Field Supply Unit VERITRON®

Type GLBI 625 Compact Digital Controllers for

Data Sheet DC Drives

Series
PAD/PSD 6..

ABB Industrietechnik AG
1
Table of contents

Page

1 Product Indroduction ............................................ 3

2 Technical Data of GLBI 625 .................................. 4

2.1 Data of GLBI unit ..................................................... 4
2.2 Dimensions .............................................................. 5

3 Block Diagram ........................................................ 7

4 Connections and Terminals .................................. 8

4.1 Connection example ................................................ 8
4.2 Functions of terminals .............................................. 9

5 Pulse Firing and Regulator Equipment ............. 10

6 Mounting and Start-up Instructions ................... 11

References for joint startup with PAD/PSD 6.. .............. Page

Supply voltage .................................................................... 4

Supply voltage adaptation ............................................. 4, 10
Field current measurement ............................................... 10
Rated unit current ......................................................... 4, 10
Unit current adaptation ...................................................... 10
P gain and I component of current regulator ..................... 11

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1 Product Indroduction

● VERITRON® GLBI 625 field supply unit is designed for the ● Signal transmission between PAD/PSD 6.. and GLBI 625
controlled field supply of DC motors. It is based on the is via a 10-conductor ribbon cable.
GLB(K) 6.. series. These signals are transmitted:
● The VERITRON® GLBI 625 field supply unit has been - field current reference from PAD/PSD 6.. 0 ... 10 V
specifically designed for use with VERITRON® PAD/ - field current feedback from GLBI 625 0 ... 10 V
PSD 6.. armature current controllers and STANDARD or - 'Ready for operation' from GLBI 625 active =^15 V
COMPLEX memory modules.
Other Features
Generally, for the PAD/PSD 7 armature current controller
(IdN ≥ 875 A) we recommend an external three-phase field ● P gain of current regulator adjustable with potentiometer
supply with PAD/PSD 6 controller and memory module ● LED signalling 'Ready for operation'
FIELD (publication n° D ANT 3434 93 E).
● Easy mounting
Nevertheless, if an integrated field supply (GLBI 625)
should be selected, mechanical adaptations are necessary ● Quick start-up
(more information upon request). ● Terminal board for power connections (up to max. 4 mm2)
● Supply voltages (+10 % ... -15 %):
setting by change of fuse position! Scope of supply
UN = 230 V / 1-ph ● GLBI 625
UN = 400 V / 1-ph (ABB-factory-default value)
UN = 450 V / 1-ph ● 10-conductor ribbon cable with a plug on each end for
UN = 500 V / 1-ph connection to the PAD/PSD 6.. controller:
length 0.5 m ➩ Ident n° 3 ADT 693 084 R3
● Frequency range: 48 ... 63 Hz
● Current ratings:
When ordering a GLBI 625, please note:
setting by removal of burden resistors!
IdN = 2.5 A When retrofitting a PAD/PSD 6.. controller unit, manufactured
IdN = 5 A prior to January 1993, with a GLBI 625
IdN = 10 A
IdN = 12.5 A Week of manufacture on nameplate:
IdN = 15 A
IdN = 25 A 9 01 3
IdN = 30 A (ABB-factory-default value)
Year 93 week 01
● Main components
- Power pack with pulse generation and trigger unit longer ribbon cables are needed for connecting plugs X12:
- Field current regulator and X13:, because of the increased mounting depth of the
- Field current measurement GLBI 625. PAD/PSD controller manufactured later than this
date already incorporate these longer cables.
The controller’s power section consists of a half-controlled,
symmetrical single-phase bridge with free-wheeling circuit.
Required cables:
The control electronics section is built in SMD technology
and, in part, electrically isolated from the power section.
Type of controller Plug Cable Ident n°
Signal processing is analog. length
● The functions: (mm)

- armature voltage measurement PAD/PSD 60./61. X12: 280 GNT 6 093 261 R21
- e.m.f. calculation X13: 430 GNT 6 093 261 R20
- field current monitoring
- field current limiting PAD/PSD 63. - 66. X12: 305 GNT 6 093 261 R19
- field current reference presetting X13: 295 GNT 6 093 261 R22

are adjustable via PAD/PSD 6/7 software parameters. PAD/PSD 68. X12: 365 GNT 6 093 261 R18
X13: 340 GNT 6 093 261 R17

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2 Technical Data of GLBI 625

2.1 Data of GLBI unit

Unit design acc. to DIN 0160, degree of protection IP00, class of humidity F
Unit type Rated Rated Rated Permissible Input Power loss
supply DC voltage DC current cooling current (PT + PRC)
voltage temperature
50/60 Hz
UvT ② Ud IdN T Iv Pv
[V] [V] [A] [°C] [A] [W]
GLBI 625 230/400 ① 180/320/ 30 45 30 80
450/500 1~ 360/400

① ABB-factory-default value is 400 V, setting to 230 V, 450 V or 500 V by change of fuse position (p.c.b. GM 5251)
② Voltage tolerance +10 ... -15%

Line Chokes / Fuses

Unit type Recommen. ③ Recommended ③

GLBI 625 line chokes fuses, super quick acting

up to IF= 5 A GNS 7 048 055 Silized 5 SD4 20 16 A/500 V E 27

or Müller qRD2/16
up to IF= 14 A GNS 7 048 008 Silized 5 SD4 20 16 A/500 V E 27
or Müller qRD2/16
up to IF= 30 A GNS 7 048 009 Silized 5 SD4 50 35 A/500 V E 33

③ Supply Connection Number of Number of

voltage line chokes fuses
230 V L1, N 1 1
230 V L1, L2 1 2 *
400 V L1, L2 2 2 *
450 V L1, L2 2 2 *
500 V L1, L2 2 2 *

* Fusing of both phases because risk of ground fault

Subassemblies:

- Regulator board: GF 5101

- Power pack board: GM 5201
- Transformer subassembly: GM 5251
- Thyristor module: TDB2 HKF 70 N 1600 KOF

Spare Parts:

Fuse: M 0,1 A / 500 V ➩ Ident n° GNN 976972 P5 (2 pcs.)

10-conductor ribbon cable with a plug on each end

Length 0.5 m ➩ Ident N° 3 ADT 693 084 R3

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2.2 Dimensions
Note: Dimension drawings are shown in millimeters and
GLBI 625 (inches).
Dimensions in inches for estimation only. For lay-out
work, use millimeters!

(11.4)

(10.8)

Fig. 2.2/1 Front view with connection terminals

GLBI 625

When mounting the GLBI 625 field supply

unit into the PAD/PSD controllers, the
(2.1)
depth of installation increases by 55 mm
(2.1 inch). Side view shows PAD/PSD 604
as an example.
+

(2.1)

(9.0)

(max. 20.2)

Fig. 2.2/2 Side view shows PAD/PSD equipped with GLBI 625

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Line Chokes

GNS 7 048 055

(3.2)

(0.13)
(1.4) (1.3)

(1.7) (1.7)

Weight: 0.4 kg (0.88 lbs)

GNS 7 048 008

GNS 7 048 009

∅ (0.16)

Type a b c d e f Weight

GNS 7 048 008 65 110 59 35 55 45 1.25 kg

(2.55) (4.33) (2.32) (1.37) (2.16) (1.77) (2.76 lbs)

GNS 7 048 009 80 120 65 40 60 50 2.20 kg

(3.14) (4.72) (2.55) (1.57) (2.36) (1.96) (4.86 lbs)

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3 Block Diagram

Electrical isolation
GLBI 625
Signal
'Ready for
operation' Current regulator

Iref
Saw-tooth
Pulse
control signal
generator

Oscillator

Ifb

Zero- Line filter

passage
detector

Ifb Oscillator

Power pack

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4 Connections and Terminals

4.1 Connection Example

● This diagram represents a typical connection which,
obviously, cannot account for all conditions to be met in a
specific plant. Yet, it shows the basic way of connecting a
type GLBI 625 field supply unit.
● The user shall adhere to the applicable safety regulations.
To avoid unintentional operating states, or to shut the unit
down in the case of any imminent danger the specifi-
cations laid down in DIN 57100 Part 727/VDE 0100
Part 727 have to be adhered to.

VERITRON® armature current

field supply unit controller
GLBI 625

PAD/PSD 6..

Fig. 4.1/1 Typical connection example of a GLBI 625

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4.2 Functions of Terminals

Plug X1:
Field supply unit
GLBI 625

Plug X14:
Armature current
controller PAD/PSD 6..

Power terminals AM, 930733

KM, AK1, AK2
Field supply unit
930734 GLBI 625

Fig. 4.2/1 PAD6 armature current controller with built-in Fig. 4.2/2 PAD6 armature current controller with built-in
GLBI 625 field supply unit (control system board swiveled open) GLBI 625 field supply unit (without front cover)

Power section

Terminal Signal Function

AM output
d.c. voltage 180 / 320 / 360 / 400 V
KM output
AK1 input supply voltage 230 / 400 / 450 / 500 V
AK2 input 48 to 63 Hz

Armature current controller

Electronics section PAD/PSD 6..

Plug X1: Signal Function Plug X14:

X1:1 output current feedback 0 ... 5 V / 3 mA 6

X1:2 0V 7
X1:3 output 'Ready for operation' signal 15 V/ 1 mA 8
X1:4 0V 9
X1:5 0V ribbon cable 10
X1:6 input current reference 0 ... 10 V 1
X1:7 0V 2
X1:8 - not used 3
X1:9 0V 4
X1:10 0V 5

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5 Pulse firing and regulator equipment

Supply voltage adaptation Unit current adaptation

The GLBI 625 field supply unit is adapted to the rated supply Removal of burden resistors on p.c.b. GM5201 allows to
voltage by inserting a fuse on the p.c.b. GM5251. reduce the output current of the GLBI 625 unit.

Type IdN x = Burden Burden voltage

to remove across R2:
GLBI 625 [A] R1 R2 R3 R4
as shipped 30 - - - - 200 mV
2.5 - x x x 100 mV
5 - - x x 100 mV
10 - - x - 200 mV
12.5 - x - x 100 mV
15 - - - x 100 mV
25 - x - - 200 mV

Field current may be measured

here with a voltmeter Ri ≥ 10 kΩ/V
Danger: Mains potential!

V
(2 • 20 mΩ II)
➩ 10 mΩ
➩ 40 mΩ

930737
Ω

➩ 10 Ω

Fig. 5/1 Field supply unit GLBI 625 - back view Mechanical fastening (see chapter 6)
Snap-in bolt
Hinge bolts

Note for measuring field current:

The field current may be measured with a voltmeter on the
p.c.b. GM5201 across the solder tags of resistor R2 or R3.
The scaling depends on the resultant burden resistor
(tolerance ± 2%).
after burden setting
Unit type IdN max. factor
volts
[A] on R2 [A/mV]

30 200 mV 0.15 as shipped

2.5 100 mV 0.025

GLBI 625 5 100 mV 0.05

10 200 mV 0.05
Fig. 5/2 Supply voltage adaptation GM 5251
12.5 100 mV 0.125
Insert the vertically placed fuse according to your rated
15 100 mV 0.15
supply voltage (ABB-factory-default value is 400 V). Fuse
F5 remains in position. 25 200 mV 0.125

IF = factor • measured value (mV)

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The regulator consists of several sections which, in part, are
isolated from the mains potential by optical couplers (see
6 Mounting and Start-up
block diagram). Instructions
These sections have mains potential: Mounting instructions
- current regulator with feedback current measurement (Remove power from the unit!)
- pulse generation and thyristor trigger unit.
● Unplug ribbon cable plugs X12: and X13: from the control
These sections are electrically isolated or have the PAD/PSD system board PP5301.
armature current controller 0 V level:
● Swing the front chassis (PP5301) downwards, unplug the
- 'ready for operation' signal
ground connection and, subsequently, unhinge the
- current feedback output chassis.
- current reference input.

Electrically isolated Mains potential!

X14:
'Ready for
operation'
signal

X12:
X13:

930733

Fig. 6/1 Arrangement of plugs X12:, X13: and X14: on PAD/PSD 6

unit
● Only for units manufactured before Jan. 1993 (see also
“When ordering” page 3)
Fig. 5/3 Arrangement of potentiometer R110 (R5, R115), plug X1:, Pull off plugs X12: and X13: from the wiring board PG ... .
'Ready for operation' LED, and capacitor C103. Replace these two ribbon cables with the longer
16-conductor ribbon cables.
Current regulator ● Only for type PAD/PSD 604, 605, 614, 615 controllers
Substitute the separately shipped hinge bolts (for thicker
Attention: Current regulator has mains potential!
sheet) for the four screwed-in hinge bolts - for hanging the
The current regulator is designed as PI regulator. Its RC-
GLBI chassis into the PAD/PSD controller.
circuit is comprised of a potentiometer (R110) and a capacitor
on solder tags (C103) and may be matched to the actual ● Hook the chassis with the GLBI 625 field supply unit into
operational conditions. the PAD/PSD controller and restore the ground
connection.
Potentiometer R110 - sets current regulator P action, IP
Capacitor C103 - sets current regulator I action. ● Plug in the separately supplied 10-conductor ribbon cable
at plug X1: (GLBI) for ensuring the data exchange with the
Value Function PAD/PSD controller (see figure 4.2/1).
● Rehinge the previously removed front chassis (PP5301)
R110 1 MΩ right limit stop IPmax
and plug in the ground connector.
left limit stop IPmin
● Finally, plug the two plug connections X12: and X13: and
C 103 0.47 µF* ... 1.5 µF small value - small I action plug X14: (GLBI connection) into the control system board
large value - large I action PP5301 (see figure above).
* ABB-factory-default value
Start-up
Factory-tuned and should not be changed!
Set the GLBI 625 field supply unit to the actual voltage and
Potentiometer R115 (Attention: Mains potential!) current conditions at the place of installation (see chapter 5).
Fine-tuning of the unit’s rated current The subsequent start-up is made jointly with the armature
Potentiometer R5 (electrically isolated) current controller as explained in the PAD/PSD 6.. controller
Fine-tuning of the field current feedback output documentation, and follow the specific instructions referring to
GLB 6.. .
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 Conditions of
sale and delivery
Delivery is subject to General Condi-tions
of Supply and Delivery for the products
and services of the German Electrical
Industry. These conditions
are in no way affected or modified by this
brochure. In particular, our liability to you
as client is not extended.
Since it is our constant endeavour to sell
only products incorporating the latest
technology advances, we reserve the
right to alter the design,
illustrations, diagrams, dimensions,
weights, etc. specified in this brochure as
and when required.
The planning advice and connection
examples are only suggestions which are
not binding and for which we do
not assume any responsibility.
ABB Industrietechnik AG
Produktbereich Antriebstechnik
Postfach 1180
D-68619 Lampertheim
Telefon (0 62 06) 5 03-0
Telefax (062 06) 5 03-7 77
Telex 4 62 411 605 ab d
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Specifications
In addition to the basic specifications for
the erection of switchgear, distributions
and controls VDE0100 and VDE0110,
the specifications VDE0160 in con-
junction with DIN/VDE0660, Part 500
apply to switchgear combinations with
electronic components. As far as the
controls of industrial machines are con-
cerned, VDE 0113 or EN 60204 Part 1
must also be observed.
The User must ensure that the unit and
associated components are installed in
accordance with these specifications;
e.g. installation in a switchgear cubicle
with the required type of enclosure.
Furthermore, machines and systems
must be equipped with monitoring
devices in accordance with the appli-
cable safety regulations, e.g. law on
technical devices, accident prevention
regulations, etc.: Monitoring of motor
overspeed (in the case of tacho line
breakage), maloperation, failure of
pulse firing and regulator equipment,
etc.
Activation of the drive's output stage
blocking (regulator blocking) function
as sole measure to avoid unintended
operating states or to shut down drives
or drive groups in emergencies is
insufficent.
Publication n° D ANT 3433 93 E - Edition 07.94
Printed in the Federal Republic of Germany
Ident-n° 3 ADW 05 3433 P 9202