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RESEARCH NOTES

Chinese Journal of Chemical Engineering, 19(3) 529ü532 (2011)

Improved Correlation for the Volume of Bubble Formed


in Air-Water System*

WANG Hongyi (ฆ‫)ྡྷ܃‬, DONG Feng (Ռ‫**)ע‬, BIAN Yuchen (ή᥾ф) and TAN Chao (൪б)
Tianjin Key Laboratory of Process Measurement and Control, School of Electrical Engineering and Automation,
Tianjin University, Tianjin 300072, China

Abstract In order to address the bubble formation and movement in air-water two-phase flow, single bubble ris-
ing in stagnant water is experimentally studied by digital image processing. Bubbles are released individually from
the submerged orifices with different diameters (1.81 mm, 2.07 mm, 2.98 mm, 3.92 mm) at different detachment
frequency. Images are recorded by a high-speed video camera and processed by digital image processing technique.
The factors impacting the formed volume of bubble are discussed. The experimental results showed that a threshold
of gas flow rate (400 mm3·s1) divides the bubble formation into two regimes: the constant volume regime and the
growing volume regime. Especially for the growing volume regime, the surface tension is taken into account. The
bubble volume is consisted of two parts: the surface tension impacting part and the gas volume flow rate impacting
part. An improved correlation for bubble volume prediction is developed for the two regimes and better coincidence
with the experiment data than the previous models is obtained.
Keywords high-speed image, bubble formed volume, gas volume flow rate, gas orifice diameter

1 INTRODUCTION spectively, D0 is the gas orifice diameter, ı is the sur-


face tension of liquid, g is the acceleration of gravity.
Bubble size is one of the most important pa- Datta et al. [5] investigated bubble motion in wa-
rameters of bubbly flow. In recent years, many re- ter through experiments with different orifices (0.36 to
searchers have studied on the application and predic- 3.88 mm). They predicted the bubble size at low gas
tion of the size of bubble in gas-liquid two phase flow. flow rate similar to Eq. (1), but ignored the gas density.
Zhang and Huang [1] studied the effect of bubble size Coppock and Meiklejohn [6] carried out experiments
on the oxygen transfer coefficient in gas-liquid reac- in the air-water system using orifices with the diame-
tion process and pointed out that the size of bubble ters from 0.61 to 2.93 mm. They found that bubble
plays a decisive role to the reaction result. Experi- size remained constant at low gas flow rate for a given
ments were performed by Peng et al. [2] to investigate orifice, but varied at high gas flow rate. The correla-
the bubble behavior in direct current (DC) electric tion of bubble size for low gas flow rate is
field and showed that both the electric field and orifice Vb 0.3185C SV D0 / Ul (2)
size have great influence on the aspect ratio and de-
parture volume of bubble. Jiang et al. [3] studied the where C is a coefficient which is adjusted with the
behavior of bubble formation at a single orifice in liquid. All the correlations introduced above fail to
non-Newtonian polyacrylamide (PAAm) solution and reflect the impact of gas flow rate on the bubble size.
found that the volume of bubble increased with the Davidson and Amick [7] studied air bubbles
concentration of PAAm solution, the diameter of the which were generated in distilled water and oil by
orifice, and the gas flow rate, but no computing corre- orifices with the diameters ranging from 0.175 to 7.9
lation for bubble volume was proposed. mm. They predicted the bubble size by

0.0265S Qv D01/ 2
Some other researchers have been attempted to 0.0195
compute the size of bubble in air-water system. Most Vb (3)
of these studies considered the balance of buoyancy Then, in 1960, Davidson and Schuler [8] performed
and surface tension of a bubble. A spherical model the experiments with different orifice diameters (2.98,
was given by Krevelen and Hoftijzer [4] from experi- 3.74, 4.12, and 4.6 mm) and pointed out that the in-
ments with air-water systems in capillary tubes, which fluence of gas orifice diameter on bubble size can be
presumed that the bubble was spherical, and the liquid ignored as long as the gas flow rate is big enough.
viscosity and convection could be ignored. The com- They predicted the bubble size as
puting formula of bubble size was expressed as
Vb 0.439SQv6 / 5 g 3/ 5 (4)
SV D0
Vb (1)
Ul  U g g Wraith [9] developed Davidson and Schuler’s results
by experiments with orifices with larger diameter (6.43
where ȡl and ȡg are the density of liquid and gas re- to 19.06 mm) and corrected the coefficient of Eq. (4) as

Received 2010-11-09, accepted 2011-01-19.


* Supported by the National Natural Science Foundation of China (50776063) and the Natural Science Foundation of Tianjin
(11JCZDJC22500).
** To whom correspondence should be addressed. E-mail: fdong@tju.edu.cn
530 Chin. J. Chem. Eng., Vol. 19, No. 3, June 2011

Vb 0.3471SQv6 / 5 g 3/ 5 (5) of air feed at 0.4 MPa. Bubbles are released form the
stainless steel gas orifices (diameters: 1.81 mm, 2.07
But both of them have ignored the influence of gas mm, 2.98 mm, and 3.92 mm) at the bottom of the tank.
orifice diameter. Anagbo et al. [10] promoted the el- The temperature in the experiment room ranges from
lipsoid model based on the balance of buoyancy and 18 to 20 °C. Images of rising bubbles are captured by
additional inertia force at high gas flow rate. A com- a high-speed digital video camera (MiniVis ECO-2)
puting formula of bubble volume is proposed. with spatial resolution of 640×480 pixels and frame
frequency of 500 fps. To minimize the distortion of
0.7 Ug / J l > D0 /(2 g )@1/ 2 Qv
1/ 4
Vb (6) bubble image, the focus of the lens with 50 mm is
Byakova et al. [11] carried out experiments of produc- adopted to the experiment. And auxiliary light (5400 K
ing air bubbles in water and water-soap solution using color temperature) back lights the tank in the experi-
gas orifices with diameter from 0.4 to 1 mm. A calcu- ment. During the experiment, we adjust the air control
lating model for bubble size is expressed as: valve for each orifice to change the gas flow rate and
record the images of bubble movement at different de-
k0 D0n Qv2 g 1
m
Vb (7) tachment frequency. Then, the images will be processed
and calibrated by digital image processing methods
where 0İnİ1, 1/5İmİ3/5, k0 is a constant. When [12, 13] to remove noises and retrieve useful information.
n 0, m 1/5, Eq. (7) is equivalent to Eq. (4) and (5).
In the previous studies, the models for bubble 3 RESULTS AND DISCUSSION
size prediction were limited to either at low gas flow
rate or high gas flow rate, without considering the 3.1 Bubble volume measurement
transition stage. Further, the previous models are
various in formations and their accuracy is still in
need of verification. The impact factor on the size of Before the bubble rising away from the orifice,
formed bubble remains a matter of issue. In order to the bubble almost not distorts during its forming pe-
improve the present status of the modeling efforts, riod. The formed bubble, at the detaching moment,
experiments for the air-water system were carried out can be viewed as axisymmetric, as shown in Fig. 2. So
in this work. Bubbles generated by different gas ori- the formed volume bubble can be acquired from the
fices at different gas flow rate were investigated. The 2-D image by discrete integral method. The formula
experimental results have shown that a threshold of for the formed volume of bubble can be expressed as
gas volume flow rate exists dividing the bubble for- S 3
Vb ki3 ¦ S d j / 2 ki ¦ d 2j
2
mation mechanism into two regimes, i.e. the constant (8)
j: 4 j:
volume regime and the growing volume regime. An
improved computing model of bubble volume based where ȍ is the set of the row numbers that the formed
on the two regimes is then proposed basing on the bubble located in the image. ki is a scale of the actual
aforementioned analysis. length to one pixel, dj is the distance between the two
points in the edge of the bubble in row j.
2 EXPERIMENTAL

A schematic view of the experimental apparatus


is presented in Fig. 1. The rectangular water tank, with
an inside cross-section of 200×200 mm and height of Figure 2 Process of bubble formation (D0 3.92 mm,
f 0.001 Hz, Qv 0.089 mm3·s1, Re 89)
2 m, is made of Plexiglas. The liquid level is 130 cm.
A pressure regulating valve maintains the gas pressure
3.2 Impact factors for bubble size

As so many correlations proposed by the formers,


we know that the bubble formation size is impacted by
several factors. In this paper, air bubbles rising in
stagnant water are mainly studied, so the nature of
liquid and gas is not considered. Considering that the
detachment frequency is closely related to the gas vol-
ume flow rate as follows:
Qv Vb f (9)
The impacts of the detachment frequency and the gas
volume flow rate are coincident with each other. And
the impact of the latter one is mainly described since it
Figure 1 Schematic view of the experiment set up
is easier to be controlled.
Figure 3 presents the relationship of the gas
Chin. J. Chem. Eng., Vol. 19, No. 3, June 2011 531

ble size. As for Eq. (6) (Anagbo’s model [10]), it under


predicts the bubble volume at lower gas flow rate, but
over predicts at higher gas flow rate. In this region,
viscous drag and liquid inertia are main forces in con-
trolling bubble motion because of the high gas flow
rate. In addition, the surface tension still works on
bubble, which is ignored in the previous research for
its weak effect. Then, the bubble volume for the
growing volume regime may be assumed to consist of
two parts: the surface tension impacting part (VS) and
the gas flow rate impacting part (ǻV),
VH VS  'V (12)
Figure 3 Bubble volume versus gas volume flow rate The volume controlled by surface tension is con-
D0/mm: ͪ 1.81; ż 2.07;ƺ2.98;ƿ3.92 stant for a given orifice and equals to the bubble vol-
ume at low gas flow rate, Eq. (11). The gas flow rate
volume flow rate and the bubble volume. When gas impacting part is an increasing component which de-
volume flow rate is over 400 mm3·s1, both the gas pends on gas volume flow rate and gas orifice diame-
volume flow rate and the gas orifice diameter have ter. Then, a general formula for the increasing com-
effect on the formed volume of bubble. Bubble vol- ponent can be written as:
ume increases with the gas volume flow rate for a 'V c2 Qvn1 D0n2 g n3 (13)
given orifice, as well as increases with the gas orifice
diameter for a given gas volume flow rate. When the where c2 is a coefficient. Since the dimension of the
gas volume flow rate is lower than 400 mm3·s1, bub- left side and the right side in Eq. (12) is the same, the
ble volume is a constant for a given gas orifice. exponents n1, n2, and n3 must satisfy
Therefore, there is a threshold of gas volume flow rate ­n1  2n3 0
to differentiate whether the gas flow rate has effect on ® (14)
the bubble volume. And the threshold for different ¯3n1  n2  n3 3
orifice diameters is almost the same (400 mm3·s1). All the best suitable coefficients were optimized by
the least square technique. And the volume of in-
3.3 Improvement of bubble size computing model creasing component is expressed as:
'V 1.2Q1.128
v D00.18 g 0.564 (15)
As described above, the single bubble formation After substituting Eq. (11) and Eq. (15) into Eq. (12),
mechanism can be divided into two regimes: the con- the calculating formula for bubble volume for the
stant volume regime and the growing volume regime. growing volume regime is calculated by
Based on the model of Refs. [4] and [6], Eq. (1) and (2),
we suppose that the buoyancy of bubble and the liquid SV D0 Q1.128 D 0.18
VH 0.934  1.2 v 0.5640 (16)
surface tension are balanced for the constant volume Ul  U g g g
at the low gas volume flow rate. The balance function
can be written as: The calculating results of Eq. (16) are presented
in Fig. 4 as a dotted line with marker ‘×’, which are
Ul  Ug gVb c1SV D0 (10) much more accurate than the previous ones. The rela-
where c1 is a coefficient depends on liquid property. tive error of the bubble volume computing models for
When c1 1, it is equivalent to Eq. (1). However, the growing volume regime is shown in Table 1. As
c1 0.934 is adopted in this paper, which is acquired shown in Fig. 4, the main error for the previous mod-
by the least squares technique. So, the correlation of els occurs in the transition period between the two re-
bubble volume for constant volume regime is gimes where the neglect of the surface tension is not
suitable. The present model, which considers the surface
SV D0 tension, is more comprehensive than the previous ones.
VL 0.934 (11)
Ul  U g g
Table 1 Relative error of bubble volume for
The computing result of Eq. (11) is shown in Fig. 4 as the growing volume regime
a coarse solid line. But the improvement of optimized Davidson model Wraith model Anagbo model This work
formula for the constant volume regime is not obvious. D0/mm Eq. (4) Eq. (5) Eq. (6) Eq. (16)
For the growing volume regime, bubble volume
1.81 0.480 0.589 0.316 0.050
based on the previous formulas is computed to com-
pare with the experimental data, as shown in Fig. 4. 2.07 0.364 0.474 0.278 0.041
Though the results of Eq. (4) (Davidson and Schuler’s 2.98 0.492 0.568 0.473 0.019
model [8]) is better than that of Eq. (5) (Wraith’s 3.92 0.420 0.541 0.320 0.039
model [9]), both of them are under predicted the bub-
532 Chin. J. Chem. Eng., Vol. 19, No. 3, June 2011

NOMENCLATURE

D0 gas orifice diameter, mm


dj distance between two edge points, pixel
f detachment frequency of bubble, Hz
g acceleration of gravity, m·s2
ki scale coefficient, mm·pixel1
Qv gas flow rate, mm3·s1
Re Reynolds number
V volume, mm3
ǻV volume increasing component, mm3
ȡ density, kg·m3
(a) D0 1.81 mm ı surface tension, N·m1
ȍ set of row numbers of the formed bubble
Subscripts
b bubble
g gas
H high gas flow rate
L low gas flow rate
l liquid
S surface tension

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