INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

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EC-C1
Click on any text that is BLUE and
underlined. These are hyperlinks
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schematic and machine views.
When only one callout is showing on a
machine view, clicking on this button will
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button is located in the top right corner
of every machine view page.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
 RENR7913-02
May 2013

C7 On-Highway Engine
Electrical System
NPH1-UP
LBM1-UP
SAP3956-UP
WAX1-UP

© 2013 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 7 6 5 4 3 2 1

A701-A1 GY-16 ENGINE HARNESS WIRING DIAGRAM

A702-A3 PU-16
A703-A5 BR-16
A704-A7 GN-16 A701-E21 GY-18
A705-A9 BU-16 A702-E22 PU-18
INJECTOR
HARNESS A703-E23 BR-18
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR A704-E24 GN-18
INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6 INJECTOR HARNESS A705-E40 BU-18
A-C1 E-C11 E-C1
A706-E41 GY-18
GROMMET 1552252 3E5179 E-S4 1607690 ENGINE CONTROL MODULE
A701-A1 GY-16 1 A701-E21 GY-18 L983-E29 WH-18 1

B
A

B
A

B
A
B
A
B
A
B
A
A702-A3 PU-16 2 A702-E22 PU-18 L983-E28 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V
A703-E23 BR-18 PRESSURE SENSOR COMMON

A-C7
A-C2

A-C3

A-C4

A-C5

A-C6
A703-A5 BR-16 L983-E27 WH-18 G829-E5 GN-18

1539693
3 3

1539693

1539693

1539693

1539693

1539693
A704-A7 GN-16 4 A704-E24 GN-18 4
E A705-A9 BU-16 5 A705-E40 BU-18 E-S5 5 E
A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E30 OR-18 1

6
L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E31 OR-18 7
L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 L984-E32 OR-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 9
L984-A8 OR-16 L984-A8 OR-16 10 L984-E31 OR-18 E-S6 10
L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 L985-E35 YL-18 11
L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E34 YL-18 12
L985-E33 YL-18 13
INJECTOR HARNESS 222-5917 E-C12 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
1003320 C991-E49 BK-18 15
A E963-E39 BU-18 E963-E39 BK-18 16
PRIMARY(TOP) B E964-E38 WH-18 E964-E38 WH-18 C991-E49 PK-18 17 FUEL PRESSURE SENSOR
E965-E37 BU-18 G833-E11 PK-18 18 TEMPERATURE SENSOR COMMON
E-C13 E966-E36 YL-18 19
ENGINE SPEED/TIMING SENSORS 1112416 20
236-6221 A E965-E37 BU-18 G854-E45 PK-18 21
SECONDARY(BOTTOM) B E966-E36 YL-18 TIMING CALIBRATION(+)
G855-E46 PU-18 22
23 TIMING CALIBRATION(-)
E-C15 G458-E48 GY-18 994-E16 GY-18 24 ENGINE OIL PRESSURE
1552269 A746-E25 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
INJECTION ACTUATION 1 G855-E46 PU-18 A747-E10 GY-18 26
PRESSURE CONTROL VALVE 2 G854-E45 PK-18 27
E-S1
G828-E1 WH-18 28
G828-E2 WH-18 29
E-C9 G828-E3 WH-18 30
3E3370 G828-E4 WH-18 31
INJECTION ACTUATION +5V OR-18 A G828-E4 WH-18 E-S8 995-E18 BU-18 32 ENGINE COOLANT TEMPERATURE
PRESSURE SENSOR RETURN YL-18 B G829-E6 GN-18 G826-E19 BR-18 G458-E48 GY-18 33 ENGINE OIL LEVEL-(266-7699
267-1402 SIGNAL GN-18 C G849-E17 BR-18 G826-E14 BR-18 34 ONLY)
G826-E26 BR-18 C967-E20 BU-18 35 INTAKE MANIFOLD AIR TEMP
A701-E21 GY-18 36 INJECTOR CYL 1
E-C5 A702-E22 PU-18 37 INJECTOR CYL 2
ENGINE OIL 1552267 G829-E5 GN-18 E-S2 A703-E23 BR-18 38 INJECTOR CYL 3
PRESSURE +5V A G826-E14 BR-18 G829-E47 GN-18 1

A704-E24 GN-18 39 INJECTOR CYL 4

SENSOR RETURN B G827-E49 BU-18 G829-E6 GN-18 A746-E25 PK-18 40 BOOST PRESSURE
276-9067 SIGNAL C 994-E16 GY-18 G829-E7 GN-18 G826-E26 BR-18 41 ENGINE OIL PRESSURE (+5V)
D (OPTIONAL) G829-E8 GN-18 G827-E27 BU-18 42 ENGINE OIL PRESSURE COMMON D
43
E-C2 G827-E47 PK-18
E-S9
L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
1552267 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
ATMOSPHERIC
1

+5V A G828-E2 WH-18 G827-E49 PK-18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
PRESSURE G827-E50 PK-18 47
RETURN B G829-E8 GN-18
SENSOR SIGNAL C A747-E10 GY-18 E964-E38 WH-18 48 SPEED/TIMING TOP(+)
276-8548 E-S3 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
E-C16 G833-E11 PK-18
50
3E3370 1

FUEL G833-E13 PK-18

51
+5V OR-18 A G826-E19 WH-18 52
PRESSURE RETURN G833-E12 PK-18
YL-18 B G827-E50 GN-18 53
SENSOR
SIGNAL GN-18 C C991-E49 PK-18 C967-E20 BU-18 A705-E40 BU-18 54 INJECTOR CYL 5
276-9067
E-C3 G849-E17 BR-18 A706-E41 GY-18 55 INJECTOR CYL 6
1552267 995-E18 BU-18 56
+5V A G828-E3 WH-18 994-E16 GY-18 57
BOOST PRESSURE SENSOR E966-E36 YL-18 SPEED/TIMING BOTTOM(+)
RETURN B G829-E7 GN-18 58
266-8650 G850-E9 BU-18 E965-E37 BU-18 SPEED/TIMING BOTTOM(-)
K995-OR SIGNAL C A746-E25 PK-18 59
G883-E49 GN-18 G883-E49 GN-18 60 FAN SPEED INPUT
E-C8 E-C7 M795-E99 WH-18 G854-E45 PK-18 61 IAP CONTROL VALVE(+)
INLET AIR
1552269 1552269 C211-E98 BK-18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
HEATER RELAY INTAKE MANIFOLD AIR
175-2300 BK-18 1 C987-E44 RD-18 SIGNAL 1 C967-E20 BU-18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
BK-18 G850-E43 BU-18
E-S7 TEMPERATURE SENSOR RETURN C211-E98 BK-18 64 TURBO WASTEGATE(-)
209-5581 2 G850-E9 BU- 18 2 G833-E13 PK-18
234-5013 65
E-C6 66
E-C4
1552269 67
1166158 ENGINE COOLANT
INLET AIR SIGNAL 1 995-E18 BU-18 68
HEATER A C987-E44 RD-18 TEMPERATURE SENSOR RETURN 2 G833-E12 PK-18 69
B G850-E42 BU-18 234-5012 70 ECM GND STRAP
E-C17
INLET AIR 1188429
HEATER GROUND E-C18 ENGINE OIL LEVEL SWITCH A G458-E48 GY-18
STRAP 1899114 183-5903 B G829-E47 GN-18
A C987-E44 RD-18 (OPTIONAL)
TO ECM
B G850-E42 BU-18 E-C14 MOUNTING
C G883-E49 GN-18 1552269 BOLT
TURBO WASTEGATE SOLENOID 1 M795-E99 WH-18
C Note A:
230-9944 2 C211-E98 BK-18 C
Connector E-C4 for Harnesses 266-7696 and 266-7698
Connector E-C18 for Harnesses 266-7699 and 283-5607 G850-E9 BU-18
G883-E49 GN-18
E-C4
INLET AIR B
HEATER LAMP A
C987-RD
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O CHECK ENGINE LAMP ENGINE CONTROL MODULE

L994-YL
K995-OR

C987-RD

RELAY
P1
1607689 J1
WARNING LAMP
659-PK L994-YL 28 CHECK ENGINE LAMP
KEY SWITCH
FAST IDLE ENABLED LAMP 659-PK 29 WARNING LAMP
OFF K998-BU 30 OUTPUT #1
ON OR
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO START LAMP
14
61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
SOLENOID DIODE EXHAUST BRAKE ON/OFF SWITCH
15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
ALTERNATOR C973-GN 37 SPEEDOMETER NEGATIVE
STARTER SPEEDOMETER
SIGNAL- C973-GN 27
MOTOR 26
GROUND
9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
CONNECTOR SIGNAL+ 450-YL F713-OR 17 INPUT #14
+BAT. A 450-YL 38 TACHOMETER POSITIVE
-BAT. B TACHOMETER 451-BR
SIGNAL- 451-BR 39 TACHOMETER NEGATIVE
B D 57 B
E 43
J1587 - H E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + J E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
J1939 SHIELD C A249-BK A249-BK 42 J1939 DATA LINK SHIELD SYMBOL DESCRIPTION
J1939 - F K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1 CIRCUIT CONNECTED
J1939 + G K900-YL K900-YL 50 J1939 DATA LINK POSITIVE

14 AWG GXL
J906-BR 70 IGNITION KEY SWITCH (+) BATTERY CIRCUIT NOT CONNECTED
10A 101-RD 48 UNSWITCHED +BATTERY
14 AWG GXL 101-RD 52 ELECTRICAL CONNECTION TO
UNSWITCHED +BATTERY
10A
14 AWG GXL 101-RD 53
(+) BATTERY SWITCHED MACHINE STRUCTURE
10A UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL 101-RD INTERNAL ELECTRICAL CONNECTION
10A 55 UNSWITCHED +BATTERY TO SURFACE OF COMPONENT
MODULATOR FOR AUTOMATIC 14 AWG GXL 229-BK 63 -BATTERY STARTING CIRCUIT
TRANSMISSIONS 14 AWG GXL 229-BK CONNECTOR
65 -BATTERY
ENGINE 14 AWG GXL
BLOCK 14 AWG GXL
229-BK 67 -BATTERY (-) BATTERY / SENSOR RETURN H#
229-BK CIRCUIT GROUPING DESIGNATION
69 -BATTERY
G839-BU 20 OUTPUT #7 SENSOR / ACTUATOR SUPPLY ATCH WIRE, CABLE, COMPONENT
G838-BR 19 OUTPUT #6
C978-BR C978-BR 35 SET
H795-PK SIGNAL PLUS TO ECM SPLICE
C979-OR C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH) SIGNAL MINUS TO ECM BLADE, SPADE, RING OR SCREW
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH TERMINAL
K980-PK 58 INPUT #2
N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18 CONTROL PLUS FROM ECM
G840-PU 21 OUTPUT #8 CONTROL MINUS FROM ECM
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN 7 INPUT #4
DATA LINK ABBREV COLOR
H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) RD RED
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O 25
+BAT. G842-GY 47 INPUT #5 WH WHITE
G882-WH G882-WH 64 INPUT #13 OR ORANGE
CLUTCH PEDAL POSITION SWITCH N/C (PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
L901-GY 18 INPUT SENSOR COMMON #1 YL YELLOW
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH PK PINK
(PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
DIAGNOSTIC ENABLE SWITCH BK BLACK
G879-OR 2 +5V
H795-PK
A G844-PK G844-PK 46 INPUT #7
Do not operate or work on this product unless you have
GY GRAY A
C983-WH 49 ENGINE COOLANT LEVEL NORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O read and understood the instruction and warnings in the PU PURPLE
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12 relevant Operation and Maintenance Manuals and BR BROWN
(TRANSMISSION IN GEAR) 24 relevant service literature. Failure to follow the instruc-
H795-PK E971-GN E971-GN 41 INPUT #11 tions or heed the warnings could result in injury or GN GREEN
PASSIVE MAGNETIC
51 death. Proper care is your responsibility. BU BLUE
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
+8 V RD A C985-BU C985-BU 4 +8V THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION

ACCELERATOR PEDAL POSITION SENSOR

G837-YL 11 OUTPUT #5 MEDIA NUMBER: RENR7913-02
COOLING FAN ARC
SOLENOID
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
SUPPRESSOR
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
 LEFT SIDE VIEW
INJECTION ACTUATION INJECTOR INLET AIR HEATER E-C8 INJECTOR
PRESSURE SENSOR HARNESS RELAY CONNECTOR HARNESS
VIEW ALL CALLOUTS

CONNECTOR E-C9 GROMMET CONNECTOR

E-C18 INLET AIR HEATER E-C11
LAMP/FAN SPEED ATMOSPHERIC
CONNECTOR PRESSURE
OR SENSOR CONNECTOR
E-C4 INLET AIR HEATER E-C2
LAMP CONNECTOR
(NOTE A) FUEL PRESSURE
SENSOR E-C16
INJECTION ACTUATION
TURBO
PRESSURE CONTROL
WASTEGATE SOLENOID
VALVE CONNECTOR
CONNECTOR E-C14
E-C15
BOOST
ENGINE COOLANT PRESSURE SENSOR
TEMPERATURE CONNECTOR E-C3
SENSOR CONNECTOR
E-C6 INTAKE MANIFOLD
AIR TEMPERATURE
PRIMARY ENGINE SENSOR CONNECTOR
SPEED / TIMING J1 E-C7
SENSOR CONNECTOR
(TOP) E-C12 E-C1 ENGINE NOTE A:
CONNECTOR E-C4 FOR
CONTROL
HARNESSES 266-7696
SECONDARY ENGINE MODULE AND 266-7698
SPEED / TIMING CONNECTOR E-C18
SENSOR CONNECTOR ENGINE OIL LEVEL ENGINE OIL PRESSURE FOR HARNESSES 266-7699
(BOTTOM) E-C13 SWITCH CONNECTOR E-C17 SENSOR CONNECTOR E-C5 AND 283-5607
CYLINDER INJECTOR 222-5917 CONNECTOR AND
SPLICE LOCATIONS
A-C1 A-C2 A-C3 A-C4
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-16 A701-A1 1 180-9340
GY-16 A701-A1 A 154-2389 PU-16 A702-A3 A 154-2389 BR-16 A703-A5 A 154-2389
PU-16 A702-A3 2 180-9340
WH-16 L983-A2 B 154-2389 WH-16 L983-A4 B 154-2389 OR-16 L984-A6 B 154-2389
BR-16 A703-A5 3 180-9340
GN-16 A704-A7 4 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
BU-16 A705-A9 5 180-9340 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
GY-16 A706-A11 6 180-9340 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
YL-16 L985-A12 7 180-9340 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
YL-16 L985-A10 8 180-9340
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
OR-16 L984-A8 9 180-9340
OR-16 L984-A6 10 180-9340
WH-16 L983-A4 11 180-9340 A-C5 A-C6 A-C7
WH-16 L983-A2 12 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE GN-16 A704-A7 A 154-2389 BU-16 A705-A9 A 154-2389 GY-16 A706-A11 A 154-2389
QTY PART NAME P/N OR-16 L984-A8 B 154-2389 YL-16 L985-A10 B 154-2389 YL-16 L985-A12 B 154-2389
1 RECEPTACLE AS. 155-2252
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
1 WEDGE 155-2258
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769

A-C4
A-C7
A-C3 INJECTOR 3 A-C6 INJECTOR 6
INJECTOR 2 A-C5 INJECTOR 5
A-C2 INJECTOR 4
INJECTOR 1

A-C1
HARNESS ENGINE
HARNESS
ENGINE HARNESSES 266-7696 AND 266-7698 CONNECTOR AND SPLICE LOCATIONS
E-C1 E-C2 E-C3 E-C4 E-C11 E-C7
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
WH-18 G828-E1 2 180-9340 WH-18 G828-E2 1 180-9340 WH-18 G828-E3 1 180-9340 RD-18 C987-E44 A 116-6159 GY-18 A701-E21 1 180-9339 BU-18 C967-E20 1 180-9340
GN-18 G829-E5 3 180-9340 GN-18 G829-E8 2 180-9340 PU-18 A702-E22 2 180-9339
GN-18 G829-E7 2 180-9340 BU-18 G850-E42 B 116-6159 PK-18 G833-E13 2 180-9340
4 8T-8737
5 8T-8737
GY-18 A747-E10 3 180-9340 PK-18 A746-E25 3 180-9340 ACCESSORY TABLE BR-18 A703-E23 3 180-9339 ACCESSORY TABLE
6 8T-8737 ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N GN-18 A704-E24 4 180-9339 QTY PART NAME P/N
7 8T-8737
QTY PART NAME P/N QTY PART NAME P/N 1 PLUG AS. 116-6158 BU-18 A705-E40 5 180-9339 1 PLUG AS. 230-4011
BU-18 G850-E9 8 180-9340
9 8T-8737
1 PLUG AS. 230-4013 1 PLUG AS. 230-4013 2 SEAL 100-6674 GY-18 A706-E41 6 180-9339
10 8T-8737 1 RETAINER 111-2422 YL-18 L985-E35 7 180-9339 E-C12
11 8T-8737 E-C8 E-C9 1 CAP 116-6161 YL-18 L985-E34 8 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
12 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG OR-18 L984-E30 9 180-9339 BK-18 E963-E39 A 111-1567
13 8T-8737
GY-18 A747-E10 14 180-9340 RD-18 C987-E44 1 180-9340 WH-18 G828-E4 1 180-9340 E-C5 OR-18 L984-E31 10 180-9339 WH-18 E964-E38 B 111-1567
15 8T-8737 BU-18 G850-E43 2 180-9340 GN-18 G829-E6 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG WH-18 L983-E29 11 180-9339 ACCESSORY TABLE
16 8T-8737
ACCESSORY TABLE BR-18 G849-E17 3 180-9340 BR-18 G826-E14 1 180-9340 WH-18 L983-E28 12 180-9339 QTY PART NAME P/N
PK-18 C991-E49 17 180-9340
PK-18 G833-E11 18 180-9340 QTY PART NAME P/N ACCESSORY TABLE BU-18 G827-E49 2 180-9340 ACCESSORY TABLE 1 RECEPTACLE AS. 100-3320
19 8T-8737 1 PLUG AS. 155-2269 GY-18 994-E16 3 180-9340
QTY PART NAME P/N QTY PART NAME P/N
20 8T-8737
1 WEDGE 155-2261 1 PLUG AS. 237-0227 ACCESSORY TABLE 1 RECEPTACLE AS. 3E-5179 E-C14
21 8T-8737
22 8T-8737 QTY PART NAME P/N 1 WEDGE 3E-5180 CLR-GA WIRE NAME POS TERM/PLUG
23 8T-8737 E-C15 E-C16 1 PLUG AS. 237-0227 WH-18 M795-E99 1 180-9340
GY-18 994-E16 24 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG E-C13
BR-18 G849-E17 25 180-9340 BK-18 C211-E98 2 180-9340
PK-18 G854-E45 1 180-9340 E-C6
26 8T-8737 BR-18 G826-E19 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
PU-18 G855-E46 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
27 8T-8737 BU-18 G827-E50 2 180-9340 BU-18 E965-E37 A 111-1567 QTY PART NAME P/N
28 8T-8737
ACCESSORY TABLE BU-18 995-E18 1 180-9340
PK-18 C991-E49 3 180-9340 YL-18 E966-E36 B 111-1567 1 PLUG AS. 155-2269
29 8T-8737
QTY PART NAME P/N PK-18 G833-E12 2 180-9340
30 8T-8737 ACCESSORY TABLE ACCESSORY TABLE 1 WEDGE 155-2261
1 PLUG AS. 155-2269 ACCESSORY TABLE
31 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
BU-18 995-E18 32 180-9340
1 WEDGE 155-2261 QTY PART NAME P/N
1 PLUG AS. 237-0227 1 RECEPTACLE AS. 111-2416
33 8T-8737
1 PLUG AS. 230-4011
34 8T-8737
BU-18 C967-E20 35 180-9340
E-C11 E-S6 E-C15
INJECTION ACTUATION
GY-18 A701-E21 36 180-9340
PU-18 A702-E22 37 180-9340 INJECTOR (L985) E-C7
BR-18 A703-E23 38 180-9340
HARNESS INTAKE MANFOLD PRESSURE CONTROL
VALVE CONNECTOR
GN-18 A704-E24 39 180-9340
PK-18 A746-E25 40 180-9340
CONNECTOR E-S4 E-S5 AIR TEMPERATURE
BR-18
BU-18
G826-E26
G827-E47
41
42
180-9340
180-9340
(L983) (L984) SENSOR CONNECTOR
43 8T-8737
WH-18 L983-E27 44 180-9340

E-C3
OR-18 L984-E32 45 180-9340
YL-18 L985-E33 46 180-9340
E-C6
47 8T-8737 BOOST PRESSURE
ENGINE COOLANT
SENSOR CONNECTOR
WH-18 E964-E38 48 180-9340
BK-18 E963-E39 49
50
180-9340
8T-8737
TEMPERATURE SENSOR E-C8
51 8T-8737 CONNECTOR E-S2 E-S1 INLET AIR
52 8T-8737 E-S3 (G828) HEATER
53 8T-8737 (G829)
BU-18 A705-E40 54 180-9340 (G833) CONNECTOR
GY-18 A706-E41 55 180-9340
56 8T-8737
57 8T-8737
YL-18 E966-E36 58 180-9340
E-S7 E-C2
BU-18 E965-E37 59 180-9340 E-C5 ATMOSPHERIC PRESSURE
60 8T-8737
ENGINE OIL (G850) E-S8
PK-18 G854-E45 61 180-9340
(G827) SENSOR CONNECTOR
PU-18 G855-E46 62 180-9340 PRESSURE
WH-18 M795-E99 63 180-9340
SENSOR E-C1
BK-18 C211-E98 64 180-9340
CONNECTOR ECM E-S9
65 8T-8737
CONNECTOR E-C4
66 8T-8737
E-C13 (G826) E-C9
67 8T-8737 INLET AIR
68 8T-8737 SECONDARY (BOTTOM) E-C12 HEATER LAMP INJECTION ACTUATION
69
70
8T-8737
8T-8737
SPEED/TIMING PRIMARY (TOP) CONNECTOR PRESSURE SENSOR
ACCESSORY TABLE SENSOR CONNECTOR SPEED/TIMING CONNECTOR
QTY PART NAME P/N
SENSOR CONNECTOR E-C16
1
2
PLUG AS.
STRAP
160-7690
3S-2093
E-C14 FUEL PRESSURE
1 ENDBELL 126-1774 KEY SLOTS TURBO WASTEGATE SENSOR CONNECTOR
POSITIONED AS SHOWN SOLENOID CONNECTOR
ENGINE HARNESSES 266-7699 AND 283-5607 CONNECTOR AND SPLICE LOCATIONS
E-C14
E-C1 E-C11 E-C16 E-C12 E-C13
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 WH-18 M795-E99 1 180-9340
WH-18 G828-E1 2 180-9340 GY-18 A701-E21 1 180-9339 BR-18 G826-E51 1 180-9340 BK-18 E963-E39 A 111-1567 BU-18 E965-E37 A 111-1567
GN-18 G829-E5 3 180-9340
BK-18 C211-E98 2 180-9340
PU-18 A702-E22 2 180-9339 BU-18 G827-E19 2 180-9340 WH-18 E964-E38 B 111-1567 YL-18 E966-E36 B 111-1567
4 8T-8737 ACCESSORY TABLE
5 8T-8737 BR-18 A703-E23 3 180-9339 PK-18 C991-E52 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N
6 8T-8737 GN-18 A704-E24 4 180-9339 ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N
7 8T-8737 1 PLUG AS. 155-2269
BU-18 A705-E40 5 180-9339 QTY PART NAME P/N 1 RECEPTACLE AS. 100-3320 1 RECEPTACLE AS. 111-2416
BU-18 G850-E9 8 180-9340 1 WEDGE 155-2261
9 8T-8737 GY-18 A706-E41 6 180-9339 1 PLUG AS. 237-0227
10 8T-8737
YL-18 L985-E35 7 180-9339 E-C6 E-C7
11 8T-8737 E-C17 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG E-C2
12 8T-8737 YL-18 L985-E34 8 180-9339
CLR-GA WIRE NAME POS TERM/PLUG BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
13 8T-8737 OR-18 L984-E30 9 180-9339
GY-18 A747-E10 14 180-9340 GY-18 G458-E48 A 123-1198 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 WH-18 G828-E2 1 180-9340
OR-18 L984-E31 10 180-9339
15 8T-8737
GN-18 G829-E47 B 123-1198 ACCESSORY TABLE ACCESSORY TABLE GN-18 G829-E8 2 180-9340
16 8T-8737 WH-18 L983-E29 11 180-9339
PK-18 C991-E52 17 180-9340
ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N GY-18 A747-E10 3 180-9340
WH-18 L983-E28 12 180-9339
PK-18 G833-E11 18 180-9340 QTY PART NAME P/N 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011 ACCESSORY TABLE
19 8T-8737
ACCESSORY TABLE
1 PLUG AS. 118-8429 QTY PART NAME P/N
20 8T-8737 QTY PART NAME P/N
21 8T-8737 E-C5 E-C18 1 PLUG AS. 230-4013
1 RECEPTACLE AS. 3E-5179
22 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
23 8T-8737 1 WEDGE 3E-5180
BR-18 G826-E50 1 180-9340 RD-18 C987-E44 A 189-9115 E-C8
GY-18 994-E16 24 180-9340
BR-18 G849-E17 25 180-9340 BU-18 G827-E15 2 180-9340 BU-18 G850-E42 B 189-9115 CLR-GA WIRE NAME POS TERM/PLUG
26 8T-8737 GY-18 994-E16 3 180-9340 GN-18 G883-E49 C 189-9115
27 8T-8737
RD-18 C987-E44 1 180-9340
28 8T-8737
ACCESSORY TABLE ACCESSORY TABLE BU-18 G850-E43 2 180-9340
29 8T-8737 QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE
30 8T-8737
1 PLUG AS. 237-0227 1 PLUG AS. 189-9114 QTY PART NAME P/N
E-C11
31 8T-8737
3 SEAL 189-9116
BU-18 995-E18 32 180-9340
E-S6 1 PLUG AS. 155-2269
GY-18 G458-E48 33 180-9340
INJECTOR 1 WEDGE 155-2261
34 8T-8737 (L985)
HARNESS
BU-18 C967-E20 35 180-9340
E-C7
GY-18 A701-E21 36 180-9340
CONNECTOR E-C15
PU-18 A702-E22 37 180-9340 INTAKE
BR-18 A703-E23 38 180-9340
E-S4 E-S5 MANFOLD INJECTION ACTUATION
PRESSURE CONTROL
GN-18 A704-E24 39 180-9340
PK-18 A746-E25 40 180-9340 (L983) (L884) AIR
BR-18 G826-E26 41 180-9340
TEMPERATURE VALVE CONNECTOR
BU-18 G827-E14 42 180-9340
E-C6 E-C3
WH-18 L983-E27
43
44
8T-8737
180-9340 ENGINE COOLANT SENSOR BOOST PRESSURE
OR-18 L984-E32 45 180-9340
TEMPERATURE SENSOR CONNECTOR SENSOR CONNECTOR E-C8
YL-18 L985-E33 46 180-9340
CONNECTOR INLET AIR
E-S3
47 8T-8737
WH-18 E964-E38 48 180-9340
E-S7 HEATER RELAY
BK-18 E963-E39 49 180-9340 (G833)
50 8T-8737 (G850) CONNECTOR
51 8T-8737
52 8T-8737
53 8T-8737
BU-18 A705-E40 54 180-9340 E-S1
GY-18 A706-E41 55 180-9340
(G828) E-C2
56 8T-8737 E-S2 ATMOSPHERIC PRESSURE
57 8T-8737
E-C12 (G829) SENSOR CONNECTOR
YL-18
BU-18
E966-E36
E965-E37
58
59
180-9340
180-9340 PRIMARY (TOP) E-S8
E-C1 (G826) E-C9
SPEED/TIMING
GN-18 G883-E49 60 180-9340
PK-18 G854-E45 61 180-9340
E-C13 E-C5 ECM INJECTION ACTUATION
PU-18 G855-E46 62 180-9340 SENSOR
WH-18 M795-E99 63 180-9340 SECONDARY ENGINE OIL CONNECTOR E-S9 PRESSURE SENSOR
CONNECTOR E-C18
BK-18 C211-E98 64 180-9340
(BOTTOM) PRESSURE (G827) CONNECTOR
65 8T-8737
SPEED/TIMING INLET AIR HEATER
66 8T-8737
SENSOR LAMP/FAN SPEED
SENSOR
67 8T-8737
68 8T-8737 CONNECTOR CONNECTOR
69 8T-8737 CONNECTOR
ACCESSORY TABLE
70 8T-8737
E-C17 ENGINE OIL E-C14 E-C16
QTY PART NAME P/N LEVEL SWITCH TURBO WASTEGATE FUEL PRESSURE
1
2
PLUG AS.
STRAP
160-7690
3S-2093 KEY SLOTS CONNECTOR SOLENOID CONNECTOR SENSOR CONNECTOR
1 ENDBELL 126-1774 POSITIONED
AS SHOWN ONLY WITH
HARNESS 269-7699
CONNECTORS

160-7690

13 1

23 14

31 24

39 32

47 40

57 48

70 58

3E-5179
155-2252

7 8 9 10 11 12
12 11 10 9 8 7

1 2 3 4 5 6
6 5 4 3 2 1

100-3320 111-2416 116-6158

A B
A B

A B

118-8429 155-2269 189-9114

2 1 A B C

B A

230-4011 230-4013 237-0227

RED GRAY
3 2 1 3 2 1
DIAGNOSTIC CODE LISTING AND RELATED
ELECTRICAL SERVICE MANUALS
Diagnostic Code Listing
Flash Flash
PID-FMI Description PID-FMI Description
Code Code
001-11 72 Cylinder #1 Injector current fault 105-00 64 High Intake Manifold Air Temperature Warning
002-11 72 Cylinder #2 Injector current fault 105-03 38 Intake Manifold Air Temperature voltage high
003-11 73 Cylinder #3 Injector current fault 105-04 38 Intake Manifold Air Temperature voltage low
004-11 73 Cylinder #4 Injector current fault 105-11 64 Very High Intake Manifold Air Temperature
005-11 74 Cylinder #5 Injector current fault 108-03 26 Barometric Pressure voltage high
006-11 74 Cylinder #6 Injector current fault 108-04 26 Barometric Pressure voltage low
022-11 42 Primary to Secondary Engine Speed Signal Calibration 110-00 61 High Coolant Temperature Warning
022-13 42 Engine Speed Signal Calibration Not Performed 110-03 27 Coolant Temperature voltage high
030-08 29 PTO Throttle signal invalid 110-04 27 Coolant Temperature voltage low
030-13 29 PTO Throttle out of calibration 110-11 61 Very High Coolant Temperature
032-05 33 Turbo Wastegate Solenoid current low 111-01 62 Low Coolant Level Warning
032-06 33 Turbo Wastegate Solenoid current high 111-02 12 Coolant Level signal invalid
032-11 33 Turbo Wastegate Solenoid current mismatch 111-03 12 Coolant Level voltage high
041-03 21 8 Volt Supply voltage high 111-04 12 Coolant Level voltage low
041-04 21 8 Volt Supply voltage low 111-11 62 Very Low Coolant Level
042-11 18 Injection Actuation Pressure output fault 128-03 44 Secondary Fuel Level voltage high
043-02 71 Key Switch Fault 128-04 44 Secondary Fuel Level voltage low
064-02 34 Secondary Engine Speed loss of signal 164-00 17 Excessive Injection Actuation Pressure
064-11 34 Secondary Engine Speed no pattern 164-02 15 Injection Actuation Pressure Signal Erratic
070-05 49 Inlet Air Heater current low 164-03 15 Injection Actuation Pressure Voltage High
070-06 49 Inlet Air Heater current high 164-04 15 Injection Actuation Pressure Voltage Low
071-00 01 Idle Shutdown Override 164-11 39 Injection Actuation Pressure system fault
071-01 47 Idle Shutdown 168-00 51 Excessive ECM Battery Power
071-14 47 PTO Shutdown 168-01 51 Low ECM Battery Power
084-00 41 Vehicle Overspeed Warning 168-02 51 ECM Battery Power Intermittent
084-01 31 Vehicle Speed loss of signal 173-00 16 High Exhaust Gas Temperature Derate
084-02 36 Vehicle Speed signal invalid 173-11 16 Very High Exhaust Gas Temperature Derate
084-08 36 Vehicle Speed signal out of range 186-04 00 PTO Engine Shutdown Switch Voltage Low
084-10 36 Vehicle Speed signal rate of change 186-14 47 PTO Engine Shutdown Switch Occurrence
084-14 00 Quick Stop Occurrence 190-00 35 Engine Overspeed Warning
091-08 32 Throttle Position Invalid 190-02 34 Primary Engine Speed loss of signal
091-13 28 Throttle Position out of Calibration 190-11 34 Primary Engine Speed no pattern
094-01 63 Low Fuel Pressure Warning 224-11 00 Theft Deterrent Active
094-03 37 Fuel Pressure Voltage High 224-14 00 Theft Deterrent Active with Engine Cranking
094-04 37 Fuel Pressure Voltage Low 231-02 58 J1939 Data Incorrect
094-11 63 Low Cranking Fuel Pressure 231-11 58 J1939 Data Link Fault
096-03 00 Fuel Level Voltage High 231-12 J1939 Device Not Responding
096-04 00 Fuel Level Voltage Low 231-14 57 Transmission Data Link Derate
100-01 46 Low Oil Pressure Warning 232-03 21 5 Volt Supply voltage high
100-03 24 Oil Pressure voltage high 232-04 21 5 Volt Supply voltage low
100-04 24 Oil Pressure voltage low 246-11 00 Brake Pedal Switch #1 Fault
100-11 46 Very Low Oil Pressure 247-11 00 Brake Pedal Switch #2 Fault
102-01 25 Low Boost Pressure 252-11 59 Engine Software Incorrect
102-02 25 Boost Pressure signal erratic 253-02 56 Check Customer or System Parameters
102-03 25 Boost Pressure voltage high 253-14 56 Truck Manufacturer Parameter Not Programmed
102-04 25 Boost Pressure voltage low N/A 55 No Diagnostic Code Detected
102-07 25 Boost Pressure not responding

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