Manual: Auto Transfer Controller

Harsen®
Manual
TU510A
Auto Transfer Controller
HM1043ER1
Manual HM1043ER1 History
History
No. Rev. Date Editor Validation Changes
1 HM1043ER1 2011.1.1 P.L New
Harsen® I
Manual HM1043ER1 Contents
Contents
1
Description ................................................................................................................................................
2
1. The Outline Dimensional Drawings and wirings of Intelligent Controller...........................................
12
2. Operation Panel .................................................................................................................................
16
3. Installation Guide ................................................................................................................................
17
4. Control and Operation Instruction .................................................................................................
5. Measure and 20
Display Data ...............................................................................................................
21
6. Alarm ....................................................................................................................................................
22
7. Parameters Setting .............................................................................................................................
24
8. Communication Function....................................................................................................................
27
9. Technical Parameters.........................................................................................................................
28
10. Troubleshooting .................................................................................................................................
Harsen® I
Manual HM1043ER1 Description
Description
TU510A controller is an auto transfer controller, which incorporating the functions such as measuring
display, control, and three remote. This controller covers three models: TU510A-MG/MM/GG,
respectively used for auto transfer control of the dual power system, such as Mains and Gen, Mains
and Mains, Gen and Gen. It has following functions:
l Micro-computer control, complete digital technology.

l Select the running mode of controller by buttons on panel.
l LED directly displays the running status of ATS and the running mode of controller.
l Configure the running parameters by LED and buttons on panel.
l Display measuring data by LED, including voltage and frequency.
l By connecting RS485 communication port to PC (required for RS485/RS232 interface converter)
all setting values and data can be read and wrote, and modified.
This manual is only suitable for TU510A auto transfer controller; user must carefully read this manual
first.
The descriptions in this manual, to describe expediently and avoid repetition and redundance,
are defined as following:
1.
General Designation TU510A-MG TU510A-GG TU510A-MM
1# power source Mains 1# Gen 1# Mains
2# power source Gen 2# Gen 2# Mains
2.
Shortened form Models
MG model TU510A-MG
GG model TU510A-GG
MM model TU510A-MM
Harsen® Page 1/28

Manual HM1043ER1 Outline Dimensional Drawings and wirings
1. The Outline Dimensional Drawings and wirings of Intelligent Controller
The controller is closely combined by panel and powder coated steel enclosure, and the panel is
die-casting by flame-retarded and high strength plastic. All connections of controller are connected by
pin-like and locked up terminal, easier and more convenient to connect, move, maintain and replace the
device.
1.1 Following Details:
Operation Panel W205mm x H156mm

Install Hatch W186mm x H138mm
Thickness D60mm（unconnected）
NOTE: when using, the controller must be properly grounded, well low impedance grounded can
reduce the impact from the processes of surge and transient of the electric power system to the meter.
Harsen® Page 2/28

1.2 The Connecting Terminals of MG Model:
Pin No. Function Description Signal Dim

A1 Mains Ph-A voltage input 0-300VAC 1mm²
A2 Mains Ph-B voltage input 0-300VAC 1mm²
A3 Mains Ph-C voltage input 0-300VAC 1mm²
A4 Mains neutral 1mm²
A5 Relay N. O. contact control outputs of transfer switch 1.5mm²
A6 Relay COM at Mains side 1.5mm²
10A/250VAC
A7 Relay N. C. contact 1.5mm²
B8 Working power +B (optional)12V/24V(8-35VDC 1mm²
B9 Working power -B continuous) 1mm²
C10 Gen Ph-A voltage input 0-300VAC 1mm²
C11 Gen Ph-B voltage input 0-300VAC 1mm²
C12 Gen Ph-C voltage input 0-300VAC 1mm²
C13 Gen neutral 1mm²
C14 Relay N. O. contact control outputs of Transfer switch 1.5mm²
C15 Relay COM at Gen side 1.5mm²
10A/250VAC
C16 Relay N. C. contact 1.5mm²
D17 Com. port for status input signal Low potential output 1mm²
D18 Mains aux contact signal Low potential is active 1mm²
D19 Gen aux contact signal Low potential is active 1mm²
D20 reserve Low potential is active 1mm²
D21 Generator failure input Low potential is active 1mm²
D22 reserve Low potential is active 1mm²
D23 Start output {COM} Control generator start output 1mm²
5A/30VDC
D24 Start output {N/O} 1mm²
D25 Reserve output {COM} Reserve output 1mm²
D26 Reserve output {N/O} 5A/30VDC 1mm²
D27 externally grounded 1.5mm²
Harsen® Page 3/28

Load(3P&N)
Harsen®
L7 L8 L9 N3
L4 L1
L5 L2
Gen Mains
Manual HM1043ER1
L6 L3
(3P&N) (3P&N)
N2 N1
F5 F6 F7 F8 F4 F1 F2 F3
M2 M1
1.3 The typical wiring diagram of MG Model
13 10 11 12 15 14 16 7 5 6 4 1 2 3
RL2 RL1
It is used for the transfer switch of TGME or AC connector type.

TU510a-MG
RL4
23 24 8 9 27 17 18 19
F9
(2A)
M1/M2
(aux contact)
Genset start signal AC resource(standby)

（8-35VDC）
Note: controller must be grounded properly
Outline Dimensional Drawings and wirings
Page 4/28
Load(3P&N)
Harsen®
L7 L8 L9 N3
L4 L1
L5 L2
Gen Mains
Manual HM1043ER1
L6 L3
(3P&N) (3P&N)
N2 N1
F5 F6 F7 F8 Note:
F4 F1 F2 F3
MT MT (Storage motor) MT
MN MN (no voltage) MN
XF XF (close) XF
MX MX (de-exciter) MX
It is used for the transfer switch of breaker type.

13 10 11 12 15 14 16 7 5 6 4 1 2 3
RL2 RL1
TU510a-MG
RL4
23 24 8 9 27 17 18 19
F9
(2A)
M1/M2
(aux contact for transform switch)
Genset start signal DC resource(standby)

（8-35VDC） Note: controller must be grounded properly
Page 5/28
1.4 The Connecting Terminals of GG Model:

A1 1# Gen Ph-A voltage input 0-300VAC 1mm²
A2 1# Gen Ph-B voltage input 0-300VAC 1mm²
A3 1# Gen Ph-C voltage input 0-300VAC 1mm²
A4 1# Gen neutral 1mm²
A5 Relay N. O. contact 1.5mm²
transfer switch at 1# Gen side
A6 Relay COM controls output 10A/250VAC 1.5mm²
B8 Working power +B 12V/24V 1mm²
B9 Working power -B (8-35VDC continuous) 1mm²
C10 2# Gen Ph-A voltage input 0-300VAC 1mm²
C11 2# Gen Ph-B voltage input 0-300VAC 1mm²
C12 2# Gen Ph-C voltage input 0-300VAC 1mm²
C13 2# Gen neutral 1mm²
C14 Relay N. O. contact Control outputs of transfer switch 1.5mm²
C15 Relay COM at 2# Gen side output 1.5mm²
10A/250VAC
D17 COM. port for status input signal Low potential output 1mm²
D18 1# Gen aux contact signal Low potential is active 1mm²
D19 2# Gen aux contact signal Low potential is active 1mm²
D20 1# generator failure input Low potential is active 1mm²
D21 2# generator failure input Low potential is active 1mm²
D22 Remote start input Low potential is active 1mm²
D23 2# start output {COM} Control 2# generator start output 1mm²
D24 2# start output {N/O} 5A/30VDC 1mm²
D25 1# start output {COM} Control 1# generator start output 1mm²
D26 1# start output {N/O} 5A/30VDC 1mm²
Harsen® Page 6/28

Load(3P&N)
Harsen®
L7 L8 L9 N3
L4 L1
2# Gen L5 L2 1# Gen
L6 L3
(3P&N) (3P&N)
Manual HM1043ER1
N2 N1
F5 F6 F7 F8 F4 F1 F2 F3
M2 M1
1.5 The typical wiring diagram of GG Model
13 10 11 12 15 14 16 7 5 6 4 1 2 3
RL2 RL1

TU510A-GG
RL4 RL3
23 24 25 26 8 9 27 17 18 19 20 21 22
F9
(2A) 1# 2#
Remote start signal
M1/M2
Gen fault Gen fault (Short when nonuse)
(Aux for switch)
TO GEN.2 TO GEN.1
DC source
Genset start signal （8-32VDC）

Page 7/28
Harsen®
Load(3P&N)
L7 L8 L9 N3
L4 L1
Manual HM1043ER1
2# Gen L5 L2 1# Gen
(3P&N) L6 L3
(3P&N)
N2 N1
F5 F6 F7 F8 Note: F4 F1 F2 F3
MT MT (storage motor) MT
XF XF (close) XF

13 10 11 12 15 14 16 7 5 6 4 1 2 3
RL2 RL1
TU510A-GG
RL4 RL3
23 24 25 26 8 9 27 17 18 19 20 21 22
F9
(2A) Remote start signal
1# 2#
M1/M2 Gen fault Gen fault (Short when nonuse)
(aux for switch)
TO GEN.2 TO GEN.1
DC source
Genset start signal （8-35VDC）
Page 8/28
1.6 The Connecting Terminals of MM Model:

A1 1# Mains Ph-A voltage input 0-300VAC 1mm²
A2 1# Mains Ph-B voltage input 0-300VAC 1mm²
A3 1# Mains Ph-C voltage input 0-300VAC 1mm²
A4 1# Mains neutral 1mm²
A5 Relay N. O. contact 1.5mm²
Control outputs of transfer switch
A6 Relay COM at 1# Mains side 10A/250VAC 1.5mm²
B8 Working power +B (optional) 12V/24V 1mm²
B9 Working power -B (8-35VDC continuous) 1mm²
C10 2# Mains Ph-A voltage input 0-300VAC 1mm²
C11 2# Mains Ph-B voltage input 0-300VAC 1mm²
C12 2# Mains Ph-C voltage input 0-300VAC 1mm²
C13 2# Mains neutral 1mm²
C14 Relay N. O. contact 1.5mm²
Control outputs of transfer switch
C15 Relay COM at 2# Mains side 10A/250VAC 1.5mm²
D17 COM. port for status input signal Low potential output 1mm²
D18 1# Mains aux contact signal Low potential is active 1mm²
D19 2# Mains aux contact signal Low potential is active 1mm²
D20 Reserve Low potential is active 1mm²
D23 Aux. output {COM} 1mm²
Reserve 5A/30VDC
D24 Aux. output {N/O} 1mm²
D25 Aux. output {COM} 1mm²
Reserve 5A/30VDC
D26 Aux. output {N/O} 1mm²
Harsen® Page 9/28

Load(3P&N)
Harsen®
L7 L8 L9 N3
L4 L1
Manual HM1043ER1
2# Mains L5 L2 1# Mains
L6 L3
(3P&N) (3P&N)
N2 N1
F5 F6 F7 F8 F4 F1 F2 F3
M2 M1
1.7 The typical wiring diagram of MM Model:
13 10 11 12 15 14 16 7 5 6 4 1 2 3

RL2 RL1
TU510A-MM
17 18 19

M1/M2
(Aux for switch)
Page 10/28
Load(3P&N)
Harsen®
L7 L8 L9 N3
L4 L1
Manual HM1043ER1
L5 L2
2# Mains 1# Mains
L6 L3
(3P&N) (3P&N)
N2 N1
F5 F6 F7 F8 Note:
F4 F1 F2 F3
MT MT (Storage motor) MT
XF XF (close) XF

13 10 11 12 15 14 16 7 5 6 4 1 2 3
RL2 RL1
TU510A-MM
17 18 19
M1/M2
(Aux for switch)
Page 11/28
Manual HM1043ER1 Operation panel
2. Operation panel
The operation panel covers three sections: measuring parameters displayed by LED, operating buttons
and running states displayed by LED.
2.1 LED display and control buttons
3-digit LED in 2 rows at the both sides respectively display one phase voltage and frequency of either
power in the dual power system, and scroll page can review other phase voltage. LED combined with
control buttons provide a friendly operation interface for operator to set operating parameters.
Function Description Tag
Enter into submenu/modify/confirm modification
Scroll up menu/ value ascend
Scroll down menu/ value descend
Harsen® Page 12/28

2.2 The Operating Buttons and LED of MG Model
AUTO button/LED
This button is used for AUTO mode setting, when controller in this
mode, the LED above the button lights up. Mains is prior, when Mains
is normal, power supply by Mains; when Mains failure occurs, power
supply by Gen.
MAN button/LED
This button is used for MAN mode setting. When controller in this
mode, the LED above the button lights up. Controller will choose
power supply by Mains or Gen by pressing “TO MAINS” or “TO
GENSET” button.
TEST button/LED
This button is used for testing mode setting. When controller in this
mode, the LED above the button lights up. In this mode, controller
simulates Mains failure.
TO MAINS button
When controller in MAN mode and Mains voltage is normal, press this
button can switch to Mains supply, the LED above the button lights up.
TO GENSET button
When controller in MAN mode and Gen voltage is normal, press this
button can switch to Gen supply, the LED above the button lights up.
L. TEST button
Lamp testing button, when press this button all lamps on panel should
light up, otherwise, failure occurred.
Note: the illuminating of LED above “TO MAINS” and “TO GENSET” buttons indicates the related
closing relay action.
Harsen® Page 13/28

2.3 The Operating Buttons and LED of GG Model
GEN.1 button/ LED

This button is used for 1# Gen. prior mode setting. LED above the
button lights up when controller running in this mode. 1# Gen. is prior.
When 1# Gen. is normal, power supply by 1# Gen.; if 1# Gen failure
occurs, power supply by 2# Gen.
MAN button LED

This button is used for MAN mode setting. LED above the button lights
up when controller is running in this mode. Controller selects power
supply by 1# Gen. or 2# Gen. by pressing “To GEN.1” or “To GEN.2”.
GEN.2 button/ LED

This button is used for 2# Gen. prior mode setting. LED above the
button lights up when running in this mode. 2# Gen. is prior. When 2#
Gen. is normal, power supply by 2# Gen.; if 2# Gen failure occurs,
power supply by 1# Gen.
TO GEN.1 button
When controller in MAN mode and 1# Gen voltage is normal, press

this button can switch to 1# Gen supply.
TO GEN.2 button
When controller in MAN mode and 2# Gen voltage is normal, press

this button can switch to 2# Gen supply.
L. TEST button
NOTE: the illuminating of LED above “TO GEN.1” and “TO GEN.2” buttons indicates the related closing
relay action.
Harsen® Page 14/28

2.4 The Operating Buttons and LED of MM Model
MAINS1 button/ LED

This button is used for 1# MAINS prior mode setting. LED above the
button lights up when controller running in this mode. 1# MAINS is prior.
When 1# MAINS is normal, power supply by 1# MAINS; if 1# Gen failure
occurs, power supply by 2# MAINS.
MAN button LED

This button is used for MAN mode. LED above the button lights up when
controller is running in this mode. Controller select power supply by 1#
MAINS or 2# MAINS by pressing “To MAINS1” or “To MAINS2”.
MAINS2 button/ LED

This button is used for 2# MAINS prior mode setting. LED above the
button lights up when controller running in this mode. 2# MAINS is prior.
When 2# MAINS is normal, power supply by 2# MAINS; if 2# MAINS
failure occurs, power supply by 1# MAINS.
TO MAINS1 button
When controller in MAN mode and 1# MAINS voltage is normal, press

this button can switch to 1# MAINS supply.
TO MAINS2 button
When controller in MAN mode and 2# MAINS voltage is normal, press

this button can switch to 2# MAINS supply.
L. TEST button
NOTE: the illuminating of LED above “TO MAINS1” and “TO MAINS2” buttons indicates related closing
relay action.
Harsen® Page 15/28

Manual HM1043ER1 Installation Guide
3. Installation Guide
3.1 Panel Installation
The controller is fixed by 4 special screws.
The shock-proof equipment must be installed, if the enclosure that installed on controller is directly
installed on Genset body or other heavy vibrant device.
3.2 Please read drawing or above Typical Wiring Diagram for wiring connecting.
Harsen® Page 16/28

Manual HM1043ER1 Control and Operation Instruction
4. Control and Operation Instruction
There are three control modes for each controller:
Model Mode 1 Mode 2 Mode 3

TU510A-MG Auto Man Test
TU510A-GG 1# Gen prior Man 2# Gen prior
TU510A-MM 1# Mains prior Man 2# Mains prior
4.1 Operation Mode Setting
Operation Description
MG GG MM
Press “AUTO”/ “GEN.1”/ “MAINS1” button (continue 2s), LED

above the button lights up; controller is running in the mode of
Auto/1# Gen prior/1# Mains prior.
Press “MAN” button (continue 2s), LED above the button

lights up; controller is running in “MAN” mode.
Press “TEST”/ “GEN.2”/ “MAINS2” button (continue 2s), LED

above the button lights up; controller is running in the mode of
Test/2# Gen prior/2# Mains prior.
NOTE: Only 1 mode can be selected from above 3 modes.
4.2 The Control Process of AUTO transfer for MG Model (in AUTO operation mode) :
Mains Gen
When controller is in AUTO state, Mains on delay begins
counting, if Mains is normal, when time out, transfer switch
closes Mains immediately, power supply by Mains, Mains supply Va=220V Va=0 V
LED lights up.
F=50.0HZ F=0.0HZ
When Mains failure is confirmed after alarm delay or Mains Gen
controller is in TEST state, output Genset start signal to
control Genset’s start. When Genset data such as voltage
and frequency all reach setting values, Gen. on delay begins Va=0 V Va=220V
counting. When time out, transfer switch closes Gen
immediately, power supply by Gen, Gen supply LED lights up. F=0.0HZ F=50.0HZ
NOTE: When controller is not switched on DC working power, the start signal stays at closing state.
When switch on Mains, and the controller stays at AUTO state, the start signal will break after the
setting cooling delay. If Mains failure occurs, controller stays at the state of loss power and no display.
The start signal closes at the same time, it controls generator to start, the controller resumed to display
when the normal voltage has been set up.
Harsen® Page 17/28

4.3 The Control Process of MAN transfer for MG Model:
When controller is running in MAN state, Mains is normal, press “TO

MAINS” button (continue 2S), transfer switch will close Mains, power
supply by Mains, and LED for Mains supply lights up.
When controller is running in MAN state, Gen is normal, press “TO

GENSET” button (continue 2S), transfer switch will close Gen, power
supply by Gen, and LED for Gen supply lights up.
NOTE: After output the power supply transfer signal, if the transfer switch can not stay at Mains supply
or Gen supply status, the transfer signal will keep on output until controller’s power supply by Gen or
Mains is abnormal, then it is cut off.
4.4 The Control Process of AUTO transfer for GG Model (in 1# Gen prior operation mode) :
1# Gen 2# Gen
When the remote start signal is active, 1# start signal closes, when 1#
Gen voltage is normal, 1# Gen on delay begins counting, when time Va=220V Va=0 V
out, the switch closes , power supply by 1# Gen and its LED lights up.
F=50.0HZ F=0.0HZ
When 1# generator failure input is active, output 2# start signal after 1# Gen 2# Gen
confirming. when 2# Gen voltage is normal, 2# Gen on delay begins
counting, when time out, transfer switch auto transfer, power supply by 2# Va=0 V Va=220V
Gen and its LED lights up. LED displays the values of voltage and
frequency. F=0.0HZ F=50.0HZ
NOTE: For GG model, 1# or 2# prior running time can be set by TEC parameter. When remote start
signal is active, if the controller has been in 1# prior mode, it will auto transfer to 2# prior mode after the
TEC setting time expires, after another the TEC setting time will auto transfer back to 1# prior mode,
and following the cycle. If the setting value is 0, it will not auto transfer.
4.5 The Control Process of MAN transfer for GG Model :
When controller is running in MAN state, if 1# Gen is normal, press

“TO GEN.1” button (continue 2S), transfer switch will close 1# Gen,
power supply by 1# Gen, and LED for 1# Gen supply lights up.

“TO GEN.2” button (continue 2S), transfer switch will close 2# Gen,
power supply by 2# Gen, and LED for 2# Gen supply lights up.
NOTE: After output the power supply transfer signal, if the transfer switch can not stay at 1# Gen
supply or 2# Gen supply status, the transfer signal will keep on output until controller’s power supply of
1# Gen or 2# Gen is abnormal, then it is cut off.
Harsen® Page 18/28

4.6 The Control Process of AUTO transfer for MM Model (in 1# Mains prior operation mode) :
1# Mains 2# Mains
when 1# Mains voltage is normal, 1# Mains on delay begins counting,
when time out, the switch closes, power supply by 1# Mains and its Va=220V Va=0 V
LED lights up.
F=50.0HZ F=0.0HZ
During 1# Mains supply, 1# Mains failure occurs and is confirmed after 1# Mains 2# Mains
alarm delay, if 2# Mains voltage is normal then 2# Mains on delay
Va=0 V Va=220V
begins counting, when time out, transfer switch auto transfer, power
supply by 2# Mains and its LED lights up. LED displays: F=0.0HZ F=50.0HZ
when 1# Mains voltage is normal, 1# Mains supply delay begins

counting, when time out, transfer switch auto transfer, power supply by
1# Mains and its LED lights up.
4.7 The Control Process of MAN transfer for MM Model :
When controller is running in MAN state, if 1# Mains is normal, press

“TO MAINS1” button (continue 2S), transfer switch will close 1# Mains,
power supply by 1# Mains, and LED for 1# Mains supply lights up.

“TO MAINS.2” button (continue 2S), transfer switch will close 2#
Mains, power supply by 2# Mains, and LED for 2# Mains supply
lights up.
NOTE: After output the power supply transfer signal, if the transfer switch can not stay at 1# Mains
supply or 2# Mains supply status, the transfer signal will keep on output until controller’s power supply
of 1# Mains or 2# Mains is abnormal, then it is cut off.
Harsen® Page 19/28

Manual HM1043ER1 Measure and Display Data
5. Measure and Display Data
1# power source three phase voltage V Va, Vb, Vc

1# power source frequency Hz F (Measure the frequency of L1)
2# power source three phase voltage V Va, Vb, Vc
2# power source frequency Hz F (Measure the frequency of L1)
Harsen® Page 20/28

Manual HM1043ER1 Alarm
6. Alarm
1# Source High Voltage When any phase voltage of 1# source exceeds the 1# source high voltage
alarm setting value, which is confirmed after delay, 1# source high voltage failure, making related
closing relay output.
1# Source Low Voltage When any phase voltage of 1# source falls below the 1# source low voltage
alarm setting value, which is confirmed after delay, 1# source low voltage failure, making related closing
relay output.
1# Source High Frequency When the frequency of 1# source exceeds the 1# source high frequency
alarm setting value, which is confirmed after delay, 1# source high frequency failure, making related
1# Source Low Frequency When the frequency of 1# source falls below the 1# source low frequency
alarm setting value, which is confirmed after delay, 1# source low frequency failure, and making related
2# Source High Voltage When any phase voltage of 2# source exceeds the 2# source high voltage
alarm setting value, which is confirmed after delay, 2# source high voltage failure, making related
2# Source Low Voltage When any phase voltage of 2# source falls below the 2# source low voltage
alarm setting value, which is confirmed after delay, 2# source low voltage failure, making related closing
relay output.
2# Source High Frequency When the frequency of 2# source exceeds the 2# source high frequency
alarm setting value, which is confirmed after delay, 2# source high frequency failure, making related
2# Source Low Frequency When the frequency of 2# source falls below the 2# source low frequency
alarm setting value, which is confirmed after delay, 2# source low frequency failure, making related
Generator Failure When controller detects generator failure signal input, stop start signal output
immediately, making related closing relay output.
NOTE: All alarms of high voltage, low voltage, high frequency, and low frequency are voltage failures.
Harsen® Page 21/28

Manual HM1043ER1 Parameters Setting
7. Parameters Setting
No. Item Default Value Range
01 Address 1 1~255
02 1# source low volt alarm AC198V AC45~220V /0 not set
03 1# source high volt alarm AC253V AC110~265V/999 not set
04 1# source low freq alarm 45.0Hz 45~60HZ /0 not set
05 1# source high freq alarm 57.0Hz 50~70HZ/99.9 not set
06 1# source alarm delay 5s 0~250 s
07 1# source on delay 5s 0~250 s
08 1# generator cooling delay GG 300 s 0~999 s
09 2# source low volt alarm AC198V AC45~220V /0 not set
10 2# source high volt alarm AC253V AC110~265V/999 not set
11 2# source low freq alarm 45.0Hz 45~60HZ /0 not set
12 2# source high freq alarm 57.0Hz 50~70HZ/99.9 not set
13 2# source alarm delay 5s 0~250 s
14 2# source on delay 5s 0~250 s
15 2# generator cooling delay MG/GG 300 s 0~999 s
16 Auto transfer time GG 0h 0.0~99.9 h
17 Transfer mode MG 0 0~2
18 Default Settings
19 Quit
NOTE: NO. 08 and NO.16 are only available for GG model, other models will span this item, the same
that NO.15 also only available for MG/GG, other items are common used for each model.
In order to make sure above menus are active, must confirm that the working power is normal. When
adopting AC working power, if voltage is abnormal, since controller can not normally display, the related
“alarm delay” is inactive, the working power is required to change to DC supply.
Auto-transfer time (TEC):
TEC set the prior running time of 1# or 2#. If controller has been in 1# prior mode, after Gen running
expires the TEC setting time, it will auto transfer to 2# prior mode, after anther TEC setting time it will
auto transfer to 1# prior mode, and following the cycle, if the setting value is 0, it will not auto transfer.
Transfer mode (TSM):

There are three kinds of transfer modes applied in the MG model. Set at “0” is for auto change and auto
recovery mode, which is Mains failure and start Gen. on, when Mains resume to normal transfer to
Mains on. Set at “1” and “2” are for auto change without auto recovery modes, when set at “1” Gen. on
after Mains failure, It will not transfer whether Mains is normal or Gen. failure, it is equal to MAN state,
when set at “2” Gen. keeps on supply after Mains failure until Gen failure, if Mains resume to normal
transfer to Mains on.
The configuration and modification for parameters adopt gradually increase and decrease, when
continuously press increase or decrease button, the unit digit changed one by one, then the tens digit
changed after ten unit digit changed, follow this logic, and the hundreds digit changed after ten.
Continuously press“ ” 2s can enter into setting status, use “ ” and “ ” scroll page up and down at that
time. Press “ ” enter into modify, key in password “ ”“ ”“ ”“ ” (2213).
Harsen® Page 22/28

Manual HM1043ER1 Parameters Setting
For Example: (Set controller 1# source low volt alarm value at 175V)
Operation Button Description
Continuously press “ ” 2s, enter into setting menu,

LED displays:
Press “ ” once, then press“ ” once, LED displays:
After pressing “ ”, it prompts to key in password: “

”
At the time can press “ ” to modify parameters,

LED displays:
After finishing modification, continuously press “ ” 2s

can quit setting status.
For Example: (Set controller 1# source on delay at 10s)


LED displays:
Press “ ” 6 times, then press“ ” once, LED displays:
After pressing “ ”, it prompts to key in password: “

”
At the time can press “ ” to modify parameters,

LED displays:
After finishing modification, continuously press “ ” 2s

can quit setting status.
For Example: (resume all parameters of controller to factory default)


LED display:
Continuously press “ ” until displays DEF, press “ ”

once again, LED displays:
According to the prompt, key in “ ”, then

press “ ”.
After finishing modification, continuously press “ ” 2s can quit

setting status.
The setting and operation method for other parameters are similar to above method.
Harsen® Page 23/28

Manual HM1043ER1 Communication Function
8. Communication Function
(It is an optional function, user can confirm whether equip or not according to detailed condition)
8.1 Brief Introduction
The controller has an “RS CONNECTOR” communication interface , if the interface is equipped with
CI485A（CI232A）communication interface module, then controller has “RS485/RS232” industrial
standard COM immediately. The communication interface adopts photoelectricity seclusion design and
has circuit protection function to prevent interference from common module voltage and damage result
by error connection, the RS485 adopts 9600 baud rate. The controller that has communication function
has following features:
l 100% remote signaling function, including running status and failure status.
l 100% telemetering data, including all measuring data of controller.
l 100% remote control function, covers all control functions on panel.
l 100% remote regulating, including all settable parameters of controller.
8.2 The Communication Connection for CI485

Controller has RS485 COM after adding CI485A accessory, following typical wiring diagram:
T ra n s fo rm
RS CONNECTOR
A
(DB9)
T U 5 1 0 A C o n tro lle r C I4 8 5 A B (RS485)

S
8.3 The Communication Connection for CI232A

Controller has RS232 COM after adding CI232A accessory, following typical wiring diagram:
RS CONNECTOR
(DB9)
TU510A Controller CI232A

CI232A
Can link separately
MODEM
PC
Harsen® Page 24/28

8.4 The Communication Connection for Multi Controllers

The communication interface offers user a route: from which you can get more information that can not
obtain from panel, the matching software can display all measured parameters and status information,
and can set all parameters.
The controller that has RS485 COM allows 1 communication bus can mostly connect 247 same series
of controllers by wiring connection mode. Each device has only one ID NO., and only can be connected
to PC or MODEM by matching with another RS485/RS232 shifter in that time. Following typical wiring
diagram:
can connect seperately
PC
MODEM
Transformer
RS485/232
A
B
S
R to risistance
A
A
B
B
S
S
CI485A
CI485A
CI485A
(D B 9 ) ( D B9 ) ( D B9 )
R S C O N N EC T O R R S C O N N E C TO R R S C O N N E C TO R
TU510A Controller
TU510A Controller
TU510A Controller
NOTE: Communication cable used high quality shielded twisted-pair cable, and its amount length must
not exceed 1000m. The anode and cathode of RS485 in each controller must be correctly connected,
and the cable shield only can be grounded at one side.
Harsen® Page 25/28

8.5 Communication Protocol

RS485 mechanism is a kind of network format of character stream signal through between computer
and hardware device. When controller is working, it adopts 9600 baud rate and MODBUS-RTU
communication protocol. When it is working, computer will send out a string of instruction to controller
and then waiting for the return data string.
NOTE: the maximum word amount of read and write, read is 16, write is 14, and write only can use
continued write command 10(hex).
Controller Data Cell Address
Address Word Contents Unit

Remote Control Order
01: MAN transfer to 1# source
02: MAN transfer to 2# source
$1000 1 05: enter into test/ 2# source prior operation mode
06: enter into MAN status
07: enter into auto/ 1# source prior operation mode
09: lamp test
$1001 1 1# source C phase voltage V
$1002 1 1# source B phase voltage V
$1003 1 1# source A phase voltage V
$1004 1 1# source frequency 0.1Hz
$1005 1 2# source C phase voltage V
$1006 1 2# source B phase voltage V
$1007 1 2# source A phase voltage V
$1008 1 2# source frequency 0.1Hz
Bit0—— 1# source close instruction
Bit1—— 2# source close instruction
Digital
Bit2—— 1# generator failure input
$1009 Bit3—— 2# generator failure
1 Bit4—— remote start
Bit8—— 1# close output
Bit9—— 2# close output
Relay output
Bit10—— 1# start output
Bit11—— 2# start output
$100A 1 Serial number SN
$2001 1 Communication address
$2002 1 1# source low V failure value V
$2003 1 1# source high V failure value V
$2004 1 1# source low Hz failure value 0.1Hz
$2005 1 1# source high Hz failure value 0.1Hz
$2006 1 1# source failure confirmation time S
$2007 1 1# source on delay S
$2008 1 2# Gen cooling delay (only at GG model is active) S
$2009 1 2# source low V failure value V
$200A 1 2# source high V failure value V
$200B 1 2# source low Hz failure value 0.1Hz 0.1Hz
$200C 1 2# source high Hz failure value 0.1Hz 0.1Hz
$200D 1 2# source failure confirmation time S
$200E 1 2# source on delay S
$200F 1 2# Gen cooling delay (only at MG/GG model is active) S
Harsen® Page 26/28

Manual HM1043ER1 Technical Parameters
9. Technical Parameters
Working voltage: AC85-265V (The internal power supply is from the A-phase of the dual power,
dispenses with additional power) or 12V/24V (8-35VDC continuous) controller defaults
AC supply (except GG).
Max power consumption: ＜3W
Measure AC voltage input: 75-300V (ph-N) true RMS
AC measure accuracy: 0.5 level
The measure range of frequency: 45-65Hz
Using ambient temperature: -20 to 50℃
Storage ambient temperature: -40 to 80℃
Switch control relay output: 10A/250VAC
Aux. relay output: 5A/250VAC/30VDC
Harsen® Page 27/28

Manual HM1043ER1 Troubleshooting
10. Troubleshooting
Failure Eliminating method
Check controller’s connection, if controller adopts AC power source, check A-ph

Controller abnormal voltage and the related fuse (switch) of dual power, if controller adopts DC
power source, both check the supply status and fuse of DC power source.
Check the measured circuitry is well connected or not, the grounding wire is well
The data displayed is not accurate
contacted or not.
Check the connection of the control circuit to find out if the three phase voltage
The transfer switch fails to transfer is set at the range of high/low voltage and high/low frequency; check the related
relay output is normal action or not; check the fuse of closing power source.
The transfer switch is normal transfer, Check the connection of the control circuit, check the aux contact of transfer
but controller cannot display close. switch close and the related circuit connection
Can not MAN transfer under MAN Check the connection of the control circuit, and check the fuse of closing power
mode source.
Harsen® Page 28/28

Service Hotline
4008883388
More technical support，

Please browse our website: www.jnhharsen.com
www.harsen.com.cn

Manual: Auto Transfer Controller

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No. Rev. Date Editor Validation Changes

1 HM1043ER1 2011.1.1 P.L New

l Micro-computer control, complete digital technology.

Harsen® Page 1/28

1. The Outline Dimensional Drawings and wirings of Intelligent Controller

1.1 Following Details:

Operation Panel W205mm x H156mm

Harsen® Page 2/28

1.2 The Connecting Terminals of MG Model:

Pin No. Function Description Signal Dim

Harsen® Page 3/28

It is used for the transfer switch of TGME or AC connector type.

Genset start signal AC resource(standby)

It is used for the transfer switch of breaker type.

Genset start signal DC resource(standby)

1.4 The Connecting Terminals of GG Model:

Pin No. Function Description Signal Dim

Harsen® Page 6/28

It is used for the transfer switch of TGME or AC connector type.

Note: controller must be grounded properly

It is used for the transfer switch of breaker type.

1.6 The Connecting Terminals of MM Model:

Pin No. Function Description Signal Dim

Harsen® Page 9/28

It is used for the transfer switch of TGME or AC connector type.

Note: controller must be grounded properly

It is used for the transfer switch of breaker type.

2.1 LED display and control buttons

Function Description Tag

Enter into submenu/modify/confirm modification

Scroll up menu/ value ascend

Scroll down menu/ value descend

Harsen® Page 12/28

2.2 The Operating Buttons and LED of MG Model

Function Description Tag

Harsen® Page 13/28

2.3 The Operating Buttons and LED of GG Model

Function Description Tag

GEN.1 button/ LED

MAN button LED

GEN.2 button/ LED

When controller in MAN mode and 1# Gen voltage is normal, press

When controller in MAN mode and 2# Gen voltage is normal, press

Harsen® Page 14/28

2.4 The Operating Buttons and LED of MM Model

Function Description Tag

MAINS1 button/ LED

MAN button LED

MAINS2 button/ LED

When controller in MAN mode and 1# MAINS voltage is normal, press

When controller in MAN mode and 2# MAINS voltage is normal, press

Harsen® Page 15/28

3.1 Panel Installation

The controller is fixed by 4 special screws.

Harsen® Page 16/28

4. Control and Operation Instruction

There are three control modes for each controller:

Model Mode 1 Mode 2 Mode 3

4.1 Operation Mode Setting

Press “AUTO”/ “GEN.1”/ “MAINS1” button (continue 2s), LED

Press “MAN” button (continue 2s), LED above the button

Press “TEST”/ “GEN.2”/ “MAINS2” button (continue 2s), LED