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Contents
PE Pipes and Fittings
PE Pipe -------------------------------------------- 1
PE 80 ------------------------------------------------- 3
PE 100 ------------------------------------------------ 4
Plastic-Steel Mesh Skeleton-Plastic(PE)
Composite Pipe for Water Supplye ----------- 6
Fittings
Socket Fusion Joint Fittings ------------------- 7
Butt Fusion Joint Fittings --------------------- 17
ElectroFusion Fittings ------------------------- 24
Fabricated Fittings ------------------------------ 30
Tools ----------------------------------------------- 35
Characteristic ------------------------------- 36
Installations ----------------------------------- 37
Socket Fusion Joint ------------------------------ 37
Butt Fusion Joint --------------------------------- 38
ElectroFusion Joint ------------------------------ 40
Transition Joint ----------------------------------- 41
Trenchless Technology ------------------------- 42
Polyethylene (PE) Pipe
Product Overview Advantages
Material : PE 80 or PE 100 • Non - Toxic : no heavy metal additives, would not
Pressure Rating : 4 bars, 6 bars, 8 bars, 10 bars, be covered with dirt or contaminated by bacterium,
12.5 bars, 16 bars sanitary, no secondary pollution.
Size : full 20mm through 1600mm availability • Corrosion Resistance : unaffected by chemical
matters and electron chemical matters which cause
Standard : ISO 4427-2, EN 12201-2, AS/NZS 4130,
corrosion in metals.
BS 6920, GB/T 13663
• High flow capacity : smooth interior walls and low
Colors : abrasion resistance result low flow resistance and
- Blue : All size high flow capacity.
- Black with blue strips : DN 110 or above • Excellent Flexibility : can be supplied in coil form,
- Other colors are also available upon request fewer fittings required and lower cost installation.
Form • High impact and breakage resistance
Supplied : • Excellent UV resistance
- 5.8 meters staraight length (all size) • Differential Settlement Resistance : low
- 50 or 100 meters coil length (DN 20 - DN 63) requirements for foundation treatment.
- Other forms are also available upon request • Easy Installation : light weight, easy to transport
and handle friendly
• Long Service Life : PE water pipe can work for
more 50 years under proper use.
• Use trenchless technology
• Various Joint Availability : socket fusion joint, butt
fusion joint, electro fusion joint and transition joint.
Applications
• Municipal water supply
• Commercial & Residential water supply
• Industrial liquids transportation
• Sewage treatment
The damage of percentages in the water supply lines at Kobe/Japan earthquake in 1995
[1]
Polyethylene (PE) Pipe
Physical Properties
Properties Typical Value
Extension Rate at Break % ≥ 350
Longitudinal Reversion, % (100oC) ≤3
Oxidation Induction Time, min (200oC) ≥ 20
20oC, 100 h
PE80 9.0 MPa No Failure
PE100 12.4 MPa
80oC, 165 h
Hydraulic Pressure
Test PE80 4.6 MPa No Failure
PE100 5.5 MPa
80oC, 1000 h
PE80 4.0 MPa No Failure
PE100 5.0 MPa
80oC, 165 h
Climate Resistance PE80 4.6 MPa No Failure
(After the pipe PE100 5.5 MPa
accumulate accept the Extension Rate at Break % ≥ 350
aging energy ≥ 3.5
J/m3) Oxidation Induction Time, min (200oC) ≥ 20
[2]
Polyethylene (PE) 80 Pipe
SDR 33 (PN 4) SDR 21 (PN 6) SDR 17 (PN 8)
DN en w DN en w DN en w
mm mm kg/m mm mm kg/m mm mm kg/m
160 4.9 2.31 90 4.3 1.14 75 4.5 1.00
180 5.5 2.92 110 5.3 1.72 90 5.4 1.43
200 6.2 3.66 125 6.0 2.21 110 6.6 2.14
225 6.9 4.58 160 7.7 3.64 125 7.4 2.73
250 7.7 5.68 180 8.6 4.57 160 9.5 4.49
280 8.6 7.11 200 9.6 5.67 180 10.7 5.68
315 9.7 9.02 225 10.8 7.17 200 11.9 7.02
355 10.9 11.42 250 11.9 8.78 225 13.4 8.90
400 12.5 14.76 280 13.4 11.07 250 14.8 10.92
450 13.8 18.33 315 15.0 13.95 280 16.6 13.72
500 15.3 22.58 355 16.9 17.71 315 18.7 17.39
560 17.2 28.43 400 19.1 22.55 355 21.1 22.11
630 19.3 35.89 450 21.5 28.56 400 23.7 27.98
710 21.8 45.68 500 23.9 35.27 450 26.7 35.46
800 24.5 57.85 560 26.7 44.13 500 29.7 43.83
630 30.0 55.79 560 33.2 54.88
710 33.9 71.04 630 37.4 69.55
800 38.1 89.96 710 42.1 88.23
800 47.4 111.92
[4]
PE 100 Pipe
[5]
Plastic - Steel Mesh Skeleton – Plastic (PE)
Composite Pipe for Water Supply
Product Overview
Advantages
• Higher strength resistance and creep resistance.
• Excellent stiffness, impact resistance. Low linear expansion coefficient.
• Smooth inner wall, won`t covered with dirt. Low flow resistance, high flow capacity.
• Both the inner and outer wall are made of plastic, lead the pipe and fittings owns good corrosion
resistance.
• Light weight, easy to transport.
• Use electro – fusion, no leakage in the joint, fast and easy installation
• The product is composited with steel wire plastic, overcome the fast stress crack of plastic pipe.
• Good abrasion resistance. The product can work for more than 50 years under normal use.
PN 10 PN 16 PN 20
DN en DN en DN en
mm mm mm mm mm mm
50 4.5 50 4.5 50 5.0
63 4.5 63 4.5 63 5.0
75 5.0 75 5.0 75 5.0
90 5.5 90 5.5 90 5.5
110 5.5 110 7.0
160 6.0 160 9.0 PN 25
200 6.0 200 9.5 DN en
250 10.5 250 12.0
mm mm
315 11.5 315 13.0
50 5.5
355 12.0 355 14.0
63 5.5
400 12.5 400 15.0
75 5.5
500 15.5 500 18.0
90 5.5
[6]
Socket Fusion Joint Fittings
[Features]
Material : PE 100
Size : full 20 mm through 110 mm availability
Pressure Rating : 16 bars, or other nominalpressure available upon request
Standard : ISO 4427 -3, EN 12201 -3, BS EN 12201 -3, BS 6920
Colors : - Blue (all size)
- Black (DN 110)
- Other colors are also available upon request
Joint : Joining pipe and socket fusion joint fittings by socket fusion joint
[Advantages]
• Non - Toxic : no heavy metal additives, would not be covered with dirt or contaminated by bacterium
• Corrosion Resistance : resist chemical matters and electron chemical corrosion
• High flow capacity : smooth interior walls result in low pressure loss and high volume
• Low Installation Costs : light weight and ease of installation can reduce installation costs
• Longevity : more than 50 years under proper use
[7]
Socket Fusion Joint Fittings
Size(mm) L1 L2 L PCS/CTN
Reducer
(Soc x soc) 25 x 20 16.5 18 45 600
32 x 20 16.5 21 56 320
32 x 25 18.0 21 52 300
40 x 20 16.5 23 63 320
40 x 25 18.0 23 61 240
40 x 32 20.5 23 54 240
50 x 20 16.5 26 67 160
50 x 25 18.0 26 67 160
50 x 32 20.5 26 67 160
50 x 40 22.5 26 62 120
63 x 25 18.0 30 82 160
63 x 32 20.5 30 84 150
63 x 40 22.5 30 82 150
63 x 50 25.5 30 71 135
75 x 32 20.5 33 65
75 x 40 22.5 33 67
75 x 50 25.5 33 75
75 x 63 29.5 33 80 90
90 x 40 22.5 37 75
90 x 50 25.5 37 75
90 x 63 29.5 37 100 72
90 x 75 33.0 37 86 55
110 x 50
110 x 63 29.5 42 112 50
Size(mm) L Z PCS/CTN
90o Elbow
(Soc x soc) 20 16.5 33 500
25 18.0 37 240
32 20.5 43 200
40 22.5 48 100
50 25.5 61 120
63 29.5 69 60
75 33.0 8 40
90 36.0 89 25
110 42.0 107 15
[8]
Socket Fusion Joint Fittings
Size(mm) L1 L2 L Z PCS/CTN
Reducing Tee
(Soc x soc) 25 x 20 18 16.5 66 34 280
32 x 20 20.5 16.5 72 38 160
32 x 25 20.5 18.0 77 40 120
40 x 20 22.5 16.5 78 42 116
40 x 25 22.5 18.0 83 44 96
40 x 32 22.5 20.5 90 46 96
50 x 20 25.5 16.5 86 47 160
50 x 25 25.5 18.0 91 49 150
50 x 32 25.5 20.5 98 51 120
50 x 40 25.5 22.5 104 53 100
63 x 25 29.5 18.0 101 57 80
63 x 32 29.5 20.5 108 59 60
63 x 40 29.5 22.5 112 61 60
63 x 50 29.5 25.5 122 64 60
75 x 32 33 20.5 100 64
75 x 40 33 22.5 113 63.5
75 x 50 33 25.5 123 64.5
75 x 63 33 29.5 145 75 36
90 x 40 37 22.5 120 72
90 x 50 37 25.5 132 80
90 x 63 37 29.5 148 84 28
90 x 75 37 33.0 164 88 25
110 x 50
110 x 63
110 x 90
[9]
Socket Fusion Joint Fittings
Size
Female Thread Adapter (mm x inch)
L1 L2 L PCS/CTN
(Soc x Fipt with Metal Insert) 20 x 1/2 " 16.5 17.5 42 360
20 x 3/4 " 16.5 17.5 42 240
25 x 1/2 " 18 17.5 45 300
I 25 x 3/4 " 18 17.5 45 180
32x 1/2 " 20.5 17.5 47 180
Size
Male Thread Adapter (mm x inch)
L1 L2 L PCS/CTN
(Soc x Mipt with Metal Insert) 20 x 1/2 " 16.5 14.0 56 240
I 20 x 3/4 " 16.5 14.0 56 180
25 x 1/2 " 18 14.0 59 245
25 x 3/4 " 18 14.0 59 180
[10]
Socket Fusion Joint Fittings
Size
Female Thread Elbow L1 L2 H1 H2 PCS/CTN
(mm x inch)
(Soc x Fipt with Metal Insert) 20 x 1/2 " 16.5 17.5 30 36 240
20 x 3/4 " 16.5 17.5 33 36 210
25 x 1/2 " 18 17.5 33 38 210
I 25 x 3/4 " 18 17.5 35 38 180
32x 1/2 " 20.5 17.5 35 42 180
Size
Male Thread Elbow (mm x inch)
L1 L2 H1 H2 PCS/CTN
(Soc x Mipt with Metal Insert) 20 x 1/2 " 16.5 14.0 30 50 240
20 x 3/4 " 16.5 14.0 33 50 150
25 x 1/2 " 18 14.0 33 52 210
I 25 x 3/4 " 18 14.0 35 52 150
32x 1/2 " 20.5 14.0 35 56 150
[11]
Socket Fusion Joint Fittings
Size PCS/CT
Female Thread Union (mm x inch)
D1 D2 L1 L2 L
N
(Soc x Fipt with Metal Insert)
20 x 1/2 " 20 1/2 " 16.0 16 42 180
25 x 3/4 " 25 3/4" 18.0 17 47 150
32 x 1 " 32 1" 20.5 18 52 90
[12]
Socket Fusion Joint Fittings
Size
Male Thread Union (mm x inch)
D1 D2 L1 L2 L PCS/CTN
(Soc x Mipt with Metal Insert)
20 x 1/2 " 20 1/2 " 16.0 14 55 150
25 x 3/4 " 25 3/4" 18.0 14 60 120
32 x 1 " 32 1" 20.5 19 71 72
Size
Flexible Joint (mm x inch)
D1 D2 L L1 PCS/CTN
(Soc x Fipt with Metal ) 20 x 1/2 " 20 1/2" 67.0 16 300
20 x 3/4 " 20 3/4" 68.0 16 240
25 x 1/2 " 25 1/2" 69.0 18 240
25 x 3/4 " 25 3/4" 70.0 18 240
32 x 1 " 32 1" 79.0 21 150
Size(mm) D1 L1 L PCS/CTN
Stop Valve
(Soc x Soc) 20 20 16 64.0 96
25 25 18 74.0 72
32 32 20.5 82.0 48
40 40 22 85.0 40
50 50 25 115.0 30
63 63 29 121.0 20
63 11 34 104.0 60
75 14 38 124.0
[13]
Socket Fusion Joint Fittings
[14]
Socket Fusion Joint Fittings
20 68.2 16 16.0 20 20
25 74 18 18.0 25 25
32 82 20 20.0 32 32
20 68.2 16 16.0 20 20
25 74 18 18.0 25 25
32 82 20 20.0 32 32
Size(mm) L H PCS/CTN
Pipe Clamp I (without Screw)
20 49 42
25 54 47
32 64 54
40 72 62.5
50 87 73
63 106 87.5
75 118.5 101
90 132 115
110 157 138.5
160 207 191
Size(mm) L H PCS/CTN
Pipe Clamp I (Screw) 20 49 96
25 54 101
32 64 108
40 72 116.5
50 87 127
63 106 140.5
75 118.5 154
90 132 178
110 157 200.5
160 207 251
[15]
Socket Fusion Joint Fittings
Size(mm) L H PCS/CTN
Pipe Clamp I (Tusk Screw)
20 49 96
25 54 101
32 64 108
40 72 116.5
50 87 137
63 106 150.5
75 118.5 164
90 132 218
110 157 240.5
160 207 291
40 72.5 116.5
50 88.5 137.0
63 105 150.5
75 117.5 164.0
90 132 218.0
110 162 240.8
[Features]
Material : PE 100
Size : full 75 mm through 800 mm availability
Pressure Rating : 10 bars,12.5 bars, 16 bars or other nominalpressure available upon request
Standard : ISO 4427 -3, EN 12201 -3, BS EN 12201 -3, AS/NZS 4129 BS 6920
Colors : - Blue (all size)
- Black (DN 110 or above)
- Other colors are also available upon request
Joint : Joining pipe and butt fusion joint fittings by butt fusion joint
[Advantages]
• Non - Toxic : no heavy metal additives, would not be covered with dirt or contaminated by bacterium
• Corrosion Resistance : resist chemical matters and electron chemical corrosion
• Low Installation Costs : light weight and ease of installation can reduce installation costs
• High flow capacity : smooth interior walls result in low pressure loss and high volume
• Longevity : more than 50 years under proper use
[17]
Butt Fusion Joint Fittings
Reducer
[18]
Butt Fusion Joint Fittings
[19]
Butt Fusion Joint Fittings
o
11.25 Elbow SDR Size(mm) L1 L2 PCS/CTN
11 50.0 55 87
11 63.0 63 95
[20]
Butt Fusion Joint Fittings
11 63 51 82
11 75 75 113 100
17 90
11 90 75 120 60
11 110 74 130 40
11 125 80 143.5 24
11 160 98 179 15
11 180 88 180 12
11 200 98 199 8
11 225 90 204 5
11 250 97 224 4
13.6 280 78 220 4
11 315 74 140
17 355 74 120
11 400 74 160
[21]
Butt Fusion Joint Fittings
[22]
Butt Fusion Joint Fittings
Size(mm) L1 L2 L D1 D2 D PCS/CTN
Long –turn Flange
(One Piece) 125 20 27 80 125 102 215
[23]
Electro Fusion Fittings
[Features]
Material : PE 100
Size : full 20 mm through 400 mm availability
Pressure Rating : 16 bars or other nominalpressure available upon request
Standard : ISO 4427 -3, EN 12201 -3, BS EN 12201 -3, AS/NZS 4129 BS 6920
Colors : blue (all size) ,black or other colors are also available upon request
Joint : Joining pipe and butt fusion joint fittings by butt fusion joint
[Advantages]
• Non - Toxic : no heavy metal additives, would not be covered with dirt or contaminated by bacterium
• Corrosion Resistance : resist chemical matters and electron chemical corrosion
• Low Installation Costs : light weight and ease of installation can reduce installation costs
• High flow capacity : smooth interior walls result in low pressure loss and high volume
• Longevity : more than 50 years under proper use
[24]
Electro Fusion Fittings
Size(mm) L L1 PCS/CTN
E/F Coupling 20 84 41 350
25 84 41 320
32 90 44 240
40 100 49 180
50 113 55 120
63 129 63 80
75 143 70 48
90 161 79 32
110 167 82 18
125 177 87 12
160 199 98 6
180 213 105 4
200 227 112 4
225 243 120 2
250 261 129 2
280 273 135 2
315 304 150 1
355 332 164 1
400 362 179 1
450 394 195
500 425 210
630
o Size(mm) L L1 PCS/CTN
E/F 90 Elbow 20 54 41
25 56 41 240
32 65 44 160
40 74 49 100
50 86 55 60
63 100 63 40
75 114 70 24
90 131 79 16
110 145 82 9
125 159 87 6
160 190 96 4
180 206 105 2
200 225 112 2
250 265 129 1
315 320 150
400 395 179
o
E/F 45 Elbow Size(mm) L L1 PCS/CTN
32 56 44 180
40 64 49 120
50 73 55 80
63 85 63 50
75 95 70 48
90 107 79 20
110 116 82 12
125 127 87 8
160 150 98 4
180 157 105 3
200 170 112 2
250 202 129 1
315 238 150
400 280 179
[25]
Electro Fusion Fittings
Size(mm) L L1 L2 PCS/CTN
E/F Reducer
32 x 25
40 x 32 105 44 49 150
50 x 32 115 44 55 126
50 x 40 115 49 55 100
63 x 32 130 44 63 7272
63 x 40 130 49 63 70
63 x 50 130 55 63 48
75 x 63 145 63 70 28
90 x 63 175 63 79 28
90 x 75 175 70 79 33
110 x 50 160 55 82 20
110 x 63 180 63 82 24
110 x 75 180 70 82 24
110 x 90 180 79 82 14
125 x 90 195 79 85 6
160 x 90 224 79 98 6
160x 110 224 82 98 5
200 x 63 250 63 112
200 x 90 250 79 112 4
200 x 110 250 82 112 4
200 x 160 250 98 112 3
250 x 110 280 82 129 2
250 x 160 280 98 129 2
250 x 200 280 112 129
315 x 160 320 98 150 1
315 x 200 320 112 150 1
315 x 250 320 129 150
400 x 200 370 112 179
400 x 315 370 129 179
[26]
Electro Fusion Fittings
110 88 85
[28]
Electro Fusion Fittings
90 x 63
110 x 63 30
125 x 63
160 x 63 30
200 x 63
200 x 90 12
250 x 90 12
315 x 110 4
315 x 160 3
63 x 32
90 x 63
110 x 40
110 x 63
160 x 63
200 x 90
250 x 90
160 x 32 12
90
110
125
160
200
250
315
[29]
Fabricated Fittings
[Features]
Material : PE 100
Size : full 110 mm through 800 mm availability
Pressure Rating : 6 bars, 10 bars, 16 bars or other nominalpressure available upon request
Standard : ISO 4427 -3, EN 12201 -3, BS EN 12201 -3, BS 6920
Colors : blue, black with blue stripes or other colors are also available upon request
Joint : Joining pipe and fabricated fittings by butt fusion joint
[Advantages]
• Non - Toxic : no heavy metal additives, would not be covered with dirt or contaminated by bacterium
• Corrosion Resistance : resist chemical matters and electron chemical corrosion
• Low Installation Costs : light weight and ease of installation can reduce installation costs
• High flow capacity : smooth interior walls result in low pressure loss and high volume
• Longevity : more than 50 years under proper use
[30]
Fabricated Fittings
o
Fabricated 90 Elbow Size(mm) L1 L2 PCS/CTN
10 bars 16 bars
315 315 374 773
355 355 374 833
400 400 374 900
450 450 410 975
500 500 405 1100
560 560
630 630 526 1295
710 710
800 800
Nominal pressure is available in 6 bars, 10 bars, and 16 bars.
o
Fabricated 45 Elbow Size(mm) L1 L2 PCS/CTN
10 bars 16 bars
280 280 340 498
315 315 340 520
355 355 363 548
400 400 363 580
450 450 400 950
500 500
560 560 500 1180
630 630
710 710
800 800
o Size(mm) L1 L2 PCS/CTN
Fabricated 30 Elbow
10 bars 16 bars
280 280 325 400
630 630
1200 1,200 680 1002
[31]
Fabricated Fittings
o
Fabricated 11.25 Elbow Size(mm) L1 L2 PCS/CTN
10bar 16bar
125 125
180 180
200 200
250 250
315 315
630 630 540 602
o
Fabricated 22.5 Elbow Size(mm) L1 L2 PCS/CTN
10bar 16bar
90 90
110 110
125 125
160 160
180 180
200 200
280 280
315 315
630 630
800 800
1200 1,200 680 919
[32]
Fabricated Fittings
[33]
Fabricated Fittings
[34]
Tools
T4 180 ̴ 315
[35]
Characteristic
3.3a PE pipe can be coiled due to it`s excellent 3.3b For reducing workload of joint, PE pipe in large
flexibility, can be supplied with long length, avoiding diameter can be joint on the ground ( outside the
the mass usage of joint and fittings, reducing the groove) before devoted into the groove.
workload of joint. By considering the practicality, our
company can supplied coiled PE pipe if the diameter
not more than 63mm.
3.3c Directional drilling technique can be used in the 3.3d Submerge the long pipe when laying the pipe in
joint of the PE pipe in some places due to it`s the river or lake. Connect the pipe on the fixed
flexibility, lightweight and excellent scratch location before the pipes are submerge with heavy
resistance. Suitable place includes the road, base of articles.
the railroad, river, etc.
3.4 Effective resist the underground movement and the point load. PE pipe has excellent flexibility
and strong differential settlement resistance, extension rate ate break has exceeds 350%.
3.5 Excellent resistance to fast crack propagation
3.6 Long service life. The PE pipe can be used for more than 50 years under proper use.
3.7 Environment-friendly. PE pipe can be recycled. It won`t produce harmful matter to the
environment even burn it out.
[36]
Installations: Socket Fusion Joint
(2) Chamfer
o
• Chamfer the nozzle, the angle should be 30 ,the length
of surface groove should not exceed 2.0 mm.
(4) Heat
• Push the end of the pipe and fittings, without turning,
upto the welding depth into the welding machine, heat
up to the end of pipe and fittings.
Outer diameter (mm) Heating Time(s) Maximum Transit Time (s) Minimum cooling Time(s)
20 5 4 2
25 7 4 2
32 8 6 4
40 12 6 4
50 18 6 4
63 24 8 6
[37]
Installations: Butt Fusion Joint
(1) Prepare
• Prepare the necessary tools..
(3) Heat
• Put Heating panel.
(4) Join
• Remove the heating panel after finishing heating, join
the two heating parts swiftly, incrase pressure up to the
fusion-joint pressure and keep untul it cools down.
(5) Complete
• Butt Fusion Joint is completed.
[38]
Installations: Butt Fusion Joint
[39]
Installations: Electro Fusion Joint
(2) Scrape
• Scrape and polish the joint surface.
(5) Cool
• Cool without movement or pressure.
Note : While connecting, the heating voltage and time should comply with manufacture`s technical
stipulation of Electro Fusion Welding Machine.
[40]
Installations: Transition Joint
(1) Preparation
• Prepare the necessary tools and accessories.
• Check and clean the accessories
(2) Put the pipe in the flange tray.
(3) Use socket fusion joint or butt fusion joint on the pipe and the flange stub.
(4) Put the rubber ring between the two flange stubs, and then tighten the bolts.
[41]
Trenchless Technology
Trenchless Technology
The technology of detecting, laying, repairing and changing various kinds of pipe by no
excavacation.
Horizontal Directional Drilling Technology
The installation technology of directional drilling,chambering and pulling the pipe from different
depth and different sratum by using the directional drilling equipments and location apparatus.
[42]