PC200-8 SM - 013 Troubleshooting by Failure Code Part-2

STIC)P NilJII'IUT.
TAI- sEN00241-01
HYDRAULIC EXCAVATOR
PC200-8
PC200LG-8
PG220-8
PG220LC-8
Machine model Serial number

PC200-8 300001 and up
PC200LC-8 300001 and up
PC220-8 70001 and up
PC220LC-8 70001 and up
40 Troubleshooting
Troubleshooting by failure code
(Display of code), Part 2
Tnoubleshocting by failure c
Failure code CA342 Calibration Code lncompatibility...... .....". 3
Failure code CA351 lnjectors Drive Circuit Error........... .......-... 4
Failure code CA352 Sens Supply 1 Volt Low Error........... ......- 6
Failure code CA3B6 Sens Supply 1 Volt High Error........... .......8
Failure code CA42B Water in Fuel Sensor High Error ........... 10
Failure code CA429
Failure code CA435 Eng Oil Press Sw Error........... ............14
Failure code CA441 Battery Voltage Low Error .................... 15
Failure code CA442 Battery Voltage High Enor... ................. 18
Failure code [CA449 Rail Press Very High Error........... ........20
Failure code [CA451J Rail Press Sensor High Error ..............22
Failure code [CA452] Rail Press Sensor Low Error ...............24
Failure code [CA4BBJ
PC200 ,220-8 l(onAilsU

4A Troubleshooting
sEN 0a241-A1
Failure code CA553l RailPress High Error.. ""-""26

Failure code Cessgi Rail Press Low Error... """""""'r"" """"27
Failure code cnoggi Eng Ne Speed Sensor Error.'..'...... """"2a
Failure code CnZSti eng exup Speed Sens Phase Error.'.-..'." """""""" 30
Failure code CercliAlt-Continuous Data Lost Error... """""" 32
Failure code CnZzgi Eng Bkup Speed Sensor Error.......... ""'34
Failure code CntoS-3] XOn/lnef batalink Timeout Error.-.......' """""""".- 36
Failure code CeZtaSiThrot Sens Sup Volt High Error """""" 38
Failure code cnzlgoiThrot Sens Sup Volt Low Enor... """'ri"!""ri"""':""""".'""""" 40
39
Failure code cnZzqgiRail Press Very Low Error '..-'..... """""
Failure code cezgltilMV Solenoid Error................-.. """"""42
Failure code Error...-....-. """"':""""" """""""""""44
cnzsssi Grid Htr Relay Volt High
Failure code cnzssoi Grid Htr Retay Volt LowEror.........- """""""""' ""'46'
Failure code Otg.JXZi Personat CoO'. R"l"y Abnormality """" 48
Failure code DS62!(A] GPS Antenna Discon 'o
opAZXilPump Solenoid Power Low Enor... """ 51
Failure code
Failure code onzsxpi5V Sensor 1 PowerAbnormality.... """ 53
Failure code onzgXOl Model Setection Abnormality """""""' 60
PC200,22A-8
2
40 Troubleshooting sEN00241-01
:'i Troubleshooting by failure code (Display of code), Part 2

Failure code lCA342l Galibration Code lncompatibility
User code Failure ;j; i
Trouble
Calibration code incompatibility
E10 (Engine controller system)
Contents of
trouble
' lncompatibility of data occurred in engine controller.
Action of
None in particular.
controller
Problem that
Continues normal operation.
appears on
Engine stops or does not start.
machine
Related infor-
Method of reproducing failure code: Turn starting switch ON.
mation
Cause Standard value in normal statelRemarks on troubleshooting

Possible causes
and standard 1 Defect in related system lf another failure code is displayed, carry out troubleshooting for it
value in normal Engine controller may be defective. (Troubleshooting cannot be car-
state 2 Defective engine controller
ried out.)
PC200,22A-g 3
sEH 09241,-01 40 Troubleshooting
Failure code [CA351] lnjectors Drive Circuit Error

User code Failure code lnjectors Drive Circuit Error
Trouble
810 GA351 (Engine controller system)
Contents of
There is error in drive power circuit of injector.
trouble
Action of
Limits output and continues operation.
controller
Exhaust gas becomes black.
Problem that
Combustion becomes irregular.
appears on
Engine output lowers.
machine
Engine cannot be started.
Related infor-
Method of reproducing failure code: start engine.
mation
Cause Standard value in normal statelRernarks on troubleshooting

1 Defect in related system lf another failure code is displayed, carry out troubleshooting for it.
2 Defective fuse No. 19 lf fuse is broken, circuit probably has ground fault.
* Prepare with starting switch OFF, then turn starting 'switch ON
and carry out troubleshooting.
Defective relay for engine
3 Replace relay (R23, R24) for engine controller with another relay
controller power supply
and perform reproducing operation. lf "E" of failure code goes off at
Possible causes this time, replaced relay is defective.
and standard * Prepare with starting switch OFF, then carry out troubleshooting
value in normal without turning starting switch ON.
state
Disconnection in wiring har- Wiring hamess between F01-19 - R23, RZ4 Resis- Max. 0.5
ness (Disconnection in wiring (female) (3) tance o
4
or defective contact in con- Wiring hamess between R23, R24 (fernale) Resis- Max. 0.5
nector) (5) - CE03 (female) (3) tance o
Wiring harness between CE03 (female) (1) - Resis-
chassis ground (T12) Max. 10 Q
tance
5 Defective engine controller lf causes 1 - 4 are not detected, engine controller may be defective.
(Since trouble is in systern, troubleshooting cannot be carried out.)
4 PC200,220-8
sEN00241*0,1
40 Troubleshooting
circuit diagram related to engine controller
Englne cmtroller
ENGINE tfrlDULE/
cE02( DRC-50 )
ENGI NE lvCIDULE/
cE03( DTP-4 )
At ternator
.rO1 ( J-20 )
E12(X-2 ) E08 ( X-1 )
(Black)
..JO2 (.J-20 )
R23
(Black)
|ton I tor gane I
Cl',101( 0?0-18 )
ntz @
o€50(2)
reloy st0rt lm sYltch
nmp conttol ler

H15
C02 ( A!"lP-40 )
( 0e0-22 )
010
FrJslDle I lnl
F05 ( M-2 )
EsttBr Y
relav
a;F-fE R04
RO2V
Bsttsrv
BWP 14101
5
PC200,220-8
sEN 00241-01 40 Troubleshooting
Failure code [CA352] Sens Supply 1 Volt Low Error

User code I railure code I
Jsensor power supply 1 voltage low error
Trouble
E15 : cA352 I
[
(Engine controller system)
Contents of . Low voltage was detected in sensor power supply 1 circuit.
trouble
Action of . Fixes ambient Oru..,
controller I
Problem that
appears on ' Engine does not start easily.
machine
_ _..
Related infor-
mation ' Method of reproducing failure code: Turn starting switch ON.
Cause Standard value in normal state/Remarks on troubleshooting

* Disconnect connector with starting switch OFF, then turn starting
switch ON and carry out troubleshooting.
f Disconnect sensor
f anO wiring harness at
Ambient pressure
f right in order and AMBAIR PRESURE
Defective sensor or wiring Jcarry out operation to sensor
1
harness ireproduce trouble. lf
rrE'r
Possible causes of failure code
and standard goes off when sensor
value in normal or wiring harness is Engine wiring har-
state disconnected, that NESS
CEOl
sensor or wiring har-
ness is defective.
Connecting parts between ambient pressure sensor - engin" *iri"g
hamess - engine controller may be defective. Check them direcily.
Defective wiring harness
2
connector ' Looseness of connector, breakage of lock, or breakage of seal
' corrosion, bend, breakage, push-in, or expansion of pin
' Moisture or dirt in connector or defective insulation
3 Defective engine controller
lfcauses1-2arenotdetected,enginecontrollermayu"o"ffi
(Since trouble is in system, troubleshooting cannot be carried out.)
6 PC200,220-g
40 Troubleshooting sEN00 241-01
Circuit diagram related to sensor power supply 1
Engine control ler
ENG I NE MODULE/ AI,IBA I R PRESURE

CEO1 ( DRC-60 )
Ai rpressure
sensor Arnbient
A i r pressure pressure
sensor supp y I
A i r pressure
senso r
senso rr eturn
Engine water /n
tenperature sensor \9
ENG I NE
B!{P 14 090
PC20A,220-g 7
Failure code [CA386] Sens Supply 1 Volt High Error

User code Failure code Sensor power supply 1 voltage high error
Trouble
E15 cA386 (Engine controller system)
Contents of
High voltage was detected in sensor power supply 1 circuit
trouble
Action of
Fixes ambient pressure value and continues operation.
controller
Problem that
Engine does not start easily.
appears on
machine
Related infor-
rmation
Cause Standard value in normal state/Rernarks on troubleshooting

Connecting parts between ambient pressure sensor - engine wiring
Possible causes harness - engine controller may be defective. Check them directly.
Defective wiring harness . Looseness of connector, breakage of lock, or breakage of seal
and standard 1
connector . Corrosion, bend, breakage, push-in, or expansion of pin
value in normal
state . Moisture or dirt in connector or defective insulation
lf cause 1 is not detected, engine controller may be defective.
Circuit diagram related to sensor power supply 1
Enqine control ler
ENGINE MODULE/ A[4BA I R PRESURE

CEOl ( DRC-60 )
Ai r pressure
sensor
A i r pressure
Arnb i en t
DT ESSUTC
sensor supp I y
A i r pressure sens0 r
sensor return
Eng i ne water /il

\Y
tenperature sensor
ENG I NE
BvcP 14090
8 PC200,220-8
sHN A0241*01
40 Troubleshooting
PC200 ,220-8
I
sEN Afi241*0{ 40 Troubleshooting
Failure code [CA4?'S| Water ln Fuel $ensor High Error

User code Failure code Water-in-fuel sensor high error
Trouble
El5 C4428 (Engine controller systern)
Contents of
High voltage was detected in signal circuit of water-in-fuel sensor.
trouble
Action of
None in particular.
controller
Problem that
appears on Water separator monitor does not display normally.
machine
Related infor-
Condition water-in-fuel sensor signal can be checked with rnonitoring function. (Code: 18800 C*d,-
tion of WIF sensor)
mation
Standard value in normal state/Remarks on troubleshooting

* Prepare with starting switch OFF, then carry out troubleshooting
Defective water-in-fuel sen- without turning starting switch ON.
sor P47 (female) Resistance
Between (1) - (2\ Max. 10 O
Disconnection in wiring har- without turning starting switch ON.
ness (Disconnection in wiring Wiring hamess between CE01 (female) (14)
Max. 10 Q
or defective contact in con- - P47 (male) (1)
nector)
Wiring harness between CE01 (female) (47) Resis-
JCa2 - P47 (male) (2) Max. 10 Q
Possible causes - tance
value in normal Short circuit in wiring har- without turning starting switch ON.
state ness (with another wiring Wiring hamess between CE01 (female) (14)
harness) Resis-
- each of CE01 (female) pins (With all wiring tance
harness connectors disconnected)
Connecting parts between water-in-fuel sensor - engine wiring har-
t
ness - engine controller may be defective. Check them directly.
. Corrosion, bend, breakage, push-in, or expansion of pin
without turning starting switch ON.
Defective engine controller
CE01 (female) Resistance
Between (1 4y - {47} Max. 10 n
10 PC200,220-g
Gircuit diagram related to water-in-fuel sensor
Engine controt ler
ENG I NE MODULE/ E06 P47

CEOT ( DRC-60 ) ( DT-?) ( DT-?)
Water- I n-fue t
water - i n-
Engine position I
fue sensor
sensor return
Boost essur e /i\

pr
sensor \y G sensor @
CorTrnon rait
pressure sensor
.JC02
ENG I NE
BWP 14099
PC200,220-8 11
Failure code LCA429| Water in Fuel Sensor Low Error

User code Failure code Water-in-fuel sensor low error
Trouble
Els c4429 (Engine controller system)
Contents of
Low voltage was detected in signal circuit of water-in-fuel sensor.
trouble
Action of
None in particular.
controller
Problem that
appears on Water separator monitor does not display normally.
machine
Condition water-in-fuel sensor signal can be checked with monitoring function. (Code: 18800 Condi-
Related infor-
tion of WIF sensor)
mation
Method of reproducing failure code: Turn slarting switch ON.

without tuming starting switch ON.
Defective water-in-fuel sen- P47 (female) Resistance
1
sor
Between (1) - (21 Max. 10 O
Between (1) - chassis ground Min. 100 kO
* Prepare with starting switch OFF, then @rry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
2 ness (Short circuit with GND
circuit) Wiring harness between CEO1 (female) (14) Resis- Min. 100
- P47 (male) (1) tance ko
Possible causes * Prepare with starting switch OFF, then carry out troubleshooting
end standard Short circuit in wiring har- without turning starting switch ON.
value in normal 3 ness (with another wiring Wiring harness between CE01 (female) (14)
state harness) Resis- Min. 100
- each of CE01 (fernale)pins (With all wiring
tance ko
Connecting parts between water-in-fuel sensor - engine wiring har-
4
. Moisture or dirt in connector or defeclive insulation
5 Defective engine controller CEO1 (female) Resistance
Between (1 4) - (47) Max. 10 Q
Between (1 4) - chassis ground Min. 100 kO
12 PC200,224-8
40 Troubleshooting sEN0024{ -01
Circuit diagram related to water-in-fuel sensor
Eng i ne cont ro I t er
ENG INE MODULE/ E06 p47
(
CEOl DRC-60 ) ( DT*2) ( DT-2
water- i n-fue I water- i n-
Ensine position
sensor return
fue I sensor
Boost pressure
sensor fn
\v G sensor @
Comnon rait
pressure sensor
JCOz
ENG I NE
BWP 14 099
PC200,220-8 13
Failure code [CA435] Eng Oil Press Sw Error

User code Failure code Engine oil pressure switch error
Trouble
El5 cA435 (Engine conlroller system)
Contents of
There is error in signat circuit of engine oil pressure switch.
trouble
Action of
None in particular.
controller
Problem that
Engine protection function based on engine oil pressure does not work.
appears on
Engine oil pressure monitor does not display normally
machine
Related infor-
Method of reproducing failure code: Turn starting switch ON or start engine.
mation

Defective engine oil pressure without turning starting switch ON.
1
switch OIL PRESSURE SWITCH (male) Resistance
Between (1) - chassis ground Max. 10 Q
Disconnection in wiring har- * Prepare with starting switch OFF, then carry out troubleshooting
ness (Disconnection in wiring without turning starting switch ON.
2
or defective contact in con- Wiring hamess between CE01 (female) (17) Resis-
nector) Max. 10 Q
- olL PRESSURE SWITCH (male) (1) tance
* Prepare with starting switch OFn then carry out troubleshooting
Possible causes Short circuit in wiring har- without turning starting switch ON.
and standard 3 ness (with another wiring Wiring hamess between CE01 (female) (17)
value in norrnal harness) Resis- Min. 100
- each of CE01 (female) pins (With all wiring
state tance ko
Connecting parts between engine oil pressure switch - engine wir-
ing harness - engine controller may be defective. Check them
Defective wiring harness directly.
4
connector . Looseness of connector, breakage of lock, or breakage of seal
. Corrosion, bend, breakage, push-in, or expansion of pin
. Moisture or dirt in connector or defective insulation
CE01 (fernale) Resistance
Between (17) - chassis ground Max. 10 Q
e ireurit diagrarn related to engine oil pnessure switch
Eng i ne cont ro t I er
ENG I NE MODULY.I
CEOT ( DRC-60 ) OIL PRESURE S\dITCH
Engine oi I
pressure
sw i tch( Low)
ENG I NE
BWP 14100
14 PC200,220{,
40 Troubleshooting sEN00241{'1
' Failure code lCA441l Battery Voltage Low Error

User code Failure code Battery voltage low error
Trouble
Contents of
There is low voltage in controller power supply circuit
trouble
Action of
None in particular.
conlroller
Problem that
Engine stops.
appears on
Engine does not start easily.
machine
Related infor-
mation

Looseness or corrosion of
1 Battery terminal may be loosened or corroded. Check it directly.
battery terminal
* Prepare with starting switch OFF, then keep starting switch OFF
and start engine and carry out troubleshooting in each case.
2 Low battery voltage Battery (1 piece) Starting switch Voltage
Between (+) - (-) OFF Min. 12V
terminals START Min.6,2V
3 Defective fuse No. 19 lf fuse is broken, circuit probably has ground fault. (See Cause 6)
* Prepare with starting switch OFF, then turn starting switch ON
and ce,rry out troubleshooting.
controlle'r power supply
this tirne, replaced relay is defective.
Disconnection in wiring har- Wiring hamess between F01-19 - R23, R24 Resis-
(female) (3) Max. 10 Q
ness (Disconnection in wiring tance
5
and standard or defective contact in con- Wiring hamess between R23, R24 (female) Resis-
value in nonnal
I
nector) Max. 10 O
(5) - CE03 (female) (3) tance
stare I
Wiring harness between CE03 (female) (1)- Resis-

Max. 10 O
chassis ground (T12) tance
I Ground fault in wiring har-
without turning starting switch CN.
Wiring harness between F01-19 - R23, R24 Resis- Min. 100
i (female) (3) tance KQ
I
circuit)
Winir"rE harness between R23 , R24 (fennale) Resis-
Max" 10 fi
f
i5) - CE03 (fernale) (3) tance
Wiring harness between CE03 (female) (3) -
Resis- Min. 100
CE03 (female) (1) pin (with battery terminal
tance kC)
Short circuit in wiring har- disconnected)
7 ness (with another wiring Wiring harness between CE03 (female) (3) -
harness) Resis- Min. 100
each of CEA2 (female) pins (With battery ter-
tance k()
minal disconnected)
Wiring harness between CE03 (female) (1)-
Resis- Min. 100
each of CEO2 (female) pins (With battery ter-
tance ko
minal disconnected)
PC2A0,22A-8 1s
Cause Standard value in norrnal state/Remarks on troubleshooting

Connecting parts between fuse No. 19 - machine wiring harness -
engine controller may be defective. Check them directly.
B
Possible causes
and standard . Moisture or dirt in connector or defective insulation
value in normal * Prepare with starting switch OFF, then turn starting switch ON
state and start engine and carry out troubleshooting in each case.
I Defective engine controller CE03 (female) Starting switch Voltage
ON Min.24 V
Between (3) - (1)
START Min. 12V
16 PC200,220-8,
$EN00241-0'l
40 Troubleshooting
power supply
Eng lrre corttrol ter
ENGINE }'CIDULE/
cEoz ( oftc-so )
ENGINE ItCIDULE/
CEO3 ( DTP-4 )
Al ternstor
JOt (.J-20 )
E7?(X-2 ) EoB(X-t )
(Black)
JOz ( J-20 )
otB50(1)
(Btack)
relay
Monltor panel
Ct\.101 ( 070- 18 )
nrz @
od)50(e) stait lno $rltch
relav
Rnp conttol ler

C02 ( Al"lP-40 )
FuslblB I lnl
F05 (M-2 )
DO1 ( SWP-B )
E6tterY
reiav
Botter v
f
BWP 14101
17
PC200 ,220-8
sENo024',l-01 40 Troubleshooting
Failure code [CA4421 Battery Voltage High Error

User code
Trouble lBattery voltage high error
E10 I
(Engine controller system)
Contents of
There is high voltage (36Vorh gher) in controller power supply circuit.
trouble
Action of
None in particular.
controller
Problern that
appears on Engine may stop.
machine
Related infor-
nnation

Defective battery voltage
Battery
Between (+) - (-) terminals Max. 32V
Possible causes * Prepare with starting switch OFF, then start engine and carry out
and standard troubleshooting.
value in normal Defective alternator 812 (male) Engine speed
state
Between (1) - chas-
Medium or higher 27.5 - 29.5 V
sis ground
Defective engine controller
CE03 (female)
Between (3) - (1) Max.32V
18 PC200, 220-g
s8N00241-01
40 Troubleshooting
power supply
Emlne control lBr

ENGINE tIODULE/
cE02( DRC-50 )
ENGI NE IilODULE/
cE03( DTP-A )
Tt2
Al ternator
.r0t (.r-20
Etz(X-z ) EoB ( X-1 )
)
(Btack)
.JOz ( J-20 )
offi50( 1)
(Btack)
rel ay
[40n I tor psne I
0'/01( 070-18)
R?4
nrr @
o€50(e) Startlm svltch
relay
R np cmtrol ler
H15
c02 ( Ar,lP-4o ) ( 090-22 )
010
FrJslDle llnl
Fos (M-2 )
Dot ( 5wP-8 )
Bsttsrv
rolay
86t t0r v
BWP14101
19
PC200, 220-8
$EN A0241-01 40 Troubleshooting
Failure code [CA44g] Rail Press Very High Error

User code Failure code Common rail pressure very high error
Trouble
811 C4449 (Engine controller system)
Contents of
There is high pressure error in common rail circuit
trouble
Action of
controller
Problern that
Engine sound becomes large when no or light load is applied.
appears on
Engine output lowers
machine
Common rail pressure can be checked with monitoring function.
Related infor-
(Code: 36400 Common rail pressure)
mation
Method of reproducing failure code: Start engine.
Cause Standard value in normal statelRemarks on troubleshooting

1 Defect in related system lf another failure code is displayed, carry out troubleshooting for it
There may be air in low pressure circuit. Check it directly according
to the following procedure.
2 Air in low pressure circuit 1) Remove pressure pickup plug (outlet side) of fuel main filter.
2) Operate feed pump of fuel pre-filter.
3) Check pressure pickup plug for leakage of fuel and air.
* For check of fuel return circuit pressure, see Testing and adjust-
Defect in fuel return circuit ing, Checking fuel pressure.
3
parts Fuel return circuit Low idle running or Max. 0.02 MPa
Possible causes pressure cranking {Max. 0.19 kg/cm2}
and standard
value in normal
* Prepare with starting switch ON, theR keep starting switch ON
and carry out troubleshooting in each case.
state
Monitoring code
Defective common rail pres- Monitoring information
4 (Machine monitor)
sure sensor
36400
Common rail
While engine is 0t 0.39 MPa
pressure
stopped {0 t 4 kglcmz}
* For check of leakage through pressure limiter, see Testing and

adjusting, Checking fuel return rate and leakage.
5 Defective pressure limiter
Leakage through
During low idle 0 cc (No leakage)
pressure limiter
6 Defective supply pump lf causes 1 - 5 are not detected, supply pump may be defective.
2A PC200,220-8
s8N00241-{.1
40 Troubleshooting
21
PC200,224-8
sEN 0a241*01 40 Troubleshooting
Failure code [GA451J Rail Press Sensor High Error

User code Failure code Common rail pressure sensor high error
Trouble
Contents of
There is high voltage in signal circuit of common rail pressure sensor.
trouble
Action of
controller
Problem that
Engine does not start.
appears on
Engine speed or output lowers.
machine
Signal voltage of common rail pressure sensor can be checked with monitoring function.
Related infor-
(Code: 3&101 Common rail pressure sensor voltage)
rnation

Defective sensor power sup lf failure code [CA227J is also displayed, carry out troubleshooting
1
ply 2 system for it first.
* Prepare with starting sWitch OFF, then turn starting switch ON
FUEL RAIL PRESS Voltage
Defective common rail pres-
2
sure sensor Between (3) - (1) I Power supply 4.75 - 5.25 V
Voltage is measured with wiring harness connected. Accordingly, if
voltage is abnormal, check wiring harness and controller, too, for
another cause of trouble, and then judge.
Hot short (Short circuit with and carry out troubleshooting.
3 5Vl24V circuit) in wiring har-
NESS
Wiring harness between CE01 (fernale) (25)
Possible causes Voltrage Max. 1 V
- FUEL RAIL PRESS (female) (2)
and standard
value in normal
*. Prepare with starting switch OFF, then carry out troubleshooting
state Short circuit in wiring har-
4 ness (with another wiring Wiring hamess between CE01 (female) (25)
harness) - FUEL RAIL PRESS (fernale) (2) and Resis- Min. 100
between CE01 (female) (37) - JC01 - FUEL tance KQ
RAIL PRESS (female) (3)
Connecting parts between common rail pressure sensor - engine
wiring harness - engine controller may be defective. Check thern
tr Defective wiring harness directly.
" Corrosion, bend, breakage, push-in, or expansion of pin
* Prepare with starting switch OFF, then turn starting switeh Ohd
and cerry out troubleshooting.
U Defect[ve engine controller
crO1 Voltage
Between (37) - (47) I Power supply 4.75 - 5.25V
22 PG200,220-8
40 Traubleshooting sENo0241-01
Gircuit diagram related to common rail pressure sensor
Engine control ler

ENG I NE MODULE/ FUEL RAIL PRESS
CEO1 ( DRC-60 )
Acclrn I ato r
pressur e sensor
Enqine position
Conrnon rail
pressure
Sensor supp I y
Ensine position senso r
sensor return
BWP14 102
PC200 ,220-8 23
Failure code [CA452l Rail Press Sensor Low Error r, ,
User code Failure code Common rail pressure sensor low error
Trouble
811 C4452 (Engine controller system)
Contents of
There is low voltage in signal circuit of common rail pressure sensor.
trouble
Action of
controller
Problem that
Engine does not start.
appears on
Engine speed or output lowers.
rnachine
Signal voltage of common rail pressure sensor can be checked with monitbring function.
Related infor-
(Code: 3M01 Common rail pressur€ sensor voltage)
mation

Defective sensor power sup- tf failure code [CA187J is also displayed, carry out troubleshooting
1
FUEL RAIL PRESS Voltage
Defective common rail pres-
2
sure sensor Between (3) - (1) I Power supply 4.75 - 5.25 V
Ground fault in wiring har- and carry out troubleshooting.
circuit) Wiring hamess between CE01 (female) (25) Resis- Min. 100
Possible causes - FUEL RAIL PRESS (female) (2) tance KQ
and standard
value in norrnal
state Short circuit in wiring har-
4 ness (with another wiring Wiring harness between CE01 (female) (25)
harness) - FUEL RAIL PRESS (female) (2) and Resis- Min. 100
between CE01 (female) (47) - JC02 - FUEL tance ko
RAIL PRESS (female) (1)
Connecting parts between common rail pressure sensor - engine
wiring harness- engine controller may be defective. Check them
5
' Corrosion, bend, breakage, push-in, or expansion of pin
* Frepare with starti*g switch CFF, then turn starting switch CN
and carry out troubleshooting"
Defective engine cor-ltr*ller
CEOl VoltaEe
Between (37) * (47) [ Power supply 4]5 - 5.25 V
24 PC200,220-8
40 Troubleshooting $8N00241-01
Circuit diagram related to common rail pressure sensor
ENG I NE MODULE/ FUEL RAIL PR[55
CEOl ( DRC*60 )
AccLIrn Iator
pressure sensor ConrTpn rait
Engine position pressure
Sensor supp t y sens0r
Ensine position
sensor return
ENG I NE
BWP1 4rc2
PC?00,220-8 25
sEH 40241-01 40 Troubleshooting
Failure code [CA488J Chg Air Temp High Torque Derate

User code Failure code Charge air temperature high torque derate
Trouble
Contents of
Temperature signal of boost pressure/temperature sensor exceeded control upper terirperature limit.
trouble
Action of
controller
Problem that
appears on Engine output lowers.
machine
Related infor- Boost temperature can be checked with monitoring function. (Code: igsOO Boost t"rnp"rrtrr"y
mation Method of reproducing failure code: Start engine.

Cooling performance of aftercooler may be low. Check following
points directly.
Lowering of cooling perfor-
Possible causes 1
mance of aftercooler
. Looseness and breakage of fan belt.
and standard . lnsufficiency of cooling air
'ralue in norrnal
. Clogging of aftercooler fins
state Abnormal rise of turbo- Outlet temperature of turbocharger rnay be abnormally high. Check
2
charger outlet temperature related parts directly.
lf causes 1 - 2 are not detected, engine controller may be defective.
Failure code [CA553] Rail Press High Error

User code Failure code Common rail pressure high error
Trouble
E15 cAs53 (Engine controller system)
Contents of
There is high pressure error in common rail circuit
trouble
Action of
None in particular.
machine monitor
Problern that
Engine sound becomes large when no or light load is applied.
appears on
machine a'
Common rail pressure can be checked with moniloring function.

Related infor-
(Code: 3M00 Common rail pressure)
rnation
Cause Standard value in norrnal state/Remarks on troubleshcoting

I
B Defect in related system !f another failure code is displayed, carry out tnoubleshooiing for it
Ground terminal rnay be connected defectively. Check following ter-
Possible causes minals directly,
and standard
2
Defective connection of . Ground terminal of machine ((-) terminal of battery)
value in normal ground terminal . Ground terminal of engine
state . Ground terminal of engine controller
. Ground terminal of starting motor
Breakage of O-ring of supply
3
pump actuator O-ring of supply pump actuator may be broken. Check it directly.
26 PC200,220-8
Failure code [CA559] Rail Press Low Error

User code Failure code Common rail pressure low error
Trouble
E15 CA459 (Engine controller system)
Contents of
There is low pressure error in common rail circuit
trouble
Action of
None in particular.
controller
Problem that Engine does not start at all or does not start easily.
appears on Exhaust gas becomes black.
machine Engine output lowers.
Common rail pressure can be checked with monitoring function. (Code: 36400 Common rail pres-
Related infor-
sure)
mation

Fuel may be leaking to outside. Check it directly (Check visually
1 Fuel leakage to outside
while running engine at low idle).
* For check of pressure in fuel low prpssure circuit, see Testing
and adjusting, Checking fuel pressure.
During cranking (if
Defect in low pressure cir engine cannot be
0.3 - 1.1 MPa
2
cuit parts started) t3.1 - 11.3 kg/cm')
Pressure in fuel low-
pressure circuit During low idle (if
engine can be
0.5 -1.3 MPa
started) t5.1 - 13.3 kg/cm')
* For check of leakage through plessure limiter, see Testing and

3 Defective pressure lirniter
Leakage through
Possible causes During low idle 0 cc (No leakage)
pressure limiter
and staridard
value in normal * For check of return rate from injector, see Testing and adjusting,
state Checking fuel return rate and leakage.
During cranking (if
Defective injector (including engine cannot be Max. 90 cclmin.
4
high pressure piping in head) Return rate from started )
injector During low idle (if
engine can be Max. 180 cclmin,
started)
* For check of return rate from supply pump, see Testing and
During crankirrE (if
erugine eannot be fuIax ar40 cc/rnin.
"
5 Defective suppiy pun'rp
Return rate fron'i sup- sta rted )
ply pump During low idle {if
engine can be ivlax. T,000 cclmin.
started)
PC200,22A-8 27
sEN 0a2$-01 40 Troubleshooting
Failure code [GA689] Eng Ne Speed Sensor Error

User code Failure code Engine Ne speed sensor error
Trouble
E1s CA6B9 (Engine controller system)
Contents of
There is error in signal from engine Ne speed sensor.
trouble
Action of
Continues control with signal from engine Bkup speed sensor.
controller
Problem that Engine hunts.
appears on Engine does not start easily.
rnachine Erigine output lowers.
Related infor-
mation
Standard value in normal stiatelRemarks on troubleshooting

Defective Ne speed sensor lf failure code [CA238J is also displayed, carry out troubleshooting
power supply system for it first.
. and carry out troubleshooting.
CRANK SENSOR
Defective engine Ne speed
sensor Between (1) - (2) Power supply 4.75.-,5.25 V
Breakage or improper clear-
Engine Ne speed sensor may be broken or may have improper
ance of engine Ne speed
clearance. Check it directly
sensor
Breakage of rotation sensor
Rotation sensor wheel may be broken. Check it directly.
wheel
ness (Disconnection in wiring without turning starting switch ON.
Possible causes
and standard or defective contact in con- Wiring hamess between CE01 (female) (27) Resis-
nector) Max. 10 O
value in normal - CRANK SENSOR (female) (3) tance
state * Prepare with starting switch OFF, then carry out troubleshooting
ness (Short circuit with GND
circuit) Wiring hamess between CE01 (female) (27) Resis-
- CRANK SENSOR (female) (3) tance
5Vl24V circuit) ln wiring har-
NESS
Wiring hamess between CEO1 (fernale) (27)
* CRANK SENS0R {fernale) (3} Voltage Max. 1 V
* Prepare with starting switch CFF, then carry out troubleshooting

without turninE starting switch ON.
Wiring harness between CE01 (female) (27)
Short circuit in wiring har- - CRANK SENSOR (female) (3) or between Resis-
CE01 (female) (16) - CRANK SENSOR tance
ness (with another wiring
(female) (1)
harness)
Wiring harness between CE01 (female) (27)
- CRANK SENSOR (female) (3) or between Resis-
CE01 (female) (48) - CRANK SENSOR tance
(female) (2)
28 PC2oo, 220-8
.4Ls I
40 Troubleshooting sEN0a241-01

Connecting parts between engine Ne speed sensor - engine wiring
harness - engine controller may be defective. Check them directly.
Possible causes
9 . Looseness of connector, breakage of lock, or breakage of seal
and standard
value in normal
state * Prepare with starting switch OFn then turn starting switch ON
CEOl Voltage
Between (16) - (48) I Power supply 4.75 - 5.25 V
Circuit diagram related to engine Ne speed sensor
Eng i ne cont ro I I er
ENGINE MODULE/ CRANK SENSOR

CEO1 ( DRC-60 )
Sensor power ( +5V )
Ens i ne speed NE
seisor signal senso r
Enq i ne speed
sensor return
BWP 1 409 1
PG200,22A-8 29
$EN 09241-01 40 Troubleshooting
Failure code [CA731] Eng Bkup Speed Sens Phase Error

User code Failure code Engine Bkup speed sensor phase error
Trouble
Contents of
Phase error was detected in signals from engine Ne speed sensor and engine Bkup speed sensor
trouble
Action of
Continues control with signal from engine Ne speed sensor.
controller
Problem that Engine does not start at all or does not start easily.
appears on ldle speed is unstable.
machine Exhaust gas becomes black.
Related infor-
mation

Breakage of engine Ne
1 Engine Ne speed sensor may be broken. Check it directly.
speed sensor
Breakage of engine Bkup
2 Engine Bkup speed sensor may be broken. Check it directly.
speed sensor
Rotation sensor wheel on crankshaft side may be installed defec-
tively or broken. Check it according to the following procedure.
Defective installation or
1) Set No. 1 cylinder at compression top dead center (Match
3 breakage of rotation sensor
stamped mark).
wheel on crankshaft side
2) lt center of oblong hole of rotation sensor wheel is at tip of Ne
speed sensor, rotation sensor wheel is installed normally.
Possible causes Rotation sensor ring on camshaft side may be installed defectively
and standard or broken. Check it according to the following procedure.
vafue in normal Defective installation or 1) Set No. 1 cylinder at compression top dead center (Match
state 4 breakage of rotation sensor stamped mark).
ring on camshaft side 2) Remove Bkup speed sensor.
3) If 2 grooves (1 crest) of rotation sensor ring are seen through
sensor mounting hole, rotation sensor ring is installed normally.
Defective timing of crank- Timing of crankshaft and camshaft may be defective. Check it
5
shaft and camshaft directly.
Ground termina I may be connected defectively. Check following ter-
minals directly.
Defective connection of . Ground termi nal of machine ((-) terminal of battery)
6
ground terminal . Ground terrni nal of engine
. Ground termi nal of engine controller
. Ground termi nal of starting motor
30 PC200, 220-8
sEN00241-01
40 Troubleshooting
31
PC200,220-8
sEN 0a241-07 40 Troubleshooting
Failure code lCA757l All Continuous Data Lost Error

User code Failure code All continuous data lost error
Trouble
El0 cA757 (Engine controller system)
Contents of
All data in engine controller are lost.
trouble
Action of
None in particular.
controller
Problem that
Engine may stop and may not be started again.
appears on
Monitoring function of machine monitor (engine controller system) may not work normally.
machine
Related infor-
mation

1 Defect in related system lf another failure code is displayed, carry out troubleshooting for it.
Looseness or corrosion of
2 Battery terminal may be loosened or corroded. Check it directly.
battery terminal
* Prepare with starting switch OFF, then keep starting switch OFF
3 Low battery voltage Battery (1 piece) Starting switch Voltage

Between (*) - (-) OFF Min. 12V
terminals START Min.6.2V
4 Defective fuse No. 19 lf fuse is broken, circuit probably has ground fault
controller power supply
this time, replaced relay is defective.
Possible causes
and standard * Prepare with starting switch OFF, then carry out lroubleshooting
value in normal without turning strarting switch ON.
state Disconnection in wiring har- Wiring hamess between F01-19 - R23, R24 Resis-
Max. 10 O
ness (Disconnection in wiring (female) (3) tance
6
or defective contact in con- Wiring hamess between R23, R24 (female) Resis-
nector) Max. 10 O
(5) - CE03 (female) (3) tance
Wiring harness between CE03 (female) (1) - Resis-
Max. 10 o
chassis ground (T12) tance
Connecting parts between fuse No" 19 - machine wiring harness -
engine controller may be defective. Check them directly.
7
Defective wiring harness . Looseness of connector, breakage of lock, or breakage of seaE
" Moisture or dirt in connector on defective rnsulatior:
* Prepare wlth starting switch CFF, then turn starting switch ON
B Defective engine controller CE03 (female) Starting switch Voltage

ON Min. 24 V
Between (3) - (1)
START Min. 12 V
32 PC200 ,224-8
s8N00241*01
40 Troubleshooting
power supply
ErElns oontrol ler
EI.6INE }'MDULE/
cE02(ffic-50 )
Ehil3| HE }"IODULE/
CEO3(DTP-4 )
Al tornator (.r-20
JO1 )
E72(X-2) E08(X-1)
(Btack)
.JO2 ( .J-20 )
R23
ofi50(t)
(Black)
relay
t#nltor Danel
cl./01 ( 0?0-18 )
R1?@
oa50(2) staft lrn svltch
rslay
PLrnD controller
H15
c02(Ah,lP-40 ) ( 090-22 )
D10
FrJSlDla llnt
F05 ( M-2 )
D01 ( 5wP-8 )
Eattsrv
relay
B8t tor v
t
BWPt4101
33
Pc200 ,224-8
Failure code [CA778J Eng Bkup Speed Sensor Error

User code Failure code Engine Bkup speed sensor error
Trouble
E1s CA77B (Engine controller system)
Contents of
There is error in signal from engine Bkup speed sensor.
trouble
Action of
Continues control with signal from engine Ne speed sensor.
controller
Problem that
Engine does not stail easily.
appears on
rnachine
Retated infor-
rnation

Defective sensor power sup- lf failure code [CA187] is also displayed, carry out troubleshooting
CAM SENSOR
Defective engine Bkup
speed sensor Between (1)-(2) Power supply 4.75 - 5.25 V
Breakage or improper clear-
Engine Bkup speed sensor may be broken or may have irnproper
ance of engine Bkup speed
clearance. Check it directly.
sensor
Breakage of rotation sensor
Rotation sensor ring rnay be broken. Check it directly.
ring
ness (Disconnection in wiring without tuming starting switch ON.
Fossible causes
and standard or defective contact in con- Wiring hamess between CE01 (female) (26) Resis-
nector) Max. 10 C)
value in normal - JC03 - CAM SENSOR (female) (3) tance
state * Prepare with starting switch OFF, then carry out troubleshooting
circuit) Wiring hamess between CE01 (female) (26)
- JC03 - CAM SENSOR (female) (3)
5Vl24V circuit) in wiring har-
NCSS
Wiring harness between CEO1 (fernale) (26)
*.iC03 Voltage Max. 1 V
- CAM SENSOR (female) {3)
* Prepare with startinE switch OFF, then carry out troubleshooting
Wiring harness between CEO1 (female) (26)
Short circuit in wiring har- - JC03 - CAM SENSOR (female) (3) or Resis-
between CE01 (female) (37) - JC01 - CAM tance
ness (with another wiring
SENSOR (female) (1)
harness)
Wiring hamess be$een CE01 (female) (26)
-JC03 - CAM SENSOR (female) (3) or Resis-
between CE01 (femal$ $7) - JC02 - CAM tance
SENSOR (female) (2)
34 PC200,22,08
s8N00241-01
40 Troubleshooting
Cause ffiueinno',ul*tate/Remarksontroubleshooting
ine Bkup Speed sensor_ engine wir.
thern
ing harness - engine controrter may be defective. check
Defective wiring harness directlY.
. Looseness of connector, breakage of tock,
or breakage of seal
Possible causes connector
and standard
. corrosion, bend, breakage, push-in, or expansion of pin
insulation
vaiue in normal Moisture or dirt in connector or defective
state ffi startingT;itch oFF, then turn starting switch oN
and carry out troubleshooting'
Defective engine controller Voltage
(47) Power suPPlY 4.75 - 5.25 V

Between (37) -
circuit diagram related to engine Bkup speed sensor
Ensine controt Ier

ENGINE MODULE/
CEO1 ( DRC-60 )
Ensine PQsit!on
Sensoi signat B kup
Enqine Position sens0r
Sensoi suPP t Y
Ensine Position
sensor return
CdTmon rait fn
\7
Boost pressut. pressure sensor
sensor @ Boost Pr essur e fi\
rail 6}) sensor \7
pressure sensor \v
Cffirnon
Eo6@
ENG I NE
BWP14 103
35
PC200,2208
$EN 90241-01 40 Troubleshooting
Failure code [CA1633] KOMNET Datalink Timeout Error

User code Failure code KOMNET Datalink timeout error
Trouble
EOE cA1633 (Engine controller system)
Contents of Engine controller detected communication error in KOMNET communication circuit between pump
trouble controller and machine monitor.
Action of Continues operation in default ffrode.
controller lf cause of failure disappears, system resets itself
Problem that
lnformation may not transmitted normally by KOMNET communication and machine may not operate
appears on
normally. (Trouble phenomenon depends on failed section.)
machine
Related infor-
mation

Disconnection in wiring har- Wiring harness between CM02 (female) (8),
Resis-
1
ness (Disconnection in wiring (9)- C01 (female) (45), - CE02 (female)
tance
Max. 1 O
or defective contact in con- (46), - K02 (female) (A)
nector) Wiring harness between CM02 (female) (10)
Resis-
- C01 (female) (64), - CE02 (female\ (4U, - tance
Max. 1 O
Ka2 (female) (B)
Wiring hamess between CM02 (female) (8),
Ground fault in wiring har- Resis-
(9) - C01 (female) (45), - CE02 (female) ' Min. 1 MO
2 ness (Short circuit with GND tance
(46), - KAz (female) (A), - N08 (male) (3)
circuit)
Possible causes Wiring harness between CM02 (female) (10)
and standard Resis-
- C01 (female) (64), - CE02 (female) (47), - tance
Min. 1 MQ
value in normal K02 (female) (B), - N08 (rnale) (10)
state
and €rry out troubleshooting.
Wiring harness between CM02 (female) (B),
Max.
Hot short (Short circuit with (9) - C01 (female) (45), - CE02 (female) Voltage
3 5.5 V
24V circuit) in wiring harness (46), - K02 (female) (A), - N08 (male) (3)
Wiring harness between CM02 (female) (10)
Max.
- C01 (female) (64), - CE02 (female) (47), - Voltage
5.5 V
K02 (female) (B), - NOB (male) (10)
* Prepare with starting switch OFF, then ffirry out troubleshooting
Defective CAN terminal without turning starting switch ON.
4 resistance (lnternal short cir-
cuit or disconnection)
K02 (male) ! Resistar-rce
Between (A) - (ts) I 1?0 * 12 {}
5 Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried out. )
36 PC200,220-8
4A Troubleshooting $8N00241-01
:!.
,' Circuit diagram related to CAN communication
Mon i tor pane I
cMo2(070-12) Purp controller
CAN res i stor COt ( AlvlP-81 )

CAN( H) CAN(H)
CAN( L ) CAN( L )
Eng ine contro I ler

ENG I NE MODULE/
CEOz ( DRC-50 )
CAN
res istor
BWP14 104
PC200,220-8 37
sEN OA241-01 4A Troubleshooting
Failure code |CA2185J Throt Sens Sup Volt High Error

User code Failure code Throttle sensor supply voltage high error
Trouble
814 cA21 85 (Engine controller system)
Contents of
High voltage (5.25 V or higher) was detected in throttle sensor power supply circuit
trouble
lf trouble occurs while starting switch is in ON position, controller fixes voltage value to leveljust
Action of before detection of trouble and continues operation.
controller lf starting switch is turned ON while voltage is abnormally high, controller continues operation with
voltage at 100% value.
Problem that
appears on Engine speed cannot be controlled with fuel control dial.
rnachine
Related infor-
mation

Short circuit in wiring har- Wiring harness between CEAZ (female) (22')
Resis- Min. 100
1 ness (with another wiring - each of CE02 (temale) pins (With PzO dis-
harness)
tance ko
connected)
Possible causes
and standard Wiring harness between CEA? (female) (22) Resis- Min. 100
value in normal - CE03 (female) (3) (With P20 disconnected) tance ko
state Connecting parts between fuel control dial - machine wiring har-
ness- engine controller may be defective, Check thern directly.
. Looseness
2 of connector, breakage of lgck, or breakage of seal
lf causes 1 -2 are not detected, engine controller may be defective.
Glrcuit diagram related to fuel control dial
Eng ine contro I I er

ENGINE MODULE/ H15 Fuel diat
CEOz ( DRC-50 ) ( 0e0-22) PzA(M-3 )
Fuet dial(+)
Fuet diat(+5V)
Fuet diat{*}
ENG I NE
BWP 14087
38 PC200,220-8
Failure code !CA2186J Throt Sens Sup Volt Low Error

User code Failure code Throttle sensor supply voltage low error
Trouble
E,14 cA21 86 (Engine controller system)
Contents of
Low voltage was detected in throttle sensor power supply circuit.
trouble
lf trouble occurs while starting switch is in ON position, controller fixes vollage value to level just
Action of before detection of trouble and continues operation.
controller lf starting switch is turned ON while voltage is abnormally high, controller continues operation with
voltage at 100% value.
Problem that
appears on Engine speed cannot be controlled with fuel control dial.
machine
Related infor-
mation
Cause Strandard value in normal state/Remarks on troubleshooting

*
Prepare with starting switch OFE then carry out troubleshooting
circuit) Wiring harness between CE02 (fernale\ (22) Resis- Min. 100
- Pza (female) (1) tance ko
Short circuit in wiring har- without turning starting switch ON.
Possible causes
and standard 2 ness (with another wiring Wiring harness between CEO? (female) (9) -
value in normal each of CE02 (temale) pins (With P20 dis-
tance ko
state connected)
Connecting parts between fuel control dial - machine wiring har-
3
Circuit diagram related to fuel control dial
Eng i ne cont ro I I er
ENG I NE MODULE/ H15 Fuet dial

CEO2 ( DRC-50 ) ( 0e0-?,2) P70(M-3 )
Fuet dial(+)
Fuet dial (+5v)
Fuet diat(-)
ENG I NE
BWP 1 4 OB?
PC200,220-8 39
sEN00241-01 4A Troubleshooting
Failure code |CA2249J Rail Press Very Low Error

User 6ode Failure code Common rail pressure very low error
Trouble
E11 cA224e ( Engine controller system)
Contents of
There is low pressure error in common rail circuit.
trouble
Action of
controller
Problem that Engine does not start easily.
appears on Exhaust gas becomes black.
nrachine Engine output lowers.
Common rail pressure can be checked with monitoring function.
Related infor-
(Code: 36400 Common rail pressure)
mation
Method of reproducing failure code: Stiart engine.
Possible causes Cause Standard value in normal state/Remarks on troubleshooting

*nd standard
value in normal 1 Carry out troubleshooting for failure code [CA559].
state
40 PC200, 220-8
s8N00241-0'f
40 Troubleshooting
41
PC200 ,220-8
sEN 0a24',,-01 40 Troubleshooting
Failure code lCA2311J IMV Solenoid Error

User code Failure code IMV solenoid error
Trouble
811 c42311 (Engine controller system)
Contents of
Resistance of supply pump actuator circuit is abnormally high or low.
trouble
Action of
None in particular.
controller
Problem that
appears on Engine output lowers.
machine
Related infor-
mation

1 Defect in related system lf another failure code is displayed, carry out troubleshooting for it
Defective supply pump actu- CP3 PUMP REGULATOR (rnale) Resistance
2
ator
Between (1) - (2) Max. 5 O
Between (1) - chassis ground Min. 100 kQ
ne'ss (Disconnection in wiring Wiring harness between CE01 (female) (2) - Resis-
3 Max. 5 O
or defective contact in con- CP3 PUMP REGULATOR (female) (1) tance
nector) Wiring hamess between CE01 (female) (32) Resis-
Possible causes Max. 5 O
and standard - CP3 PUMP REGULATOR (female) (2) tance
value in normal * Prepare with starting switch OFF, then carry out troubleshooting
state Ground fault in wiring har- without turning starting switch ON.
circuit) Wiring harness between CEOI (female) (2) - Resis- Min. 100
CP3 PUMP REGULATOR (female) (1) tance KQ
Connecting parts between supply pump actuator - engine wiring

harness - engine controller rnay be defective. Check them directly.
5
6 Defective engine controller CEO1 (female) Resistance
Between (2) - (32) Max. 5 Q
Betwee r.,, t2) * chassis ground lvlin. 100 kft
42 PC20o, 220-8
4A Troubleshooting sEN A0241-0{
j Circuit diagram related to supply pump actuator (metering unit)
ENGI NE MODULE/ CP3 PWP RE GULATOR
CEOT ( DRC-60 )
IMA PW\4 OUTPUI € /\
\/
e t IMV
IMA PWI\4 return @ o sotenoid
BWP14092
PC200,220-8 43
sEN AA241-01 40 Troubleshooting
Failure code [CA2555] Grid Htr Relay Volt High Error

User code Failure code Grid heater relay volt high error
Trouble
Contents of
Disconnection was detected in drive circuit of intake air heater relay.
trouble
Action of
None in particular.
controller
Problem that
lntake air heater does not work (Engine does not start easily and exhaust gas becomes white at low
appears on
temperature).
machine
Related infor- Method of reproducing failure code: Tum starting switch ON when engine coolant temperature is
mation below-4'C.

without turning starting switch ON. (Troubleshooting for relay
unit)
R18 (male) Resistance
Defective automatic pre-
Between (1) - (2) 300 - 600 0
1 heater relay (lnternal discon-
nection) * Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting. (Troubleshooting by replacement)
Replace automatic preheater relay (R1B)) with another relay and
perform reproducing operation. lf "E' of failure code goes off at this
time, replaced relay is defective.
ness (Disconnection in wiring Wiring hamess between CE02 (female) (40) Resis-
2 Max. 10 O
Possible causes or defective contact in con- - R18 (female) (1) tance
and standard nector) Wiring'hamess between CE02 (female) (42) Resis-
value in normal Max. 10 Q
state
- R18 (female) (2) tance
- each of CE02 (female)pins (With R18 dis-
tance KQ
connected)
Connecting parts between automatic preheater relay - machine wir-
4
' Corrosion, bend, breakage, push-in, or expansion of pin
" Moisture or dirt in connector or defective insulation
without turning starting switch CN.
CEO2 (female) Resistance
Between (a0) - (42) 300 - 600 Q
44 PC200,220-8
sEN 00241-01
40 Troubleshooting
motor/charging system
,'., Gircuit diagram related to engine preheater/starting
Elr6li€ LmULE/ E10(F-t )

cEoz( 0Rc*50 ) Stort lnc
,totot
Eog(x-l) E12(X-2)
Qirro
trss
GII'
Elet, lctl
lntal. olI
nGOrCt
EOt
R !ltlr llil
F04(L-2)
Stcrllr! mtot
6A tat)t, tcl0r
RT?
(x-2) t
3-/
F05(It-z'
sr
llrltot lJt l
c}{lr(0?0-18) statlrlo tltdl
hrm.l Dql rdt
bttx, ch.tF
r,, tllch{rcc,
llv rltch{c, uoo@ H15
Prdtt ( 0eo-22 )
Ir
.JOt(.r-20)
(8lact ) PFC hldaul lc
tcl iltdr
Ht6 s1€
( s-12 ) (M-3)
.r@(.r-20)
(Btact )
DOl(5YP-8)
JG(J-?O)
(Green) DO2(5a'P-8)
R.p cmttolllr
cor (AlP-81)
stirilrn ry. {E)
stst,m e. (rcc)
stryt lro 8r. (C)
,JO4(J-20) Sfs,tlrn E, (rCCl
(Plnk)
coz(Alp-40)
sas G).€t.€)
rse@
.JO5 @
h6so.@ ccos@
,r05(.J-20)
(Plnt )
Poe o
Plo o
R06 R18
Stat tr AJtO
or*a.t
ml@ crrt rolq!,
IPFC lat) rrlav
,rO5O
ACo10 BWP14686
45
PG200,224-8
sEN AA241-01 4A Troubleshooting
Failure code [CA2556] Grid Htr Relay Volt Low Error

User code Failure code Grid heater relay volt low error
Trouble
E15 c42556 (Engine controller system)
Contents of
Short circuit was detected in drive circuit of intake air heater relay.
trouble
Action of
None in particular.
controller
Psoblem that
lntake air heater does not work (Engine does not start easily and exhaust gas becomes white at low
appear$ on
temperature).
machine
Related infor- Method of reproducing failure code: Tum starting switch ON when engine coolant temperature is
mation below-4'C.

unit)
R18 (male) Resistance
Defective automatic pre-
Between (1) - (2) 300 - 600 cl
1 heater relay (lnternal discon-
nection) * Prepare with starting switch OFF, then turn starting switch ON
Replace automatic preheater relay (R18)) with another relay and
perform reproducing operation. lf "E" of failure code goes off at this
time, replaced relay is defective.
Possible causes Wiring harness between CEO2 (female) (40) Resis- Min. 100
circuit)
and standard - R1B (female) (1) tance ko
value in normal
state
- each of CE02 (female) pins (With R18 dis- tance ko
connected)
Connecting parts between automatic preheater relay - machine wir-
4
" Corrosion, bend, breakage, push-in, or expansion of pin
. l\4oisture or dirt in connector or defective insulation
* Frepare with starting switchr OFF, then carry out troubleshooting
without tr.rrnrng starting switch ON"
q Defectlve errgine contraNler
CE02 (femaie) Reslstance
Between (aG) - {42} 300 - 600 ()
46 PC200,220-8
sEN00?4l-0{
40 Troubleshooting
circuit diagram related to engine preheater/starting
€mln 6ntr0l ltl
E10(o-1 )
stor t lne
cEoe( Dnc-501 mtoa
Eo8(x-t ) Ele(IJ)
furllll llnl
r04(L-2)
6
nt?
(x-2)
F05(M-2)
sr
stlttlm tltdl
tErl cl(l tllu
ftttrr !i.tr
I', tlt ilE}
i,, rltcftlc, .roo@ ,o$t_t.,
Prlxrt
.rO1(\r-20)
(8l6ct) PfC fltarl lc
locl illdl
Hr6 s14
( s-12 ) (l'l-3)
,tr(.r-20)
(8lacl)
D01($rP-8)
.,8(.J-20)
(Green) m2(SrP-8)
ArD cmtrollor
c01(Alp-81)
strilrE u. (rccl
Ststlrr r. (rcc)
StdtlrB r. (c)
.,O4( \r-20 ) st8tlm ry. (ACC)
(Plnk)
coz(Al',P-40)
s2s €),€,,@
@
$ps@
"rffi@
Fr08@,@
T04
.JO6(\r-20)
{P lnh )
Poe O
ero @
R06
Start'
mr@ crrt rrlry
{PFC lEl)
,JO5o
Acor o BWP146B6
47
PC200 ,220-8
sEN0a241-A1 4A Troubleshooting
Failure code [Dl9JKZJ Personal Code Relay Abnormality

User code Failure code Personal code relay abnormality
Trouble
E01 D1gJKZ (KOMTRAX system in machine monitor)
Contents of
Disconnection or short circuit was detected in personal code relay circuit.
trouble
None in particular (when disconnection is detected).
Turns output to personal code relay OFF (when short circuit is detected).
Action of
lf cause of failure disappears, system resets itself (when disconnection is detected).
controller
Even if cause of failure disappears, system does not reset itself until slarting switch is turned OFF
(when disconneclion is detected).
Problem that
appears on
machine
This failure code is displayed only when engine lock function is effective.
Re$ated infor-
Method of reproducing failure code: Tum starting switch ON (Disconneclion). Trouble cannot be
rfiatEsn
reproduced on machine (Short circuit).

1 Defective fuse No. 3 lf fuse is broken, circuit probably has ground fault (See cause 4).
unit)
(male)
R07 I Resistance
Defective personal code
Between (1) - (2) I (300 - 600 0)
2 relay (lnternal disconnection
or short circuit) * Prepare with starting switch OFF, then turn starting switch ON
Replace personal code relay (R07)) with another relay and perform
reproducing operation. lf "E' of failure code goes off at this time,
replaced relay is defective.
Possible causes
#nd standard * Prepare with starting switch OFF, then carry out troubleshooting
va'ue in normal Disconnection in wiring har- without turning starting switch ON.
state ness (Disconnection in wiring Wiring hamess between F01 (3) - R07 Resis-
3 Max. 1 O
or defective contact in con- (female) (1) tance
nector) Wiring hamess between R07 (female) (2) - Resis-
Max. 1 O
CM01 (female) (6) tance
Ground fault in wiring har-
Wiring harness between F01 (3) - R07 Resis-
4 ness (Short circuit with GND Min. 1MO
(female) (1) tance
circuit)
Wiring hamess between R07 (female) (2) - Resis-
Min. 1 MO
CM01 (fernale) (6) tance
lf causes 1 - 4 are not detected, machine monitor (KOIVITRAX) may
Defective machine rnonitor
5 be defective. (Since trouble is in system, troubleshooting cannot be
(I(OMTRAX section)
carried out.)
48 PC200,220-8
sEN 09241-01
40 Troubleshooting
Gircuit diagram related to engine preheater/starting
[n{lrt cfitrol tf,
EllcltE ImULE./ E1o(D-t )
Stoft lne
cEoa( 0PC-50) ,rDto,
EoB(x-t ) Ela({-?}
n"ra
frir
oo
ElEtr lcrl
lntalt clt
morlr
R16 801
R$lll. lltt
r04(L-2)
$urllrtr Fto.
!ctrtv
6
nr?
(x-2) E
F(5(rr'2)
ilA
sstlm ilEn
Rrsral 3on dt
sttafv dlltt
f,!, rlEilE)
rry Dltdlto uoe@t H15
Prrrot ( 090-22)
.Dt(.r-2O)
(B lacl ) PFC hv't, arl lc
locl iltcll
H16 s14
( s-l2 ) (M-3)
,E(J-20)
(Blact )
DOl ( SrrP-8 )
.,O3(.J-20)
(Gre€n) D@(*P8)
h.E conaTol ltt

col(.AlP-81 )
SlstlrB r. lr(0,
stlrtlrr r. (rac)
3t!rtlrn r. (c)
s4(J-20) $dthe E ({c}
(Plnh)
c02(AlrP-4o)
s25 €).@i.G)
t6g@
-los@
Nos CI.@
J6(d-20)
tPlnk)
nos @
pro O
RO6 RO?
3trrt, (Pe{$n l coo}
mr@ crlt rrlry
{PFc ler}
.Jo6o
Acot @ BWP14686
49
PC200,220-8
sEN A0241-01 40 Troubleshooting
Failure code [D862KA] GPS Antenna Discon

User code Failure code GPS antenna disconnection
Trouble
D862KA (KOMTRAX system in machine monitor)
Contents of
Disconnection was detected in GPS antenna circuit.
trouble
Action of None in particular.
controller lf cause of failure disappears, systern resets itself.
Froblern that
appears on GPS cannot measure position.
machine
Related infor-
mation
Fessible causes Cause Standard value in normal state/Rernarks on troubleshooting

and standard Possible causes are defective GPS antenna, disconnection or short
value in normal Defective GPS antenna or
1 circuit in antenna cable, and defective connection of antenna cable
state antenna cable
connector (GPS).
Configuration drawing
l',lach lne rnon i tor

cpS antenna
nEl, tE lffil"
m [T-l, t^/cl
F.A @) FFFr
BWP 1468?
50 PC200,22A{^
Failure code lDAz2KKl Pump Solenoid Power Low Error

User code Failure code Lowering of solenoid power supply voltage
Trouble
EOE DA22KK (Pump controller system)
Contents of
Solenoid power supply voltage of controller is below 20 V.
trouble
While this failure code is displayed, detection of failure codes (disconnection/short circuit) of all the
Action of
solenoid systems is stopped.
controller
Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on Since no solenoid valve is driven normally, machine does not operate normally.
machine
Related infor-
mation

Defective fusible link F04 or lf fusible link or fuse is broken, circuit probably has ground fault
1
fuse No. 2 (See Cause 3.)
without turning starting switch ON,
Disconnection in wiring har- Wiring harness between C02 (female) (116), Resis-
Max. 1 ()
ness (Disconnection in wiring (118), (121) - FArz tance
2
or defective contact in con- Wiring harness between F01-1A - F04 Resis-
nector) (male) (2)
Max. 1 O
tance
Wiring hamess between FO4 (male) (1) - Resis-
Max. 1 O
Possible causes
R03 tance
value in normal without turning starting switch ON,
state
Wiring harness between C02 (female) (116), Resis-
Ground fault in wiring har- (118), (121) - F01-2
Min. 1 MO
tance
circuit) Wiring hamess between F01-1A - F04 Resis-
(male) (2), - circuit branch end Min. 1 MO
tance
Wiring hamess between F04 (male) (1) - Resis-
Min. 1 MO
R03 tance
4 Defective pump controller C01 (female), CAz (fernale) Voltage
Between C02 (116), (118),
(121) - Co1 (2), (5)
20-30v
PC200,22A-8 51
$EN 90241-A1
40 Troubleshooting
Circuit diagram related to pump controller power supply
COl (AMP-BT )
Fo1@ F04
Fuse box
Fol @ (L-2)
F01
Solenolcl pover
$o[enold pouer
sotsnolc! oorer FO5
(M-2 )
Hlso
FP-
- SA5@,@,@
Irlrfr Irlrfr
fr. -- N0BO,@
J05(Pink)
.Jos @
cuor @
.,tOa@
H1s@
Ros@
R1o@
s3o@
Ro8@
R12 @
(
.J06 Or ange )
cMolo,@
NoB o
BWP 14699
52 PC200,220-g
sEN A0241-01
40 Troubleshooting
Failure code IDA2SKP] 5V Sensor 1 Power Abnormality

Overload alarm monitor non'disptay specification
User code Failure code 5V sensor power supply output 1 abnormality
Trouble
DA25KP (Pump controller sYstem)
Contents of . Voltage of 5V sensor power supply outp'rt 1 circuit is below 2.5 V or

above 6.0 V.
trouble
Action of Turns output of 5V sensor power supply output 1 OFF,
switch is turned OFF.
controller Even if cause of failure disappears, system does not reset itself until starting
system).
Problem that Automatic gear shifting function does not work (pump pressure sensor
of work equiPment is
appears on Auto-decelerator keeps working and is not reset or fine control performance
machine lowered (PPC pressure sensor system).
Related infor- , Method of reproducing faiture code: Turn starting switch ON.
mation
Cause al state/Remarks on troubleshooting

-;#
th starting switch OFF, then turn starting

switch ON and carry out troubleshooting' '
Bucket CURL#|C P01

pressure sensor
Swing LEFT PPC P03
pressure sensor
Arm IN PPC Pressure P04
sensor
Disconnect sensors at right in
Defective pressure sensor order and carry out oPeration to Bucket DUMP PPC P05
1 pressure sensor
(lnternal short circuit) reproduce trouble. lf "E" of failure
'Boom RAISE PPC
code goes off when a sensor is P06
disconnected, that sensor is pressure sensor
defective. Swing RIGHT PPC PA7
pressure sensor
F pump pressure P25
sensor
Possible causes
R pump pressure P26
and standard
sensor
value in normal
state * pr"p*" *ith itarting r*itch OFF, then carry out troubleshooting
Wirihg hamess between C01 (female) (9) - Resis-
J06 - P01 (female) (3) tance
lr,nin.
I
t Me
[Bucket CURL PPC pressure sensor systemJ
Wiring hamess between C01 (fernale) (9) -
1
Resis-
J06 - P03 (female) (3) {^^na
lvfin. tr e4ft
E.dI IUU
[Swing LEFT PPC pressure sensor systemJ
Ground fault in wiring hrar-
Witi-g t*t*ss between C01 (female) (g) *
Z ness (Short circuit with GND Resis-
J06 - P04 (female) (3) Min" X MO
circuit) tance
[Arm lN PPC pressure sensor systemJ
Witi^g l*t*ss between C01 (female) (9) -
J06 - P05 (fernale) (3) Resis-
Min. 1 MO
[Bucket DUMP PPC pressure sensor sys-
tance
teml
Wiring harness between C01 (female) (9) - Resis-
J06 - P06 (female) (3) Min. 1 MO
tance
[Boom RAISE PPC pressure sensor systemJ
53
PC200 ,224-8

Wiring harness between C01 (female) (9) -
Resis-
J06 - P07 (fernale) (3) tance
Min. 1 MQ
[Swing RIGHT PPC pressure sensor system]
Ground fault in wiring har- Wiring harness between C01 (female) (9) -
Resis-
ness (Short circuit with GND J06 - P25 (female) (3) Min. 1 MC)
tance
circuit) [F pump pressure sensor systemJ
J06 - P26 (female) (3) Min. 1MQ
tance
[R pump pressure sensor systemJ
and @rry out troubleshooting.
J06 - P01 (female) (3)
J06 - P03 (female) (3) Max. 1 V
F*ssihle eauses [Swing LEFT PPC pressure sensor systemJ
and standard Wiring harness between C01 (female) (9) -
vmlue in noimal J06 - P04 (female) (3) Max. 1 V
state [Arm lN PPC pressure sensor systeml
P05 (female) (3)
Hot short (Short circuit with Voltage
DUMP PPC pressure sensor sys-
24V circuit) in wiring harness [Bucket
temJ
Wiring hamess between C01 (female) (9) -
J06 - P06 (female) (3) Max. 1 V
J06 - PO7 (fernale) (3) Voltage
[Swing RIGHT PPC pressure sensor systemJ
J06 - P25 (female) (3) Voltage
[F pump pressure sensor systemJ
Wiring hamess between C01 (fernale) (9) -
J06 - P26 (female) (3) Max. 1 V
lf causes 1 - 3 are not detected, pump controller may be defective.
Defective pump controller
(Since trouble is in system, troubleshooting cannot be carried oul)
s4 PC200 ,224-8
s8N00241 -01
40 Troubleshooting
(Overload alarm monitor

circuit diagram related to pump controller 5v sensor power supply output
1
non-display specification)
Punp controller
COt ( A|"lP-81 )
Power ( +5V )
Sw ing ( L) Pressure
sensor
ATTN CURL
J06
pressure sensor
ANA I Og GND
Bucket Dt v{P
pressure sensor
F puTp Pressure ( or anse )
sensor
Boorn UP
pressure sensor
R punp Pr essur e
sensor
Siling (R) Pressure
sensor
BUCKET CURL
pressure sensor
AoB@
Ao8@
(L) p03
Swinq g.r\2
t \Jt
Sw ing (R)
pressure
Senioi ( Al',tP-3 ) ( AMP-3 ) 3!3:3i"
BOOTN UP IDn 4
tr l
Bucket CURL
i#:F' ,ofr3lur ( AMP-3 ) 3!fi:3i"
Bucket DUMP p05 DaE F DttTP

ILJ
pr essur e
sensor ( A[4P-3 )
( AMP-3 ) 3!fr33i"
R puTp
ATTN CURL
Po4 P26
Dressure ( AMP-3 ) 3!fi33y'-
senioi ( AIIP-3 )
BWP 14 109
PC200, 220-8
55
sEN 00241-01
40 Troubleshooting
overload alarm monitor display $pecification

User code code
Failure I
5V sensor power supply output 1 abnormality
Trouble
DA2sKP I (Pump controller system)
Contents of
trouble ' Voltage of 5V sensor power supply output 1 circuit is below 2.5 V or above 6.0 V.
Action of . I urns ourpur oI oV sensor power supply output 1 OFF.

controller ' Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that .Automaticgearshiftingfunctiondoesnotwork(pumppressureseni&system;.-
appears on ' since no solenoid valve is driven normally, machine does not operate normally.
machine ' Overload alarm monitor does not display normally (Ovedoad alarm pressure iensor system)
Retated infor-
rnation
, Method of reproducing failure code: Turn starting switch ON.
Standard value in norrnal state/Remarks on troubleshooting

* Disconnect connector with starting switch OFF, then turn starting
switch ON and carry out troubleshooting.
Bucket CURL PPC
pressure sensor
Swing LEFT PPC
pressure sensor
Arm lN PPC pressure
sensor
Disconnect sensors at right in Bucket DUMP PPC
Defective pressure sensor order and carry out operation to pressure sensor
(lnternal short circuit) reproduce trouble. lf "E" of failure Boom RAISE PPC
code goes off when a sensor is pressure sensor
disconnected, that sensor is
Swing RIGHT PPC
defective.
pressure sensor
F pump pressure
sensor
Pcssible causes R purnp pressure
and standard sensor
value in normal
Overload alarm pres-
state
sure sensor
Wiring harness between C01 (female) (g) -
J06 - P01 (female) (3) Resis-
Min. 1MC)
tance
Wiring hamess between C01 (female) (g) -
J06 - P03 (fennale) (B) Resis-
tance
MIn. I tufQ
[Swing LEFT PPC pressure sensor systemj
Groumd fault 6ra w$ning han-
ness {Short circuit with GND Wiring harness between C01 (female) (g) - Resis-
circuit) J06 - P04 (female) (3) Min. 1 MC)
tance
[Arm lN PPC pressure sensor systemJ
Wiring hamess between C01 (female) (g) -
Min. 1 MO
[Bucket DUMP PPC pressure sensor sys- tance
temJ
Wiring harness between C01 (fernale) (g) -
Min. 1 MO
tance
[Boom RAISE PPC pressure sensor system]
56 PC200,220-g
4A Troubleshooting sEN00241-01

Wiring harness between C01 (fernale) (9) -
Resis-
tance
[Swing RIGHT PPC pressure sensor system]
[F pump pressure senscr'systemJ
circuit) Wiring harness between C01 (female) (9) - Resis-
tance
[R pump pressure sensor system]
J06 -P46 (female) (3) Min. 1 MO
tance
[Overload alarm pressure sensor systemJ
* Prepare with starting switch OFF, then turn starling switch ON
J06 - P01 (female) (3)
[Bucket CURL PPC pressure sensor system]
J06 - P03 (female) (3) 'Max. 1 V
[Swing LEFT PPC pressure sensor systemJ
Possible causes
and standard Wiring harness between C01 (female) (9) -
value in normal J06 - P04 (female) (3) Voltage Max. 1 V
state [Arm lN PPC pressure sensor systemJ
P05 (female) (3)
Max. 1 V
[Bucket DUMP PPC pressure sensor sys-
Hot short (Short circuit with temJ
24V circuit) in wiring harness Wiring hamess between C01 (female) (9) -
J06 - P06 (female) (3)
J06 - P07 (female) (3) Voltage
[Swing RIGHT PPC pressure sensor systemJ
J06 - P25 (female) (s) Voltage Max. 1 V
[F pump pressure sensor systemf
J06 - P26 (female) (3) Max. 1 V
J06 - P46 (female) (3) Voltage Max. 1 V
[Overload alarm pressure sensor system]
lf causes 1 * 3 are not detected, punnp controller n'lay be defective.
Defective pump controller
(Since trouble is in systenl, troubleshooting cannot be carried out.)
PC200,220-8 57
sEH 00241-01 40 Troubleshooting
Circuit diagram related to pump controller 5V sensor power supply output 1 (Overload alarm monitor ,,l'.,,,.
display specification)
Ptmp contr0ller
C01 ( AlvtP-81 )
Power ( +5V )
5wln9 (L) pressure
sensor
ATTN CURL
pressure sensor J06
ANA I Og GND
Bucket DttvlP
pressure sensor
F puTp pressure
sensor ( Oranse )
BOOTN UP
pressure sensor
R ptnp pressure
sensor
51{ln9 (R) pressure
sensor
BUCKET CURL
pressure sensor
0ver I oad sensor Over loacl
p46 caut l0n
(AtvtP-3) 31fi33y"
AoBo
Ao8@
swine (L) inq (R )

pressure P03 PO7 sw
sensor ( A[4P-3 ) ( Al,4P-3 ) 3!fi33i"
Bogn UP p01 Bucket

pressure Poo CI.JRL
sensor ( AMP-3 ) (Ar,4P-3) 3ffi331"
Itu
le
lo.
I ti-
(9
z.
; Bucket DL,l'lP IDnE F pwp
J
ol PTESSUTE L,.J P25
>1
lljl
o:l sensor ( A[4P-3 ) ( AMP-3 ) 3ifi331"
ATTn CURL
pr essur e P04 pZ6 R PLrnP
sensor ( Al'4P-3 ) ( AMP-3 ) 3;fi:8i',-
BWP 1 4?53
58 PC200,220-8,
$8N00241-01
40 Troubleshooting
59
PC200 ,220-8
sEN A0241-01 40 Troubleshooting
Failure code [DAzgKQ] Model Selection Abnormality

PC200,200LC-8
User code Failure code Model selection abnormality
Trouble
DAz9KQ (Pump controller system)
Contents of
Model code signal for model which is not registered in controller is input.
trouble
Action of Changes input model code to code of default model (PC200) and continues control.
controller Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on Since control is carried out on assumption that model is PC200, no particular problem occur.
machine
Model code of pump controller can be checked with monitoring function.
(Code: 00200 Controller model code)
R*lated infor-
Condition of model selection signal can be checked with monitoring function.
mation
(Code: A2201 Switch input 2)

Defective model selection
1 connector (l nternal discon- S30 (female) Resistance
nection or short circuit) Between (1), (2), (4), (7) - (8) Min. 1 MO
Between (3) - (8) Max. 1 Q
ness (Disconnection in wiring Wiring harness between C01 (female) (7U - Resis-
2 Max. 1 O
or defective contact in con- S30 (male) (3) tance
nector) Wiring hamess between S30 (male) (8) - Resis-
Max. 1 O
J05 - chassis ground (T07) tance
Pcssible causes * Prepare with starting switch OFF, then carry out troubleshooting
and standard without turning starting switch ON.
value in normal
state
iring harness between C01 (female) (40) - Resis-
Min. 1 MO
S30 (male) (1) tance
3 ness (Short circuit with GND Min. 1 MO
circuit)
Min. 1 MQ
S30 (male) (a) tance
Min. 1 MC)
* Prepare with starting switch CFF, then carry out troubleshootinE
C01 (fermale) Resistance
4 Defective pump controller
Between (21 ), (39), (40), (58) - Min. 1 MQ
chassis ground
Between (77) - chassis ground Max. 1 O
60 PG200,220-8
40 Troubleshooting sENo 0241-01
: Circuit diagram retated to modet selection connector (PC200, 200LC-S)
Ptnp contro[[er
s30
CO1( AMP-81 ) (S'B)
Mach i ne se I ect 2
Mach i ne ect 5
se I
Mach ine se I ect 1 Mode t

selection
Mach ine se I ect 4
Mach ine se I ect 3
J05
c[40 r@
J04 o ro5 GD
H15 @ ACOI G)
R05 @
R10 @
c01 @
ROB @
R12 @
BWP14110
PC200,220-8 61
PC220,220LC-8
User code Failure code Model selection abnormality
Trouble
DA29KQ (Pump controller system)
Contents of
Model code signal for model which is not registered in controller is input.
trouble
Action of Changes input model code to code of default model (PC200) and continues control.
controller Even if cause of failure disappears, syslem does not reset itself until starting switch is turned OFF.
Problem that
appears on Since control is canied out on assumption that model is PC200, power or speed is low.
machine
Model code of pump controller can be checked with monitoring function.
(Code: 00200 Controller model code)
Related infor-
Condition of model selection signat can be checked with monitoring function.
naation
(Code: O22O1 Switch input 2)

Defective model selection
1 connector (lnternal discon- S30 (female) Resistance
nection or short circuit) Between (2), (4), (7) - (8) Min. 1 MO
Between (1), (3) - (B) Max. 1 O
without turning starting sWitch ON.
Disconnection in wiring har- Wiring harness between C01 (female) (40) - Resis-
Max. o
S30 (male) (1)
1
ness (Disconnection in wiring . tance
2
or defective contact in con- Wiring harness between C01 (female) (77\ - Resis-
nector) Max. 1 O
Wiring hamess between S30 (male) (B) - Resis-
Possible causes Max. 1 O
J05 - chassis ground (T07) tance
and standard
value in norrnal * Prepare with starting switch OFF, then carry out troubleshooting
state without turning starting switch ON.
Ground fault in wiring har- Min. 1'MO
S30 imale) (2) tance
circuit) Wiring harness between C01 (female) (58) - Resis-
Min. 1 MQ
S30 (male) (a) tance
Min. 1 MQ
C01 (female) Resistance
4 Defective purnp controller Between (21 ), {39), (58} - chas-
Min. 1 ilift
sis ground
Between (40), (77) - chassis
Max. 1 Q
ground
62 PC200 ,220-8
sEN0024',l*01
4A Troubleshooting
Circuit diagram related to model selection connector lPC220,220LC-8)
Punp controlter
ffi1)
Macn i ne se I ect 2
Mach i ne ect 5
se I
Mode t
Mach i ne se t ect 1 setection
J05
cMor@
Jo4@ @
H15@ 1@
Ros@
R1o@
co1@
Ro8@
R12@ BWP14111
PC200,220-8
63
sEN 00241-A1
PC200, ZZA(LC)-B Hydraulic excavator
Form No. SEN00241-01
@ 2006 KOMATSU
All Rights Reserued
Printed in Japan 03-06 (01)
64
I(OmAilsU

PC200-8 SM - 013 Troubleshooting by Failure Code Part-2

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PC200-8 SM - 013 Troubleshooting by Failure Code Part-2

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Machine model Serial number

PC200 ,220-8 l(onAilsU

Failure code CA553l RailPress High Error.. ""-""26

:'i Troubleshooting by failure code (Display of code), Part 2

Cause Standard value in normal statelRemarks on troubleshooting

Failure code [CA351] lnjectors Drive Circuit Error

Cause Standard value in normal statelRernarks on troubleshooting

circuit diagram related to engine controller

nmp conttol ler

Failure code [CA352] Sens Supply 1 Volt Low Error

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to sensor power supply 1

Engine control ler

ENG I NE MODULE/ AI,IBA I R PRESURE

Failure code [CA386] Sens Supply 1 Volt High Error

Cause Standard value in normal state/Rernarks on troubleshooting

Circuit diagram related to sensor power supply 1

Enqine control ler

ENGINE MODULE/ A[4BA I R PRESURE

Eng i ne water /il

Failure code [CA4?'S| Water ln Fuel $ensor High Error

Standard value in normal state/Remarks on troubleshooting

Gircuit diagram related to water-in-fuel sensor

Engine controt ler

ENG I NE MODULE/ E06 P47

Boost essur e /i\

Failure code LCA429| Water in Fuel Sensor Low Error

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to water-in-fuel sensor

Failure code [CA435] Eng Oil Press Sw Error

Cause Standard value in normal state/Remarks on troubleshooting

e ireurit diagrarn related to engine oil pnessure switch

' Failure code lCA441l Battery Voltage Low Error

Cause Standard value in normal state/Remarks on troubleshooting

Wiring harness between CE03 (female) (1)- Resis-

Cause Standard value in norrnal state/Remarks on troubleshooting

Eng lrre corttrol ter

Rnp conttol ler

Failure code [CA4421 Battery Voltage High Error

Standard value in normal state/Remarks on troubleshooting

Emlne control lBr

Failure code [CA44g] Rail Press Very High Error

Cause Standard value in normal statelRemarks on troubleshooting

* For check of leakage through pressure limiter, see Testing and

Failure code [GA451J Rail Press Sensor High Error

Cause Standard value in normal state/Remarks on troubleshooting

Gircuit diagram related to common rail pressure sensor

Engine control ler

Failure code [CA452l Rail Press Sensor Low Error r, ,

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to common rail pressure sensor

Failure code [CA488J Chg Air Temp High Torque Derate

Cause Standard value in normal state/Rernarks on troubleshooting

Failure code [CA553] Rail Press High Error

Common rail pressure can be checked with moniloring function.

Cause Standard value in norrnal state/Remarks on troubleshcoting

Failure code [CA559] Rail Press Low Error

Cause Standard value in normal state/Remarks on troubleshooting

* For check of leakage through plessure limiter, see Testing and

Failure code [GA689] Eng Ne Speed Sensor Error

Standard value in normal stiatelRemarks on troubleshooting

* Prepare with starting switch CFF, then carry out troubleshooting