ISC Plus System Manual PDF

Bulk Solids Feeding ● Weighing ● Discharging ● Flow Metering
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MANUAL
ISC PLUS - SYSTEM
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Imprint
Document status: Original

Type of document: Manual
Software type: -
Device: ISC plus - System
File designation: 8H124430
Document ID: 430
Revision: 2.4
Date: 13-09-09
Editor: Brabender Technologie GmbH&Co.KG

Copyright: © 2013, Brabender Technologie GmbH&Co.KG
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Protection notice (refer to DIN EN ISO 16016)

The reproduction, distribution and utilization of this document as well as the
communication of its contents to others without express authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights
reserved in the event of the grant of a patent, utility model or design.
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Save this document for future reference

The document is an integral part of the device stated above. It has to be saved
completely, ready to hand and close to the device for later usage.
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2 Imprint ©Manual ISC plus - System

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Table of contents
1. Imprint ................................................................................................. 2
2. Table of contents .................................................................................. 3
3. Safety ................................................................................................... 4
The use of the device ................................................................................... 5
Safety instructions........................................................................................ 6
4. Device descriptions ............................................................................... 9
Description of the ISC plus system ............................................................. 10
Description of the ISC-CM plus .................................................................. 11
Technical data ISC-CM plus ........................................................................ 12
Description of the ISC-FC plus ................. Fehler! Textmarke nicht definiert.
Technical data ISC-FC plus .......................................................................... 18
Description ISC-VC plus .............................................................................. 20
Technical data ISC-VC plus ......................................................................... 21
5. Mounting ........................................................................................... 24
Mounting instructions................................................................................ 25
Electrical mounting work ........................................................................... 29
Connection serial interfaces ...................................................................... 35
6. Operating functions ............................................................................ 37
Commissioning/decommissioning ............................................................. 38
Adjustment of the ISC-VC plus ................................................................... 39
Status information ..................................................................................... 41
Status information of the ISC-CM plus................................................ 41
Status information of the ISC-FC plus ................................................. 42
Status information of the ISC-VC plus ................................................. 43
7. Maintenance ...................................................................................... 44
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©Manual ISC plus - System Table of contents 3

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1. Safety
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This chapter describes the use of the device and safety instructions for the use
of the device.
Content of the chapter “Safety”:
Subject Page
The use of the device 5
Safety instructions 6
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4 Safety ©Manual ISC plus - System

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The use of the device
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The use The devices ISC-CM plus and ISC-FC plus are electrical equipment that permit
the operation of a feeding device in an ISC plus system. They offer the
following functions:
ISC-CM plus: Feeding controller with software and hardware that permit
the functional connection to the ISC plus system.
ISC-FC plus: - Drive controller for a threephase-current drive.
- Is controlled serially by the ISC-CM plus.
ISC-VC plus: - Vibration amplitude controller for a vibrating conveyor
- Is controlled serially by the ISC-CM plus.
The equipment of the feeding device with the component groups is only
possible, if
• the software of the ISC-CM plus supports the functions of the device.
• the hardware of the ISC-CM plus permits a functional control of the device
(if necessary via further electrical equipment, e.g. an ISC-FC plus).
• a control unit is integrated within the ISC plus system that permits a safe
operation/parameterisation of the ISC-CM plus.
The use in accordance with the intended purpose of the ISC plus component
groups requires the compliance of the requirements with the valid standards,
guidelines etc. and with this manual.
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Make sure that the electric components of the ISC plus system are operated
Qualification of the exclusively by qualified operating personnel. The operating personnel
operating personnel
• is specially trained for the operations and authorised to carry out these
operations,
• is familiar with the functions of the device,
• is familiar with the functions of the software of the ISC-CM plus and the
connected operating unit,
• is trained for a safe behaviour during a failure,
• complies with the specifications given in the documentation.
©Manual ISC plus - System Safety 5

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Safety instructions
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The following specifications have to be complied with for the protection of the
electronic components and circuits:
Protect the component • The connection work has to be carried out carefully. Make sure to take
groups protective measures against static discharges that risk to destroy
electronic components.
• The electronic components always have to be closed correctly to protect
them against contaminations.
• The opening of the devices is only allowed, if this is required due to an
activity and if this is possible regarding the contamination of the
environment.
- The open phase has to be kept as short as possible.
- Protect the devices against contamination by means of increased care
and possibly also by additional protective measures.
- Before re-locking the devices make sure to remove all foreign bodies.
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Earthing ISC plus systems have to be earthed with a sufficient section (16² mm) and
large area contacts. With an inappropriate earthing the voltage peaks of the
ISC-FC plus risk to destroy electronic component groups of the ISC-CM plus.
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Mains supply The ISC-FC plus requires a mains supply with neutral conductor (TT/TN
network). An operation without neutral conductor would cause damage to the
ISC-FC plus due to the missing equipotential bonding.
If connected to a mains without neutral conductor the ISC-FC plus must only be
operated with a suitable isolation transformer.
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Pluggable connections Mains connection is only permitted with polarity reversal protection.
With a pluggable execution of the electrical connections a CEE plug has to be
employed for the mains connection.
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Safety instructions, continuation
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Peak current during Input choke for the reduction of the peak current during charging
charging
The protective charging circuit in the frequency converter of the ISC-FC plus
ISC-FC plus
permits a high peak current when switching on the device. Especially for the
connection of several ISC-FC plus to a feed line or a fuse the peak current
during charging might destroy the electronic components of the ISC-CM plus.
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Safe disconnection from The separation of the ISC-FC plus/ISC-VC plus from the mains is carried out via
mains a contactor on the input side or a main switch.
Voltage that is dangerous upon contact after separation

» ISC-FC plus and ISC-VC plus contain energy-storing components
Caution • Before the start of any work on the devices a discharge time of at least 3
minutes has to be respected.
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Residual current For the protection of persons by means of a residual current protection device
protection device (RCD) the use of a residual current circuit breaker (sensitive to all kinds of
(protection of persons) current) with a rated differential current of IN = 30mA between the supplying
mains and the ISC-FC plus is recommended.
Due to the use of a RCD false trippings may be caused by the following
reasons:
• capacitive equalising currents, especially with long cable runs.
• the use of additional interference filters.
• the simultaneous connection of several ISC-FC plus.
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©Manual ISC plus - System Safety 7

Safety instructions, continuation
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24V power unit The 24V power unit of the ISC-FC plus or ISC-VC plus supplies the voltage for
ISC-FC plus the ISC-CM plus. It must not be employed for the supply of the component
ISC-VC plus groups on site or other component groups of the feeding device.
Operational disturbances and malfunctions of the ISC-CM plus

» The connection of component groups on site to the 24V power causes
malfunctions to the 24V supply of the ISC-CM plus (micro-processor
Attention
system).
• Use a separate 24V power unit for the supply of other component groups
(on site or feeding device).

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2. Device descriptions
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This chapter describes the construction and the function of the

devices/component groups of the ISC plus system.
Content of the chapter “device descriptions”:
Subject Page
Description of the ISC plus system 10
Description of the ISC-CM plus 11
Technical data ISC-CM plus 12
Description ISC-FC plus 17
Technical data ISC-FC plus 18
Description ISC-VC plus 20
Technical data ISC-VC plus 21
©Manual ISC plus - System Device descriptions 9

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Description of the ISC plus system
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The ISC plus system The ISC plus system is a control system based on a field bus for the control and
the monitoring of feeding devices. A serial bus interface permits the
communication between the feeding controllers of the feeding devices (ISC-
CM plus) and the operating unit. The bus interface can be provided with
different interface types (ISC field bus, Ethernet IP, Ethernet Modbus TCP,
Profinet or Profibus DP).
The full functionality and the configuration possibilities for the software of the
feeding controller are only achieved if the ISC field bus is employed with an
operating unit type Congrav® OPx (x= 5, 12, …) or the connection of a
notebook/PC (with the software Smart Service) to the service port (SP).
The figures show the construction scheme for an ISC plus system with the ISC
field bus as bus interface. Each weigh-feeder is connected to the ISC field bus
via the ISC-CM plus, it is marked and can be addressed by a unique
identnumber (IDx).
Construction scheme
with operating unit
Construction scheme
with service port
10 Device descriptions ©Manual ISC plus - System

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Description of the ISC-CM plus
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Description of the The ISC-CM plus is a processor-based feeding controller. The housing of the ISC-
device CM plus is a closed junction box. The board of the ISC-CM plus is mounted in
this junction box. The terminal strips permit the electrical connection of the
periphery and of the ISC field bus. The cables are lead via metal screw joints
(EMC protection) into the junction box. The ISC-CM plus is neither equipped
with enter keys nor with a display unit for the operation. A suitable external
operating unit is required for this purpose. Possible connections for the ISC-CM
plus:
1. Connection to an operating unit type Congrav® OP x (x= 5, 12, …) to the

ISC field bus.
2. Connection of a laptop/PC (with the software “Smart-Service”) to the ISC
field bus via a “service port”.
3. Connection of a single controller type Congrav® OP1 or OP1 T
4. Serial connection of an operating unit on site via one of the available host
computer interfaces.
Operating unit on site:

The software of the ISC-CM plus cannot be configured completely with the
available host computer interfaces. All functions are only available on the ISC
field bus. For this reason the ISC field bus always needs to be cabled with a
“service port” if you employ an operating unit on site.
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The function of the The ISC-CM plus

ISC-CM plus
• permits to set the identnumber of the feeding device for the identification
on the ISC field bus,
• permits to connect the ISC field bus,
• permits to connect the host computer interface.
• permits to connect the periphery of the feeding device.
The software of the ISC-CM plus determines the functional possibilities of the
ISC-CM plus. According to these possibilities
• the ISC-CM plus monitors and controls the operation of the device,
• the connected periphery is employed,
• the ISC field bus or the host computer interface permit to communicate
with the connected operating unit.

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Technical data ISC-CM plus
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Illustration and Nr Use

screwings 1 Earthing screw
2 Digital output "refill"
3 Digital outputs
4 Digital inputs
5 ISC-FC plus
6 Ethernet
7 Profibus
8 ISC field bus/Profibus
9 ISC field bus
10 Connection OP1 / OP1 T
11 Analogue input/output
12 Load cell
13 Scanning head (e.g. speed)
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Device variants ISC-CM plus Basic device

ISC-CM-SG plus Basic device + EMS digital module
ISC-CM-A plus Basic device + analogue card
ISC-CM-SG-A plus Basic device + EMS digital module + analogue card
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Technical data Nominal voltage DC 24V (20 - 36V)

Residual ripple, spikes < 200mVss; < 300mVss
Nominal output 20 VA
Nominal current 833 mA
Fuses 2 fuses 1 AT and 2 AT
Ambient temperature -10°C to 50°C
Transport/storage -40°C to 85°C
Humidity of the air Up to 85% without condensation
Climatic classification KWF as per DIN 40040
Protection class IP 65 (closed)
Dimensions (HxWxD) 200 x 200 x 72
Housing material Aluminium
Mounting Rear panel mounting
Weight 2 kg
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Electromagnetic Interference emission Requirements as per EN 55011

Limit class A as per EN 55011
compatibility (EMC)
Limit class B as per EN 55011
Interference immunity Requirements as per EN 61000-6-2
Requirement Standard
ESD EN 61000-4-2 2001
HF radiation EN 61000-4-3 2006+A1
Burst EN 61000-4-4 2005
Surge EN 61000-4-6 2007

Technical data ISC-CM plus, continuation
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Digital inputs („DIx“) Number 4

Function DI1: Digital speed or software definition
DI2 – 4: Software definition
Rated voltage DC 24V
Switching threshold DC 11.5 - 13V
Logic/logical "1" Positive / DC 13 - 33V
Input current 5 mA with DC 24V
Frequency reading “DI1“ 0 – 10kHZ
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Digital outputs („DOx“) Number 4

Functions DO1: Release of drive controller
DO2-4: Software definition
Output type Relay (change-over contact/ normally open)
Rated voltage/rated voltage range DC 24V / DC 21 - 36V
Rated current/output max. 5A
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Analogue input (“AIx”) Number 1 (definition of functions by the software)

(variant “A”) Input voltage 0(2) - 10VDC
Resolution 14 bit
Input resistance ~20M
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Analogue output Number 1 (definition of functions by the software)

(„AOx“) Output current 0(4) – 20mA, embossed
(Variant „A“) Resolution 12 bit
Max. burden 500 
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Serial interfaces Type Ethernet (RJ45 with plug adapter)

Cable type
Max. cable length 300m
Procedures Ethernet IP Vx, Ethernet Modbus TCP, ProfiNet Vx (x=1.2)
Type RS485 (terminals)

Cable type A (according to Profibus specification)
Max. cable length 400m (baud rate <= 0.5 KB)
100m (baud rate >= 1.5 MB)
Procedures Profibus DP/Vx (x=1.2)

Cable type Belden 9841
Procedures ISC field bus
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Terminal assignment
ISC-CM plus
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Analogue load cell 1 Voltage supply + 38 Sense + Analogue load cell

2 Voltage supply - 39 Measuring signal -
3 Screen 40 Measuring signal +
4 Screen 41 Sense -
IDL/MD load cell 5 +12V (IDL supply) 42 +12V (scanning head) BR202
6 GND 12V 43 GND 12V
7 Rx A 44 Out
8 Rx B 45 Pulse +
9 Tx A 46 Pulse -
10 Tx B 47 Pre IDL/MD load cell
11 Screen 48 Pre-return
OP1 OP1T 12 + 24V + 24V 49 + 24V
13 GND 24V GND 24V 50 GND 24V
14 Rx A - 51 Tx/Rx A
15 Rx B - 52 Tx/Rx B
16 Tx A Tx/Rx A 53 Screen
17 Tx B Tx/Rx B 54 Screen
ISC field bus IN 18 Tx/Rx A 55 RX/TX - Profibus IN
19 Tx/Rx B 56 RX/TX +
v
20 Screen
57 Screen

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ISC field bus OUT 21 Tx/Rx A 58 RX/TX - Profibus OUT

22 Tx/Rx B 59 RX/TX +
23 Screen 60 Screen
ISC-FC plus, 24 Tx/Rx A 61 GND DI 1 Speed or DI function
ISC-VC plus 25 Tx/Rx B 62 DI 1 +
26 Screen 63 GND DI2 Freely configurable
Release ISC-FC plus, 27 DO 1 (norm. open contact) 64 DI 2 +
ISC-VC plus 28 DO 1 (changeover contact) 65 GND DI3 Freely configurable
29 DO 1 (norm. closed contact) 66 DI 3 +
Supply DI 30 + 24V 67 GND DI 4 Freely configurable
31 GND 24V 68 DI 4 +
Freely configurable 32 DO 3 (norm. open contact) 69 DO 2 (norm. open contact) Freely configurable
(Refill) 33 DO 3 (changeover contact) 70 DO 2 (changeover contact)
34 DO 3 (norm. closed contact) 71 DO 2 (norm. closed contact)
Voltage supply 24V + 24V 72 DO 4 (norm. open contact) Freely configurable
ISC-CM plus 0V GND 24V 73 DO 4 (changeover contact)
PE Ground 74 DO 4 (norm. closed contact)
Fuses F1 Fuse 24V external USB1 Software update Interfaces

F2 Fuse ISC-CM plus E1 Ethernet
Option A EMS digital module B Optional analogue card

75 GND AO Analogue output
76 + AO (0(4)-20mA)
77 GND AI Analogue input
78 + AI (0(2) - 10V)
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Plug assignment Harting plug (internal adapter connects RJ45 and Harting)
Ethernet Pin 1: Rx + Pin 2: Tx + Pin 3: Rx - Pin 4: Tx -
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Plug assignment OP1 (6-pole) OP1T (5-pole) ISC-CM plus (8-pole) ISC-CM plus
OP1/OP1 T Pin 1: RxB Pin 1: Tx/Rx B Pin 7: TxB Terminal 17
Pin 2: RxA Pin 2: Tx/Rx A Pin 1: TxA Terminal 16
Pin 3: TxB Pin 6: RxB Terminal 15
Pin 4: TxA Pin 4: RxA Terminal 14
Pin 5: +24V Pin 3: + 24V Pin 2 and 3: +24V Terminal 12
Pin 6: 0V Pin 4: 0V Pin 5 and 8: 0V Terminal 13

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Switch functions The switch positions must only be changed at zero current.
SW1 Watchdog timer on Watchdog timer off
SW3 Range of identnumbers 1 - 16 Range of identnumbers 17 - 32
SW4 EMS digital module Ext. load cell IDL-F2/MD
SW5 Reset (POR)
SW6 Boot start
SW7 Not allowed OP1 (standard)
SW8 Reset option
Pos : 5.8.21 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Identnummer eins tell ung @ 0\mod_1317276545045_41.doc m @ 11357 @ @ 1
Setting of the ID = 1 SW2 = 1 and SW3 = ID = 17 SW2 = 1 and SW3 =

identnumber ID = 2 SW2 = 2 and SW3 = ID = 18 SW2 = 2 and SW3 =
: : : :
ID = 15 SW2 = F and SW3 = ID = 31 SW2 = F and SW3 =
ID = 16 SW2 = 0 and SW3 = ID = 32 SW2 = 0 and SW3 =
Pos : 5.8.22 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - LED- Statusanz eige H ardware I/O @ 0\mod_1317278352200_41.doc m @ 11380 @ @ 1
LED status display LED1 red Short-circuit monitoring DC 24V external (fuse F1 damaged)
hardware I/O LED2 red Digital output DO 4 set
LED3 red Digital output DO 3 set
LED6 green Digital input DI 4 set
LED10 green Termination ISC field bus active (= on)
LED11 red Error Profibus (ERR) -> communication troubled
LED12 yellow Status Profibus (STA) -> communication active
LED13 green Termination Profibus active (= on)
LED14 red/green Flashing green = ISC field bus communication okay
Flashing red = ISC field bus communication troubled
Pos : 5.8.23 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - LED- Statusanz eige Spannung en, C PU @ 0\mod_1318235114151_41.doc m @ 13175 @ @ 1
LED status display LED15 green + 12V voltage supply (load cell IDL)
LED16 green + 3.3V voltage supply (CM CPU)
voltages,
LED17 green + 5V voltage supply (serial interfaces)
CPU
LED18 yellow Power On Reset (POR) active
LED19 green Systems cycle
LED20 yellow Systems cycle
LED21 yellow Power On Reset (POR) active
LED22 yellow Reset CM CPU
LED23 yellow Watchdog CM CPU active

Pos : 5.10.1 /Allgemein/Übersc hriften Gerätebes chr eibung/Ü berschrift 2 - Bes chr eibung des ISC-FC plus @ 0\mod_1317132777129_41.doc m @ 10851 @ 2 @ 1
Description of the ISC-FC plus
Pos : 5.10.2 /Steuerungen/ISC plus - System/Gerätebesc hreibung/ ISC FC plus - Gerätebesc hrei bung @ 0\mod_1317211920428_41.doc m @ 11048 @ @ 1
Description of the The ISC-FC plus is a junction box with a frequency converter for the speed
device control of a threephase current drive and a DC 24V power unit. It is connected
to an ISC-CM plus and permits the software to operate the motor of the
feeding device.
Pos : 5.10.3 /Steuerungen/ISC plus - System/Gerätebesc hreibung/ ISC FC plus - Die Aufg aben @ 0\mod_1317213366284_41.doc m @ 11071 @ @ 1
The functions of the ISC- The ISC-FC plus has the following functions:
FC plus
• it provides the DC 24V supply voltage for the ISC-CM plus,
• it controls the speed of the connected threephase current drive according
to the specification of ISC-CM plus,
• it protects the motor from overheating by evaluation of the PTC
thermistor, if the motor is equipped with a PTC thermistor.
Pos : 5.10.4 /Steuerungen/ISC plus - System/Gerätebesc hreibung/ ISC FC plus - Die Ansc hlüsse @ 0\mod_1317214092645_41.doc m @ 11094 @ @ 1
The connections of the Connection Execution

ISC-FC plus Voltage supply AC 230V
ISC-CM plus • Voltage supply DC 24V
• Serial interface (setpoint speed)
• Enable (relay contact ISC-CM plus )
Threephase current drive • Motor connection
• Connection of PTC thermistor (if available)
As a rule, the connections between the feeder and the ISC-CM plus and the
threephase current drive are executed in our works.
Pos : 5.10.5 /Steuerungen/ISC plus - System/Gerätebesc hreibung/ ISC FC plus - F este Ger ätezuordnung @ 0\mod_1317979560580_41.doc m @ 12647 @ @ 1
Fixed device assignment The ISC-FC plus has a fixed device assignment:
• The frequency converter of the ISC-FC plus is parameterised in our works
for the corresponding drive motor and purpose.
• The parameter set is marked on the frequency converter.
Pos : 5.11 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeile us w.)/--------------------- Seitenumbr uc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1

Pos : 5.12.1 /Allgemein/Übersc hriften Datenbl ätter/Ü berschrift 2 - T echnisc he D aten ISC-FC pl us @ 0\mod_1316772376017_41.doc m @ 8836 @ 2 @ 1
Technical data ISC-FC plus
Pos : 5.12.2 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Ger ätevarianten @ 0\mod_1316772523629_41.doc m @ 8884 @ @ 1
Device variants ISC-FC plus 0.37KW For threephase current drives up to max. 0.37KW
ISC-FC plus 0.75KW For threephase current drives up to max. 0.75KW
Pos : 5.12.3 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - T ec hnis che D aten @ 0\mod_1316772736015_41.doc m @ 8908 @ @ 1
Technical data Nominal voltage: AC 230V (AC 180 - 264V) ± 0% TT/TN mains
Ambient temperature: -10°C to 50°C
Transport/storage: -40°C to 85°C
Humidity of the air: Up to 85% without condensation
Climatic classification: KWF as per DIN 40040
Protection class: IP 65 (closed)
Dimensions (HxWxD): 250x200x165
Housing material Aluminium
Mounting: Rear panel mounting
ISC-FC plus 0.37KW ISC-FC plus 0.75KW

Mains supply line 1.5 mm² 2.5 mm²
Mains current: 5A 9A
Output: 0.37KW 0.75KW
Output current: 2.4A 4.0A
Power loss (cycle 50:50) <= 30W <= 40W
Max. power loss: 40W 60W
Weight: 5,4 kg 6,5 kg
Pos : 5.12.4 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - EMV @ 0\mod_1316773248871_41.doc m @ 8931 @ @ 1
Electromagnetic Interference emission Requirements as per EN 55081

Limit class A as per EN 55011
compatibility (EMC)
Limit class B as per EN 55022
Interference immunity Requirements as per EN 61800-3
Requirement Standard Degree

ESD EN 61000-4-2 3
HF radiation EN 61000-4-3 3
Burst EN 61000-4-4 3
Surge EN 61000-4-5 3
Pos : 5.12.5 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Absicherungen @ 6\mod_1373462298445_41.doc m @ 101902 @ @ 1
Fuse Fuse Leakage current

Mains supply
Device Customer to earth
feeder with
ISC-FC plus 0.37KW 6.3A 13A AC 230V 5A approx. 10 mA
1 x ISC-FC plus ISC-FC plus 0.75KW 10A 16A AC 230V 9A approx. 10 mA

Mains supply
feeder with
ISC-FC plus 0.37KW 6.3A
2 x ISC-FC plus ISC-FC plus 0.37KW 6.3A
16A AC 230V 10A approx. 20 mA

ISC-FC plus 0.75KW 10A
Pos : 5.12.6 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Absicherungen Hi nweis Netzdr oss el @ 6\mod_1373462344216_41.doc m @ 101929 @ @ 1
Moreover it might become necessary to employ input chokes for the reduction
of the peak charging current.

Technical data ISC-FC plus, continuation
Pos : 5.12.8 /Datenblätter /St euer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Klemmenbelegung ISC-FC plus @ 0\mod_1317218732103_41.doc m @ 11283 @ @ 1
Terminal assignment
ISC-FC plus
L Bottom: L power line (AC 230V supply)

Top: L power line for 2nd ISC-FC plus
N Bottom: N power line (AC 230V supply)
Top: N power line for 2nd ISC-FC plus
PE Bottom: PE power line ( supply)
Top: PE power line for 2nd ISC-FC plus
F1 Fuse L power line
F2 Fuse N power line
U
V
Connection threephase current drive
W
PE
0V GND voltage supply ISC-CM plus
24V DC 24V - voltage supply ISC-CM plus
24V DC 24V – enable voltage
FU Enable contact
A Serial interface ISC-FC plus (Tx/Rx A)
B Serial interface ISC-FC plus (Tx/Rx B)
For enabling the ISC-FC plus the enable voltage and the enable contact are
cabled with the relay 1 of the ISC-CM plus:
Terminal "24V" Terminal 28 ("changeover contact") on ISC-CM plus
Terminal "FU" Terminal 27 ("normally open contact") on ISC-CM plus

Pos : 5.14.1 /Allgemein/Übersc hriften Gerätebes chr eibung/Ü berschrift 2 - Bes chr eibung ISC- VC plus @ 6\mod_1373451400837_41.doc m @ 101607 @ 2 @ 1
Description ISC-VC plus
Pos : 5.14.2 /Steuerungen/ISC plus - System/Gerätebesc hreibung/ ISC VC pl us - Gerätebesc hr eibung @ 6\mod_1373452012730_41.doc m @ 101659 @ @ 1
Description of the The ISC-VC plus is a junction box, in which a vibration amplitude controller for
device the control of the vibrating conveyor and a DC 24V power unit are mounted. It
is connected to an ISC-CM plus and permits the software of the ISC-CM plus to
operate the motor of the vibrating conveyor of the feeding device.
Pos : 5.14.3 /Steuerungen/ISC plus - System/Gerätebesc hreibung/ ISC VC pl us - Di e Aufgaben @ 6\mod_1373455935663_41.doc m @ 101686 @ @ 1
The function of the ISC- The ISC-VC plus has the following functions:
VC plus
• It provides the DC 24V supply voltage for the ISC-CM plus.
• It determines the resonance frequency of the connected vibrating
conveyor by means of an automatic calibration.
• It generates an alternating voltage with the determined resonance
frequency of the connected vibrating conveyor.
• It controls the vibration amplitude of the connected vibrating conveyor
(= amplitude of the alternating voltage) according to the specification of
the ISC-CM plus.
Pos : 5.14.4 /Steuerungen/ISC plus - System/Gerätebesc hreibung/ ISC VC pl us - Di e Anschl üss e @ 6\mod_1373456535326_41.doc m @ 101713 @ @ 1
The connections of the Connection Execution

ISC-VC plus Voltage supply AC 230V (or AC 115V)
ISC-CM plus • Voltage supply DC 24V
• Serial interface (default vibration
amplitude)
• Enable (relay contact ISC-CM plus )
Vibrating conveyor • Connection of vibrating conveyor
• Connection of tachometer
As a rule, the connections between the feeding device and the ISC-CM plus and
the vibrating conveyor are executed in our works.

Pos : 5.16.1 /Allgemein/Übersc hriften Datenbl ätter/Ü berschrift 2 - T echnisc he D aten ISC- VC plus @ 6\mod_1373445464481_41.doc m @ 101364 @ 2 @ 1
Technical data ISC-VC plus
Pos : 5.16.2 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - Gerätedaten @ 6\mod_1373438991103_41.doc m @ 101309 @ @ 1
Technical data Mains voltage: AC 230V (AC 115V) ± 10% TT/TN mains
Mains frequency: 48 - 62Hz
Power consumption: 900VA (max. load)
Power loss: max. 30VA
Internal fuse: 4A A (L-line) 0.16 A (control electronics)
Ambient temperature: -10°C to 50°C
Transport/storage: -40°C to 85°C
Humidity of the air: up to 85% without condensation
Climatic classification: KWF as per DIN 40040
Protection class: IP 55
Pos : 5.16.3 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - Bauteils kiz ze @ 6\mod_1373445844643_41.doc m @ 101417 @ @ 1
No. Description
1 Fuse “mains”
2 Fuse “load1“
3 Fuse “load2“
4 “Calibration“ key
5 Potentiometer amplitude MIN
6 Potentiometer amplitude MAX
7 Rotary switch ID (standard = 1)
8 Rotary switch decade switch
Stage 1 = „1“ ……. Stage 10 = “0“
9 DIP switch
10 - 13 Status LEDs
10 = “calibration“ 11 = “Imax“
12 = “enable“ 13 = “mains“
Pos : 5.16.4 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - Abmessungen @ 6\mod_1373446320646_41.doc m @ 101500 @ @ 1
Dimensions Dimensions H x W x D [mm] 250 x 130 x 150

Mounting: wall mounting, cable glands pointing downward
Mounting clearances: top: 100 mm bottom: 200 mm
Weight [kg] approx. 2 kg
Pos : 5.16.5 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - 24V-N etz teil @ 6\mod_1373445659244_41.doc m @ 101390 @ @ 1
DC 24V power unit Rated voltage: DC 24V

Rated current: 1.3A
Fuse: Fuse 250V/3A
The DC 24V power unit of the ISC-VC must only be employed for the voltage
supply of the ISC-CM plus.

Technical data ISC-VC plus, continuation
Pos : 5.16.7 /Datenblätter /Steuer ung en, R egler/ISC-VC plus/ D aten ISC- VC plus - Absic her ung en @ 6\mod_1373448063588_41.doc m @ 101527 @ @ 1
Protection of feeding Fuse Leakage current

Mains supply
device 1 x ISC-VC plus
ISC-VC plus 4AF 10A AC 230V 4A

Mains supply
Device Customer against PE
device 1 x ISC-VC plus +
ISC-VC plus 4A
ISC-VC plus 4A
Pos : 5.16.8 /Datenblätter /Steuer ung en, R egler/ISC-FC pl us/ D aten ISC FC pl us - Absicherungen Hi nweis Netzdr oss el @ 6\mod_1373462344216_41.doc m @ 101929 @ @ 1
Pos : 5.16.10 /D atenbl ätter/Steuerungen, Regler/ISC- VC plus / Daten ISC-VC pl us - Klemmenbeleg ungen @ 6\mod_1373449059461_41.doc m @ 101554 @ @ 1
Terminal assignments No Function

1 L (mains supply)
2
3 N (mains supply)
4
5 PE (mains supply)
6
7
8 M1 tray drive
9 M2 tray drive
10 - (not occupied)
20 PE
21 GND signal
22 + analogue output
23 GND signal
24 Tachometer input
25 PE
26 GND 24V
27
28 DC 24V
29
30 Enable
31 RxB (RS422) Tx/RxB (RS485)
32 RxA (RS422) Tx/RxA (RS485)
33 TxB (RS422)
34 TxA (RS422)
35 +10V reference
36 + Analogue input
37 GND signal
Pos : 5.16.11 /Allgemein/Spezi elleM odule (Fortsetzung, Leerz eile us w.) / -----> Absc hni ttforts etz ung Ü berschrift 2 <----- @ 0\mod_1312351301920_41.docm @ 2150 @ @ 1

Technical data ISC-VC plus, continuation
Pos : 5.16.12 /Gerätez ubehör, -ausrüs tung/D okID _455 - Schwi ng weitenregler DR S4/ Gerätebesc hreibung - DIP-Sc hal ter @ 6\mod_1373524259014_41.doc m @ 101988 @ @ 1
DIP switch The device is configured by means of the 4 switches of the DIP switch:
Switch Description
ON Automatic operation (controlled)
1 OFF Manual operation (uncontrolled)
ON Activation of the serial control signal and serial decade switch setting
2 (decade switch on the board deactivated)
OFF Activation of analogue control signal
ON Activation RS422
3 OFF Activation RS485
ON Termination resistor (470) activated (only allowed for RS485)
4 OFF Termination resistor deactivated
Modification of the DIP switch

• The settings of the DIP switch must only be changed if the device is
disconnected from the mains.
• The settings of the DIP switch are only read and processed after the
connection of the mains supply (exception: “4“).

Pos : 8.1 /Allgemei n/Ü bers chriften M ontagearbeiten/Ü bersc hrift 1 - Montage @ 0\mod_1317291591778_41.doc m @ 11522 @ 1 @ 1
3. Mounting
Pos : 8.2 /Steuerungen/ISC pl us - System/M ontag e/ 1. Sei te - Inhalt @ 0\mod_1317295124489_41.doc m @ 11614 @ @ 1
As a rule, the ISC plus component groups are already preassembled in our
works. This preassembly includes
• the mounting/fastening to the corresponding feeder,
• the cabling to the internal electrical component groups of the feeder
(drive motor etc.) With the ISC component groups.
This chapter describes the mounting work to be carried out on site for the
operation of the feeder and the component groups. The works carried out in
our factory are not described.
The descriptions are rather general and do not take into account customer
specifications for operating conditions. They are taken into account in the
customer-specific connection plans. If customer-specific connection plans have
been edited for the corresponding delivery, they are included as a separate
document in the documentation folder.
Content of the chapter “mounting”:
Subject Page
Mounting instructions 25
Electrical mounting work 29
Connection of serial interfaces 35
24 Mounting ©Manual ISC plus - System

Pos : 8.4.1 /Allgemei n/Ü bersc hriften M ontagearbeiten/Übersc hrift 2 - M ontagehinweise @ 0\mod_1317294863142_41.doc m @ 11545 @ 2 @ 1
Mounting instructions
Pos : 8.4.2 /Steuerungen/ISC pl us - System/M ontag e/ Montage Hinweise - Hinweis ordnungsgemäß e Aus führung @ 0\mod_1317802571875_41.doc m @ 11942 @ @ 1
The correct execution of the electrical connections is a requirement for the

operation of the device. The correct execution includes the respect of
• the valid national and international specifications
• the specifications given in the documentation
Effect of incorrect execution:

• type approval will expire,
• endangers the safety of operating personnel and machine,
• operational disturbances and malfunctions may occur.
Pos : 8.4.3 /Steu erungen/ISC pl us - System/Sicherheit/ Sic her hei t - Baugruppen sc hützen @ 0\mod_1317983378675_41.doc m @ 12857 @ @ 1
The following specifications have to be complied with for the protection of the
electronic components and circuits:
Protect the component • The connection work has to be carried out carefully. Make sure to take
groups protective measures against static discharges that risk to destroy
electronic components.
• The electronic components always have to be closed correctly to protect
them against contaminations.
• The opening of the devices is only allowed, if this is required due to an
activity and if this is possible regarding the contamination of the
environment.
- The open phase has to be kept as short as possible.
- Protect the devices against contamination by means of increased care
and possibly also by additional protective measures.
- Before re-locking the devices make sure to remove all foreign bodies.
Pos : 8.4.4 /Steuerungen/ISC pl us - System/M ontag e/ Montage Hinweise - Vorsic ht elektrische Spannung @ 6\mod_1373459537872_41.doc m @ 101848 @ @ 1
Dangerous voltage
» Life voltage is connected to the ISC-FC plus/ISC-VC plus.
Caution • Observe the specifications concerning the fuse for the mains supply.
• Before the start of work the device has to be disconnected from the
mains.
• A sufficient waiting time of at least 3 minutes has to be respected for the
discharging of memorised electrical charges.
©Manual ISC plus - System Mounting 25

Mounting instructions, continuation
Pos : 8.4.6 /D atenbl ätter/Steuerungen, R egler/ISC-FC plus / Daten ISC FC plus - Absic her ung en @ 6\mod_1373462298445_41.doc m @ 101902 @ @ 1

Mains supply
feeder with
ISC-FC plus 0.37KW 6.3A 13A AC 230V 5A approx. 10 mA
1 x ISC-FC plus ISC-FC plus 0.75KW 10A 16A AC 230V 9A approx. 10 mA

Mains supply
feeder with

Pos : 8.4.7 /D atenbl ätter/Steuerungen, R egler/ISC-VC pl us/ D aten ISC-VC plus - Absic herungen @ 6\mod_1373448063588_41.doc m @ 101527 @ @ 1

Mains supply
device 1 x ISC-VC plus
ISC-VC plus 4AF 10A AC 230V 4A

Mains supply
Device Customer against PE
device 1 x ISC-VC plus +
ISC-VC plus 4A
ISC-VC plus 4A
Pos : 8.4.8 /D atenbl ätter/Steuerungen, R egler/ISC-FC plus / Daten ISC FC plus - Absic her ung en Hinweis N etz dros sel @ 6\mod_1373462344216_41.doc m @ 101929 @ @ 1
Pos : 8.4.11 /Steueru ngen/ISC plus - System/Sic herheit/ Sicherheit - Fehlers trom-Schutz einric htung (F I-Sc hutzsc hal ter) @ 6\mod_1373374463296_41.doc m @ 101198 @ @ 1
Residual current For the protection of persons by means of a residual current protection device
protection device (RCD) the use of a residual current circuit breaker (sensitive to all kinds of
(protection of persons) current) with a rated differential current of IN = 30mA between the supplying
mains and the ISC-FC plus is recommended.
Due to the use of a RCD false trippings may be caused by the following
reasons:
• capacitive equalising currents, especially with long cable runs.
• the use of additional interference filters.
• the simultaneous connection of several ISC-FC plus.

Pos : 8.4.13 /Steuerungen/ISC plus - System/Montage/ Montage Hi nweis e - Erdung des D osi ergerätes @ 0\mod_1317795755873_41.doc m @ 11873 @ @ 1
Earthing of the feeding ISC plus feeding systems have to be connected to a main earth connection
device point on site, the connection has to be provided with a sufficient section (16²
mm) and large surface area contacts. The continuous earthing of the individual
component groups of the feeding device must not be impaired or eliminated
by any activity.
In case of a missing or incorrect or incomplete earthing of the feeding device

the type approval of the feeding device will expire.
Pos : 8.4.14 /Steuerungen/ISC plus - System/Sic herheit/ Sicherheit - Stec kbare Ausführ ung @ 0\mod_1317815224877_41.doc m @ 11965 @ @ 1
Pluggable connections Mains connection is only permitted with polarity reversal protection.
With a pluggable execution of the electrical connections a CEE plug has to be
employed for the mains connection.
Pos : 8.4.15 /Steuerungen/ISC plus - System/Sic herheit/ Sicherheit - 24V-N etz teil ISC-FC pl us @ 6\mod_1373375179094_41.docm @ 101279 @ @ 1
24V power unit The 24V power unit of the ISC-FC plus or ISC-VC plus supplies the voltage for
ISC-FC plus the ISC-CM plus. It must not be employed for the supply of the component
ISC-VC plus groups on site or other component groups of the feeding device.
Operational disturbances and malfunctions of the ISC-CM plus

» The connection of component groups on site to the 24V power causes
malfunctions to the 24V supply of the ISC-CM plus (micro-processor
Attention
system).
• Use a separate 24V power unit for the supply of other component groups
(on site or feeding device).
Pos : 8.4.16 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Digital eing änge @ 1\mod_1334137070813_41.doc m @ 42348 @ @ 1
Digital inputs („DIx“) Number 4

Function DI1: Digital speed or software definition
DI2 – 4: Software definition
Rated voltage DC 24V
Switching threshold DC 11.5 - 13V
Logic/logical "1" Positive / DC 13 - 33V
Input current 5 mA with DC 24V
Frequency reading “DI1“ 0 – 10kHZ
Pos : 8.4.17 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Digital ausgäng e @ 1\mod_1333024869042_41.docm @ 42119 @ @ 1
Digital outputs („DOx“) Number 4

Functions DO1: Release of drive controller
DO2-4: Software definition
Output type Relay (change-over contact/ normally open)
Rated voltage/rated voltage range DC 24V / DC 21 - 36V
Rated current/output max. 5A

Pos : 8.4.19 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Analog eingang @ 0\mod_1316768004734_41.doc m @ 8759 @ @ 1
Analogue input (“AIx”) Number 1 (definition of functions by the software)

(variant “A”) Input voltage 0(2) - 10VDC
Resolution 14 bit
Input resistance ~20M
Pos : 8.4.20 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - Analog ausg ang @ 0\mod_1316770072430_41.doc m @ 8790 @ @ 1
Analogue output Number 1 (definition of functions by the software)

(„AOx“) Output current 0(4) – 20mA, embossed
(Variant „A“) Resolution 12 bit
Max. burden 500 

Pos : 8.6.1 /Allgemei n/Ü bersc hriften M ontagearbeiten/Übersc hrift 2 - El ektrisc he Montagearbeiten @ 0\mod_1317297556015_41.doc m @ 11683 @ 2 @ 1
Electrical mounting work
Pos : 8.6.2 /Steuerungen/ISC pl us - System/M ontag e/ El ektr . Ansc hluss - Anschl uss plan CM + FC @ 0\mod_1317817752127_41.doc m @ 12037 @ @ 1
Wiring plan The wiring plan shows the connections for the ISC-FC plus and the ISC-CM plus,
please note that the on-site connections of the load cell and the speed
monitoring to the ISC-CM plus are not illustrated.

Electrical mounting work, continuation
Pos : 8.6.4 /Steuerungen/ISC pl us - System/M ontag e/ El ektr . Ansc hluss - Anschl uss plan CM + VC @ 6\mod_1373528976023_41.doc m @ 102084 @ @ 1
Connection plan The connection plan shows the connections for the ISC-VC plus and the ISC-CM
plus, please note that the on-site connections of the load cell and the speed
monitoring to the ISC-CM plus are not illustrated.

Pos : 8.6.6 /Steuerungen/ISC pl us - System/M ontag e/ El ektr . Ansc hluss - Anschl uss plan ISC pl us MD M S Dr ehz ahl @ 0\mod_1317912690478_41.doc m @ 12497 @ @ 1
Wiring plan The wiring plan shows the connections for the ISC-FC plus and the ISC-CM plus,
load cells, speed please note that for the ISC-CM the on-site connections for load cells “MDx-
BR202“ and “MS“ and speed monitoring are illustrated.
Pos : 8.6.7 /Allg emei n/Spezi elleModule (Forts etz ung, Leerzeil e us w.)/ -----> Abschnittfortsetz ung Ü bers chrift 2 <----- @ 0\mod_1312351301920_41.doc m @ 2150 @ @ 1

Pos : 8.6.8 /Steuerungen/ISC pl us - System/M ontag e/ El ektr . Ansc hluss - Anschl uss plan Legende @ 6\mod_1373529169337_41.docm @ 102111 @ @ 1
Connection plan Markings (“mark.”) used in the connection plan:

legend
Mark. Meaning
F Fuse on site (see specifications)
DI Digital inputs (DI1-4)
DO Digital outputs (DO1-4; DO1 factory wired)
AO Analogue output (requires the variant ISC-CM-A plus)
AI Analogue input (requires the variant ISC-CM-A plus)
GND Ground potential
ISC bus ISC-field bus (IN: input OUT: output)
Profibus Profibus interface (IN: input OUT: Output)
Ethernet Ethernet interface (4-pole plug)
M1 Drive motor or vibrating conveyor feeding device
G1 Tachometer
B1 Load cell MDx – BR202
B2 Load cell MSx (requires the variant ISC-CM-SG plus)
B5 Speed monitoring
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Wiring plan The following abbreviations for the cable colours are employed in the wiring plan:
cable colours
Abbr. Colour Abbr. Colour Abbr. Colour
BN brown GN green BU/WH blue/white
BK black GY grey WH/BU white/blue
BU blue PK rose GNYE green/yellow
WH white RD red YE yellow
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Illustration and Nr Use

screwings 1 Earthing screw
2 Digital output "refill"
3 Digital outputs
4 Digital inputs
5 ISC-FC plus
6 Ethernet
7 Profibus
8 ISC field bus/Profibus
9 ISC field bus
10 Connection OP1 / OP1 T
11 Analogue input/output
12 Load cell
13 Scanning head (e.g. speed)

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Order of activities Specified order of activities:

Activity Requirement
Electrical connection 1. Connect the earth
2. Connect signal lines
3. Connect the mains supply
Electrical disconnection 1. Disconnect the mains supply
2. Disconnect the signal lines
3. Disconnect the earth
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Earthing
ISC plus devices
The illustration shows a possible execution for correct earthing. The main
earthing points of the ISC plus devices (here: 9 units, W01 - W09) is connected
to an equipotential bus bar (A) on site, that is connected to the main earthing
point on site (B). A stranded wire (16 mm², green/yellow, highly flexible,
tubular cable lug M10/16 mm²) is employed for the connection of an ISC plus
device.

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Cable screwings The following illustration shows the correct use of the metallic cable screwings.
The cable is isolated according to the illustration and inserted into the cable
screwing. The screening (A) is pushed over the metal cap (M), then the
screwing is tightened.
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Connection of digital The digital and analogue inputs/outputs (“I/O”) permit to connect the feeding
and analogue inputs controller to the on-site equipment.
/outputs
Hardware I/O Examples of possible functions
Digital inputs (DI) - Start/stop the feeding operation
- Establishment of an interlocking chain
- Read digital speed DI1)
Digital outputs (DO) - Release of drive controller (always DO1)
- Refill signal
- Malfunction (interlocking chain)
Analogue input (AI) - Feed rate specification (“setpoint “)
Analogue output (AO) - Actual feed rate (“actual value “)
As far as the connection is concerned (please see wiring plan) the technical
data of the corresponding hardware I/O have to be respected.
The GND connections of the analogue input and output are zero-potential. If a
galvanic separation is required for a higher interference resistance, it has to be
provided by means of a suitable buffer amplifier.

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Connection serial interfaces
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Serial interfaces Type Ethernet (RJ45 with plug adapter)

Cable type
Procedures Ethernet IP Vx, Ethernet Modbus TCP, ProfiNet Vx (x=1.2)

Cable type A (according to Profibus specification)
Max. cable length 400m (baud rate <= 0.5 KB)
100m (baud rate >= 1.5 MB)
Procedures Profibus DP/Vx (x=1.2)

Cable type Belden 9841
Procedures ISC field bus
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Wiring plan The ISC field bus is connected to the ISC-CM plus. The connections and the
ISC field bus termination (term) of the ISC-CM plus are a function of the position of the
ISC-CM plus on the ISC field bus.
Position Connection Term

First ISC-CM plus IN: service port or operating unit off
OUT: to 2nd ISC-CM plus
Umpteenth ISC-CM IN: of the previous ISC-CM plus off
plus
OUT: to the next ISC-CM plus
Last ISC-CM plus IN: of the previous ISC-CM plus on
OUT: -
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Identnumber for the ISC The ID number is fixed by means of the rotary switch (SW2) and a slide switch
field bus (SW3) on the ISC-CM plus board. The operating unit addresses the ISC-CM plus
via the identnumber. Each identnumber must only be assigned once in the ISC
plus system (unambiguousness!)
In general, there is no order for the determination of the ID number in an ISC

plus system. For a better assignment we recommend a determination
according to the order on the ISC plus field bus.

Connection serial interfaces, continuation
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Setting of the ID = 1 SW2 = 1 and SW3 = ID = 17 SW2 = 1 and SW3 =

identnumber ID = 2 SW2 = 2 and SW3 = ID = 18 SW2 = 2 and SW3 =
: : : :
ID = 15 SW2 = F and SW3 = ID = 31 SW2 = F and SW3 =
ID = 16 SW2 = 0 and SW3 = ID = 32 SW2 = 0 and SW3 =
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Pos : 8.8.9 /Steuerungen/ISC pl us - System/M ontag e/ Montage Ar beiten - Ans chl uss Profibus, Ethernet @ 0\mod_1317905317757_41.doc m @ 12333 @ @ 1
Connection As an alternative to the ISC field bus the Profibus interface (terminals) or the
Profibus, Ethernet interface (plug) can be connected to an on-site operating unit. The
Ethernet functional possibilities of the available interface procedures are described in a
separate manual.
In general, the Ethernet/Profibus procedures have less functional possibilities

than the ISC field bus. Therefore, an additional installation is always required if
you use the Ethernet/Profibus interface:
Either or
ISC field bus with service port Congrav® OP1 (T) with connection cable
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Termination The termination of the ISC plus field bus has to be switched on in the software
ISC field bus of the last active ISC-CM plus.
Active ISC-CM plus:

The ISC-CM plus is connected to the ISC plus field bus and the power supply is
on.
Last ISC-CM plus:
The last ISC-CM plus that is connected to the ISC plus field bus.
Pos : 10 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/--------------------- Seitenumbr uc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1

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4. Operating functions
Pos : 11.2 /Steuerungen/ISC plus - System/Betri eb/ 1. Seite - Inhal t @ 6\mod_1373545468308_41.doc m @ 102509 @ @ 1
This chapter describes the activities and events that are required for the
operation or that might occur during the operation.
Content of the chapter “operating functions”:
Subject Page
Commissioning/decommissioning 38
Adjustment of the ISC-VC plus 39
Status information 41
©Manual ISC plus - System Operating functions 37

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Commissioning/decommissioning
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Commissioning The devices are switched on by connecting the power supply.
Device Activity
ISC-FC plus Switch on AC230V
ISC-VC plus Switch on AC230V
ISC-CM plus -
With the switching on of the drive controller (ISC-FC plus, ISC-VC plus) the
DC 24V supply voltage of the ISC-CM plus is also switched on.
If the ISC-CM plus is operated with another type of drive controller the
external DC 24V voltage supply of the ISC-CM plus has to be switched on.
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Decommissioning The devices are switched off by means of a disconnection of the power supply.
Device Activity
ISC-FC plus Disconnect AC230V
ISC-VC plus Disconnect AC230V
ISC-CM plus -
With the switching off of the drive controller (ISC-FC plus, ISC-VC plus) the
DC 24V supply voltage of the ISC-CM plus is also switched off.
If the ISC-CM plus is operated with another type of drive controller the
external DC 24V voltage supply of the ISC-CM plus has to be switched off.
38 Operating functions ©Manual ISC plus - System

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Adjustment of the ISC-VC plus
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Setting Setting of the DIP switch for the operation with an ISC-CM plus:
DIP switch
Switch Description
1 ON Automatic operation (controlled)
ON Activation of the serial control signal and serial decade switch setting
2 (decade switch on the board deactivated)
3 OFF Activation RS485
4 ON Terminating resistance (470) activated
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Adjustment vibration The adjustment of the vibration amplitude to the control signal is made by
amplitude means of the two potentiometers “amplitude MIN“ and “MAX“ (front of the
device).
1. Adjust the minimum working point (~9%) and change the lower limit of
the amplitude (“Min“) until you reach the desired vibration amplitude.
2. Adjust the maximum working point (~90%) and change the upper limit of
the amplitude (“Max“) until the desired vibration amplitude has been
reached.
3. Check the min/max adjustment once again, as the settings of both
potentiometers slightly influence one another.

Adjustment of the ISC-VC plus, continuation
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Resonance frequency Automatic operation (controlled resonance frequency)

(DIP switch 1)
Characteristics: • DIP switch 1 = “ON“
• Requires tachometer signal for the control
• Decade switch active
Function: During the operation the device continuously
determines/corrects the resonance frequency of the
connected vibrating conveyor.
Manual operation (fixed resonance frequency)

Characteristics: • DIP switch 1 = “OFF“
• Tachometer signal will not be evaluated
• Decade switch inactive
Function: The device functions with the mains frequency as fixed
resonance frequency.
Modification of the fixed resonance frequency

The fixed resonance frequency can only be changed by service personnel of
the manufacturer. The manual adjustment has to be matched to the
corresponding vibrating conveyor.

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Status information
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Status information of the ISC-CM plus

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LED positions The illustration shows the

partial view of the ISC-CM
plus board with the LEDs
1-14.
Pos : 11.8.4 /Datenblätter /Steuer ung en, R egler/ISC-CM pl us/ D aten ISC CM plus - LED- Statusanz eige H ardware I/ D aten ISC CM plus - LED-Status anz eige H ardware I/O @ 0\mod_1317278352200_41.doc m @ 11380 @ @ 1
LED status display LED1 red Short-circuit monitoring DC 24V external (fuse F1 damaged)
hardware I/O LED2 red Digital output DO 4 set
LED10 green Termination ISC field bus active (= on)
LED11 red Error Profibus (ERR) -> communication troubled
LED12 yellow Status Profibus (STA) -> communication active
LED13 green Termination Profibus active (= on)
LED14 red/green Flashing green = ISC field bus communication okay
Flashing red = ISC field bus communication troubled
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Operational Various alarm reports might appear as a function of the monitoring functions
disturbances software and the configuration of the software employed in the feeding controller. The
fault indication for the operator by made via
• the connected operating unit,
• the hardware I/O of the feeding controller
• and is described in the manual of the operating unit.

Status information, continuation
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Status information of the ISC-FC plus

Pos : 11.8.8 /Gerätez ubehör, -ausr üstung/D okID _262 - Frequenzumric hter FC-Vx.1/ Statusi nformati on - LED-Funktionen FC- Vx.1 @ 6\mod_1371202916505_41.doc m @ 96644 @ @ 1
LED functions Red LED Green LED Meaning

off on Device enabled
on on Mains switched and automatic start
locked
off flashing slowly Device locked
off flashing quickly Identification of motor parameter
fashing quickly off Under- or overvoltage
flashing slowly off Fault
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LED-functions LED colour Status Meaning

Lecom B module green ff No voltage
flashing - Voltage is present
- No connection with FC-Vx.1
on Voltage and connection available
yellow off No connection to the feeding controller
flashes Connection to the feeding controller
yellow/green flashing Internal fault of the module
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Status information, continuation
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Status information of the ISC-VC plus

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LED functions Several LEDs on the front of the device indicate the state of the device.
LED Description
1 lights up • Start of the automatic calibration
• Push the “calibration“ key
flashes The calibration has ended with an error.
Effect
The device is not ready for operation.
Measure
• Eliminate the faulty connection of the
tachometer.
• Eliminate functional failures of the
vibrating conveyor.
• Exchange the defective vibrating
conveyor.
2 flashes The output stage is overloaded.
Effect
The output stage has been switched off.
Measure
• Switch off the device.
• Find and eliminate causes.
3 lights up Device is enabled and started.
4 lights up Mains voltage is connected.
off No mains voltage.
Effect
The device is not ready for operation .
Measure
• Connect the power supply.
• Exchange damaged fuse.
• Exchange damaged device.
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5. Maintenance
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Maintenance, No maintenance work is required for the ISC plus component groups. Damaged
repair devices must generally be replaced. A repair is not allowed.
Pos : 14.3 /Steuerungen/ISC plus - System/Wartung/ Wartung - Software-U pdate @ 0\mod_1317981475225_41.doc m @ 12834 @ @ 1
Software update Required work equipment:

ISC-CM plus
• PC system with the installed download software and a free USB interface
• USB connection cable (plug types: A and B)
Before loading the software into the program memory, the feeding operation
on the entire ISC plus field bus has to be stopped.
Update procedure:
Step What to do
1 Provide an interface connection between the PC and the USB
interface (USB1) of the ISC-CM plus.
2 Start the download software and follow the instructions.
3 Be sure to cut the interface connection after the download.
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Alternative to the USB interface

As an alternative to the USB interface the PC can also be connected via the
service port to the ISC field bus (RS485 interface).
=== Ende der Liste für T extmar ke Inhalt ===
44 Maintenance ©Manual ISC plus - System

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Bulk Solids Feeding ● Weighing ● Discharging ● Flow Metering

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Editor: Brabender Technologie GmbH&Co.KG

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2 Imprint ©Manual ISC plus - System

©Manual ISC plus - System Table of contents 3

Content of the chapter “Safety”:

4 Safety ©Manual ISC plus - System

The use of the device

©Manual ISC plus - System Safety 5

6 Safety ©Manual ISC plus - System

Safety instructions, continuation

Voltage that is dangerous upon contact after separation

©Manual ISC plus - System Safety 7

Safety instructions, continuation

Operational disturbances and malfunctions of the ISC-CM plus

8 Safety ©Manual ISC plus - System

This chapter describes the construction and the function of the

Content of the chapter “device descriptions”:

©Manual ISC plus - System Device descriptions 9

Description of the ISC plus system

10 Device descriptions ©Manual ISC plus - System

Description of the ISC-CM plus

1. Connection to an operating unit type Congrav® OP x (x= 5, 12, …) to the

Operating unit on site:

The function of the The ISC-CM plus

©Manual ISC plus - System Device descriptions 11

Technical data ISC-CM plus

Illustration and Nr Use

Device variants ISC-CM plus Basic device

Technical data Nominal voltage DC 24V (20 - 36V)

Electromagnetic Interference emission Requirements as per EN 55011

12 Device descriptions ©Manual ISC plus - System

Technical data ISC-CM plus, continuation

Digital inputs („DIx“) Number 4

Digital outputs („DOx“) Number 4

Analogue input (“AIx”) Number 1 (definition of functions by the software)

Analogue output Number 1 (definition of functions by the software)

Serial interfaces Type Ethernet (RJ45 with plug adapter)

Type RS485 (terminals)

Type RS485 (terminals)

©Manual ISC plus - System Device descriptions 13

Technical data ISC-CM plus, continuation

Analogue load cell 1 Voltage supply + 38 Sense + Analogue load cell

14 Device descriptions ©Manual ISC plus - System

Technical data ISC-CM plus, continuation

ISC field bus OUT 21 Tx/Rx A 58 RX/TX - Profibus OUT

Fuses F1 Fuse 24V external USB1 Software update Interfaces

Option A EMS digital module B Optional analogue card

©Manual ISC plus - System Device descriptions 15

Technical data ISC-CM plus, continuation

Setting of the ID = 1 SW2 = 1 and SW3 = ID = 17 SW2 = 1 and SW3 =

ID = 16 SW2 = 0 and SW3 = ID = 32 SW2 = 0 and SW3 =

16 Device descriptions ©Manual ISC plus - System

Description of the ISC-FC plus

The connections of the Connection Execution

©Manual ISC plus - System Device descriptions 17

Technical data ISC-FC plus

ISC-FC plus 0.37KW ISC-FC plus 0.75KW

Electromagnetic Interference emission Requirements as per EN 55081

Requirement Standard Degree