THERMAL DESIGN DATA OUTPUT :

TECHNICAL DATA SHEET FOR SHELL AND TUBE HEAT EXCHAGER

DESIGN SPECIFICATION
Model Shell and Tube – Fixed tube sheet
Vessel orientation Vertical
TEMA Type BEM
TEMA class C class
Design Code ASME SEC. VIII DIV. -1, 2017
No of shells 1
Equipments Name Vacuum condenser
Heat Duty 926.167 KW ~ 798000 Kcal/hr – Maximum
Heat Transfer Area (PROVIDED / REQUIRED) 15.14 / 13.766 m2
Heat transfer rate (CLEAN / SERVICE) 1240 / 1208.1 W/m2-K
LMTD x Correction factor 63.83 Deg C
TUBE SIDE
Fluid Cooling water
Physical Properties IN OUT
Total Fluid flow rate kg/hr 26750 (26.75 m3/hr)
Vapour Mass Flow Rate kg/hr - -
Steam Mass Flow Rate kg/hr - -
Liquid Mass Flow Rate kg/sec 11.08 11.08
Operating Temperature Deg C 30 60
Density kg/m3 998 995
Specific Heat J/kgk 4178 4178
Thermal Conductivity W/m ‘C 0.6129 0.628
Design Temperature 80 Deg C
Inlet Pressure 3.0 kg/cm2 g
Design Pressure 6.0 kg/cm2 g
Hydro Test Pressure 7.8 kg/cm2 g
Joint efficiency 0.85
Radiography Spot
Stress relieving Exempted As per UCS-56
Corrosion allowance Nil
Pressure Drop (Calcu.) 0.14 Kg/cm2 (g)
Nozzles location Top and Bottom of header
Prepared Nozzle Type & Size DN 100, 150# SORF Flange
No. of Pass 2
Fouling Factor 0.0001754 m2-K/W

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 TECHNICAL DATA SHEET FOR SHELL AND TUBE HEAT EXCHAGER
SHELL SIDE
Fluid Saturated Steam
Physical Properties IN OUT
Total Fluid flow rate kg/hr 1500
Vapour Mass Flow Rate kg/hr - -
Steam Mass Flow Rate kg/hr 1500 -
Liquid Mass Flow Rate kg/hr - 1500
Operating Temperature Deg C 110 110
Enthalphy KJ/kg 2230
Density kg/m3 0.826 950.57
Design Temperature 150° C
Inlet Pressure 1.4327 kg/cm2
Design Pressure 4.0 kg/cm2 g
Hydro Test Pressure 6.0 kg/cm2 g
Joint efficiency 0.85
Radiography Spot
Stress relieving Exempted As per UCS -56
Corrosion allowance Nil
Pressure Drop (Calcu.) 0.11 Kg/cm2
Nozzles location Top and Bottom Sides of Shell
Prepared Nozzle Type & Size DN 150, 150# SORF Flange
No. of Pass One
Fouling Factor 0.0000877 m2-K/W

MATERIAL OF CONSTRUCTION
Shell SA 312 TP 316 or SA 240 Gr 316
Channel SA 312 TP 316 or SA 240 Gr 316
Channel Dish SA 240 Gr 316
Channel Flange SA 240 Gr 316
Tube sheet SA 240 Gr 316
Tube SA 213 TP 316 (Seamless)
Nozzle Pipe – Shell side SA 312 TP 316
Nozzle Flange – Shell side SA 182 F 316
Baffles SA 240 Gr 316
Tie Rod SS 316
Spacer Tubes SA 213 TP 316
Wear Plate SA 240 Gr 316
Saddle Support SA 240 Gr 316
Bolt SA 193 Gr B7
Nuts SA194 Gr 2H
Gaskets Spiral wound

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 MECHANICAL DESIGN DATA OUTPUT:

DESIGN DATA SHEET

Application Vacuum condenser
Equipment Detail Cylindrical Shell with dished Header
Code of Design and Construction ASME Sec VIII Div 1, Edition 2017
ASME Certification Requirement No
National Board Registration No
Country of Installation India
Location of Installation Chennai
Diameter of Shell DN 300
Shell Thickness SCH 10S or 5 mm
Type Cylinder
Orientation Vertical
Service fluid Water / Steam
Corrosion allowance Nil
No of shells 1 No
Elevation ~ 500 mm
Design Conditions
Shell Side Tube side
Operating pressure 1.4327 kg/cm2 (g) 3.0 kg/cm2 (g)
Operating temperature 110 Deg C 60 Deg C
Internal Design Pressure 4.0 kg/cm2 (g) 6.0 kg/cm2 (g)
MAWP 4.0 kg/cm2 (g) 6.0 kg/cm2 (g)
External Pressure NA 4.0 kg/cm2 (g)
Design Temperature 150 Deg C 80 Deg C
MDMT (Vessel and structures) 10 Deg C 10 Deg C
Cyclic Operation NIL
Wind Loading IS 875 (Edition 1987)
Seismic Loadings IS 1893 (Edition 2002)
Radiography RT3 (Long seam – Spot, Circ seam – Spot)
Joint Efficiency As per UW -12
Loadings - UG -22 Lug support, Hydro Test.
PWHT As per code (Not required)
Internals Tube Bundle with Baffles
Insulation Nil
Fire Proofing No
Snow loading No

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 DIMENSIONS
Over All Length ~ 3200 mm
Shell Dia. Inner DN 300 x SCH 10S or 5 mm – 2600 long
Channel Diameter & thickness DN 300 x SCH 10S or 5 mm – 300 long – per side
Dish end Diameter 323.3 mm OD
Dish type 2:1 Ellipsoidal, 6 thk (Nom) /5 thk (min)
Tube Size, thickness 5/8” OD, thick. – 20 SWG
Tube Length (Straight) 2560 mm (Effective) + 40 = 2600 mm
Total No of Tubes 120 Tubes
Tube Pitch 20 mm
Pitch Pattern 60o Rotated triangle
Tube to tube sheet joint Expanded + Welded
Support type 2 No of Lugs
Support distance 180 Deg Apart
Total Height 3200 mm
Inlet/outlet Header Size 300 mm
Tube sheet diameter 450 mm
Baffle spacing 250 mm
Thickness of tube sheet 20 mm
Body flange Diameter & Thickness 450 mm OD & 323 ID / 20 mm
Lug plate dimensions 200 x 200 x 8 thk & Ribs

NOZZLE SCHDULE

Nozzzle Description Qty (Nos) Size Flange Class (or) OTHERS

No Type Series
N1 Shell side inlet 1 DN 150 SORF, 150 With RF pad
SCH 40S B 16.5 (280 OD & 5 Thk)
N2 Shell side outlet 1 DN 150 SORF, 150 With RF pad
SCH 40S B 16.5 (280 OD & 5 Thk)
N3 Tube side Inlet 1 DN 100 SORF, 150 With RF pad
SCH 80S B 16.5 (230 OD & 5 Thk)
N4 Tube side outlet 1 DN 100 SORF, 150 With RF pad
SCH 80S B 16.5 (230 OD & 5 Thk)
N5,N6 Shell vent 2 1” NPT B16.11 3000 With plug
N7,N8 Pressure gauge 2 ½” NPT B16.11 3000 With plug
N9,N10 RTD connection 2 ½” NPT B16.11 3000 With plug

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 CODES TO BE FOLLOWED
DESIGN AND FABRICATION ASME Boiler and Pressure vessel Code SEC VIII,
Div 1, Edition 2017, TEMA 9th edition.
MATERIALS ASME Sec II, Part A
WELDING RODS ASME SEC II, Part C
WELDING QUALIFICATION ASME Sec IX
NON DESTRUCTIVE EXAMINATION ASME Sec V
FLANGES ASME B 16.5
PIPES ASME B 36.19
FITTINGS ASME B 16.11
NOZZLE LOADINGS WRC 107 & 537 & 297 – Not applicable
WIND LOADING IS 875 (Edition 1987)
SEISMIC LOADING IS 1893 (Edition 2002)
PAINTING SA 2 ½ Finishing

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