: Jy | S. Gopinah, & GUIDE FOR TESTING QC CANDIDATES (PiPINGIHYDROMWELDING) of other applicable pplng/ydso standards at Test sity have opus book dieusion forum wth candidte, Allow sag Sapa” & nde” bes rlereg to Stsdard er search for i 7 ae sendidte te and stress the lmpertance feforencer. US Ieutty the aes polatclevationo Identify any Mixreumbers on drags (empl glven) {teal any anual feature or Kes tbe removed or yd (rfc aoe egepmeny ers ap, eat any valves requiring Meld hyérotetog (On each Deswlng list the folowing at the bottom ofthe drawing x drawings + Line number Piping Chas Flange eatngs : » * Gasket types + Liniting Feetor for Hydeotest 2 Mdiinfor eseting + Any Speclat Process Regulterents(PWHT, NDT, Seal wolding, ee) & SAES-W-011 100% requirements such a + SAES-WO11 (Welding) + SABS-A-dv# (Pressure Teste) + SAES-A-007 (Test FidsLay up) + SAES-L005 Piping Matern Spesifestion) (© Line Ghee Designatore ‘Whar are he Saudi Araneo Line Css Desigators and Service Codes. See Sect. 7, bave candidat break dowa trample of 6-CA-127-1CS5C, (nTime Size, CA Cauate Servic, 127 = Line Identieatos f= Pressure Rate @ 1508, CS = Math 3 = Core, Allow dima, C= Strviee (Caustic) a © Brasch Consection Tables (ge 22,ensurecaidatcaa useable) ws: Wat ope of connection cai fra 2” ba, 1 bach? e Weldolet or braneh weld with releforeing . SABS.L40 (CueertonReqsess Mls Pn) ‘@ Fiieton Factors “Tore valve ables 3 Sed igesng Sequence - 3 _Beabeto dnp be dicen np of pukestolorseing perTPSA pcedues S + SABSLosé feng o Plan Pin) é 2 besanie-o4 (vane Teng) 2 GhatogPrsuce Taig Ste Punch Check iSyuppesdaeaet ein srie dae a en detent 2 Linge odin catplnss wis SA suns & bosses ler eined dg aval during pein) 5-Spuen nai eer lye gs bane ed pe alga 4 Cones Contin Matas ld (ga cRSUO Pt tpore eves HOC Teo Canals 5 Gomes ring of mans ge, fore ng Dae Banos. 3 6 Senet enorennent mes SA sodas and png spinon 1G eg fetal altos an NOT(PD vin pint ea coe ‘seeped ports getting . i-Fiping nna past ad level slope ng sovect where ee, SOM minimgn lavtce ca be cba, eect ate ¢inlaton Desd ips ar not win 65am of sera sapor. “ee, 2: Weebl vet ae ee recA sng come. OK, tb - 10. Sp welding of traded connestons comple ote fist ok vale. UVR ope beat ad eteuaton cones Fel ipstng ep oath 2. Conreat botsigaled and ented. Stamping of tardware mts opecfeaions. 13, Temporary gasket oats ave been ented fr gases raster Ove 14 Cement gut pose and ating. Repo or Ose ation sexed, Coig soe massing on barre by Ge bas afd fal rq scp Us Remmcrsoppats ad pes wailed Tey, ippons seit 16, Allwelding complet sad documented os 17 NDT esrmpitadand all oxstsoding eps eon semped and documented {8 PVE ad rdnes tain completed accepted tod documented, « 19. Water quality analysis requirements fr fuhing (12 inch and below) and fling are deteined and Reports are avaliable (Ghemia adv to Sashing and tex wate forbeater cells and headers and ober specay ims have been determine, 2D, Paching of lines to 12” diameter with appropriate asliy watevehealsals has been peronaed. Charing withair and raps on nes 14° and above has Ben completed Fosing Cerfenteaceeped. 21, Check valves andlor Onpper removed. 22 tnseuments (level auger rel valves, contol vale, oes, ee) slate, ggge! and removed as required by SA sda, 3 Sins, fiers and itn compontats enoved as requied by SA standas, 24, High pot vent filly opened prior to a during filing to remove ni fromthe satan. Lowpoint dain avaiable nd identified as rites, 25; Pressure gauges installed (2 miu), wih see ave cllated as regu for 5% over pressuration.General Information ‘Waa an lnspection& Test Plan? A mandatory tem a the Quay Fan that guides andesuree quay in spi typeof work ia aspect aquence of QC activity step. Whatis's Qliy Con procedure? A documeat tht desis the specie tee ended to fil the QC activity inthe TP ‘Woatis 2 Quality Congo! Fora? A vaten documentation dealings specif atv inthe ITP 2 QC Proved Wit efercoces Wille und in TPS? SA STD, Procelutes and code references, peifstions Wotis a spasfcaton? A spuiieaton ja pide!e to assure tht mmm quality standards 2 124 Wnt 4 ype of ispetion Action point are found inthe ITP? Hol, Wines, Suyetance, Review Explain thediferences beeen the 4 type of inspection pins Deal atawerand ere telex understanding by candidate ‘What sa PaiD? Piping nd inetrmentDingram wll shoe piping inyou and dead noses ating to ppg sed lsetaton What saa Si? fey Inston Sheet that gives fll design del ping eet or lines What ic piping sytem? Deeb the specifi evi I, aa Wists he inn line hs designation’ A apse mame lphaunee designation deters ete of piping yes. Gree eats inden fm toms: Drv! VSI ~ Ir cs, oton SHOE TTS CR Geta pcan issn lnc dng? A doa pipog seni avin eieeest cotton bu excites, What ngs fotos agement og? Lin one crs owing sate of csc, Conan peeping tl ing See ed tn nod ed pro a Mc it ite Tako Shen TOF Del of my et ca a omer stor 3 Perce ny Pros dere eon aly ee Ths noe bes Sa Srojionpc ara ier, ruse, FScOS! uo Nis ofiienatoe Sn quence ade Concon inp fr etre Remsen Nanette gps vs Cont Tomy pad ups = SINS Rem Material Inspection — ‘Mach physica condition infield to service condition shown on ISOVP&IDISIS ‘How do you weil (rame vera ts to cher) that th corect ping matali used? Mill Cen, st numb, clo ding & PMI schedule, ratlg, Carbon Equivalent value fr PREHEAT, diameter, clas, grade. How do you identity Rings and anges? Correct rigs sizes, elas, schedules as marked on fins ail es + How do you cack piping forthe conect sehelule? Usea Veer Caliper and exe piping i within tance + Whacave te tolerances fr physial ppg sata Sd defers? Check the ASTM oF AP plping seria. = + What iste anda mil tolerance fr piping? 87-12% (alto LS (eeicesbon 2", 120% 2" des) of ori comity VIN OBE const ting a ma Sate Check mater, CMTRG Brn dting Valve Testing (Vil aspen) ally What the tle for oaiy of piping? 1% Example 24” piping is GlOmrm. Ons joint ean be 610 x 610 (ota ashe canbe G04 x 616 (1% cu & wikia tslzasee, When ‘matched for fting, howe wil intemal lignmens of ping eel um wleae [a SAES.W.O1, Cresent ecnigue fo epg oval ts equted (etd ater). Crescent is (2) 12m resent shaped pats separated by eet comterthat dibatr load and beating fre and iors eicincy, doubles production by and edt poten erage Piping Dicing rts (30 ton mation for CS, much i 6 89) 25m max. Cold bending and forming repainting cllng fGlektcpads rogues method acme and nt confor ASME BBLS, Hareanag on sta i nt alloeed and evidace cf hese mass eau forrestion and emoval wet Preten erate Deternine Pbdise ~ SMAW ONLY 9 Follow CE determination values in Drvings nd Tales 3, A notes of SAES-WOLE for pip, tig. end {GTAW or GTAWSMAW >For Bed bron or mpi ofc sel merits (al ASME P-No. {te ng A rade tan felting X60), wo ens eda Standard Onvrng WAP ODGAS, sect 1-8 Sas | CEVaus | GTAWhacay | Hal lipst | Cound | Detoalae Pole Raion l \ | Tiiness | fom Table orGTaW Flanged Joints (GAES-L-050, Pif's PNSC series, Checklists, PFI-ES-3) ‘Wat ar the diet ype ef mating Manges? Nene he 4 nom cmnan REWNE, RESO, Rt, and FF Dass od nsperion pace ding pike savin? Lx omen probes ssised wi por prac, ESA Gosh ialtion huclrapgeoved the corcctanooee Dele Wats the egret for bntng td trgucsg Mongar at SA7SAESLOS, Tels and appabi rocafure ‘Wut is a friction factor? eee What sth difienes beovecn torqsing CS tnd SS bing? Viel stagnate in Cu and tng ales ate ger ane CS ol arcing vue be wel? oss the use of galvanized bls requie any spexal torgueng corsidertio, ‘ate specie plate Mandatory SA Sud vg with platted lor eeriec and shutdom (lation) for maitence purposes ‘What are jackscenes and when ae they reqilted? They are lossed a flagadconoaion elite maatenance ad removal of ‘pestle and oie prs fiat tener rats often ovronied dung oes dans teton? indo ue wed fash an se wel WintNOT metodo arg nce ng tions Visual and PUM Flange tolerances during construction are found where? SAES-L-0S0 & PEILES:3. Describe how flanges can be misaligned indifferent directions? offset & hole misalignonent (islignat vetiesly&horiz™) Sats caring? Applets of ech ss (dng Sse PUES) opons ppngatpsen wales lind aseson to anatheepmen lol pig sree? No : ‘ean anspor ene eld sping exist velo Sage ron of ping Vea determination iy. Close ‘upetn of flnged comaron today ibe eration ply eal ameter sos ‘rea fang ate to pu ler pene ey pl ern vv on, Maes WNRE SORF ,swae a Fe‘Threaded Joints (SAES-L-010, PIPs, Checklists) What the acme dameter piping lowe in acartous service 2" ‘ites piping tt ean be allel on pipe ack? 1” (AB-03207-ipe sping) ‘iat ihe eget dead engage forppag a SA and whee cai be found? ‘Wnt isthe tesa or sal welding a GA? SAES-LOLO ad spetcnone Cas Teton ape bust pforio sal wig? Faw nay dats ca be visible seal welling tcded jolts? Zero, se elig must cover al ad, Socket Joints (SAES-L-010, PIPs, Checklists) Waste ap repenet for soaker wed for new contintion? | Sram o 3mm ppp to weg, ‘What the be way tas avin pap i antaned? Use of gape igs ‘What he tna ile welder asker welded connestion? (4 bt ot it th 3.2mm ‘Wt common fares nthe qly stern apt ends hyde et alto pop clean, debra Actas fing and piping ror weling Ol ride bom cating estes tu weld prety and llage ng eas ‘Welded Branch Connections (SAES-L-005, PIPs, TPSA Piping Specs, Checklists) xs SA STD dg AE-3615 is so nd wed extensively elated welding ores, ‘elope eve ranch, win reuement for SA wore aplis? Tule Spee Branch Gomme Tables and Std Sawing 0 $enainereqed contin. [ine tbe lve ble fv itening bonded, apps, ecue ano mrad by stm (anatg) Haste tanh to Header wel ten eed us, NDT performed accepted porto top ad utherepad been propery al wt and aia 9 rae ling OD and ante fod ap. No fammec mass Do otaow ange ck wldig above ne branch Cnnerdan antl erode oeptte. Manion gaps Le oes ‘éman gp asus allowel bawesnrepad and bre formes peg Follow pct bis and WOT segurament for GTAW & SMAW pros on welding Supports (SAES-L-011, 012) 1SQs, TPSA Piping Specs, Checklists) “ht ela prod mun on Sport isan enue the most revert? Fiap, evan and slope per APC ravings, this eked y survey or evel auing ine) asarance with PS an proces, ‘at san expnsion op? Br phat What ian asthor! Dw plete Whereis mn anced? Draw a pire ‘is tees eto ef oven bianco? As shownon davig carom eee What ae te olennce for anor lnetns ax shown om tang 900 lence san Win ae Rexais piping evant shown on dewving ‘Wai op? Resins piping ovens shown om ving ‘Where ety reat Or an eect aunt spar ‘When stoi apt gules ce be welded in place daring contortion preven evo fice oven? ‘Mat bbe pacing to wares (webor gle, 05 ee Ree oho etc tet ener 3 When should sha fe Hated? To caret oventat and ever nslignes snd ord fl ang oppor cae Give iomp of aiqu support desist slow piping fen of maven for coal easton? Fain cleave pads, Spine hangs, ec satbers epson ose’ Chsly flow evng Sats ma rst fates Clearances (SAES-L-011, 12) : 7W ISOs closely for ebvinus violations before pi Fipingsacng pr AC O36207 and 30m le been ppg sod oppor (Lens Lael) 24 ekainac fom soppons dead Ip sed anos, ens Stal Gare 30Na foo rade @ al psig -Fiatings, butt welds, etc, adjacent to hangers, clamps, supports, cts must be spaced to allow freedoms of piping movement. “Atel fas gd and NDT can bowel on as weld eatin il wt rat piping movers ‘ow elesate Ise fa Senon 5 AC ring 3207 Valves (SAES-L-008) - # ue CI-SHIP-on = Refinement “Thicknes op Th. Ploh pips CSaindi Wrone Tarpeehe piveoolire)