIN UNT(ML) Separator Motor
contro LIMIT MA UNT(MH) Ampere
0 190 rpm 0 340 A
PV SHIC45031 PV EII45031
SET IN
MV
MIN ML 20
LIMIT MA MH 100
CS
SC
M
AG FILTER
45-19
SEPARATOR (ROTOR)
CEMENT GRIN ING MILL

No.5 No.6 Cement Mi

Product fineness contro In case that cement grinding mi No.6
In the grinding s stem the product fineness wi var depending on the properties (si e and hardness) of the c inker and g psum fed inside mi . Thus it wi be
necessar to contro the grinding s stem to maintain the product fineness to the re uired va ue.
Therefore the separator (rotor) speed is set to optimum va ue b the CCR operator and the separator motor speed is automatica contro ed through the speed
contro device to have a constant speed set va ue despite an f uctuations in the gas f ow vo ume.


(*1) Contro (*1)
irection
Remarks

G45008(2 2)
SI45031 This instrument Change to AUTO mode
SHIC45031 SET SP SV - isab e Tracking1 - S3_ HIC45031_SV_MIN
SC45031
G45008(2 2)
S3_SHIC45031_M_MO E
EII45031 EII45031 IN - - - - -
No.5 No.6 Cement Mi

Cement Grinding 45-25 F FN MTR In case that cement grinding mi No.5
SV KILOWATT Tag ***45*** Instrument 45-**
ag Fi ter ifferentia Pressure contro In case that cement grinding mi No.6
MIN PL 0 510 kW
Other contro LIMIT MA PH Tag ***46*** Instrument 46-**
JICA45051
SV 0 SE
PI
R_PARA[60]
G45008(1 2)
S3_ HIC45022_SV_MIN
SV 100
R_PARA[65]
G45008(1 2)
S3_ HIC45021_SV_MA
45-23 F 0
ifferentia R_PARA[70]
G45008(1 2)
Press S3_ HIC45031_SV_MIN
45-19d CV Va ve 45-19c CV va ve
0 30 mbar 45-25a CV Va ve
position Contro position Contro
0 100 0 100 position Contro
PV P IA45025 0 100
SV
PV HIC45022 PV HIC45021
SET (SV PV) PV HIC45031
(Fixed to
CAS mode) SP
PI -P PI -P PI -P
MV MV MV
45-23 F In et 45-23 F Out et

Press Press
O O -100 0 mbar -100 0 mbar O
OP CL OP CL OP CL
PV PI45023 PI45024 PV
IN IN
CS
SCP
M
4502300SCP01
45-25a
M CV45031
45-25
EP FAN
ATM
45-19d M
45-19 CV45022
SEPARATOR
(ROTOR) 45-19c
CEMENT MILL CV45021
No.5 No.6 Cement Mi
ag Fi ter ifferentia Pressure
contro Other Contro (1)
Other contro Tag ***46*** Instrument 46-**
SV 20 SE
R_PARA[20]
G39104(2 2)
S3_SHIC39111_SV_INI
SV 0
R_PARA[75] G45014(1 1)
MIN UNT(ML) S3_ HIC45051_SV_MIN
LIMIT MA UNT(MH) 10
R_PARA[76] G45014(1 1)
S3_ HIC45051_SV_INI
39.1-32 Apron
45-29a CV Va ve
Feeder Motor
position Contro
Speed contro
0 100
0 100
PV SHIC39111 PV HIC45051
M A PI -P
MV MV
O
OP CL
MIN ML 10
LIMIT MA MH 100
CS
SC
M
M
39.1-32 45-27(EP)
45-29a
CV45041
45-29
EP FAN
No.5 No.6 Cement Mi

Nothing

HIC45021 HIC45022 HIC45031 HIC45051
JICA45051
When the input is in error(JICA45051 HIC45031) this stops the contro and HOL s the manipu ated variab e (MV) with the fina va ue.

(*1) Contro (*1)
irection
Remarks

SI39111 The manua G39104(2 2)
SHIC39111 M A MV SV - Tracking1 - This instrument Change to AUTO mode
SC39111 operation S3_SHIC39111_SV_INI

The manua PI -
I45021 HIC45021 PI -P isab e Tracking1 Reverse G45008(1 2)
operation contro er S3_ HIC45021_SV_MA

operation contro er S3_ HIC45022_SV_MIN

G45014(1 1)
The manua PI - S3_ HIC45051_SV_MIN
operation contro er G45014(1 1)
S3_ HIC45051_SV_INI
No.5 No.6 Cement Mi

(*1) Contro (*1)
irection
Remarks
(a)Ca cu ation
- P IA45025 SET - isab e SV PV isab e -
PV = PI45023.PV - PI45024.PV
PI45023 PI45023 IN - - - - -
PI45024 PI45024 IN - - - - -
The manua PI - Tracking1 (a)Mode change processing

JI45051 JICA45051 PI isab e Reverse G45008(1 2)
operation contro er Tracking2 This instrument Change to MAN mode
S3_ HIC45031_SV_MIN
The manua PI - SV
I45031 HIC45031 PI -P UNT(JICA45051) Tracking1 Reverse G45008(1 2)
operation contro er This instrument Change to CAS mode
S3_ HIC45031_SV_MIN
No.5 No.6 Cement Mi

PAGE APPROVED CHECKED PREPARED REGISTERED PAGE APPROVED CHECKED PREPARED REGISTERED
BY BY BY BY BY BY
0 First Issue M.Sadakata

18.Feb.08 18.Feb.08
1 1 Revised due to progress. F.Kojima H.Itabashi M.Sadakata

20.Jun.08 Whole sheets were revised. 10.Jun.08 10.Jun.08 10.Jun.08
596

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2

Messrs. BIM SON CEMENT JOINT STOCK COMPANY

New Production Line Project of

Bim Son Cement Plant

SPECIFICATION FOR DCS APPLICATION SOFTWARE

TOSHIBA IT & CONTROL SYSTEMS CORPORATION

1 10.Jun..2008 Revised due to progress. F.Kojima H.Itabashi M.Sadakata

JOB NO 5031- 095

C STOMER ISHIKAWAJIMA HARIMA HEAVY INDUSTRY CO.,LTD

Specification for DCS Application Software of Process Control

C TOSHIBA Corporation 2008

APPROVED BY CHECKED BY DESIGNED BY

18.Feb.08 18.Feb.08 18.Feb.08 1

5 CONTENTS (4) 30 Limestone Crushing 55 Limestone Storage 80 Clay Crushing Storage

15 Description of Basic Terms (1) 40 65 90

16 Description of Basic Terms (2) 41 66 91 Clay reclaiming (1)

17 Description of Basic Terms (3) 42 67 92 Clay reclaiming (2)

18 Description of Basic Terms (4) 43 68 93

19 Description of Basic Terms (5) 44 69 94

102 127 Product fineness control (2) 152 177

103 128 153 178

104 129 154 179

105 Raw Mill 130 155 180

110 135 160 185

114 139 164 189

115 140 165 190

118 143 168 193

119 144 169 194

120 145 170 195

123 148 173 198

124 149 174 199

125 150 175 200

204 229 254 279

205 Blending Preheater Kiln 230 255 280

210 235 260 285

215 240 265 290

218 Kiln feed rate control (3) 243 268 293

219 244 269 294

220 245 270 295

223 248 273 298

308 Clinker cooler control (3) 333 358 383

309 Clinker cooler control (4) 334 359 384

310 Clinker cooler control (5) 335 360 385

313 Clinker cooler control (8) 338 363 388

314 Clinker cooler control (9) 339 364 389

315 Clinker cooler control (10) 340 365 390

318 Grate Speed Control (3) 343 368 393

319 Grate Speed Control (4) 344 369 394

320 345 370 395

325 350 375 400

402 427 Product fineness control (2) 452 477

403 428 453 478

404 429 454 479

405 430 455 480

410 435 460 485

414 439 464 489

415 440 465 490

419 444 469 494

420 445 470 495

421 446 Pulverized coal transportation (1) 471 496

422 447 Pulverized coal transportation (2) 472 497

423 448 473 498

424 449 474 499