A QU AR T E R LY P U B L I C ATI O N O F TH E PER L I TE I NS TI TU TE
TODAY WI N T E R 2 0 18
In This Issue...
2 President's Message
3 Message from the Executive Director
4 Board Member Profile
5 Board of Directors
6 News from the Perlite Institute
8 Patents: Two Thumbs Up for Perlite
9 Perlite Patents
11 The Perlite Papers
12 Technical Q&As
13 Why Perlite Rocks
18 Selected Upcoming
Trade Shows and Meetings
President’s Message
by Matthew Malaghan
Welcome to the first edition of the Perlite Institute newsletter for 2018.
These quarterly newsletters are designed to share information across our
industry and to help connect members with one another.
Have Your Company • Microspheres: Undertaking a comparative study between the use
of perlite microspheres and the 3M glass bubbles.
Featured in If you can provide any assistance to the R&D Committee, please contact
PERLITE
the Institute.
I trust all members have enjoyed the festive season, whether it be snowy
or sunny. Warm wishes for a happy, healthy and prosperous 2018.
Ka kite ano,
Matt
Q: Tell us about your history with the Perlite 2018 Board of Directors
Institute. Why did you join? Why get involved
with volunteering and leadership? Matthew Malaghan Keith Hoople
President Treasurer
A: The first real face-to-face experience with the Ausperl Pty Limited
64 Gow Street
Midwest Perlite, Inc.
4280 West Parkway Blvd.
Perlite Institute was during the annual meeting in Padstow, NSW 2211 Appleton, WI 54913
Barcelona in 2015; however, I was in touch with Phone: 61 2 8318 7819 Phone: (920) 731-2671
members before that as well. Erwin Brunnmair, matthew@ausperl.com.au
the “father” of the Bublon project, was invited to
speak, but he was not able to because of medical Linda Chirico
reasons, so colleagues and I went instead. After that Anita Mulqueeny Past President / Advisor
meeting, it was clear to us that we wanted to be Vice President Carolina Perlite Company, Inc.
part of this organization that brings together many Infigro Natural Technologies P.O. Box 158
people to share ideas and be partners in specific CNR Cullinan and Turk Streets Gold Hill, NC 28071
Olifantsfontein, South Africa Phone: (704) 279-2325
fields. For the 2016 annual meeting in Portland,
Phone: (27) 11 409‐5000 lchirico@carolina.rr.com
Ore., I took the chance to speak about spherical
Anita.mulqueeny@lake.co.za
fillers and some of our basic data and analysis of
perlite and other fillers. I really liked the constructive
and open atmosphere of the annual meeting, the
discussions and the knowledge shared. When I was Richard Barabé Konstantinos Mitsiou
unexpectedly asked whether I might be interested Perlite Canada Gulf Perlite, LLC
to be part of the Perlite Institute Board of Directors, 1775 52nd Avenue Techno Park, PO 263275
I felt honored. With Bublon’s internal support, I was Lachine, Quebec, Canada H8T Jebel Ali, Dubai, UAE
happy to take the chance. 2Y1 Phone: (514) 631‐4251 Phone: +971 (0)56 123 5248
rbarabe@perlitecanada.com konstantinos.mitsiou@
uaeperlite.com
Q: Tell us about how you have seen the
Perlite industry/Perlite Institute grow or Sebastien Caspard
Imerys Performance & Bernhard Neukam
change and touch on your vision for what it Filtration Minerals Bublon GmbH
can be. What do you hope to contribute? 154 Rue de l’Universite Grazer Strasse 19‐25
Paris, France 75007 Gleisdorf, Styria 8200, Austria
A: First of all, I really need to learn more about Phone: (33) 633 50 82 17
sebastien.caspard@imerys.com
0043 664 5144 393
bernhard.neukam@bublon.com
how things work within the Perlite Institute, and
I might watch and listen a lot in the beginning.
Already, I know that the institute is doing a great job
Michael Dunlavey Rick Willis
to optimize the common value for all its members. PVP Industries Silbrico Corporation
I would really like to see this develop even further, P.O. Box 129 6300 River Road
because there is still a lot to learn from each other. North Bloomfield, OH 44450 Hodgkins, IL 60525-4257
It would be good to find more ways for all involved Phone: (800) 255-4801 Phone: (708) 354-3350
parties to gain a fair share so that more and mike@pvpind.com rwillis@silbrico.com
more will want to contribute, which will allow our
industry to keep up with industrial developments
and today’s Zeitgeist. Also, I think there are some Kathryn Louis
really interesting projects in early phases within the Sun Gro Horticulture Canada,
Perlite Institute, and it will be interesting to add my Ltd. 15831 NE 8th Street, #100
Bellevue, WA 98008
ideas and thoughts. I would be happy to help out
Phone: (425) 433-0170
wherever it might be needed to find the right spot kathrynl@sungro.com
for my contribution to be most valuable.
WHO IS
Perlite Institute Committee Updates
Brochure: The committee reviewed the draft of “Perlite
VISITING
for Water Quality Management” and made some changes
at its recent meeting. The committee agreed to continue
work in 2018 on the following brochures: Perlite for Water
Quality Management, Water Holding Capacity of Perlite and WWW.PERLITE.ORG
Cementitious Plaster Brochure.
Did you know the Perlite Institute website,
Membership and Meetings: The committee is hard at www.perlite.org, receives thousands of visitors
work planning speakers, tours and networking activities for the each month? Consider these facts about web traffic
annual meeting in Philadelphia. to the site during the third quarter of this year:
Alan worked in perlite for some 40 years after traveling the Of those visits, about 74 percent
world as a maritime engineer. He loved perlite, building plants were from new visitors.
and spreading the word as to how great perlite was for most
everything.
Total pages views was 15,014.
Alan resided at the JM perlite plant in
Hessle, England but worked throughout
the world. He built plants in India, The average visitor viewed
Florida, North Carolina, Texas and 1.3 pages per visit and
California. He also implemented major spent almost two minutes
improvements in plants in Wyoming, viewing each page.
Michigan, Massachusetts, France, Italy
and Spain. He was always in demand
for what he could do for each location.
Alan was the type that never met a stranger; what an enviable
trait. He was one of a kind. He had the ability to make most
everyone feel special. Furthermore, I don’t think he ever
encountered a problem he couldn’t address. The Perlite
Industry has lost another pioneer and will be missed by many.
9,763,454 19-Sep-17 Wachendorff- Bayer CropScience Biological control agent & Host for Rhizoctonia solani Perlite is useful as a test material
Neumann, et al. fungicide to demonstrate invention
9,764,307 19-Sep-17 Caldwell, et al. Armstrong World VOC & odor-reducing panels Panel constituent or Non-preferred, but potentially
Industries coating filler useful, given porosity
improvement
9,765,034 19-Sep-17 Maechling, et al. Bayer Crop Science / Crop protection Efficiency enhancer Interesting note
9,770,023 26-Sep-17 Goertz, et al. Bayer Intellectual
9,770,027 26-Sep-17 Tsuchiya, et al. Property
9,775,349 3-Oct-17 Sawada, et al.
9,775,351 3-Oct-17 Sawada, et al.
9,776,993 3-Oct-17 Willms, et al.
9,783,509 10-Oct-17 Alig, et al.
9,770,848 26-Sep-17 Baek, et al. Kyungdong One Corp. Insulation powder Insulator & carrier Milled perlite used with synthetic
9,771,278 26-Sep-17 Haynes H2O Global Water desalination Thermal insulator Used in double wall chamber
9,771,302 26-Sep-17 Chiang, et al. Institute of Nuclear Enviromentally friendly cement Post-industrial recycled Use as filler for recycling in a
Energy Research, R.O.C. with compressive strength >15 raw material geopolymer application
9,771,693 26-Sep-17 Zhang, et al. PanAsian Microvent Tech Highway sound barrier Porous material for sound One of several suggested
Corp. absorption materials, but confirmation of the
P ERL IT E T O D AY – WI NTE R 2018
concept
9
10
Perlite Patents Page 2
9,790,836 17-Oct-17 Latham, et al. Tennaco Automotive Exhaust gas treatment device Insulation Perlite recommended in
automotive application!
9,791,147 17-Oct-17 Spino Terajoule Expander (for perlite and Material to be expanded Innovative furnace design
others)
9,795,112 24-Oct-17 Goff Healthy Happy Pets Animal litter Lightweight ingredient Used along with vermiculite
9,796,915 24-Oct-17 Wu, et al. Halliburton Energy Lightweight proppant Lightweight ingredient Used alone or with cemospheres
Services
9,802,871 31-Oct-17 Havrda, et al. Eurochem Seed pellets and soils Ingredient for a xerogel Interesting way to make a
xerogel: not a claimed method
9,803,123 31-Oct-17 Neal ----- Phase change material and use Substrate Microspheres preferred
9,809,495 7-Nov-17 Brunnmair Binder & Co. Closed cell expansion method Material to be expanded Closed cell perlite
9,828,504 28-Nov-17 Ayambem, et al. Henry Company Water-resistant joint Lightweight filler Integral part of compounds
compound
9,834,684 5-Dec-17 Wang, et al. Imerys Filtration Natural amorphous silica None: Amorphous but DE preferred
Minerals products SiO2
9,839,587 12-Dec-17 Chirayil, et al. BASF Corp. Treated platy substances Platy substrate Mica preferred
9,840,851 12-Dec-17 Propst Propst Family Building and roofing panels Lightweight filler Perlite & vermiculite preferred
P ERL IT E T O D AY – WI NTE R 2018
biochar
I continue to look forward to reading about and reporting
Appropriately, Reference 2 continues the theme expressed on innovative thinking out there in both the literature and
in “Why Perlite Rocks” of how soil additives, whether the real world.
biological or chemical, can be added to the soil. These
1. A.J. Margenot, D.E. Griffin, B.S.Q. Alves, D.A. Rippner, C. Li, S.J. Parikh,
Thai researchers found that soil inoculants immobilized “Substitution of peat moss with softwood biochar for soil-free marigold
on perlite lost activity in the soil, especially when growth,” Industrial Crops & Products, Volume 112 (2018), pages 160-169,
compared with those immobilized on alginates or agar. accessed December 17, 2017.
They concluded that alginates are too complicated to be
commercially viable, and perlite is more economical. Agar 2. P. Nimnoi, N. Pongsilp, S. Lumyong, “The Establishment and Activity of
Bacterial Inoculant Immobilized in Agar Compared with Those of Alginate
can compete with both. My conclusion is that bacteria and Perlite After Being Introduced Into Soil,” Chiang Mai Journal of
need the nutrition provided by the alginates and the agar. Science, 2017, 44(3), pages 751-767, Accessed December 17, 2017.
The bacteria starve on the inorganic perlite, so first coat
the perlite with the agar, and then put in the bacteria to 3. H. Yildizay, H. Kadioğlu, “Effects of Perlite Addition on the Structure of
Hard Porcelain Glaze,” Journal of the Australian Ceramics Society (2017),
get both the economics and the growth medium. pages 1-7.
Technical Q&As
Q: When using perlite as an Q: I heard perlite might be useful as an acid mist catcher. We are
aggregate, will the perlite have extracting, cooling and drying smoke stack gas for a diesel-powered
any negative effect on the IC engine. Significant amounts of acid mist form in the system and
bonding ability of the cement? foul up all the components and oxgyen and nitrogen oxide gas
The particular application in analyzers.
question is we are using a
Multi Bond (Latex Modified) We currently use steel wool as a sacrificial filter, but are looking for
thin set to bond a porcelain tile a better solution. Will perlite be good in this application?
to ¼-inch cork sound control
(which has been glued to a
concrete substrate).
A: Expanded perlite has an incredible water holding capability—four to
eight times its own weight. A number of perlite producers make a grade
for sale into the market for oil spills as well as absorbent for disposal of
A: I have not been able to find liquid hazardous waste. It is an inert volcanic glass, so one would not
any specific information on perlite have to worry about any solubility issues. However, I could not locate
bonding ability of concrete. The any information in our Perlite Institute archives about using it in this
Institute has done a lot of work in
application. I would suggest trying it to see how it well it would work in
the construction industry with
your environment. Please let me know how this works for you.
various cement and plaster mixes,
and it has not ever been mentioned.
mentioned. My instinct tells me it Here is our website from which you can search the directory for suppliers
would not be a significant effect. in your area. Click on the directory to get specific sites and contact
Hopefully, the following bulletin information. Tell them what you are trying to do so they can better guide
information will be informative you as to which grade of perlite to try.
enough to mitigate your concerns.
http://www.perlite.org
Nail Holding Power of Perlite Concrete
Ultra-supercritical plants get even hotter: up to 1,400 degrees F (760 degrees C) at pressures up to 5,000 psi (340 atm, 34.47
MPa). Burning coal at higher temperatures and pressures makes the process more efficient, and hence cleaner per unit of
energy produced. A study even has stated that natural gas- powered electrical generation would be dirtier than these high
temperature and pressure coal plants if natural gas leakage exceeded 2 percent of the gas being used.
Another study has estimated that a 1.5 percent leakage rate (the current average rate, plus or minus 0.5 percent) for natural
gas means that, over a 20-year period, coal would be a cleaner fuel. Tighten up those fittings, guys!
So simply substituting one fossil fuel to another REACh, CLP, and GHS
is not the answer. Making things more efficiently
and capturing waste by-products such as water The European REACh process has made the pharmaceutical
and carbon dioxide might be a better approach. industry relatively happy because of the ability of one registration
for an Active Pharmaceutical Ingredient (API) to apply throughout
In the meantime, we should plan on more the EU. So, now what with Brexit? With registrations typically
extreme weather and consequences in the world. costing several hundred thousand pounds each, what will happen?
Here in California, we are seeing fire season Can chemical and pharmaceutical companies continue to utilize EU
becoming a year-round threat. Incidentally, I have authorizations, or do the European Chemicals Agency’s ties to the
several times looked into a role that perlite could European Court of Justice preclude any connections? And if the
play in fire suppression. Liquid water lasts longer U.K. is on its own in this matter, how quickly will new medications
before turning into steam when combined with be authorized for use there, given that only 2.6 percent of global
perlite, and drops from helicopters and fixed wing drug sales are in the U.K.?
aircraft will hit their targets in a more defined
area. It’s a big deal, however, to get interest from Companies and consortia that deal with a single chemical or
fire officials, approval of such an approach, and material will need to find new representatives in the continental
finally a way to actually store, mix and transfer the EU. A United Kingdom firm having a satellite office may not be
ingredients. After the fire, though, having perlite good enough, and certainly a post office box will not suffice.
on the ground is probably a very good thing. The
perlite would break up the hydrophobic layer
created during the fire and encourage subsequent
rains to actually soak into the ground rather than Mine Safety
flowing downhill and creating mudslides. While not strictly a mine safety issue, a worker in Australia’s
Northern Territory was killed in early December while installing
The impact of Hurricane Harvey on Houston perlite insulation in an LNG tank. I have previously reported
and surrounding areas in Texas is said to have on the dangers and rate of occurrence of workplace falls, and
been enhanced by upward changes in global indeed, Mr. Delaney fell into the perlite. The reports I have
temperatures as well. seen did not indicate whether he suffered injuries in the fall,
was suffocated, or both. I also don’t know how much training
Exxon-Mobil’s board has accepted a proposal by the construction contractor offered to employees such as Mr.
stockholders to report on and plan for variability Delaney, but the safeguards needed to prevent or mitigate the
in the value of fossil fuels in the ground as situation were not in place.
temperatures rise. When Exxon-Mobil starts
investigating these factors, we in the public should As a result, authorities halted work on the US $37 billion project
pay attention as well. And, I might add, when the jointly owned by Japanese and French companies, probably
American Enterprise Institute (a conservative delaying the first deliveries of LNG by three or more months. One
think tank organization) agrees that climate would hope that when the insulation work on this and the other
change is due to human activity (see the Biofuels tanks on site is restarted, more attention is paid to potential
section, below), planning for a different future is a hazards and how to mitigate the hazards, regardless of what
reasonable idea. company gets to finish the job. The accident also should serve
notice to customers that their choice of a contractor can matter,
Again, in my opinion, regardless of whether and notice to our members that a section on safety protocols be
climate change means that rainfall in any given included in bid proposals.
area will increase or decrease along with rising
temperatures, this is an opportunity to sell perlite It looks like MSHA will be reviewing 2014 rules on lowered
into the ground. Perlite will keep soils from exposure to coal and rock dust and diesel exhaust fumes in
getting too soggy and drowning plant roots, or in coal mines. Anti-regulatory officials are looking to reduce the
the other case, retain moisture for plants within frequency of testing for these contaminants.
their root zone for longer periods of time.
Why Perlite Rocks continued on next page....
Competition
A town west of Paris, Craon, has chosen to use perlite to become more aware of the delivery systems involved in
filtration to clean its municipal swimming pool/aquatic crop treatment technologies.
center. They had planned on filters using glass beads to
clean the water, since that system was supposed to cost 60 So, why is this information in the “Competition” section?
percent less than the perlite system. The article found at Because this researcher is based in San Francisco and uses
www.hautanjou.com goes on to say that the installer agreed perlite in the soil, while another researcher highlighted
to do the job at that 60 percent discount. On top of that, the in my alumni magazine (available online at: http://www.
glass bead system required construction of a retention basin techer.caltech.edu/techer-2018-issuu) is based in North
able to hold 15 to 20 cubic meters of water. That was not Carolina, the epicenter of the wood-based peat and
the case with the perlite. The operators foresee operational perlite replacement phenomenon. The second researcher
savings of about 8,000 euros per year and at least 25,000 works with microbes and tries to connect the right strain
euros during construction. to the right application.
So far, she has gotten
The next big thing in agriculture may be very small. OMRI certification for
Readers of my column reporting on perlite research may one product that acts
remember that perlite has been used as a host for various as a fungicide to protect
microorganisms that can be beneficial to plant growth. crops such as tomatoes,
cucumbers and peppers.
Most of us are quite familiar with the concept illustrated in Her company is also
the photo on the right, i.e. a plant and roots growing out of marketing a product for
a soil medium containing perlite. In this case, the picture is golf course turf. Once
showing a laboratory plant that may or may not have been again, perlite may become
treated with a chemical intended to reduce or eliminate the part of or be left out of the
threat of striga, also known as witchweed, a parasitic plant delivery system. It is up to
that attacks crops, especially in sub-Saharan Africa. Parts us as an industry to inform
of the United States are also susceptible to this parasite, people who are focused
and although there are soil treatments, the biochemical on other things about the
treatment may be more effective and/or cheaper. We have benefits perlite can offer.
The Economy
In researching information for this column, I found the following Back to the economy, though, several major mining
graphical indicator to show where stock prices might be going: companies feel pretty good about their chances of
the Ichimoku cloud. The “cloud” is a range of estimated future making a price increase stand up. Calcium carbonate
prices over the next month or so based on past performance over pricing is seeing an announced 5 percent increase, and
approximately two months. There are going to be exceptions of closer to home, prices may be higher by 3 to 10 percent
course, but for those of us with that kind of horizon, this indicator by 2018.
might be of interest. (Note: No financial guarantees involved!)
A December 2017 federal interest rate hike is expected,
This time of year, many “research reports” are released for sale and allegedly factored in by the stock market, making
at a high price, including a lot on our industry. The compilers of three increases in 2017. Economists predict three more
these reports talk to, or say they have talked to, key industry interest rate increases in 2018, but perliters may be
players and build a larger picture based on that information. more interested in natural gas pricing. Gas inventories
Unless you have had good experience with these, I would stay are high; demand is fairly weak unless the weather is
away from these reports. You know your business better than chillier than expected. Pricing in the U.S. may average
they do. $3.1 per MMBtu in 2018.
Why Perlite Rocks continued on next page....
Green Buildings
Through the years, LEED certification
awareness has grown, and what works is often
copied. There are currently about half a dozen
competing certification programs out there,
with fees as low as zero (U.S. EnergyStar). One
article I saw referenced what has been going
on in Connecticut. New LEED certifications of
buildings reached a peak of 48 in 2013, but only
12 applied for and received such certifications
in 2017.
Taking the other meaning of “green buildings,” The building also has an unusual, and either annoying or wonderful,
One Central Park, shown here on the right, is feature: mirrors. The cantilevered heliostat array is a striking design
part of a mixed use building in a “happening” element of the building and a way of reflecting light to the gardens
area of Sydney, Australia. Note the living and atrium below. The use of the heliostat is optimized by a series of
wall (or “hanging gardens”) and the planted motorized mirrors. The East Tower and its heliostat are shown here. I
balconies. I don’t know whether the vertical don’t know what the state of the project was in 2013 when the Perlite
lines on which some plants seem to be growing Institute meeting was held in Sydney, but the developers had sold
are irrigation lines or not. However, water apartments and people were living in them prior to the official opening
for the entire building is derived from these of the building. One wonders how the hanging gardens affect the views
sources: of residents.
1. Incorporate uncertainty when making, Point 2 implies that industries, lobbyists, environmental
implementing and analyzing policy. groups and others may have ulterior motives that might
create financially or politically motivated exaggerated
2. Don’t give the regulator too much discretion
goals. The report focuses on the fact that competing
because it enables political forces and legal
interests (farmers, petroleum, livestock and automobile
challenges to undermine policy.
producers, for example) are not likely to focus on the
3. Don’t mandate things that don’t exist. environment first.
7/24/18 7/26/18 Queensland Mining & Mackay, Australia http://www.queensland
Engineering Exhibition Mackay Showground miningexpo.com.au/