Degree importance
Frequency of
Percentage
occurrence
Characteristics
Degree of
R
influence
detected
Inspection/confirmation Person in Measures R
No. Process name Process functions Failure mode Causes of failure P Countermeasures Schedule Degree of Frequency of Percentage
Part Completed vehicle method charge execution P
N influence occurrence detected
situation N
Reflektor Assy (Insert cannot insert reflektor to
1 insert pivot clip forget to insert pivot clip 4 Operator Negligence 2 Visual check 100 % 1 8 0
Pivot Clip) housing
knob assy not function if
Reflektor Assy (Insert Aiming retainer doesn't
2 insert aiming retainer aiming retainer not 4 Operator Negligence 2 Visual check 100 % 1 8 0
Aiming Retainer) inserted properly
inserted properly
Torque Screw driver is to
Demage on reflektor &
Reflektor Assy ( large & Forget to Visual Check & Tester for
3 installation bulb fixing Bulb fixing doesn't 5 Operator Negligence 3 3 45 0
Installation Bulb Fixing) tightening bulb fixing with Screw Driver
installed properly
Screw M4x8
reflektor to be dirty during
Shid doesn’t installed Operator not use hand Visual check 100 % &
Reflektor Assy installation Forget to
4 installation shid properly & Demage on 5 gloove and forget to 4 Operator Shall use hand 2 40 0
(Installation Shid) tightening shid with screw
reflektor tightening the screw gloove during production
M4x8
Housing Assy wrong pairs during operator wong pairs the Lighting test & Visual
9 Connecting wire lamp cannot turn on 7 2 1 14 0
(Connecting Wire) connecting wire to terminal wire during installation Check
11 Hot melt 0 0
12 Install lensa 0 0
13 leak test 0 0
14 lighting test 0 0
15 production code 0 0
16 final inspection 0 0
17 packaging 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0