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DAFTAR ISI

Halaman
SAMPUL ....................................................................................................
PERSETUJUAN ........................................................................................
LEMBAR PENGESAHAN ......................................................................
LEMBAR PERNYATAAN ......................................................................
PERSEMBAHAN ......................................................................................
MOTTO .....................................................................................................
ABSTRAK .................................................................................................
KATA PENGANTAR ...............................................................................
DAFTAR ISI ..............................................................................................
DAFTAR TABEL .....................................................................................
DAFTAR GAMBAR .................................................................................
DAFTAR LAMPIRAN .............................................................................

BAB I. PENDAHULUAN
A. Latar Belakang ................................................................................ 1
B. Identifikasi Masalah ........................................................................ 3
C. Batasan Masalah.............................................................................. 3
D. Rumusan Masalah ........................................................................... 4
E. Tujuan ............................................................................................. 4
F. Manfaat ........................................................................................... 4
G. Keaslian Gagasan ............................................................................ 5

BAB II. PENDEKATAN PEMECAHAN MASALAH


A. Media Pembelajaran ....................................................................... 6
B. Sistem Kelistrikan Engine ............................................................... 12
C. Komponen sistem Kelistrikan Engine............................................. 14
D. Cara Kerja Sistem Kelistrikan Engine ............................................ 24
E. Bahan Stand Media Pembelajaran ................................................. 29

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BAB III. KONSEP PEMBUATAN
A. Analisa Kebutuhan .......................................................................... 36
B. Rancangan Desain dan Layout Media Pembelajaran ...................... 37
C. Rancangan Proses Pembuatan ......................................................... 40
D. Rancangan Kebutuhan Alat dan Bahan........................................... 54
E. Rancangan Pengujian ...................................................................... 56
F. Jadwal Pengerjaan ........................................................................... 60
G. Rancangan Kalkulasi Biaya ............................................................ 61

BAB IV. PROSES, HASIL, DAN PEMBAHASAN


A. Prose Pembuatan Media Pembelajaran ...........................................
B. Hasil Pembuatan Media Pembelajaran............................................
C. Proses pengujian Fungsi Media Pembelajaran ................................
D. Pembahasan .....................................................................................

BAB V. SIMPULAN DAN SARAN


A. Simpulan .........................................................................................
B. Keterbatasan ....................................................................................
C. Saran ................................................................................................

DAFTAR PUSTAKA ................................................................................


LAMPIRAN ...............................................................................................

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DAFTAR TABEL
Halaman
1. Tabel 01. Identifikasi Sekring ............................................................. 17

2. Tabel 02. Kode Warna Kabel .............................................................. 34

3. Tabel 03. Ukuran Batang Komponen ................................................. 42

4. Tabel 04. Kalkulasi Rancangan Kebutuhan Alat ................................ 54

5. Tabel 05. Kalkulasi Rancangan Kebutuhan bahan ............................. 55

6. Tabel 06. Pengecekan CDI .................................................................. 59

7. Tabel 07. Jadwal Kegiatan .................................................................. 61

8. Tabel 08. Rencana Angaran Biaya ...................................................... 61

9. Tabel 09.

10. Tabel 10.

11. Tabel 11.

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DAFTAR GAMBAR
Halaman
1. Gambar 01. Alternator ........................................................................ 15

2. Gambar 02. Batrai ............................................................................... 15

3. Gambar 03. Simbol Sekring ................................................................. 16

4. Gambar 04. Sekring ............................................................................ 16

5. Gambar 05. Penampang Sekring .......................................................... 17

6. Gambar 06. Kunci Kontak Pengapian AC .......................................... 18

7. Gambar 07. Kunci Kontak Pengapian DC .......................................... 19

8. Gambar 08. Relay Starter .................................................................... 19

9. Gambar 09. Saklar Starter ................................................................... 20

10. Gambar 10. Motor Starter ................................................................... 20

11. Gambar 11. Rectifier ........................................................................... 21

12. Gambar 12. Koil Pengapian ................................................................ 22

13. Gambar 13. Busi ................................................................................. 22

14. Gambar 14. CDI .................................................................................. 23

15. Gambar 15. Pick Up Coil .................................................................... 24

16. Gambar 16. Sekema Rangkaian Sistem Starter Elektrik ..................... 24

17. Gambar 17. Sekema Sistem Pengapian AC-CDI ................................ 26

18. Gambar 18. Rangkaian Sistem Pengisian ........................................... 28

19. Gambar 19. Sekema Rectifier ............................................................. 28

20. Gambar 20. Besi Hollow ...................................................................... 31

21. Gambar 21. Besi Siku ......................................................................... 32

22. Gambar 22. Besi Strip/Plat .................................................................. 32

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23. Gambar 23. Lembar Acrylic Bening 3 mm ......................................... 33

24. Gambar 24. Kabel ............................................................................... 34

25. Gambar 25. Bananan Conector .......................................................... 35

26. Gambar 26. Tampak Depan ................................................................ 38

27. Gambar 27. Tampak Samping ............................................................ 39

28. Gambar 28. Sudut Yang Dipotong ...................................................... 39

29. Gambar 29. Tampak Bawah ................................................................ 40

30. Gambar 30. Layout Media Pembelajaran Sistem Kelistrikan Engine


Honda Astrea Grand ........................................................ 40

31. Gambar 31. Papan Panel ..................................................................... 47

32. Gambar 32.

33. Gambar 33.

34. Gambar 34.

35. Gambar 35.

36. Gambar 36.

37. Gambar 37.

38. Gambar 38.

39. Gambar 39.

40. Gambar 40.

41. Gambar 41.

42. Gambar 42.

43. Gambar 43.

44. Gambar 44.

45. Gambar 45.

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46. Gambar 46.

47. Gambar 47.

48. Gambar 48.

49. Gambar 49.

50. Gambar 50.

51. Gambar 51.

52. Gambar 52.

53. Gambar 53.

54. Gambar 54.

55. Gambar 55.

56. Gambar 56.

57. Gambar 57.

58. Gambar 58.

59. Gambar 59.

60. Gambar 60.

61. Gambar 61.

62. Gambar 62.

63. Gambar 63.

64. Gambar 64.

65. Gambar 65.

66. Gambar 66.

67. Gambar 67.

68. Gambar 68.

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69. Gambar 69.

70. Gambar 70.

71. Gambar 71.

72. Gambar 72.

73. Gambar 73. Ukuran yang Dipotong pada Rangka Tampak Samping .. 107

74. Gambar 74. Ukuran yang Dipotong pada Rangka Tampak Depan ...... 107

75. Gambar 75. Ukuran yang Dipotong pada Dudukan


Tampak Samping .............................................................. 108

76. Gambar 76. Ukuran yang Dipotong pada Dudukan Tampak Depan ... 108

77. Gambar 77. Pengukuran Besi Kotak Berongga Bagian V ................... 109

78. Gambar 78. Menandai Besi Kotak Berongga Bagian V ...................... 110

79. Gambar 79. Pengukuran Besi Strip Bagian b ...................................... 110

80. Gambar 80. Menandai Besi Strip Bagian b ......................................... 111

81. Gambar 81. Pemotongan Besi Kotak Berongga Bagian V .................. 111

82. Gambar 82. Pemotongan Besi Strip Bagian b ..................................... 112

83. Gambar 83. Perataan Bekas Pemotongan Besi .................................... 112

84. Gambar 84. Memposisikan Bagian yang Menyiku


Menggunakan Mistar Siku ................................................ 113

85. Gambar 85. Pengelasan Besi Koatak Berongga................................... 114

86. Gambar 86. Pengamplasan Rangka ..................................................... 114

87. Gambar 87. Pengeboran Rangka .......................................................... 115

88. Gambar 88. Penggerindaan Bekas Pengeboran Rangka ...................... 115

89. Gambar 89. Melepas Magnetic Switch ............................................... 116

90. Gambar 90. Melepas Field Frame ....................................................... 117

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91. Gambar 91. Melepas Commutator End Frame .................................... 117

92. Gambar 92. Melepas Unit Planetary dari Drive Housing .................... 118

93. Gambar 93. Pengeboran Rumah Motor Starter Planetary.................... 119

94. Gambar 94. Rumah Motor Starter Sebelum dan Sesdah Dipotonng ... 120

95. Gambar 95. Unit Planetary dan Field Coil


Sebelum dan Sesudah Dipotong ....................................... 120

96. Gambar 96. Unit Planetary Bagian Dalam


Sebelum dan Sesudah Dipotong ....................................... 121

97. Gambar 97. Tutup Belakang Komutator


Sebelum dan Sesudah Dipotong ....................................... 121

98. Gambar 98. Hasil Pemotongan Motor Starter Planetary ..................... 122

99. Gambar 99. Pendempulan Rangka ....................................................... 123

100.Gambar 100. Menutup Bagian yang Tidak Dicat ................................ 124

101.Gambar 101. Pengecatan Rangka Dengan Cat Warna Hitam .............. 124

102.Gambar 102. Pengecatan Motor Starter Dengan Cat Warna Perak ..... 125

103.Gambar 103. Hasil Pengecatan Rangka ............................................... 126

104.Gambar 104. Hasil Pengecatan Motor Starter Planetary ..................... 126

105.Gambar 105. Pemasangan Dudukan Motor Starter pada Rangka ........ 127

106.Gambar 106. Pemasangan Motor Starter Planetary dengan


Dudukan Motor Starter ................................................... 128

107.Gambar 107. Memasang Relay pada Papan Panel ............................... 128

108.Gambar 108. Pemasangan Kunci Kontak pada Papan Panel ............... 129

109.Gambar 109. Pemasangan Banana Soket ............................................ 129

110.Gambar 110. Mensolder Kabel dari Kunci Kontak ............................. 130

111.Gambar 111. Hasil Pembuatan Media Pembelajaran

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112.Cutting Motor Starter Planetary ........................................................... 131

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DAFTAR LAMPIRAN
Halaman

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