MPS

Periode MPS
1 35
2 37
3 42
4 45
5 38
6 34
7 41
8 45
9 36
10 39
11 33
12 37

Data Inventory Status Record

No Part Code Part Name On Hand Keterangan
1 KAG–101 Kipas angin gantung 50 unit Dirakit
2 A–201 Ass tutup steaker atas - Dirakit
3 A–202 Ass kipas angin - Dirakit
4 KK–203 Kabel kipas angin 30 unit Dirakit
5 PK-204 Penjepit kabel 22unit Dirakit
6 B–205 Baut F 4 box 1 Box = 10 pcs, Dibeli
7 B–206 Baut G 4 box 1 Box = 10 pcs, Dibeli
8 MS-207 Steaker 22 unit Dirakit
9 S-301 Sekring 3 box 1 Box = 7 pcs, Dibeli
10 L–302 Lampu 31 unit Dirakit
11 S-303 Switch 6 box 1 Box = 2 pcs, Dibeli
12 A–304 Ass Dinamo - Dirakit
13 BB–305 Baling-baling 27 unit Dirakit
14 B–306 Baut D 5 box 1 Box = 7 pcs, Dibeli

Data Inventory Status Record

No Part Code Part Name On Hand Keterangan
15 KA–307 Kap Atas 33 unit Dirakit
16 TS–308 Tutup Steaker 17 unit Dirakit
17 B–309 Baut E 4 box 1 Box = 2 pcs, Dibeli
18 TDA–401 Tutup Dinamo Atas 23 unit Dirakit
19 B- 402 Baut A 6 box 1 Box = 2 pcs, Dibeli
20 TSB-403 Tutup sumbu Bawah 14 box 1 Box = 2 pcs, Dibeli
21 B-404 Baut B 5 box 1 Box = 7 pcs, Dibeli
22 40-404 Sumbu 28 unit Dirakit
23 B-405 Baut C 2 box 1 Box = 9 pcs, Dibeli
Ongkos Simpan: Rp 10 Unit/Bulan

Ongkos Pesan : Rp 15.000,- / Pesanan

Pesanan Tetap : 500 unit

Data Urutan Proses Kerja

Stasiun Operasi W. Baku Efesiensi Urutan Kegiatan
I 12 7,2 89,51% Memasang switch pada tutup stiker atas.
9 6,5 Memasang tutup stiker dengan baut H.
10 5,6 Memasang skring.
II 8 5,5 89,98% Memasang kedudukan lampu tutup stiker atas,
11 4,9 Memasang kabel.
7 4,7 Memasang kabel kipas angin pada stiker dengan
6 4,3 baut D.
Memasang penjepit kabel pada stiker dengan
baut D dan memasang kap atas pada gantungan.

III 4 4,2 80,70% Memasang tutup sumbu bawah pada sumbu

5 3,8 dengan baut H,
3 3,5 Memasang tutup dynamo atas dengan baut F,
2 3,1 Memasang stiker pada sumbu arus dan
1 2,8 menghidupkan kipas.
Memasang baling-baling kipas pada dinamo
dengan baut E,
Memasang tutup sumbu pada dinamo dengan
baut G.
 Bill Of Material

Data Hari Kerja

Hari Kerja
WC utilitas
1 2 3 4 5 6 7 8 9 10 11 12
1 27 28 28 25 26 30 26 26 29 27 26 30 100%
2 27 28 28 25 26 30 26 26 29 27 26 30 100%
3 27 28 28 25 26 30 26 26 29 27 26 30 100%
Perhitungan Available Capacity

EDC = jam kerja x jumlah shift x jumlah line x effisiensi x utilitas

AC = EDC x jumlah hari kerja

Stasiun I

EDC = 8 jam/shift x 2 shift x 1 x 89,51% x 100% = 14,32

Periode Jumlah Hari Kerja Available Capacity

1 27 1392060
2 28 1443456
3 28 1443456
4 25 1288800
5 26 1340352
6 30 1546560
7 26 1340352
8 26 1340352
9 29 1495008
10 27 1391904
11 26 1340352
12 30 1546560
Stasiun II

EDC = 8 jam/shift x 2 shift x 1 x 89,98% x 100% = 14,39

Periode Jumlah Hari Kerja Available Capacity

1 27 1398708
2 28 1450512
3 28 1450512
4 25 1295100
5 26 1346904
6 30 1554120
7 26 1346904
8 26 1346904
9 29 1502316
10 27 1398708
11 26 1346904
12 30 1554120
Stasiun III

EDC = 8 jam/shift x 2 shift x 1 x 80,70% x 100% = 12,91

Periode Jumlah Hari Kerja Available Capacity

1 27 2129652
2 28 2208528
3 28 2208528
4 25 1971900
5 26 2050776
6 30 2366280
7 26 2050776
8 26 2050776
9 29 2287404
10 27 2129652
11 26 2050776
12 30 2366280
Available Capacity
Available Capacity
Periode
1 2 3

1391904 1398708 2129652

1
1443456 1450512 2208528
2
1443456 1450512 2208528
3
1288800 1295100 1971900
4
1340352 1346904 2050776
5
1546560 1554120 2366280
6
1340352 1346904 2050776
7
1340352 1346904 2050776
8
1495008 1502316 2287404
9
1391904 1398708 2129652
10
1340352 1346904 2050776
11
1546560 1554120 2366280
12

Set Up Time
No Item Set Up time / unit (dtk)
1 KAG – 101 25
2 A – 201 20
3 A – 202 15
4 A – 301 10

Perhitungan Manual MRP

1. Kipas Angin Gantung (KAG-101)
Part No : KAG - 101 Lead Time : 0
Use = 1
Lot Size : LFL Safety Stock :
Periode 1 2 3 4 5 6 7 8 9 10 11 12
Gross Requirement 35 37 42 45 38 34 41 45 36 39 33 37
Scheduled Receipt
Project On Hand 50 15 0 0 0 0 0 0 0 0 0 0 0
Net Requirement 12 42 45 38 34 41 45 36 39 33 37
Planned Order Receipt 12 42 45 38 34 41 45 36 39 33 37
Planned Order Release 12 42 45 38 34 41 45 36 39 33 37
Biaya Simpan = Total inventory x Ongkos Simpan

= 65 x 10 Unit/Bulan = Rp 650
Biaya Pemesanan = Jumlah Berapa Kali Pemesanan x Ongkos Pesan

= Rp 11 x 15.000= Rp 165.000

Biaya Total = Biaya Simpan + Biaya Pemesanan

= Rp 165.650

Kipas Angin Gantung (KAG-101)

Part No : B - 205 Lead Time: 0 Use = 1

Lot Size : POQ Safety Stock :

Periode 1 2 3 4 5 6 7 8 9 10 11 12

Gross Requirement 35 37 42 45 38 34 41 45 36 39 33 37

Scheduled Receipt

Project On Hand 50 15 0 0 0 0 0 0 0 0 0 0 0

Net Requirement 12 42 45 38 34 41 45 36 39 33 37

Planned Order Receipt 12 42 45 38 34 41 45 36 39 33 37

Planned Order Release 87 72 86 75 70

 = ∑NR / 12 = 402/11 = 36,5

2  402 15000
EOQ   347,27
10
2 x347,27
POQ   1,72  2
402
Biaya Simpan = Total inventory x Ongkos Simpan = 402 x 10 Unit/Bulan

= Rp 4020

Biaya Pemesanan = Jumlah Berapa Kali Pemesanan x Ongkos Pesan = Rp 11 x

15000 = Rp 165000

Biaya Total = Biaya Simpan + Biaya Pemesanan

= 169020
Perhitungan CRP
Rekapitulasi Rencana Pemesanan Kebutuhan Material
Item Rencana Pemesanan

1 2 3 4 5 6 7 8 9 10 11 12

KAG - 101 35 37 42 45 38 34 41 45 36 39 33 37

A - 201 35 37 42 45 38 34 41 45 36 39 33 37

A -207 35 37 42 45 38 34 41 45 36 39 33 37

A - 304 35 37 42 45 38 34 41 45 36 39 33 37

Routing File
Stasiun Set Up Elemen Run Total time /
Item
Kerja time/unit pekerjaan Time/unit unit
I A-201 20 12 7,2 27,2
A-201 20 9 6,5 26,5
A-202 15 10 5,6 25,6
II KAG-101 25 8 5,5 25,5
A-202 15 11 4,9 24,9
A-301 10 7 4,7 24,7
A-301 10 6 4,3 24,3
III KAG-101 25 4 4,2 24,2
A-202 15 5 3,8 23,8
A-202 15 3 3,5 23,5
A-202 15 2 3,1 23,1
A-301 10 1 2,8 22,8

Work Center Master File

Hari Kerja
WC Utilitas
1 2 3 4 5 6 7 8 9 10 11 12

1 28 30 29 29 27 30 29 29 30 27 30 28 100%

2 28 30 29 29 27 30 29 29 30 27 30 28 100%

3 28 30 29 29 27 30 29 29 30 27 30 28 100%

4 28 30 29 29 27 30 29 29 30 27 30 28 100%
 WC PRIODE
1 2 3 4 5 6 7 8 9 10 11 12
1 1,595,059 1,708,992 1,652,026 1,595,059 1,538,093 1,708,992 1,652,026 1,652,026 1,708,992 1,538,093 1,708,992 1,595,059
2 1,436,037 1,538,611 1,487,324 1,436,037 1,384,750 1,538,611 1,487,324 1,487,324 1,538,611 1,384,750 1,538,611 1,436,037
3 1,503,291 1,610,669 1,556,980 1,503,291 1,449,602 1,610,669 1,556,980 1,556,980 1,610,669 1,449,602 1,610,669 1,503,291
4 241,920 259,200 250,560 241,920 233,280 259,200 250,560 250,560 259,200 233,280 259,200 241,920

Set-up Time
No Item Set Up time / unit
(dtk)
1 KAG – 101 25
2 A – 201 20
3 A – 202 15
4 A – 203 10
5 A – 204 5
Run Time Matrik
Periode
WC ITEM
1 2 3 4 5 6 7 8 9 10 11 12
A-201 349889.4 349889.4 349889.4 349889.4 349889.4 349889.4 349889.4 349889.4 349889.4 349889.4 349889.4 349889.4
I A-202 161417.2 161417.2 161417.2 161417.2 161417.2 161417.2 161417.2 161417.2 161417.2 161417.2 161417.2 161417.2
A-304 100880.8 100880.8 100880.8 100880.8 100880.8 100880.8 100880.8 100880.8 100880.8 100880.8 100880.8 100880.8
A-202 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1
II A-304 95009.65 95009.65 95009.65 95009.65 95009.65 95009.65 95009.65 95009.65 95009.65 95009.65 95009.65 95009.65
A-304 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55
KAG-101 0 77516.28 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1 104808.1
III KAG-101 0 67834.08 91717.04 91717.04 91717.04 91717.04 91717.04 91717.04 91717.04 91717.04 91717.04 91717.04
A-202 116629.8 116629.8 116629.8 116629.8 116629.8 116629.8 116629.8 116629.8 116629.8 116629.8 116629.8 116629.8
A-202 89217.83 89217.83 89217.83 89217.83 89217.83 89217.83 89217.83 89217.83 89217.83 89217.83 89217.83 89217.83
IV A-304 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55 77951.55
Capacity Requirement of Planned Release
Periode
WC
1 2 3 4 5 6 7 8 9 10 11 12
1 1,595,059 1,708,992 1,652,026 1,595,059 1,538,093 1,708,992 1,652,026 1,652,026 1,708,992 1,538,093 1,708,992 1,595,059
2 1,436,037 1,538,611 1,487,324 1,436,037 1,384,750 1,538,611 1,487,324 1,487,324 1,538,611 1,384,750 1,538,611 1,436,037
3 1,503,291 1,610,669 1,556,980 1,503,291 1,449,602 1,610,669 1,556,980 1,556,980 1,610,669 1,449,602 1,610,669 1,503,291
4 241,920 259,200 250,560 241,920 233,280 259,200 250,560 250,560 259,200 233,280 259,200 241,920

Capacity Requirement by Release Order

Periode
WC ITEM Set-
1 2 3 4 5 6 7 8 9 10 11 12
Up
A-201 20 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340
I A-202 15 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505
A-304 10 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670
A-201 20 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340
A-202 15 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340 79340
II A-304 10 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670
A-304 10 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670
III KAG-101 25 0 73350 99175 99175 99175 99175 99175 99175 99175 99175 99175 99175
KAG-101 25 0 73350 99175 99175 99175 99175 99175 99175 99175 99175 99175 99175
A-202 15 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505
A-202 15 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505 59505
IV A-304 10 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670
Rekapitulasi Capacity Requirement by Release Order
Periode
WC
1 2 3 4 5 6 7 8 9 10 11 12
1 138845 138845 138845 138845 138845 138845 138845 138845 138845 138845 138845 138845
2 238020 238020 238020 238020 238020 238020 238020 238020 238020 238020 238020 238020
3 158680 305380 357030 357030 357030 357030 357030 357030 357030 357030 357030 357030
4 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670 39670