Name Plain carbon steels Low carbon steels Medium carbon High carbon steels
steels
Composition Carbon is the alloying ele that Largest tonnage of all steels 0.25% < C < 0.6% C > 0.6%
Definition controls the prop produced Austenized,
Alt. names C - 1.5% C < 0.25% quenched and
Cu - 0.6% Also called Mild steels tempered to
Mn – 1.65% improve mech prop
Si – 0.6%
Characteristics 1. Moderately priced 1. Relatively soft and 1. Low 1. Hardest and
2. Ductile, readily formed weak hardenability strongest
3. Can be made into 2. Can’t be hardened 2. High 2. Least ductile
sheets, bars, rods, appreciably by heat strength 3. More wear
wires etc. treatment methods 3. Low ductility resistance
3. Good formability and and 4. Capable of
weldability toughness holding
4. Strengthened by cold sharp edges
working
5. High ductility and
toughness
6. Least expensive
7. Contains ferrite and
pearlite
Applications Automobiles Automobile body Railway Cutting
Ball bearings, base components wheels and tools and
plates etc. Structural shapes tracks dies
Pipelines Gears, crank Knives,
Buildings and bridges shafts etc. razors
Springs
High
strength
wires
Alloy steels
Name Low alloy steels High alloy steels
Composition 3% to 4% of one or more alloying elements Contains more than 5%of one or more alloying
Also called Pearlitic alloy steels elements
Characteristics 1. Similar microstructure as that of PCS and 1. They have diff microstructure and
requires similar heat treatment processes require diff heat treatments than that
2. Eutectoid pearlite structure of PCS
3. Alloying elements provide enhanced properties 2. Austentic, martensitic or precipitated
4. They increase strength without loss in toughness carbides structures are possible
and increased hardenability
Short notes Austenite structure at room Ferritic structure all They contain 12 to 25 %
temperatures temp till its melting of Cr and 0.1 to 1.5% of C
Produced in greatest tonnage point The presence of carbon
Contains both Cr and Ni, the Cannot be heat treated restores the α to gamma
tendency of Ni to reduce the Can be strengthened transition
critical temp overrides the by work hardening They can be heated to
opposite effect of Cr thus a austenitic temperatures
completely austenitic structure and will form martensite
is possible upon cooling
C < 0.15% to minimize
formation of Cr carbides, as it
would decrease the corrosion
resistance
Carbide form when the metal
cools slowly form high temp
around 500 to 700°C
The above temp is attained
during weld processes and
results in formation of carbides
and may lead to failure
This type of corrosion failure is
called weld decay. Titanium or
niobium is added to prevent this
Nitride particles improve
strength, hardness and wear
resistance
Applications Aircraft industry (engine parts) Lining for petroleum Pumps and valve parts
Heat exchanger industries Rules and tapes
Cooking utensils Heating elements for Turbine buckets
Trailers and railway cars furnaces Surgical instruments
Screws
Oil burner parts
Interior decoration
Cast irons
Name Grey CI White CI Malleable CI Spheroidal
graphite
Composition C – 2.5 to 4% C – 1.8 to 3% C – 2 to 3% C – 3.3 to 4%
Mn – 0.4 to 1% Mn – 0.25 to 0.8% Mn – 0.2 to 0.6% Mn – 0.2 to 0.5%
S – 0.02 to 0.15% S – 0.10 to 0.30% S – 0.10% S – 0.01% (max)
Si – 1 to 3% Si – 0.5 to 1.9% Si – 0.6 to 1.3% Si – 1.8 to 3%
P – 0.15 to 1% P – 0.05 to 0.2% P – 0.15% P – 0.08% (max)