[Reference Design 5]

2
900 kW, Tier 2, Chilled Water, 16100 ft

DESIGN OVERVIEW INTRODUCTION

Data Center IT Capacity
900 kW
Adaptable from 200 kW to 2700 kW
Target Availability
Tier 2
Annualized PUE at 100% Load
1.50 in Miami, FL USA
1.34 in Montreal, Canada
1.41 in St. Louis, MO USA
Total Racks and Average Density
318 racks at 2.8 kW/rack
The planning process of most projects can be iterative and thereby
expensive. Data center projects are burdened with these challenges and can
benefit greatly from simplification and time savings. Schneider Electric’s data
center reference designs help customers optimize the planning process by
providing them with validated, proven, and documented data center physical
infrastructure designs. The use of these designs has a positive impact on not
just the project itself, but also on the performance, reliability, and efficiency of
the data center over its lifetime.
Reference Design 5 includes design information for three spaces: IT space,
facility power, and facility cooling. Combined together, they comprise the
integrated power, cooling and structural systems required to meet the
design’s specifications published in this overview document.

IT & Facility Floor Space

2
16100 ft

Regional Voltage and Frequency

480V, 60Hz

ABOUT THIS DESIGN

 Water-cooled chiller with cooling

tower architecture

 Integrated row-based air

distribution

 Energy savings through water-

side economizer during favorable
outdoor conditions

Highly scalable and adaptable

[Reference Design 5] 2

Facility Power
The facility power system supplies power to all of the critical and non-critical
components within the data center. The architecture used in this electrical
design is a single path with N+1 UPS and a generator. Switching between
generator power and utility is achieved using a programmable logic controller
(PLC). A 3200 amp bus feeds PZ4 electrical and mechanical switchboards. In
the electrical room, UPSs are configured down-stream of the switchboards. A
Symmetra MW configured to N+1 redundancy provides 1200 kW of critical
power to the IT room with 6 minutes of runtime. Valve regulated lead acid
(VRLA) batteries are housed in an isolated battery room. A Galaxy 5000 UPS
provides 72 kW of power to the pumps in the facility cooling system. Additional
DESIGN OPTIONS
low-voltage transformers are included in the design to support lighting and other
This reference design can be modified as
building loads. The power distribution architecture from the electrical room to
follows without a significant effect on the the IT space utilizes a combination of LV panels and InfraStruxure power
design’s performance attributes: distribution units (PDUs). The facility power system is designed to support
additional peripheral devices like fire panels, access control systems, and
 Add StruxureWare Power Monitoring environmental monitoring and control devices. Power meters in the electrical
Expert path monitor power quality and allow for predictive maintenance & diagnostics of
 Provision for load bank the system. These meters also integrate with StruxureWare Power Monitoring
 Change UPS batteries Expert.
 Add/change standby generator options: Every component in this design is built and tested to the applicable ANSI,
 Location NEMA, UL or IEEE standards.
 Tank size Further design details and schematics are available in the engineering package.
 Fuel type

FACILITY POWER BLOCK DIAGRAM

FACILITY POWER ATTRIBUTES
Utility
AC G
Name Value Unit
3200A, 480V, 65kA Total amps (main bus) 3200 A
Input voltage (main bus) 480 V
2000A, 480V, 65kA Switchboard kAIC 65 kA
Power path Single
72 kW 1200kW (N+1)
Galaxy Symmetra SSW Generator redundancy N
5000 MW 1400kW
400A, IT space UPS capacity 1200 kW
480V, LOAD
65kA BANK 2000A, 480V, 65kA IT space UPS redundancy N+1
© 2013 Schneider Electric. All rights reserved.
IT space UPS runtime @ rated load 6 minutes
IT space UPS output voltage 480 V
Facility cooling UPS capacity 72 kW
14x PDU Feeds
4x CHW Pumps
to IT Space Facility cooling UPS redundancy N

Facility cooling UPS runtime @ rated load 12 minutes

1200A, 480V, 65kA

4x Mech.
Cooling Cooling
Chiller Chiller Cond. Panel
Tower Tower
Water (CRAHs,
Pump AHUs)

Schneider Electric www.schneider-electric.com

Document Number RD05DS Revision 2
[Reference Design 5] 3

Facility Cooling
The mechanical design utilizes chilled water as the primary medium for heat
dissipation. The architecture consists of a single chilled water loop. The cooling
system contains two 1196 kW water-cooled chillers in an N+1 redundant
configuration with N+1 pumps. Water-side economization is achieved with a
plate & frame heat exchanger to save energy during favorable outdoor
conditions.
In order to extend availability of chilled water during a power outage, a 7000
gallon water storage tank provides 6 minutes of continuous cooling.
The piping architecture of the mechanical system feeds row-based InRow RC
CRAHs in the IT space. It also feeds room-based CRAHs in the electrical and
battery rooms. More information on the cooling configuration is provided in the
DESIGN OPTIONS IT space section of this document.
This design is instrumented to work with StruxureWare Cooling Monitoring
This reference design can be modified as Expert.
follows without a significant effect on the
Further design details such as dimensions, equipment placement, temperature
design’s performance attributes:
set points, pipe sizing, flow rates, and pressure drops are available in the
 Add StruxureWare Cooling engineering package.
Monitoring Expert

FACILITY COOLING ATTRIBUTES

FACILITY COOLING BLOCK DIAGRAM
Name Value Unit
Piping detail inside IT space
Total cooling capacity 1196 kW
Input voltage 480 V
Heat rejection medium Chilled water
InRow InRow
RC RC
… 98 units...
300
mm
300
mm
Mechanical redundancy N+1
Water-cooled chiller
Outdoor heat exchange
with cooling tower
CW supply
Coolant supply temperature 46 F
CW return
Coolant return temperature 56 F
InRow
RC
InRow
RC
Storage tank size 7000 gallons
300 300
mm mm
Ride-through time 6 minutes

Economizer type Water-side

© 2013 Schneider Electric. All rights reserved.

Tower Tower
Secondary loop
pumps
VFD
Thermal Storage

CW supply
VFD to IT space
Primary loop pumps
System
VFD Dirt/air
Strainers bypass
separator
CW return
VFD Chiller from IT space

VFD
Expansion
City Water tank
VFD Chiller

Heat
Exchanger

Schneider Electric www.schneider-electric.com

Document Number RD05DS Revision 2
 [Reference Design 5] 4

IT Space
The IT capacity of this design is 900 kW. The design is highly scalable and
adaptable; it can be configured to support IT loads within a range. Smaller
starting loads as low as 200 kW can be supported by making adjustments such
as reducing the number of IT pods or decreasing the quantity of UPS modules.
Likewise, this design can be used as a baseline for larger loads as high as 2700
kW by using a step and repeat approach to the design. This flexibility drives
efficiency and defers capital expenditure until needed.
The IT space design specifies all of the physical infrastructure systems, as well
as their physical arrangement/spacing, required to meet the overall design’s
performance attributes. This includes racks, PDUs, rack power distribution,
DESIGN OPTIONS cooling units, and airflow management systems.
This reference design can be modified as Each pair of rows (pod) within the IT space can be “stepped and repeated” in a
follows without a significant effect on the standardized and predictable manner. This enables right-sizing of power and
design’s performance attributes: cooling that scales with IT growth. Each pod supports an average power
density of 2.8 kW per rack. All the pods are outfitted with integrated power and
 Add environmental and security cooling distribution.
management Each pod is powered by floor mount factory-configured power distribution units
 Change rack options (tall, (PDUs). Every rack is configured with a metered rack-mount PDU to enable
wide, deep)
remote monitoring of the units for efficiency and capacity management.
 Change power distribution options
 Rack PDU type (basic, Each pod is cooled by N+1 redundant chilled water-based InRow RC CRAHs
switched) that control the supply of cool air by monitoring temperature variation at the rack
 Add StruxureWare Data Center level.
Expert
The security of the room is maintained at multiple points. At the rack level,
access is controlled by a door lock and sensor. At the room level, security
cameras are utilized for monitoring.
Row A Row B
R R C R R R R C R R R R R C R R C R R R R R C R R R R C R R
R/A-2/Z1 R/A-3/Z1 C/ R/A-5/Z1 R/A-6/Z1 R/A-7/Z1 R/A-8/Z1 C/ R/A-10/Z1 R/A-11/Z1 R/A-12/Z1 R/A-13/Z1 R/A-14/Z1 C/ R/A-16/Z1 R/B-1/Z2 C/ R/B-3/Z2 R/B-4/Z2 R/B-5/Z2 R/B-6/Z2 R/B-7/Z2 C/ R/B-9/Z2 R/B-10/Z2 R/B-11/Z2 R/B-12/Z2 C/ R/B-14/Z2 R/B-15/Z2
A-4/ A-9/ A- B-2/ B-8/ B-
Z1 Z1 15/ Z2 Z2 13/
Z1 Z2

IT ROOM ATTRIBUTES
G
Gap

Row C Row D
R C R R R C R R R C R R R C R R C R R R C R R R C R R R C R
R/C-1/Z1 C/ R/C-3/Z1 R/C-4/Z1 R/C-5/Z1 C/ R/C-7/Z1 R/C-8/Z1 R/C-9/Z1 C/ R/C-11/Z1 R/C-12/Z1 R/C-13/Z1 C/ R/C-15/Z1 P P R/D-2/Z2 C/ R/D-4/Z2 R/D-5/Z2 R/D-6/Z2 C/ R/D-8/Z2 R/D-9/Z2 R/D-10/Z2 C/ R/D-12/Z2 R/D-13/Z2 R/D-14/Z2 C/ R/D-16/Z2
C-2/ C-6/ C- C- P/C-16/Z1 P/D-1/Z2 D-3/ D-7/ D- D-
Z1 Z1 10/ 14/ Z2 Z2 11/ 15/
Z1 Z1 Z2 Z2

Row E
R
R/E-2/Z12
R
R/E-3/Z12
C
C/
E-4/
Z12
R
R/E-5/Z12
R
R/E-6/Z12
R
R/E-7/Z12
R
R/E-8/Z12
C
C/
E-9/
Z12
R
R/E-10/
Z12
R
R/E-11/
Z12
R
R/E-12/
Z12
R
R/E-13/
Z12
R
R/E-14/Z12
C
C/
E-
15/
Z12
R
R/E-16/Z12
Row F
R
R/F-1/Z8
C
C/F-
2/
Z8
R
R/F-3/Z8
R
R/F-4/Z8
R
R/F-5/Z8
R
R/F-6/Z8
R
R/F-7/Z8
C
C/F-
8/
Z8
R
R/F-9/Z8
R
R/F-10/Z8
R
R/F-11/Z8
R
R/F-12/Z8
C
C/F-
13/
Z8
R
R/F-14/Z8
R
R/F-15/Z8 Name Value Unit
G
Gap

Row G
R
R/G-1/Z12
C
C/
G-2/
Z12
R
R/G-3/Z12
R
R/G-4/Z12
R
R/G-5/Z12
C
C/
G-6/
Z12
R
R/G-7/Z12
R
R/G-8/Z12
R
R/G-9/Z12
C
C/
G-
10/
R
R/G-11/
Z12
R
R/G-12/
Z12
R
R/G-13/
Z12
C
C/
G-
14/
R
R/G-15/
Z12
P
P/G-16/Z12
Row H

P
P/H-1/Z8
R
R/H-2/Z8
C
C/
H-3/
Z8
R
R/H-4/Z8
R
R/H-5/Z8
R
R/H-6/Z8
C
C/
H-7/
Z8
R
R/H-8/Z8
R
R/H-9/Z8
R
R/H-10/Z8
C
C/
H-
11/
R
R/H-12/Z8
R
R/H-13/Z8
R
R/H-14/Z8
C
C/
H-
15/
R
R/H-16/Z8
IT load 900 kW
Z12 Z12 Z8 Z8

Row J
R R C R R R R C R R R R R C R
Row K
R C R R R R R C R R R R C R R
Input voltage 480 V
R/J-2/Z11 R/J-3/Z11 C/J- R/J-5/Z11 R/J-6/Z11 R/J-7/Z11 R/J-8/Z11 C/J- R/J-10/ R/J-11/ R/J-12/ R/J-13/ R/J-14/Z11 C/J- R/J-16/Z11 R/K-1/Z9 C/ R/K-3/Z9 R/K-4/Z9 R/K-5/Z9 R/K-6/Z9 R/K-7/Z9 C/ R/K-9/Z9 R/K-10/Z9 R/K-11/Z9 R/K-12/Z9 C/ R/K-14/Z9 R/K-15/Z9
4/ 9/ Z11 Z11 Z11 Z11 15/ K-2/ K-8/ K-
Z11 Z11 Z11 Z9 Z9 13/
Z9

Row L
G
Gap

Row M
Supply voltage to IT 120 / 208 V
R C R R R C R R R C R R R C R R C R R R C R R R C R R R C R
R/L-1/Z11 C/L- R/L-3/Z11 R/L-4/Z11 R/L-5/Z11 C/L- R/L-7/Z11 R/L-8/Z11 R/L-9/Z11 C/L- R/L-11/ R/L-12/ R/L-13/ C/L- R/L-15/ P P R/M-2/Z9 C/ R/M-4/Z9 R/M-5/Z9 R/M-6/Z9 C/ R/M-8/Z9 R/M-9/Z9 R/M-10/Z9 C/ R/M-12/Z9 R/M-13/Z9 R/M-14/Z9 C/ R/M-16/Z9
2/ 6/ 10/ Z11 Z11 Z11 14/ Z11 P/L-16/Z11 P/M-1/Z9 M- M- M- M-
Z11 Z11 Z11 Z11 3/ 7/ 11/ 15/
Z9 Z9 Z9 Z9

Average density 2.8 kW/rack

Row N Row P
R R C R R R R C R R R R R C R R C R R R R R C R R R R C R R

Number of racks 318 racks

R/N-2/Z10 R/N-3/Z10 C/ R/N-5/Z10 R/N-6/Z10 R/N-7/Z10 R/N-8/Z10 C/ R/N-10/ R/N-11/ R/N-12/ R/N-13/ R/N-14/Z10 C/ R/N-16/Z10 R/P-1/Z7 C/ R/P-3/Z7 R/P-4/Z7 R/P-5/Z7 R/P-6/Z7 R/P-7/Z7 C/ R/P-9/Z7 R/P-10/Z7 R/P-11/Z7 R/P-12/Z7 C/ R/P-14/Z7 R/P-15/Z7
N-4/ N-9/ Z10 Z10 Z10 Z10 N- P-2/ P-8/ P-
Z10 Z10 15/ Z7 Z7 13/
Z10 Z7

G
Gap

Row Q Row R
R C R R R C R R R C R R R C R
P P
R C R R R C R R R C R R R C R
2
IT floor space 10800
R/Q-1/Z10 C/ R/Q-3/Z10 R/Q-4/Z10 R/Q-5/Z10 C/ R/Q-7/Z10 R/Q-8/Z10 R/Q-9/Z10 C/ R/Q-11/ R/Q-12/ R/Q-13/ C/ R/Q-15/ R/R-2/Z7 C/ R/R-4/Z7 R/R-5/Z7 R/R-6/Z7 C/ R/R-8/Z7 R/R-9/Z7 R/R-10/Z7 C/ R/R-12/Z7 R/R-13/Z7 R/R-14/Z7 C/ R/R-16/Z7
© 2013 Schneider Electric. All rights reserved.
ft
Q-2/ Q-6/ Q- Z10 Z10 Z10 Q- Z10 P/Q-16/Z10 P/R-1/Z7 R-3/ R-7/ R- R-
Z10 Z10 10/ 14/ Z7 Z7 11/ 15/
Z10 Z10 Z7 Z7

Row S Row T
R
R/S-2/Z4
R
R/S-3/Z4
C
C/
S-4/
Z4
R
R/S-5/Z4
R
R/S-6/Z4
R
R/S-7/Z4
R
R/S-8/Z4
C
C/
S-9/
Z4
R
R/S-10/Z4
R
R/S-11/Z4
R
R/S-12/Z4
R
R/S-13/Z4
R
R/S-14/Z4
C
C/
S-
15/
Z4
R
R/S-16/Z4
R
R/T-1/Z6
C
C/T-
2/
Z6
R
R/T-3/Z6
R
R/T-4/Z6
R
R/T-5/Z6
R
R/T-6/Z6
R
R/T-7/Z6
C
C/T-
8/
Z6
R
R/T-9/Z6
R
R/T-10/Z6
R
R/T-11/Z6
R
R/T-12/Z6
C
C/T-
13/
Z6
R
R/T-14/Z6
R
R/T-15/Z6

Single or dual cord Single

G
Gap

Row U Row V
R
R/U-1/Z4
C
C/
U-2/
Z4
R
R/U-3/Z4
R
R/U-4/Z4
R
R/U-5/Z4
C
C/
U-6/
Z4
R
R/U-7/Z4
R
R/U-8/Z4
R
R/U-9/Z4
C
C/
U-
10/
Z4
R
R/U-11/Z4
R
R/U-12/Z4
R
R/U-13/Z4
C
C/
U-
14/
Z4
R
R/U-15/Z4 P
P/U-16/Z4
P
P/V-1/Z6
R
R/V-2/Z6
C
C/
V-3/
Z6
R
R/V-4/Z6
R
R/V-5/Z6
R
R/V-6/Z6
C
C/
V-7/
Z6
R
R/V-8/Z6
R
R/V-9/Z6
R
R/V-10/Z6
C
C/
V-
11/
Z6
R
R/V-12/Z6
R
R/V-13/Z6
R
R/V-14/Z6
C
C/
V-
15/
Z6
R
R/V-16/Z6
Heat rejection medium Chilled water
Row 1
R
R/1-1/Z13
R
R/1-2/Z13
C
C/1-
3/
Z13
R
R/1-4/Z13
R
R/1-5/Z13
R
R/1-6/Z13
R
R/1-7/Z13
C
C/1-
8/
Z13
R
R/1-9/Z13
R
R/1-10/
Z13
R
R/1-11/
Z13
R
R/1-12/
Z13
R C
R/1-13/Z13 C/1-
14/
Z13
R
R/1-15/Z13
Row 2
R
R/2-1/Z14
C
C/2-
2/
Z14
R
R/2-3/Z14
R
R/2-4/Z14
R
R/2-5/Z14
R
R/2-6/Z14
R
R/2-7/Z14
C
C/2-
8/
Z14
R
R/2-9/Z14
R
R/2-10/
Z14
R
R/2-11/
Z14
R
R/2-12/
Z14
C
C/2-
13/
Z14
R
R/2-14/
Z14
R
R/2-15/Z14
CRAC/CRAH type Row-based CRAH
G

CRAC/CRAH redundancy N+1

Gap

Row 3 Row 4
R C R R R C R R R C R R R C R R C R R R C R R R C R R R C R
R/3-1/Z13 C/3- R/3-3/Z13 R/3-4/Z13 R/3-5/Z13 C/3- R/3-7/Z13 R/3-8/Z13 R/3-9/Z13 C/3- R/3-11/ R/3-12/ R/3-13/ C/3- R/3-15/ P P R/4-2/Z14 C/4- R/4-4/Z14 R/4-5/Z14 R/4-6/Z14 C/4- R/4-8/Z14 R/4-9/Z14 R/4-10/ C/4- R/4-12/ R/4-13/ R/4-14/ C/4- R/4-16/
2/ 6/ 10/ Z13 Z13 Z13 14/ Z13 P/3-16/Z13 P/4-1/Z14 3/ 7/ Z14 11/ Z14 Z14 Z14 15/ Z14
Z13 Z13 Z13 Z13 Z14 Z14 Z14 Z14

Row 5
R C R R R R C R R R R R R C R
Row 6
R R R C R R R C R R C R R
Containment type None
R/5-2/Z3 C/5- R/5-4/Z3 R/5-5/Z3 R/5-6/Z3 R/5-7/Z3 C/5- R/5-9/Z3 R/5-10/Z3 R/5-11/Z3 R/5-12/Z3 R/5-13/Z3 R/5-14/Z3 C/5- R/5-16/Z3 R/6-1/Z5 R/6-2/Z5 R/6-3/Z5 C/6- R/6-5/Z5 R/6-6/Z5 R/6-7/Z5 C/6- R/6-9/Z5 R/6-10/Z5 C/6- R/6-12/Z5 R/6-13/Z5
3/ 8/ 15/ 4/ 8/ 11/
Z3 Z3 Z3 Z5 Z5 Z5

G
Gap

Row 7 Row 8
R C R R R C R R R C R R C R R R R C R R R C R R C R R
R/7-1/Z3 C/7- R/7-3/Z3 R/7-4/Z3 R/7-5/Z3 C/7- R/7-7/Z3 R/7-8/Z3 R/7-9/Z3 C/7- R/7-11/Z3 R/7-12/Z3 C/7- R/7-14/Z3 R/7-15/Z3 P P R/8-2/Z5 R/8-3/Z5 C/8- R/8-5/Z5 R/8-6/Z5 R/8-7/Z5 C/8- R/8-9/Z5 R/8-10/Z5 C/8- R/8-12/Z5 R/8-13/Z5
2/ 6/ 10/ 13/ P/7-16/Z3 P/8-1/Z5 4/ 8/ 11/
Z3 Z3 Z3 Z3 Z5 Z5 Z5

Controller

Schneider Electric www.schneider-electric.com

Document Number RD05DS Revision 2
[Reference Design 5] 5

Design Attributes
OVERVIEW Value Unit
Target availability Tier 2 Tier
Annualized PUE at 100% load 1.50 / 1.34 / 1.41
Data center IT capacity 900 kW
2
IT & facility floor space 16100 ft
Average density 2.8 kW/rack
FACILITY POWER Value Unit
Total amps (main bus) 3200 A
Input voltage (main bus) 480 V
Switchboard kAIC 65 kA
Power path Single
Generator redundancy N
IT space UPS capacity 1200 kW
IT space UPS redundancy N+1
IT space UPS runtime @ rated load 6 minutes
IT space UPS output voltage 480 V
Facility cooling UPS capacity 72 kW
Facility cooling UPS redundancy N
Facility cooling UPS runtime @ rated load 12 minutes
FACILITY COOLING Value Unit
Total cooling capacity 1196 kW
Input voltage 480 V
Heat rejection medium Chilled water
Mechanical redundancy N+1
Outdoor heat exchange Water-cooled chiller with cooling tower
Coolant supply temperature 46 F
Coolant return temperature 56 F
Storage tank size 7000 gallons
Ride-through time 6 minutes
Economizer type Water-side

IT SPACE Value Unit

IT load 900 kW
Input voltage 480 V
Supply voltage to IT 120 / 208 V © 2013 Schneider Electric. All rights reserved.

Average density 2.8 kW/rack

Number of racks 318 Racks
2
IT floor space 10800 ft
Single or dual cord Single
Heat rejection medium Chilled water
CRAC/CRAH type Row-based CRAH
CRAC/CRAH redundancy N+1
Containment type None

Schneider Electric www.schneider-electric.com

Document Number RD05DS Revision 2
[Reference Design 5] 6

Data center infrastructure management (DCIM)

Good design and quality construction alone do not ensure a highly available &
efficient data center. Data centers require on-going monitoring and management to
ensure the facility lives up to its design intent. StruxureWare for Data Centers is a
software management suite designed to collect and manage data about a data
center’s assets, resource use, and operational status throughout the life cycle of the
facility. This information is then distributed, integrated, and applied in ways that help
managers optimize the data center’s performance and meet IT, business, and
service-oriented goals. From IT assets to racks, rows, rooms and buildings,
StruxureWare for Data Centers delivers the right information to the right users at the
right time.

Control level: Experts, on site or remotely, can control process performance and
ensure business continuity in real time, while tracking energy consumption in a highly
critical and secure environment.

Operations level: Functional managers can optimize operations, energy, and assets
through smart analytical tools, often spanning multiple sites.

Enterprise level: C-level executives can drive their sustainability strategy efficiently,
choosing the best scenario that meets their business objective to conserve
enterprise-wide resources.

StruxureWare for Data Centers allows for flexibility when requirements and
implementation strategies change over time. StruxureWare software applications
and suites simplify integration time, improve reliability, enhance visibility to energy
information, and streamline operational efficiency.

>
© 2013 Schneider Electric. All rights reserved.

Demo:
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Document Number RD05DS Revision 2
[Reference Design 5] 7

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Document Number RD05DS Revision 2