Ass'y No.

: 101401-9271
조정 데이터 Engine Model: SH
INJ. PUMP CALIBRATION DATA A kind of car: Trade 3500
Drawing No. : 94 - 11 - 10 - 03 Company : ASIA MOTORS
General Ass'y No. : Date : 1994. 11. 10.
Injection Pump Governor Timing Device
1 0 1 0 4 0 - 9 9 4 0 1 0 5 9 2 1 - 7 4 1 1 1 0 5 6 7 1 - 0 4 4 0
KP-PES4AD100B321R KP-EP/RLD300-1825A2FFR KP-EP/SCDM1150-1700B4.5R
1. Test Conditions :
Pump rotation : Clockwise (Viewed from drive side)
Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)
Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)
Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)
Nozzle opening pressure : 175 Kgf/㎠ Transfer pump pressure : 1.6 Kgf/㎠
Injection pipe 2 mm × 6 mm × 600 mm Oil temp. : 40℃ +5℃
Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)
Overflow valve opening pressure 1.6 Kgf/㎠
2. Injection Timing :
Pre- stroke : No. 1 plunger4.4±0.05 mm
Note : Adjust with control rack position of mm
Injection order : 1 ∼ 3 ∼ 4 ∼ 2 (분사 간격 90˚±30´)
Plunger are numbered from th Drive side
Tappet clearance : Bolt adjustment type → More than 0.3mm for all cylinders.
Shim adjustment type → Manually rotate the camshaft 2~3 times and
confirm that it rotates smoothly.
3. Injection Quantity :
Adjusting Rack Pump Injection Q'ty Max. var. B.C.S
point position speed (cc/1000st) bet. cyl. Fixed pressure Remarks
(mm) (r/min) ( % ) (mmHg)
10.4 850 59.6±1.6 ±2.5 Rack
H ≒9.5 350 12.0±2.0 ±14.0 Rack
A 10.4 850 59.6±1.0 Lever
B 10.5 500 43.6±2.0 Lever
C 10.4 650 51.0±2.0 Lever
D 10.75 1,600 77.2±2.0 Lever
E 10.3 950 58.0±2.0 Lever
I - 100 96.0±10.0 Lever Rack limit

4. Timing Advance Specification :

Pump Speed
(r/min) 1,150 1,700
Advance Angle
(˚) Below 0.5 4.5±0.5
DOOWON PRECISION INDUSTRY Co., LtdService Department
DPICO 503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA TEL:(02)510-7241∼6, FAX:(02)510-7111
3. Governor Adjustment Ass'y No.: 1 0 1 4 0 1 - 9 2 7 1
 Unindication of acommon difference the rack : ±0.05 Torque cam : K35

Rack limit set

10.75 I
D
10.50 B
C A
Control Rack Position(mm)

R1(10.4) E
10.30
+1.10
8.8 -1.14

7.4 -0.25

Below250 500 900±5 (970) (1650) 2000

(350) (600) (940) (1300) 1900 (2300)
Pump speed(rpm)
11.5
10.5±0.9
H J
≒9.5
Control Rack Position(mm)

9.5

5.8±0.07

+0.30
3.2 -0.42

300 400 1400

240 350 750 (2050)
Pump speed(rpm)

Ass'y No.: 1 0 1 4 0 1 - 9 2 7 1
Speed Control Lever Angle Stop Lever Angle Timing Setting
At No.1 plunger beginning of
injection position.
Full speed BTDC : 12˚

Idle ≒129˚
40˚±5˚ Nomal
20˚±5˚

Stop 40˚±5˚
Gear "CC" mark
(42˚)±3˚
 mm

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