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Flat Handle D
10 • 12 • 2010
TITLE 1st IDEA SKETCH PROJECT TITLE : PINTU HARMONIKA CLIENT : PT. HASIL CIPTA BERSAMA DESIGNED by :
Flat Handle D1
19 • 12 • 2010
TITLE 2nd IDEA SKETCH PROJECT TITLE : PINTU HARMONIKA CLIENT : PT. HASIL CIPTA BERSAMA DESIGNED by :
Flat Handle D2
19 • 12 • 2010
Flat Handle D3
19 • 12 • 2010
РадиоКот :: Проект ЧПУ станка – «Dexter». Глава первая – механика.
English
Computer numerical control (CNC short;... English computer numerical control, abbr CNC) -kompyuterizovannaya management system controlling the
process equipment drives, including machine tool accessories.
CNC has the widest range of applications, it all depends on your imagination. CNC machines are widely used in the production of artistic furniture,
imitation antique, furniture industry, the advertising industry for the production of billboards, Application of logos on products, in the manufacture of
souvenir production, the manufacture of molds for various molding types, in the processing of stone - the creation of sculptures, bas-reliefs. This is only
a miserable list of where the CNC machines are used.
CNC machine purchased from the manufacturer, it's certainly worthwhile, but it can not afford one, too expensive. We decided we will do ourselves.
Originally I thought to collect a small stanochek for Drill and milling of printed-circuit boards. But thinking that gather here, like, spend money and then
still pull the machine more, again, money and time. He scratched his head at once decided to do so to do.
It began collecting information on websites, forums, online shopping. On accessories stopped on sites www.duxe.ru and www.cnc.gollos.com.ua ,
since the prices are reasonable and a decent assortment. Laser metal cutting services used through the site https://plasma.dp.ua . The welding was
very helpful friend Anton Siwash, for which many thanks to him. Hardware products purchased in https://metalvis.ua, A wide range of products. Also
took advantage of the base metal in his home town, with the presence of a wide range of profile pipes. Original text
When choosing the design of the machine it has been viewed and filtered by a sea of information and photos. The article - https://vri-cnc.ru , I liked
the design of the machine bed, the very idea of using shaped tube. The idea of running gear bearings and guides of the profile pipe pe
like (although it is now doing a friend a machine system leaves a very personal).
https://radiokot.ru/lab/hardwork/110/[12/02/2019 13:39:04]
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Decide on the bed, sat down at the machine drawings, made originally in their SPlan7, why b and no universal program. It is convenient when there is a
drawing with dimensions of one to one. Draw a base frame, a top view and a side view, drawn on the sides of bearing supports, could be determined
directly with a «Z» axis drive screw sizes. All at once of course I could not draw, because it does not have all the mounting units available - support
guide shafts, linear bearings, drive coupling, the guide shafts axes, stepper motors, fixed spindle bearing supports.
It's time to start orders, stepper motors - Nema23 (23HS6403), ordered with www.duxe.ru , spindle mount (52mm diameter) and the drive sleeve
(6.3mm / 8mm) - https://ru.aliexpress.com Guiding axles shafts, linear bearings in the housing, the support guide shafts, bearing supports also
tochilis of my drawings on - www.cnc.gollos.com.ua .
Upon receipt of the ordered parts, I had them drawn in three types and then used for application in the drawings as a library of elements, it is very
convenient. Gradually, not quickly, the machine is completely built in three projections and now you can remove any interest amount.
Having defined the running meters in size and shaped pipes, ran to the Metal. I bought not an easy pack of profile pipes, reached their home, the good
side.
Now we move from theory, drawing and procurement, to practice. We will need a great tool list of devices and services:
Power tools.
1. Angle grinder, a small (500-700Vt);
2. Power drill, with speed control;
3. Welding apparatus, preferably semi;
Measuring tool, the marker.
1. Roulette (2 m.);
2. Metal ruler (0.5 m.);
3. Elbow (from 200mm.);
4. Scriber metal (s pobeditovye soldering);
Metal cutting and machining tools.
1. Cutting discs, metal (. 125mm diameter, 1.6 mm thickness.)
2. Sweep circles (spade); Buy aerotrubu no
3. Nozzles abrasive for drills (cylindrical, 15-20 mm.); deductible
4. Paper grinders (middle and small);
5. Files metal (square, flat, circle, semicircle);
6. The crown on the metal, with tipped pobeditovymi (diameter 18mm.);
7. carbide drills, HSS (diameter - 3.5mm, 5.5mm, 10mm...);
Clamping tools and accessories.
1. hex wrenches (4mm.);
2. wrench or adjustable (8mm 22-24mm..);
3. Vice large;
4. A set of different sized clamps for metal (plus homemade);
Services.
1. Turning;
2. Welding;
3. The laser or plasma cutting of sheet metal;
4. Online stores;
5. The base metal of (profile and sheet products);
Also, you must have "direct source", preferably four, the sea of spare time and patience.
Let's start with the frame axis «Z» machine .
To use the frame shaped tube section 30h60h2mm. We need to segments: 903mm. - 2 pcs. (Longitudinal segments of the frame), 718mm. - 2 pcs.
(Transverse frame segments), 80mm. - 4 things. (Frame legs). Bed to get a universal, it can be installed on a desk or put on the foundation.
To get the pieces of pipes required length, follow the sequence:

1. Take the tube with the stock in length, on the one hand doing the layout for a circular square;
2. Further vise, using corner sander, tortsuem tube along the scribe line, making cuts on each of the four sides of the pipe rather than in a single cut;
3. After miter remove dross inside and outside the pipe, square and flat file;
4. Check gon pipe end, on each side, customize, if necessary;
5. When the bottom edge trimming, using a tape measure, mark the desired length and repeat steps 2 -4.
After the performed operations proceed to markup openings on the transverse frame pieces for installation supports guide shafts, the bearing supports
the drive screw assembly of clamping screws (crown 18mm.), Pins for installation of stepper motors. Marked out, posverlili, you can now thoroughly
clean the surface of the pipe.
To the ends of the transverse tubes produce caps, pieces of pipe.
The frame legs are welded plate, with threads into which hardboiled adjustable supports.
These adjustable feet can be rearranged in the base of the machine.
For welding the frame it is necessary to collect on the mounting studs M16h1000 and pull on the corners homemade profile clamps. Clamps are two
lengths of profiled pipes, dimensions 20h30h250mm., With openings 8,5mm. on the centers, tied to each other by pins 150mm long. and a diameter of
8mm (M8).
Assembly to make on a square with diagonal measurements of the frame, then all obtyanut compression nuts and once again check the right angles and
diagonally.
For transportation of the frame in such a way, I wrapped her vacuum cling film, because the bare metal and sanded very well shows rust stains not only
from the wet weather, but also on wet and greasy hands.
Frame welding is done in stages:

1. Disassemble the vacuum food film;
2. Check not lost if the angles and dimensions of the diagonals;
3. Set the machine frame in a horizontal position, either on the floor or on a welding table;
4. First tack doing, the points crosswise with coups frame, give to cool;
5. Now in the same manner we do continuous boil, give cool;
6. Flap and Grinding circles we clean the welds and see if there is penetration passes if there is eliminate;
7. After cooling the corners can be removed from the locking clamp;
8. The pre-welded to the plates of the adjustable supports the nut (elongated possible) and their welds to the legs, we clean, cool give;
9. Mark up the mounting feet on the seat frame and fasten them to the clamp on metal;
10. We catch, boil and clean by, we give to cool;
11. Remove the tie rods and brew holes from them, since they were supporting.
The bed is ready.
Filling the frame, «Z» axis consists of:
1. Linear guide shafts WCS, diameter 16 mm, length 1000 mm, the amount of 2 pieces;
2. SHF shaft holder, SHF16UU, the number of 4 pieces;
3. Linear bearing in the housing, SCS16UU (. 4 slots), the number 4piece;
4. Bearing support (hem №6000 - 3 pcs..), The amount of 2 pieces, flyweights;
5. Screw trapezoid bunching of all, the length of 1000mm and caprolan nut;
All fasteners M5, only of different lengths.
Continuing, the portal - axis «Y» and «Z» axis.
Portal axle and is made of sheet metal 1000h1000h3mm size, by laser cutting, the laser precisely, because the plasma does not cope with the smallest
parts. To produce parts, sheet metal, it is necessary to draw them in CorelDRAW or AutoCAD observing a number of requirements:
Technical requirements for drawings for plasma cutting:

1. File formats: AutoCAD, SolidWorks, Kompas (preferably * .dxf);
2. All symbols and text must be converted to curves;
3. The distance between the parts is greater than or equal to the thickness of metal but no less than 6 mm;
4. The distance from the edge to the sheet metal parts equal thickness, but not less than 10mm.
I had to redraw, what I drew in SPlan7, in CorelDRAW and then opened in AutoCAD and saved in * .dxf. In AutoCAD I can not work, so it zamudril. I
sent the file to the cutting of. After seven days of delivery service sent the finished parts. Quality of cut, I was struck by the upper class. The portal has
collected so far without welding and everything was kept as a 3D puzzle.
Portal before welding was assembled and tightened, all the same pins M16h1000 (through hole guide shafts), and the lower part was attached to the
corners through holes DSP board. Portal Welding was carried out bold dots, to exclude maintenance of metal from the continuous boil. In place of nuts
to the portal used pipe profile 15h15h2mm. After welding, all smoothed out, no flush, Flap wheels, dismantled the tie rods.
Filling portal, «Y» axis and comprises:

1. Linear guide shafts WCS, diameter 16 mm, length 750 mm, the number of 2 pieces;
Separately dwell on the construction of caprolon nuts. He invented himself. The nut is inserted in a detachable holder and the counter abutment with
locking pins, hexagon socket head.
«Z» axis now. Welding "bottom" axis screwed through its holes to the screws of particle board, so as not led. Then he leaned four walls and pulled
clamps. Boil within tacking at the corners, and on the outside each "spike" in locations 1 -2 (depending on width). He cooled, disassembled and cleaned
out the screws (only outside).
Filling «Z» axis and comprises:

1. Linear guide shafts WCS, diameter 12 mm, length 253mm, 2 pieces amount;
The first pre-assembly of the machine, without screws and nuts.
As you can see the machine is in the desktop version, without base. Examples of the spindle. Mounting spindle provided under completely cylindrical
spindle same diameter, because it was cut from one side only. It was necessary to make a cut on the opposite, to make your own.
Generally, when arrived fixing me expect another surprise. On the seller's site was drawing attachment, I'm under it all and raschertil for cutting through
metal on the laser. And it turned out that no mounting holes 5 and 4 and location are different, we had to manually peresverlivat.
Further gathered nuts and began to collect the axis with driven screws already, but here the surprise of the turner. Thrust bearing supports in place, he
moved the outward because of the size of the installation screws with the two supports has increased by 3 mm, it had to underlay under the fastening
screws washers.
So that's what happened.
As demonstrated by the assembly will strengthen the profile pipes 20x20 portal on both sides. Screws axes smeared graphite grease. Screws manually
spinning fine, but for a long time to move. Made adapter with a flexible shaft coupling and screwdriver axis drove perfectly.
As the assembly of the machine became an issue, and where to store it and work? It had until the brakes with the assembly, and address the problem.
cutting and drawing file in SPlan attached. The second article will consider the electronics of the machine. All success.
PS - Production of CNC machine, creates a revolutionary mood in the family)))
Files:
CNC_porezka
cnc_spl
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Flat Handle D

Let's start with the frame axis «Z» machine .

To get the pieces of pipes required length, follow the sequence:

To the ends of the transverse tubes produce caps, pieces of pipe.

These adjustable feet can be rearranged in the base of the machine.

Frame welding is done in stages:

Filling the frame, «Z» axis consists of:

2. SHF shaft holder, SHF16UU, the number of 4 pieces;

3. Linear bearing in the housing, SCS16UU (. 4 slots), the number 4piece;

4. Bearing support (hem №6000 - 3 pcs..), The amount of 2 pieces, flyweights;

All fasteners M5, only of different lengths.

Continuing, the portal - axis «Y» and «Z» axis.

Technical requirements for drawings for plasma cutting:

Filling portal, «Y» axis and comprises:

Filling «Z» axis and comprises:

The first pre-assembly of the machine, without screws and nuts.

PS - Production of CNC machine, creates a revolutionary mood in the family)))

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